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Two-Stage Compression
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© 2003 AspenTech. All Rights Reserved.
EA1031.31.05
07 Two-Stage Compression.pdf
2 Two-Stage Compression
Workshop
This example demonstrates a typical application of the recycle
operation. Feed gas enters the compressor station at 35°C (95°F) and
1725 kPa (250 psia). The gas is to be delivered at 6900 kPa, and it is to be
compressed in two stages. Each stage consists of a knockout drum, a
compressor, and a cooler. Liquids from each separator are recycled back
to the previous stage, after the pressure has been reduced.
Learning Objectives
Once you have completed this section, you will be able to:
Prerequisites
Before beginning this module you need to know how to add streams and
operations.
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Process Overview
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The Recycle installs a theoretical block in the process stream. The feed
into the block is termed the calculated recycle stream, and the product
is the assumed recycle stream. The following steps take place during the
convergence process
In general, a Recycle
operation is required for • HYSYS uses the conditions of the assumed stream (outlet) and
material transfer and not for solves the flowsheet up to the calculated stream (inlet).
thermal recycles.
• HYSYS then compares the values of the calculated stream to
Always supply a guess or those in the assumed stream.
starting point for the outlet • Based on the difference between the values, HYSYS modifies the
stream of the Recycle, never values in the calculated stream and passes the modified values to
the inlet. A guess close to the the assumed stream.
solution will result in a faster
convergence time.
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Examine streams LD1 Out and LD2 Out. Can these be used as the guess for
the Recycle outlet?____________________________________________________
Temperature
Pressure
Flow
Is Composition
Known?
Notice that both LetDown Valve outlets (also the Recycle Inlets) are
known. This will be a good starting point for the Assumed stream (or
guess of the Recycle).
Connections Page
2. Supply the Name, Feed and Product information as shown in the
figure:
Figure 1
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Parameters Tab
Tolerance Page
Figure 2
HYSYS allows you to set the convergence criteria or tolerance for each of
the Recycle variables. In addition, the direction of transfer of
information can be set to Forwards or Backwards, or Not Transferred at
all. In general you will want to leave the transfer as Forwards. In this
example, leave everything at the default.
Numerical Page
This page contains the options for the two types of Recycles, Nested and
Simultaneous.
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Figure 3
Monitor Tab
This page displays convergence information as the calculations are
performed. Any variable that changes between iterations is displayed in
this table. In order to view plots of variables as they change during the
calculation of the recycle, you must select the variables to view on the
Setup page.
Worksheet Tab
The Recycle Worksheet page displays the Inlet and Outlet stream
information. In this instance, notice that the Inlet and Outlet streams
have the same values. This is because before we installed the Recycle,
the Inlet stream was already calculated by HYSYS. When the Recycle was
connected, the known Inlet conditions were automatically passed to the
Outlet stream to serve as the starting guess.
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The final step to solving the flowsheet is to connect the Recycle Outlets
as Inlets to Mixer1 and Mixer2. Once this is done, the flowsheet will
begin solving.
Examine the convergence process for the Recycles. Open the Recycle
property view and look at the Monitor tab. How many iterations did
each Recycle need to converge.
Look at the Worksheet tab for each Recycle. How close are the Inlet and
Outlet stream variables?______________________________________________
Are the vapour fractions identical for the Inlet and
Outlet?______________________________________________________________
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RCY 1 RCY 2
Inlet Vf
Outlet Vf
Advanced Modelling
Because the Recycle operation is a mathematical representation of a
physical process, its location in a simulation is a particularly important
one. The location of the tear stream can often determine success or
failure to converge a recycle.
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Figure 4
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Assume that the Feed is fully defined, Shell and Tube Side pressure
drops are known, as well as the Column Feed temperature.
Figure 5
Where should the Recycle be placed in this flowsheet and why? _____
Assume the Feed is completely defined, shell and tube side pressure
drops for E-100 and E-101, and the temperatures of streams 3 and 4 are
known.
Figure 6
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Assume the Feed is completely defined, and the shell and tube side
pressure drop for E-100 are known.
Figure 7
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Challenge
You complain to your boss, Polly Sim that your simulation takes too long
to converge on your computer because of the recycles and use this
opportunity to petition for a new high speed computer. Polly has a look
at your simulation and denies your request on the basis that you can
reduce your convergence time by eliminating one of the recycles in the
simulation. Is your request justified or is Polly correct?
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