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with DF915/920
Operation Manual
SECTION 2...................................................................................................................................... 6
Becoming familiar with the control panel .............................................................................................. 6
Control Panel ......................................................................................................................................................... 6
Reference for Control Panel functions................................................................................................................... 6
SECTION 3...................................................................................................................................... 9
Tab Set Up & Fine Tune........................................................................................................................... 9
Single tab application ............................................................................................................................................ 9
Preparing the liner.................................................................................................................................................. 9
Routing liner upward ............................................................................................................................................11
Fine tune tab position........................................................................................................................................... 12
Fine Tuning Flat Tab............................................................................................................................................ 13
Take Up Spool ..................................................................................................................................................... 13
Removing used tab liner from the Take-Up Spools: ............................................................................................ 13
Tab out detection.................................................................................................................................................. 14
Error recovery...................................................................................................................................................... 14
SECTION 4.................................................................................................................................... 15
Operators Trouble Shooting Guide....................................................................................................... 15
3
SECTION 1
General Description
The DT-900 is designed to be operational inlined with Duplo’s DF-915 & DF-920 folders to
apply either 1 or 2 tabs on the open end of the media. The type of tab this tabber supports is
pin fed with 1” repeat. White and clear tabs are compatible with the DT-900.
Specifications
4
Major Components and assemblies
Side view of machine
Locking handle
Arm Assy.
Tractor Assy.
Flipper Plate
5
SECTION 2
Control Panel
Figure 1
Keys Operation
6
• Display current batch
count setting.
Press & hold down . = batch count amount
7
• Fine tune tab position.
Press & hold down and press .
• Select speed.
Speed 1 = slow
Press & hold down and press . Speed 2 = fast
• Clear error.
Press .
• Reset counter.
Press & hold down and press .
8
SECTION 3
Figure 2
9
Routing the liner downward
2. Insert the Tab Liner through
the slot on top of Safety Figure 3
Cover “A”.
3. Open Safety Covers “A” &
“B”.
4. Open Tractor Assy. Front
Gates. Refer to figure 4.
5. Unlock the tractor lock
lever and slide to desired
position. Lock the tractor
when adjustment is Insert Slot
completed.
10
8. Press & hold down “Tab” and “Reset” for 2 seconds.
This will feed the liner through the gap between Separator Bar and Tab Deflector.
If the liner didn’t feed between the separator and deflector then do this manually.
Figure 5
Locking
Handle
Liner
Deflector
Tractor Assy.
Separator
9. Unlock the Tractor Assy by lifting up on the Tractor Locking Handle then lay Tractor
Assy down.
10. Pull tab liner up from the other side of the separator bar. Refer to figure 6 for tab
routing.
11. Up right the Tractor Assy and lock it with the Locking Handle.
15. Again press & hold down “Tab ” and “Reset” for two seconds. This will bring the first
11
tab into position and ready for separation. To double check its position, the top of the
first tab should be at level with the Upper Shroud Assy. (Figure 6). If the first tab is too
far away from this position, it may cause jams.
16. Press & hold down “Tab” then press “↑” or “↓” key to fine tune. The ratio of tab
placement has to be less or equal to 50/50 i.e. 47/53, 45/55…. .For clear tab, the ratio
has to be 50/50 to receive good tab wrap around.
Example:
50 45
50 55
Fold Line
17. Pull tab liner upward and over the Rod (Figure 6) then slip it through the Take-up
spool clip.
18. Press the “→” key to wind and tighten the liner on the take-up spool.
19. Adjust stopper position on the Flipper Plate to Media size.
Rod Figure 6
Used Liner
Take-up Clip Tractor Assy Front Gate
Top Shroud
12
21. Press the Test Key on the DF-915/920 folder to test 2 pieces of media through the tabber unit,
check the tab wrap around on the edge of media to assure that the placement is 50/50. If not,
then repeat step 16.
22. Press & hold down “Tab” then press “Enter” to select .
23. Press the Test Key from the DF-915/920 folder to feed 2 pieces of media. Check
tabbing for appropriate positioning.
24. Press & hold down the "Tab" key then press either the "↑" or "↓" to adjust tab
positioning. Repeat step 2 & 3 until tab is at desired position.
Take Up Spool
The Take-Up Spool assy. is designed to collect the used tab liner automatically while the
tabber is in operation. Refer to Figure 7 for the location of the take up spool shaft.
There is an inner counter in the DT-900 that will STOP OPERATION of the machine
every time the counter accumulates 5,000 tabs. The LED display will flash and show
“FULL” to remind operator to remove used tab liner roll. To reset the inner counter,
press & hold down “Reset” for two seconds.
13
Tab out detection
There are “Tab out” detecting sensor installed on each Tractor Assy, the tabber will
automatically stop when any tab roll is empty.
Error recovery
Press & hold down “→” or “←” to clear media inside the tabber. If the jam is too difficult
to clear, then open cover and remove media manually.
14
SECTION 4
Operators Trouble Shooting Guide
15