PAPER CRAFT

Assembly Instructions

Thank you for downloading the "TMAX"paper craft model. By simply

following this manual while referring to the names and numbers shown
on the parts sheets, you can assemble an authentic-looking replica of
the TMAX.

Assembly instructions: Sixteen A4-sized sheets.

Paper craft: Twenty-one A4-sized sheets with 156 parts in all

These instructions apply only to the "TMAX." These Paper Craft parts are
easier to work with when printed out on strong, thick paper (like postcard
stock).

In creating these Paper Craft models we use 135kg

Kent paper stock (0.18mm).

2003.10.25
 Note

TO BEGIN Basic working method and markings

Tools and materials needed Solid lines

-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or Fold along these lines. The printed
other pointed tool (for making a folding crease) - Felt surface should be on the outside of
pen - Pin set - Glue - Hand towel ( for cleaning your the folded shape.
fingers) - Dictionary or other heavy book ( to press the
papers flat)
Broken lines
Items of Caution
Fold along these lines. The printed
*Take care when using sharp or pointed objects or when
surface should be on the inside of
using bladed cutting tools. Place a heavy sheet of paper
the folded shape.
under the paper you want to cut.
*Use glue and other adhesives only in well-ventilated
areas. Dotted line
*When printing, use a slightly reduced font size as there
are many differences in dimensions depending on the Cut along these lines
type of printer used.

HOW TO ASSEMBLE
Do not fold or cut the parts
*Follow the working method and markings carefully. marked .
*Cut carefully along the outer line with a cutting blade,
Exacto-knife or scissors.

One - point Advice

Cut out parts marked with an as-
terisk (*).
*Cut carefully with a cutting blade, Exacto-knife or
scissors.

*For folding parts, first use an awl or other pointed

tool to make a light crease along the dotted or solid
line. This will make the folds straight. Avoid making
strong creases, as this will cause the paper to tear. Red dots are the reference positions
for gluing surfaces.
*As an adhesive, white wood glue is recommended.
Avoid over-application as this will cause the paper
to wrinkle.

*Before beginning assembly, test adhesive amounts

on extra paper.

*Occasionally, white spots will be apparent on folds

and cuts. Use a marker or pencil to fill-in these spots.
It is recommended that this be done after each stage
of assembly because coloring becomes more diffi-
cult once parts are assembled.

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 1 Assembling the Front Cowl
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Front Cowl Fold each relevant part according to the assembly symbols.
Sheet A, 7 parts in total Please use the dots on each component as reference when gluing surfaces.

A-1 A-2

A-3

A-5

A-4
A-7

A-6

Reference photo
A-1

A-2

-3-
 2 Assembling the Steering
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Steering Fold each relevant part according to the assembly symbols.

Sheet B, 14 parts in total Please use the dots on each component as reference when gluing surfaces.

DO NOT glue the upper and the lower

parts of the steering column at this
stage. [ Front Fender ]
[ Upper Steering Column ]

B-12
[ Lower Steering Column ]
B-3
B-13
B-4
B-14
B-2

B-10

B-9

Reference photo

B-6

B-5
B-8

B-1

B-7
B-11

[ Front Fender ]

-4-
 3 Assembling the Frame & Rear Fender
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Frame Fold each relevant part according to the assembly symbols.

Sheet C, 5 parts in total Please use the dots on each component as reference when gluing surfaces.

C-3
C-4
C-1

Reference photo
C-2

C-5

Rear Fender Fold each relevant part according to the assembly symbols.
Sheet D, 8 parts in total Please use the dots on each component as reference when gluing surfaces.

D-3

D-2

Reference photo
D-4
D-1 D-8

D-5
D-6

D-7

-5-
 4 Assembling the Rear Arm
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Rear Arm Fold each relevant part according to the assembly symbols.
Sheet E, 15 parts in total Please use the dots on each component as reference when gluing surfaces.

E-15

E-13

E-1

E-11
E-6
E-14

E-10
E-7

E-3
E-4 E-9

E-5
E-8
E-2

E-12

Reference photo

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 5 Assembling the Seat & Exhaust Pipes
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Seat Fold each relevant part according to the assembly symbols.

Sheet F, 4 parts in total Please use the dots on each component as reference when gluing surfaces.

Reference photo

F-1

F-2

F-4

F-3

Exhaust Pipes Fold each relevant part according to the assembly symbols.
Sheet G, 16 parts in total Please use the dots on each component as reference when gluing surfaces.

G-2

G-3
G-16

G-15 G-11
G-12
G-4 G-14

G-10
G-1
G-13
G-9
G-5 Reference photo

G-8

G-7 G-6

-7-
 6 Assembling the Steering Handle & Stand
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Steering Handle Fold each relevant part according to the assembly symbols.
Sheet H, 7 parts in total Please use the dots on each component as reference when gluing surfaces.

H-6
H-4

H-7

H-3

H-5

H-2
Reference photo

H-1

Stand Fold each relevant part according to the assembly symbols.

Sheet H, 8 parts in total Please use the dots on each component as reference when gluing surfaces.

H-14

H-12

H-8
H-13
H-10

Reference photo
H-11

H-9

H-15

-8-
 7 Assembling the Side Covers -A
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Side Covers Fold each relevant part according to the assembly symbols.
Sheet I, 25 parts in total Please use the dots on each component as reference when gluing surfaces.

I-8

I-5

I-6

I-9

I-1
I-2
I-13

I-12

Reference photo
I-7

I-11 I-10

I-3

I-4

-9-
 8 Assembling the Side Covers -B
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Side Covers Fold each relevant part according to the assembly symbols.
Sheet I, 25 parts in total Please use the dots on each component as reference when gluing surfaces.

Assemble both side covers.The diagram shows how the left

side cover looks.The numbers within the parentheses indi-
cate the parts for the right side cover.

I-19(25)

I-17(20)

I-16(21)

I-14(22)

I-18(24)

I-15(23)

Reference photo

- 10 -
 9 Assembling the Crank Case
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Crank Case Fold each relevant part according to the assembly symbols.
Sheet J, 17 parts in total Please use the dots on each component as reference when gluing surfaces.

J-11

J-14

J-15

J-16

J-12

J-13 J-4

J-1
J-17

J-10

J-9

J-3
J-2

J-8

J-5

J-7
J-6
Reference photo

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 10 Assembling the Front Tire
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Front Tire Fold each relevant part according to the assembly symbols.
Sheet K, 15 parts in total Please use the dots on each component as reference when gluing surfaces.

*Glue the completed front wheel to the assembled front tire.

K-15

[Front tire] K-11

K-13

K-9

K-12

K-10

[Front wheel] K-5 K-14

K-8

K-2

K-6
K-7

K-3 Reference photo

K-4

K-1

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 11 Assembling the Rear Tire
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Rear Tire Fold each relevant part according to the assembly symbols.
Sheet L, 15 parts in total Please use the dots on each component as reference when gluing surfaces.

*Glue the completed rear wheel to the assembled rear tire.

L-15

[Rear tire] L-11

L-13

L-9

L-12

L-10

L-14
[Rear wheel]
L-4 L-8
L-5
L-3

Reference photo
L-2

L-6
L-1

L-7

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 12 Finish

Exhaust Pipe Rear Fender

Seat
Please use the dots on each component as reference when gluing surfaces.

Upper Steering Column 7

Assembly Instructions
glue the assembled parts in numerical
order 1 through 13 .
Front Cowl
7 5 6 10
Rear Tire
1 Glue the side cover B to the frame.
2 Glue the rear arm to the crankcase.
3 Glue the crankcase to the frame.
4 Insert the frame into the side cover A, and glue the side covers Rear Arm
8 1 2 5
A and B. 6 13
5 Glue the side cover B to the rear fender. 8 Stand
6 Glue the exhaust to the crankcase and the rear fender.
7 Glue the seat to the frame and the rear fender. 3 13
8 Insert the upper steering column into the frame, and glue it to
4
9 1
the lower steering column. 12 4
9 Glue the front cowl to the side cover A. 4 Side Cover B
10 Glue the rear tire to the rear arm.
11 Glue the front tire to the lower steering column.
Frame Crank Case
12 Glue the steering handle to the side cover A.
13 Glue the stand to the crankcase. Steering Handle
Lower Steering Column

Side Cover A

11

Front Tire

- 14 -
 13 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.

RIGHT FRONT

Side Cover Seat Front Cowl

I-1 I-7 I-13 I-19 I-25 F-1 A-1 A-6
I-2 I-8 I-14 I-20 F-2 A-2 A-7
I-3 I-9 I-15 I-21 F-3 A-3
I-4 I-10 I-16 I-22 F-4 A-4
I-5 I-11 I-17 I-23 A-5
I-6 I-12 I-18 I-24

Rear Tire Exhaust Pipe Front Tire Steering

L-1 L-6 L-11 G-1 G-6 G-11 G-16 K-1 K-6 K-11 B-1 B-6 B-11
L-2 L-7 L-12 G-2 G-7 G-12 K-2 K-7 K-12 B-2 B-7 B-12
L-3 L-8 L-13 G-3 G-8 G-13 K-3 K-8 K-13 B-3 B-8 B-13
L-4 L-9 L-14 G-4 G-9 G-14 K-4 K-9 K-14 B-4 B-9 B-14
L-5 L-10 L-15 G-5 G-10 G-15 K-5 K-10 K-15 B-5 B-10

- 15 -
 14 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.

LEFT REAR

Crank Case Rear Fender Steering Handle

J-1 J-7 J-13 D-1 D-7 H-1 H-6

J-2 J-8 J-14 D-2 D-8 H-2 H-7

J-3 J-9 J-15 D-3 H-3

J-4 J-10 J-16 D-4 H-4

J-5 J-11 J-17 D-5 H-5

J-6 J-12 D-6

Frame Stand Rear Arm

C-1 H-8 H-13 E-1 E-6 E-11
C-2 H-9 H-14 E-2 E-7 E-12
C-3 H-10 H-15 E-3 E-8 E-13
C-4 H-11 E-4 E-9 E-14
C-5 H-12 E-5 E-10 E-15

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