WoeH “TOG Re 0-1100 } $-00-1310-001J DATE_16 = du = 97 SHEET_1_or JGC DORDTSE ENGINEERING B.V. Enginoars and Constructors Project Specification PREP'D| K Osaki i UL Yamagueni MYamaguchi | EERING DI FOR CIVIL AND STRUCTURE CERRO NEGRO UPGRADER PROJECT OPERADORA CERRO NEGRO, S.A. Rev] DATE | PASE ‘DESCRIPTION FREP'G | CHRD | APPO 0 | sesayos [au For approval 1 [6ep. 68 [ALL ROAS PER XT¥51¥-10080 AND MosV-TY-00082, 29711 2 | 17 mow. 06 | sunmaase REVISED AS MARKEDRI DETAILED ENGINEERING DESIGN DATA FOR CIVIL AND STRUCTURE 1 12 13 14 24 22 23 2a 4a 42 43 44 45 46 4a 48 49 410 aur 42 413 5. 52 53 CONTENTS Applicable Local Regulations, Codes, Specifications and Standards. Language and Units... SITE DATA vessnniviennnninninnnnnnninen Sito Coordinates and Elevation Rainfall Wittdnsannnnonnenn Blagthquake enn CIVIL AND STRUCTURAL MATERIALS AND EQUIVALENTS, DESIGN LOADS AND EXTERNAL FORCES. General. Dead Loads (D).. Operational Loads (P) Live Loads (1). Bundle Pulling Force (Lb) Vehicle Loads (R)... ‘Thermal Loads (Te). Test Loads (Domine Irnpact Loads (1). Dynamic Loads (V).. Soil and Water Pressure (HD . ‘Wind Loads (W). Earthquake Loads (B). enn LOAD COMBINATION... General Load Combination. svn Factored Load Combinations for Reinforced Concrete Design. GC 108 CODE: IGE DOC. NO. $-00-1310-0013 20F 36 1100 4 14 Is 16Rt DETAILED ENGINEERING DESIGN DATA. JGC JOB CODE: 0-100 FOR CIVIL AND STRUCTURE JGC DOC. NO. S-00-1310-001) 30F 36 PAGE 6. ALLOWABLE SOIL BEARING CAPACITY AND STABILITY 19 6.1 Allowable Soil Bearing Capacity 19 6.2. Increase of Allowable Soil Beating Capacity. 19 63. Factor of Safety for Stability, enecnne 19 7, REINFORCED CONCRETE STRUCTURES ssn 20 7.1 Design Method... etn 20 7.2. Strength of Materials 20 7.3 Mininmm Re-bar Diameter 20 74 Reinforcement of Low-height Ptinths and Foundations 20 7.5. Thickened Paving Foundations.. 20 7.6 Minimum Concrete Cove. eevee ve se pone 2D 17 Grouting... a 7.8 Minimum Foundation Height. 21 8, STBEL STRUCTURES... 2 &1 Design Method... 82 Allowable Stresses 83 Connections. 84 Allowable Deflections and Drift. 23 8.5 Height Clearance for Road... - ee B 8.6 Expansion Joint 2B 8.7 Walkways, Platforms, Staircases, Ladders and Handrailing.. 23 8.8 Surface Treatment and Painting, so 25 89. Fireproofing... . 7 25 9, SEWER AND DRAINAGE SYSTEMS... oer 26 9.1 Sewer and Drainage Systems... 26 92 Desiga Basis. 28 9.3. Underground Piping Materials. ....c0nnn 30 9.4 Layout for Underground Facilities. 31DETAILED ENGINEERING DESIGN DATA JOC JOB CODE: 0-110 FOR CIVIL AND STRUCTURE IGC DOC. NO. $-00-13 10-0013 40F 36 "AGE 10. ROADS, PAVING AND SURFACE EROSION PROTECTIONS ...annesnne 34 a ss Eo 10.2 Paving 34 10.3. Surface Erosion Protection... 35 ML. 35 11.1 Tank Foundation 35 11.2 Tank Dikes...RI DETAILED ENGINEERING DESIGN DATA GC JOB CODE: 0-1 100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-13 10-0011 SOF 36 References cited frow 1. GENERAL Ll Scope 12 13 ‘This specification covers the detailed design bases of general civil including sewer and drainage systems, foundations and structures constructed of either type of reinforced concrete andor structural stee] for CERRO NEGRO UPGRADER PROJECT. Pumose of Issuance ‘The prime objectives of issuing this specification arc: (1) to bring together in one document the design requirements specified in local codes and regulations, relevant project specifications and standards, and to more explicitly identify the basis of design. (2) to maintain a level of homogeneity and quality of design throughout the project that vests in Owner’ interest. Anplicabie Local Regulatins, Codes, Specifications and Standards (1) Locat Regulations qNoc Regulations for Sewer Design (2) Company Design Specitications GENERAL 9-40-6455. Design Requirements for Wind Loads 9-5D-6455 Design Requirement for Earthquake Loads 10-1D-6455 Process Plant Layout 1030-6455 ‘Spacing and Dikes for Atmospheric Storage Tanks CONCRETE ‘A40-1D-6455 Concrete Structures, Foundations, and Paving STRUCTURAL STEFI. ‘HA0-1D-6455 Steel Structures EIREPROOFING AND PAINTING PA1-ID-6455 Fireproofing - General Requirements @) Company Technical Specification CONCRETE AIZIM-G455 Ready-Mix Conerete AIS-IF-6455 Fabricated Reinforcing Steel AIS3M6455. Welded Wire Fabric AIS-4M-6455 Miscellaneous Stee! ‘AIT-IM-6455 Anchor Bolts, Plain and Sleeved AS2IC-6455 Hot Dip Galvanized Wire Fencing AS36455 Piling (N/A) 33-26-6455 Drilled Shafts (N/A) A334C-6455 Auger Cast Grout Pies (N/A)DETAILED BNGINEERING DESIGN DATA. JGC JOB CODE: 0.1100 FOR CIVIL AND STRUCTURE. IGE DOC, NO. $-00-1310-001 @ o 60836 References cited frox A3B-IC-6455 Structural Precast Concrete EARTHWORK AND SITE PREPARATION G20-1C-6455 Geotechnical Services G31-1C-6455 Site Preparation ‘STRUCTURAL STEEI. HIS-1P-6455 Shop Fabricated Structural Steel with High Strength Bolted Field Connections FIREPROOFING AND PAINTING P22-1TS-6455 Fireproofing of Structural Blements, PS2-1TS-6455 Shop Painting 42-27-6455 Field Painting P42-4TS.6455 Shop and Field Coating Requirements for Underground Piping P42-6TS-6455 Coating and Galvanizing requirements for Structural Steel ‘Company Technical Standards CONCRETE ALS-ITS-6455 Steel Reinforcing Bars, Bar Tolerances, Standard Hook Details, Bar Types and Markings A17-2TS-6455 Anchor Bolts Plain and Sleeved Assemblies/Typical Details, AI3-1TS-6455 Prestressed Concrete Piles (N/A) EARTHWORK AND SITE PREPARATION, G20-1T3-6455 Checklist for Required Geotechnical Services G20-2TS-6455 Geotechnical Investigation Services G21-1C-6455 Site Survey Control and Topographic Surveying STRUCTURAL STEEI. HIS-3ES-6455 Fabricated Structural Steel Nomenclature HH20-1TS-6455 Typical Fabrication Details - Stairs and Handrailing H20-5TS-6455 Typical Fabrication Details - Ladders in Structures 120-718-6455 Typical Fabrication Details - Lackers for Periodic Access for Inspection and Maintenance H22-1TS-6455 Typical Fabrication Deteils - Steel Floor Grating in Structures H122-2TS-6455 Typical Fabrication Details - Steel Plate Flooring in Structures HD3.3TS.6455 _Structaral Stee! Davits H23-4TS-6455 Structural Stecl, Davit Supports Company Construction Standards CONCRETE AIPICS-6455, Pretensioning of High Strength Anchor Bolts A23-ICS-6455 Grouting of Foundations ‘A3S-2CS-6455 _Asphaltic Concrete PavingyPiant Roads ‘Ad0-1C5-6455 _Conerete Construction Requirements A40-2€5-6455 Storage Tank Foundations EARTHWORK AND SITE PREPARATION G20-1C8-6455 Harthill - Materials, Placement, and Compaction Requirements G20-2C8-6455 Tank Hydroloading ProcedureDETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-110 FOR CIVIL AND STRUCTURE IGC DOC. NO. $-00-£310-001 © o iO) TOF 36 References cited fron Company Standard Drawings CONCRETE A35-SD-6455 Ladder and Stair Pads A35-28D-6455 Concrete Paving Details A35-38D-6455 Trench Covers and Catch Basin Details A35-4SD-6455 Floor Drain and Roof Leader Detail A33-SSD-6455 Fined Ladders in Sump Wall Project Specification $-00-1310-002) Material Specification for Civil and Structural Works $-00-1310-003 Earthquake Loads Calculation Procedure for Structures and Foundations $-00-1310-004J Wind Loads Calculation Procedure for Structures '$-00-1315-101J Specification for Wind Loading for Equipment -00-13A0-001T _ General Specification for Pai ony ee Intemational Codes and Standards For Givit General UBC 1997- VOLUME 2. Structural Engineering Design Provision ASCE 7.95 Minimum Design Loads for Buildings and Other Structures, AASHTO ‘Standard Specifications for Highway Bridges, Sixteen Ldition, 1996 APL 650-93 ‘Welded Steel Tank for Oil Storage For Concrete ACT318/318R.95 Building Code Requirements for Structural Concrete and Commentary For Stcel Structure AISC Manual of Steel Construction, Allowable Stress Design, Ninth Edition, (989 1.4 Language and Units o Q Language English shall be used for specifications, calculation sheets and drawings throughout the Project. Unit Metric Units ch may be used for bolts, pipes, etc.DETAILED ENGINEERING DESIGN DATA SGC JOB CODE: 0-1 100 FOR CIVIL. AND STRUCTURE IGC DOC. NO. $-00-1310-000) 8 OF 36 References cited fron 2 SITEDATA 21 Site Coordinat ation im, part 1 Section 3.8 (1) Plant Coordinates System Plant coordinates system shall be correlated the Venezuelan National Grid System (UTM) and ‘expressed as follows (in meters): Rt Plant Grid N. 2000.0 equals UTM Grid N 1,113,708.539 Plant Grid B. 2000.0 equals UTM Grid E 296,335.272 (2) Property Coordinates (in meters) Location Northing Easting Designation Lat 1,113,810.0812 295,761.0000 WA2 1,113,709.8446 296,336.0000 143 116129221 296.336.0000 La 1,111,573,6890 1296, 184.5600 4s T.U11,474.0983 295,800. 1400 146 1.111.463.9584 1295,761.0000 @) Benchmarks ‘The following benchmarks are to be used for survey & location of faclities: UTM SYSTEM CNP=1 2 BM 1A-2 CNP-2=BMLA1 Noxth 1.113.706.5839 m 1,113,809.058 m East 206,335,272 m 295,761,992 m Elevation 21.456 m (MSL) 14271 m MSL) RI ‘The Benchmark CNP-1 shall be considered as the base reference Monument, in case ‘contradiction exists between these two benchmarks. (4) Plant Elevation e-10 ‘The High Point of op of pavement will be EL. +24.0 m for process areas and EL + 20.0 m for building areas ftom M.S.L. (EL+0 m=M.S.L. 40m) 22 Rainfall ITB, Part 1¥, Design rainfall condition shall be based on a 10 year recurrence frequency. The intensity-duration curve Appendix 1, for a 10-year frequency storm is presented as follows (Source: Barcelona Meteorological Station); 1.4.4 Design maximum 24-hour rainfall ©++ 00000004 80 mm Design maximum Iehour rainfall +++ +++ servers 64am ‘Annual Rainfall ‘Average-* + 368 mn Maximom + 683 mn Minimum ----~ s+ 206 menDETAILED ENGINEERING DESIGN DATA JGCIOB CODE: 0-1190 FOR CIVIL AND STRUCTURE IGE DOC. NO. $-06-1310-0011 90F 36 References cited fron Rainfall Intensity - Duration Curve Gasis: 10 Year Frequency) TB, Pact 1¥, Section 3.0 280 ig. 3-1-1 z 200 = 5 150 2 100 2 so ° © 10 20 30 40 50 60 70 8 90 10 11 12 19 M4 15 18 17 1 ooo0000000 Rainfall Duation, (ein) 23° Wind 940-6655, ‘The basic wind speed (“V" in Equation 6-1 of ASCE 7-95) used in the design for wind loads shall be 17%. me based on the following: fopeadiz Design basic wind speed ts 71.5 mph (115 km/h) (3 second gust speed), occurring at 33 feet (10 m) above ground corresponding io Exposure C, as specified in ASCE 7, and associated with anual probability of eccurrence of 0.02. ‘The importance factor “I” shall be 1.15. Bulletin 3, “Topographic factor “Ky” shall be 1.2. Acteatat 2. 462 24 Barthouake eos All the structures and foundations shall be designed to withstand earthquake load calcuiated in accordance Code: UBC 1997 Seismic Zone: 3 Importance Factor: [= 1.25, Ip = 1. Soil Profile Type: Se 3. CIVIL AND STRUCTURAL MATERIALS AND EQUIVALENTS Materials for civil and structural works to be used in this Project shall be in accordance with $-00- 1310-002 "MATERIAL SPECIFICATION FOR CIVIL AND STRUCTURAL WORKS”.DETAILED ENGINEERING DESIGN DATA 3GC JOB CODE: 0-1 100 POR CIVIL AND STRUCTURE JGC BOC. NO. $-00-1310-001 1O.OF 36 References cited from 4, DESIGN NAL FORCES 4a H40-20-8455 42 42. 422 ‘The following Toads and forces shall be considered, where applicable, in the design of structures und foundations. Loads and Forces Symbol: ~ Dead loads =D (Split into Dp & Da) - Operational loads, -P + Live loads +L ~ Bundle Pulling Fores. - Lb + Vehicle loads -R = Thermal loads or cold Ty (Split into TF Ta & Ts) service loads - Test loads -T = Impact loads 1 ~ Vibratory loads -v - Soil andior water -H pressures - Wind loads. “Ww - Earthquake loads, -E ‘Dead Loads (D) Structural Dead Loads (Dy ‘The structural dead Joads shall be the weight of all the structural materials, including fireproofing, that form a permanent part of the completed sttucture and foundation, Unit weight of the major construction materials shall be in accordance with the following: (ly Stel 7,850 ktm? @) Soil above ground water table 1,800 kgf’ @) Ground water 1,000 keen? (4) Reinforced conerese! 2,400 kes" Fireproofing concrete (5) Plain concrete 2,300 kein pment Dead Loads “The equipment dead loads, excluding piping, produced by the weight of icems such as vessels, heat exchangers, stacks, and pumps, shall be the weight of equipment excluding the weight of all internal and external parts not attached prior to erection.DETAILED ENGINEERING DESIGN DATA. JGC JOB CODE: 0-1 100 FOR CIVIL AND STRUCTURE, 3GC DOC. NO. $.00-13 10-0015 OF 36 References cited fron 4.3 Operational Loads (P) Operating loads shall be the weight of all terns forming the fcily assernbled equipment including insulation plus she weight of liquid, granular material, catalyst, etc. within the equipment, pits, sumps, or piping during normal operation, 44 Live Loads L) “The design live loads on a structure shall be the greatest loads produced by the intended use of an area ‘The live load shall be uniformly distributed, except as otherwise noted, and shall have the values given inthe below table. The reduction of live loads on horizontal and vertical member design shall bein accordance with ASCE, 2 ‘Area Classification Live Leads Slorage ares Greater oF 730 kgt/m® or actual load areas designated for storage porposes on} ‘Working or Operating areas - 365 kg RI | areas access or storage areas such as those _| ‘The loads given apply tothe design of serving tubular units or vessel manholes, members supporting Mooring. The flooring shall be designed for a minimum live load of 450 kgm’. “Recess area - 195 kgf areas used only as means of access of personnel | The loads given apply tothe design of such as connecting walkways between working | members supporting flooring. The floocing or operating arcas that are not 19 be used for | shall be designed for a minimum live load of storage 490 kg. Roof area~ 100 kg/m” ((oad shall be applied to horizontal fat or pitched roof that are not o be used as | projection of roof areas) ‘working or storage areas Stairways 365 kgm or a moving concentrated load oF 455 kat, whichever is greater Ladder = 30 Kam of ladder but not less ten 90 Kgi total vertical load 43 Bundle Pulling Forces (L) im, put By, Section 3.8.14 A bundle pull load of 1 times the weight ofthe bundle shall considesed inthe design of heat exchanger foundations. For stacked exchangers, the buncle pul load shal be applied al the center of the top exchanger. The full amount of bundle pull tobe considered shall be applied tothe fixed end of the exchanger supports. No transient horizon‘ forces shal! be assumed to be resisted by the sliding end supports of exchangers. 46 Vehivie Loads (R) AASHTO 1120-44 loadings shall be considered for paving and sewer boxes accessible to vehicle. syns Buried pipes and electrical cable crossing under roads shall be provided with adequate cover designed for the following loading: Q) A truck single axle of 14,500 kgf applied as wheel loads (an axle consists of 2 sets of tandem 40. sp gas ‘wheels spaced 1,8 m between tandem centers). 336DETAILED ENGINEERING DESIGN DATA 1GC JOB CODE: 0-1160 FOR CIVIL AND STRUCTURE JGC DOC. NO, $-00-1310-0011 120836 References cited from Q) The contributory weight of cover and road materials ‘Vehicle loads for roads shall be referred to Section 10.1 For design of road bridges and culvert, impact shall be considered in accordance with Section 3.8 of “Standard Specifications for Highway Bridges” (AASHTO). 4.7 Thermal Loads (T+) Aided by 10 4.7.1 Friction Forces (TO due to Pipe ‘When thermal expansion results in friction between equipment and supports, the friction force shall be taken as the operating load on the support times the applicable friction coefficient given in the table below: Surfaces Friction coefficient RI Stecl¥ to steel 030 ‘Stainless steel to teflon 0.06) ‘Steel* to concrete 0.40, * These friction coefficient shall be applie¢ to galvanized or painted steel. {In the design of pipe ways, the pipe gravity load for calculating thermal forces is heaviest single pipe weight or 25% of total pipe load on pipe way, whichever is greater. ‘Ti= Pipe gravity load x Friction coefficient 4.7.2 Anchoi Forces (Ta). due to Pipes For pipe ways, the pipe anchor force (T) shall be considered based on piping information (loading. daw), 4.7.3. Thermal (Expansion or Contraction) Sliding Forces (Ts! ‘The sliding and fixed end supports of heat-exchangers or horizontal vessels shall be designed to be safe under the friction force generated due to thermal deformation of equipment Friction coefficient shall be referred to Section 4.7.1. This force shall be assumed to be acting permanently only when such force is created by the design operating temperature, 48 Testtoads (1) ‘Vessels or tanks for which the hydrostatic tests will be carried out shall be identified in the loading data, Piping load on sleepers or on pipe supports, subject to the hydrostatic tests shall be considered in the design assuming that the hydrostatic test will be conducted separately for each piece of pipe. Equipment mounted structures that hold more than one vessel shall be assumed to take w hydrostatic test for onc vessel at a time if hydrostatic testis required)DETAILED ENGINEERING DESIGN DATA. IGC 0B CODE: 0-100 FOR CIVIL AND STRUCTURE JGC DOC. NO, $-00-1310-001T 13 OF 36 References cited frow 49° Impact Loads (D (@) The design load for structures handling moving loads shall include an impact allowance (for the 4.10 RL 4a2 443 @ e b, maximum crane wheel loads)‘as specified in the AISC Manual as follows: * 100% 10% For suppors of elevators For pendant-operated traveling crane support girder and their connections + ‘The lateral force on crane runways to provide for the effect of moving crane trolley shall be not less than 20% of the sum of weights of the lifted load and of the crane trolley, but exclusive of other parts of the crane. The forces shall be assumed to be applied atthe top of the rails, acting in either direction normal to the runway rails, and shall be distributed with due regard to lateral stiffiaess of the structure supporting the rails. ‘The longitudinal tractive force shall be not less than 10% of the maximum wheel loads of the ‘crane applied atthe top of the ral, unless otherwise specified, “The design load including impact allowance for exchanger tube bundle pulling beams shell be 20% of the tube bundle weight For other special items, the design foad for structures shall include the following impact, allowance in percent of moving lozé: ‘Trolley beams and jb cranes (for manually and power operated hoists); Vertical 25%, Lateral 0% and Longitudinal 20% Davits and beams serving as hitching points: Vertical 25%, Lateral and Longitudinal 0%. ‘Dynamic Loads (V) ‘Foundations supporting rotating machinery such as compressors, shall be designed to safely withstand static loads and dynamic loads, Dynamic loads (unbalanced forces) shall e provided. f not to be ignored, by the manufacturer. Soil and Water Pressures (H) ‘The pressure exerted by soils and / or water shall be considered when its effect to the pit, pond and. retaining wall design is significant, Pararncters of soil pressure coefficients shall be in accordance with Section 6 of S-00-1310-101J “Geotechnical Engineering Properties and Allowable Soil Bearing Capacity”. ‘Static water pressures in the aqueous retaining structures shall be considered where applicable. Ground ‘water pressure may be negligible, since ground water table is very low. Wind Loads (W) ‘The wind loads shall be calculated in accordance with $-00-1310-004 “Wind Load Caiculation Procedure for Structures” and S-00-1315-101J "Specification for Wind Loading for Equipment Earthquake Loads (E) ‘The earthquake loads shall be calculated in accordance with $-00-1310-003) “EARTHQUAKE LOAD CALCULATION PROCEDURE FOR STRUCTURES AND FOUNDATIONS”.Re DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-1310-0013 14. 0F 36, References cited frou 5. LOAD COMBINATION 5.1 General Foundations and structures shall be designed to resist the effects of individual loads or loading combinations to which they may be subject o during and immediately following erection, during shutdown when equipment is empty, during testing of equipment and piping, or during operation. ‘The loads which shall be considered in designing the structures and foundations for each of the above loading conditions are as set forth in Section 5.2, Design strengths of concrete structures shall be at least equal to the required strengths calculated in accordance with the specified factored load combinations in Section 5.3. For allowable stress design of stee! structures and the stability analysis of foundations, unfactored loads shall be used. ithera long-term or a short-term loading for soil bearing capacity and stability of foundations is defined as follows: [Loading Combinations [Conditions [A [Operation long-term B~_|Operation + Wind Toad [short-term [C_ [Operation + Barthquake toad short-term [> _ [Erection + Wind load shori-terra fz [Test shoriterm, FF _ [Bundie Puttin short-term G___|Stact-up/Shurdown short-term ___|Vehicle short-term“vorreusquio peo} (euonreredo tnt peurquios aq 104 Aew Fuiited aipung se yons asodund soususturews 10} Kuo sproy woeduiy —(¢) “(Suoneuyquiod peo} pasorepun) A1qIAS Jo yooYP PUE UESap Ss0.)S a]qeO|TE 405 o22z ‘se uayuy oq Sout pus (suoyyeurquroa peo} pasojouy) Ud|sap mBuaays on paydde aq jjeys peo} axenbuyrea Jo jwoMOOD WONIAA “CH T/T) FT 44 papierp 24 TEHS 46 O4IM Wale soueps0290 UF PoreRDyHD sprOY ayENbIDIED‘AiqyqNIS IuETE YPOHP AXP PUE UBISOP ssaNS aIEMOHE IH JON CZ) auooaow on ways aq OY SpeO| PEM o pAIR-IUD C1) sudo TR Wo a soei BEA 3 = 3 a o Sa Re pa 3 p40] a e-nonims ea Ames z 3 - see [ee fe Donff a Te ae a 2 0 3 3 Te God — soe Tes i 2 a z a v Poa ‘Rue [senting soos | sing | apren_| “enous sentido it a7 ‘Su pai ‘susn ry oa ome =o Pa TASTENIOD BUTT boLy part vs 901239434 EHO {lod 0161-00 ON 90a 991 SUNLOMUS aNV WALD YOd 0011-08009 aor Of Viva NOIS3 ONRIANIONE Gg UVa2 DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-1310-0011 53 53.2 333 16 OF 36 References cited fro Factored Load Combinations for Reinforced Concrete Desian Unless otherwise specified, the factored lnad combination for reinforced concrete design shall be applied. ‘Symbols used herein refer to Section 4.1 with additional ones given for simplicity of expressions. Wop = (P) + (L) = Operational toads of vessels, columns, etc. plus Live Load Tr = (1) + (L)=Hydrotest load plus Live Load, if specifically indicated ‘Loading data/information for these will be supplied to civil discipline by mechanical discipline or through vendors. Foundations for Vertical Vessels and Columns Factored Load Combinations: Operation (CA) Uns 14 (p+ Wop + TH) Operation + Wind (LB) Usp = 1.05 (Dp + Wop 47) + L275 W Up: = 0.9 (Dp-+ Wop +Tp) + 13 W Operation + Earthquake (LC.C) Uni = 1.32 Dp+Wop+Ty) + LIB Uca=Dp+ Wop +7 L1E Erection + Wind «ec. Steam CO Test (CCE) Up = 14 (Dp+ Ty) Upa= 1.05 (Dp + Tr) + 1.275 CW) Note: +E = downward vertical plus horizontal components of earthquake loads - E= upward vertical plus horizontal components of earthquake loads Enundations for Horizontal Heat Exchangers and Vessels Factored Load Combinations: LC. A through LCE shall be same ag “5.3.1 Vertical Vessels and Colurnns” Bundle Pulling (LCR U,=0.9Dp+Dq)+1.3Lb Foundations for Steel Siructures Factored Load Combinations Gperation (CA) Usb Dp+Wop+ Te 17 Operation + Wind (LB) Use = 1.05 (Dp + Wop 4Ty) + 1.275 + W) Usi =0.9 (Dp + Wop +15)-+ 1.3 W2 DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-1100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-1310-0015 534 535 536 $37 I20F x oF ss References cited from Operation + Earthquake (LCC) Ucy = 1.32 (Dp + Wop #7) + 1.1 B +055 L, Uc = Dp + Wop +Tp + 11 E Erection + Wind (LC, Up =0.9 Dp+ Dg +13 W Test LCE) Un = 1.4 Dp + Ty) Ura = 1.05 Dp + Ty) + 1.275 (WA) Bundle Pulling (CR) Ups0.9(Dp+Dq)+1.3Lb Start-up/Shutdown ace) Y, A(Dp+Wop+Te) + 1.7L a+ Th +Ts) Foundations for Compressors and Generators, Factored Load Combinations: Operation (CA) Ug= 14 (p+ Wop) + L7V Operation + Earthquake (LCC) Uc = 1.32 Dp + Wop #Te) + LI E+055V Uc = Dp + Wop +Tp + LIE Factored Load Combinations: LC.A, B and C shall be checked, which are same as “5.3.1 Vertical Vessels and Columns”. CEA) U,= 14 (p+ Piping loading data + TS) Operation + Earthquake (LCC) Ucr = 1.32 (Dp + Piping loading data +T,) 41.1 E “Test (LCE) Usy= 1.4 (Dp + Piping loading data) Ponds/Retaining Ws Factored Load Combinations: Operation GCA) Ux= 14 (Dp + Wop) +7 Operation + Earthquake (LCC) Ucy = 1.32 (Dp + Wop +1) + 1 E+ 1.76 H Uca =Dp + Wop +Tr 1.1 +1764 Empty + Buoyancy cep Ui ADp+17H 9Dp+17HDETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-1100 FOR CIVIL AND STRUCTURE IGC DOC, NO. $-00-1310-0013 18. 0F 36 References cited from 5.3.8 Concrete Road Bridges and Culverts Factored Load Combinations: Operation (CA) Uy = 149+ 17H U2 =09Dp+1L.7H Operation + Barhquake (LCC) Uc) = 1.32 Dp+1.1 E+ 1.764 Ucr=Dp & 1.1 E+ 1.768 Vehicle (CH) Un = 14 Dp+ 7 +R) 5.3.9 Concrete Supersiructures ‘The factored load combinations shall be in accordance with that given in Section 5.3.3.DETAILED ENGINEERING DESIGN DATA JC JOB CODE: 0-110 FOR CIVIL AND STRUCTURE IGC DOC. NO. $-00-1310-0017 19 OF 36 References cited free 6. ALLOWABLE SOM. BEARING CAPACITY AND STABILITY 6.1 Allowable Soil Bearis it Refer to.a separate document prepared for S-00-1310-101 “Soil Analytical Report of Soit Bearing Capacity". A factor of safety of 3 shall be used for decermining the allowable soil net bearing pressures. Seitements for allowable soil bearing pressures shall be assumed fo not exceed the gceater of values in _44p.10-6485 ‘Table below for the particular foundation type. 22 MAXIMUM SETTLEMENT CRITERIA ‘SETTLEMENT FOUNDATION TYPE MAXIMUM TOTAL MAXIMUM DIFFERENTIAL ‘Al Regular Foundations 25 mim 20 msn. “Tank Foundations 0.01 D 2.005 D ‘Where: I = diameter of tank 62 Increase of Allowable Soil Bearing Capacit IB, Part 1%, For short term loading condition, allowable soil bearing capacity can be increased by 50%. fpoeatix 0 79 63. Factor of Safety for Stability Structures and foundations shall be designed so thatthe following factors of safety shall be equal to or ‘eater the values mentioned below based on unfactored load: TE, Pare 11, Section 3.8.15 Loading Condition Longiem ‘Shortie against sliding 2.00 2.00 sy owe against overtuming 150 1.50 against uplift 150 150 against buoyancy 1.20 120 Resistance of spread footings wo lateral loads can be provided by friction acting on the base of the zy pare 1, foundation and by passive resistance of the soil adjacent tothe foundation. For design purpose, the avons @. resistance from friction and passive soil pressure can be assumed to develop simultaneously. 215 ‘The ultimate net passive pressure may be taken as 0.2 kg/cm? equivalent fluid pressure for natural ‘granular soils and properly compacted structucal backfill. Passive resistance along top 0.5 m should be F1 neglected unless area paving or granular surface is provided. The ultimate friction factor of 0.60 may be used.DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0.1100 POR CIVIL AND STRUCTURE. AGC DOC. NO. §.00-1310-0015 200F 36 References cited frow 7. REINFORCED RES 7.1 Design Method 40-10-6155 21d 12 721 722 Re R2 RE 73 Ta 1s ‘The strength design of reinforced concrete structures shall be in accordance with in ACI 318/318R-95 and additional notes in this specification, Strength of Materials Reinforcing Bars ASTM AG1S, Gr. 60, yield strength 60,000 psi (4,200 kgffom2) ‘Concrete ‘The minimum ultimate compressive strength of concrete at 28 days (designated f'c in ASTM C64) shall be specified for each type of structures as follows: 210 kgtiem®: all miscellaneous structures, paving, fireproo! jot bank for DP and FP work) A40-10-6455 foundations, sleepers, retaining wall andculvert for DP work 22g 280 kgflem*: cast-ineplace elevated structures, pipe racks and sumpsifor DP and FP work (foundation, Sleepers, retaining wall and culvert for FP work eee 350 kgffcm’: precast concrete structures and pipe racks 431 10 kgficm*: — leveling (lean) concrete forests imum Re-bar Diamever (1) For flexural main reinforcement = NO.4 (12 mm) in diameter (2) Forshear reinforcement = NO.3 (10 mm) in diameter Reinforcermeat of Low-height Plinths and Foundations For low-height plinths or pedestals used for vertical towers, stacks, chimneys, ete. which will ereate little stresses due to bending or axial forces, the required quamlity of reinforcement may be determined by: Total erass sectional areas of anchor bolis multiplied by the ratio of yield stress of anchor bols to that of flexural steel reinforcement may be used. Foundations which may become nearly equal in width to that of pedestats determined by physical mechanical dimensions and not determined by the strength calculations, may be provided with the similar reinforcement 2s above. ‘Thickened Paving Foundations mo-t-448s 236 ‘Thickened paying foundations shall be limited to a size no greater than 1.5 m’ and used only for miscellaneous piping supports, platforms and walkways,DETAILED ENGINEERING DESIGN DATA IGCJOB CODE: 0-1100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-1310-0015 21 OF 36 References cited from 76 Minimum Concrete Cover MO-105-6155 3.110 Unless otherwise specified on the design drawings, the minimum concrete cover over reinforcement shall be as follows: (1) Concrete cast against and permanently exposed to earth ©>+ +++ 100 mm Rt 2 (G)_ Formed concrete exposed to weather “+--+ (4) Formed concrete not exposed to weather or in contact with the ground: Slabs, walls, C NO.14 (45 mm) and NO.18 (57 mm) bars + 40mm NO.11 (35 mm) bars and smaller * 20mm, Beams, girders, colums: Primary reinforcement, ties, stirrups or spirals - s+ 50mm. (5) Concrete Paving *~ ++ 40mm from top surface 435-250-6455, 17 Grouting Cementitious grout shall be used for allequipment and stuctral tel grouting excep forthe special M/01D-0455 requirements for grouting of rotating equipment, — Cementitious grout shal have compressive strength a est equal to hat ofthe Foundation concrete, 23-18-68 Ri 78 Minimum Foundation Height TEyY-170 ‘The minimum height of foundation for equipment and structure should be 150 mum, The minimum height ‘of piping miscellaneous (maximum vertical load of 2.0 toni) should be 50 mm,DETAILED ENGINERING DESIGN DATA. JGC JOB CODE: 0-110 FOR CIVIL AND STRUCTURE JGC DOC. NO, $-00-1310-001 22.08 36 References cited fron 8. STEEL STRUCTURES 8.1 Design Method 10-10-6455. 21d “The design and details of steel structures shall be in accordance with the AISC “Manual of Steel Construction, Allowable Stress Design, Ninth Edition”, 1989. 82 Allowable Swresses 40-10-6455 2 (1) The allowable stresses of the AISC Manual shall be applied for steel structures, 2) The allowable stresses for members and their connections subjected to wind or earthquake loads shall be increased by 33-1/3%, (3) The allowable stresses for members and their connections subjected to hydrostatic test loading conditions shall be increased by 20% (4) The allowable tensile stress for carbon stee] anchor bolts, conforming to ASTM A307, shall be 1405 kgf/cm’ forall loading conditions with the allowable tensile stress applied on the root area of the bolt threads, Allowable (ensile stress shall not be increased for wind or earthquake conditions. (5) ‘The allowable tensile sress for alloy steel anchor bolts, conforming to ASTM A193, shall be 2810 kgficm’ for anchor bolts with a diameter less than or equal to 2 1/2 inches. The allowable tensile sttess for alloy steel anchor bolts shall be 2425 katfcm for anchor bolts with a diameter greater than 2 1/2 inches. The allowable tensile stress shall be applied to the root area of the bolt ‘threads. Allowable tensile stress shall not be increased for Wind or earthquake conditions. (©) The allowable shear stress for carbon steel anchor bolts, conforming to ASTM A307, shall be 703 gifem? for alt loading conditions with the allowable shear stress applied on the root area of the bolt threads, Allowable shear stress shall not be increased for wind or earthquake conditions. (7) The allowable shear stress for alloy steel anchor bolts, conforming to ASTM A193, shall be 1405 ketfer*for anchor bolts with diameter less than or equal to 2 1/2 inches. The allowable shear sess for alloy steel anchor bolts shal! be 1230 keflem® for anchor bolts with a diameter greatar than 21/2 inches. The allowable shear stress shall be applied to the root area ofthe bolt threads. Allowable tensile stress shall not be increased for wind or earthquake conditions, (8) Anchor bolts shall be designed to develop the allowable tension capecity taking into ‘consideration the spacing of the anchor bolts, distance from edge of pier and the concrete strength of the foundation into waich the anchor bolts area placed. 40-10-6655 (9) Corrosion allowance shatl not be applied for anchor bolt desiga. 208 83 Connections (1) Connection design shail be based on AISC Type 2 “simple framing” construction. Where eon10-8455 ranection is required for stability, AISC Type I “igid framing” construction omen cs a ty, gid framing” construction shall be 3.2.3, oe 281 @) High strength bolted connections shall be designed as bearing-type connections with bolt threads inthe sheas planes. rons (3) Shop connections shall be welded except that bolts may be used when welding is impractical.Rt DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-1100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-1310-0011 BO 3 References cited from @) Field connections shail be bolted except that welding may be used when bolting is impractical. (5) High stcength bolts, 34 inch (20 mm) in diameser, shall be used for all bolted connections except as follows: a, For large structures, where use of 3/4 inch (20 min) diameter high steength bolts would be impractical, arger diameter high strength bolts may be used. bv. Bolted connections for ladders, handrail posts, star stringers, removable members, removable flooring, platform framing members 7 inches (175 mmm) and under in size, purlins, girts, and ‘minor pipe support members that require not more than three holts per connection shall be made ‘with unfinished (structural) bolts. The size of unfinished bolts shall be 5/8 inch (16 ram) in dinmeter untess limited by the size of the connected parts. ©. Bolts for splices between secondary members may be 5/8 inch (16 mm) diameter structural bolts. 84 Allowable Deflections and Drift 84d ion Adéed by 30 Q) Beams (Primary members) ---*- > span/300 2) Cantitever beams -+-0-+-- > span/200 8) Joists, purtins, girts, ete. (Secondady members) += span/200 (4) Crone gantry girders and trolley beams ++ +++ ++++ span/500 842 Drift Total drift of poral frames, equipment mounted structures shall not exceed: 1200 of height ‘ 10-10-6655 85 Height Clearance for Road wae ee Height clearance for road shall be 6.0 m for primary road and 4.5 m for secondary road, 8.6 Expansion Joint ‘The thermal stresses due to climatic temperature change inthe structucal members shall be minimized by providing expansion joints at appropriate intervals. The intervals shall not be more than 60 m for steel (or concrete) pipe rack. When the distance between the expansion joints exceeds 60 m, thermal stresses ‘due to temperature change (difference between daytime and night) in the longitudinal direction shall be considered for steel structures, “The locations of the expansion joints shatl be carefully determined and shall not interfere with the air cooler’s legs rested on pipe rack. 87 Watkwavs, Platforms, Staircases, Ladders and Handrailing ea 10-6455 (2) Platform flooring shall be open type steei grating having 1 inch deep x 3/16 inch (25 mmx 5 mm) thick bearing bars with non-skid eross bars pressure welded in a rectangular pattern.DETAILED ENGINEERING DESIGN DATA SGC JOB CODE: 0-110 FOR CIVIL AND STRUCTURE. JGC DOC, NO. $-00-1310-0015 24 OF 36 Retevences cited feo Q) Stair and nosing teeads shall be I inch (25 mum) deep rectangular type welded steel grating with 40-10-6455, RI 3/16 inch (5 mm) thick bearing bars and checkered plate non-skid nosing. 3.2.5 (3) Typical detaits of platforms, flooring, stairways, ladders, and handrailing are shown on the design drawings or Company Technical Standards listed in Section 1.3 (3). (4) Minimum dimensions of access walk ways, platforms, ladders and maintenance shall be as following table, unless otherwise noted: TEM. DESCRIPTION DIMENSIONS] 10-10-6055 Access 1 [Headioom height over stais, platforms, walkways, pastayeways, | 2.3m TABLE Walkways and working areas 7 [Headroom height for projections over platforms, walkways, 20m passageways, end working areas 3. Width of stairways (back wo back of suingers) 07m 4 [Width of landings (indirection of sairways) 09m | Widih of walkways (a wre or elevated) O75 m {6 [Maxiowom vertical rise of sairways (one fight) 45m POVSA 70.251 7 |Maximom horizontal distance from any point on platform roan | 230m S25 emergency escape. TH [Maxinwom lng of dead-end platforms in excape routes (Nowe | 60m Platforms 9 [Maximum variance in platform elevations without intermedisie 03m (Notes 2 and 3) ster 10 | Minimum clearance width of platforms 75m adders (Noies & 5] 11 [Maximum venta ae of operanional faders nale nim) 90m 6) 12 [Maximum allowable slope of ders Tom vertical i= 13 [Toe clearance fiom centerline of rung to cbstuetion Osa 1 [Clear lienhing space for 80” pitch laiers (Note 7) 075m 15 | Clear climbing spave for 16% pitch ladders (Note 7) 09m ‘Operational aad | 16 [Access to equipment, valves, lastcuments, and manholes located | Note 8 [Movnicnance within 7 feo 12 above grade Notes to this Table = 1 Dead-ene platforms greater than 6 m long are prohibited where such dead-ends are in escape, routes or where it may be reasonably anticipated that, because of confusion arising from an emergency or panic situation, an individual might select aa escape path which would lead te such, a dead-end, ‘Toe plates shall be provided on the edges of all platform areas and around platform openings, except al the platform entrance and exit location. Standard handrailing shall be provides on open sides ofall platform areas and stairways, Ladders shal! generally be arranged for side exit; however, step-through ladders are permissible. Ladders which are located at, or extend 6 m or more above grade shall be provided with safety cages ladders which are located at, or extend less than 6 m above grade stall he provided with top rail hoops only. Ladders which are located at, or exiend less than 2.1 m above grade do not require a top rai! hoop.DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-1100 FOR CIVIL AND STRUCTURE AGC DOC. NO. $-00-1310-001) 25 OF 36, References cited trea 1 Clear climbing space is defined as the climbing area clearance for caged ladders, and shall be provided throughout the length ofthe ladder. One 1.8 m high mobile stair stand shall be available for each 1,000 m’ of process area for access to equipment, valves, instruments, and manholes located within 2.1 m to 3,6 m above grade. $8 Surface Treatment and Painting IT, Part TY, Section 4.16.2 All structural steel and fabricated steel items such as ladders, platforms, stairways, gratings and handrails shall be galvanized. (1) Hot dip galvanized structural ste! shall bein accordance with ASTM A123 or A153, a5 Pas-ers-6i55 applicable. 21 Recomunendations in ASTM A385 shal be considered when designing fabricated structural steel items which will be hot ip galvanized. @) High strength bolts tobe zine coated shall conform to ASTM A325, Type L. Zine coating for bolts shatl preferably be hot-dip galvanizing in accordance with ASTM A153, Class C or altematively furnished with a mechanically deposited zinc coating in accordance ASTM BG95, Class 50 or higher. All components of mating fasteners (bolts, nuts and washers) shall be zinc coated by the same process. , ; An5-4 6455 (3) Fabricated | materials to be embedded in concrete foundations and superstructures shall be ne Ceased Spee No SOO TERODOTT eee LS a WN Teyv-288 (4) Carbon stee! components of the anchor bolts assemblies shall be galvanized in accordance With yyy yy ASTM A153 Class C. Bd (5) Alloy st nts Alloy sel components of the anchor bots assemblies shall be galvanized in accordance with R2 A ie eo mpaneys 2 ‘ATS3 Class C.. £9 Fieproofing {1} Method of Fireproofing @ in. (50 mm) thick normal concrete with galvanized or painted reinforcing metal lath or wire fabric. Extent of Fireproofing Extent of Fiteproofing shall be referred to Company Deign Specification Pa1-1D-6555,RI DETAILED ENGINEERING DESIGN DATA. JCC JOB CODE: 0-1 100 FOR CIVIL AND STRUCTURE, JGC DOC. NO. §-00-1310-0011 26. OF 36 References cited froa 9. SEWER AND DRAINAGE SYSTEMS 7B, Part V, Section 9.1 Sewer and Drainage Systems BLS.3 94 ‘The following classification of effluent systems shall be used: swer (OWS) Syst Non-sour aqueous process wastes without, or with the potential for oil contamination, shalt be discharged to the Oily Water Sewer (OWS) System. The OWS system will be a betow-grade, liquid- sealed, gravity flow collection network which will terminate ata lift station, From the lift station, the liquids shall be transferred to the API Separators of the Wastewater Treatment Plant. The lift station shall be covered and vented to a safe location. ‘The OWS system shat! be provided in process units to collect and convey oil drainage, waste water, and 10-10-6485 storm and fire water from paved areas to the unit limits. Sewers for taw sanitary and chemical waste 3.5.7 shall be run separately to the unit limits, Treated chemical and sanitary waste can be.conveyed through the OWS system, ‘The liquid waste streams discharged to the OWS system include: ~ Non-sour oily process waste waters and equipment cleanout drains + Cooling tower blowdown ~ Boiler blowdown = Tank bottom water draws = Potentiaily contaminated surface runoff ~ Contaminated rainfall collected in the tank farm diked areas ~ Residual equipment and piping inventory drains (1) Non-sour oily process waste waters and equipment cleanout drains ‘Non-sour oily process waste water discharges and equipment cleanout (washout, maintenance, ‘etc,) drains shall discharge to raised open hubs which shall connect either directly to an OWS manhole or, for closely grouped equipment items, toa header which will drain to an OWS manhole. All drain connections into the manholes shall be liquid sealed by submerging the inlet pipe a minimum of 6 inches. Where multiple hubs are connected to a single header each hu shail bbe equipped with either a P or U-type liquid seal. Fize seals shall be provided on all inlet lines to any OWS manhole to prevent the propagation ofa fire ar explosion through the sewer system. Atl ‘manholes will be equipped with removable, vapor tight solid cast iron covers, and each manhole shall be vented. Vent lines shall not exceed 4 in. in diameter and wil terminate ata safe location. (2) Cooling Tower Blowdown ‘Cooling tower blowdown shall be discharged directly to an OWS menhole through a submerged, liquid sealed inlet line, (3) Boiler Blowdown ‘All boiler blowdowns shall be cooled and shall be discharged to an OWS manhole through @ submerged, liquid sealed inlet line.DETAILED ENGINEERING DESIGN DATA 5GC JOB CODE: 0-1100 FOR CIVIL AND STRUCTURE IGC DOC. NO. $.00-1310-001T Rt 27 0F 36 References cited froa (4) Tank Botom Water Draws ‘Water draws from 53-TK-113/1 14 shalk discharge to open sumps positioned beneath the draw-off valves within the diked areas. Oily water in these pits shall be sucked up by vacuum trucks. (5) Potentially Contaminated Surface Runoff Surface runoff (rainfal! and pad washdowns) from the battery-limits of the DRU, DCU, CGP, NHT, ARU, SWS Units 2s well as off plot areas subject to surface contamination (such 2s, exchanger cleaning and liquid tank truck loading areas) shall drain to the OWS system, The surface runoff shal! be collected by open catch basins which will drain through liquid sealed inlets to OWS system manholes. (©) Tank Diked Area Runoff Rainfall accurnulation within tank diked areas may be retained for subsequent controlled release, ‘A sump or catch basin shall be provided within each of the diked areas which can be drained to either the OWS or the Clean Water Sewer (CWS) system outside of the diked area. The drain line shalt be equipped with an isolation valve located outside of the tank dike wall. Disposition of the ‘rainfall accurmulation within the tank diked areas will depend upon its quality. If the water is judged suitable for direct discharge, it shall be drained to the CWS system. If judged Unacceptable for direct discharge, the water shall be drained to the OWS system. The determination of the quatity of the rainfall accumulation shall be made by visual and/or analytical means, as appropriate, Discharges to the OWS system shall be through sealed inlets at OWS manholes. 9.1.2 Chemical Sewer Systems Rt ©) Acidie/Atkatine Drain Sewer (AADS) Systern Ne of the Wastewater Treatment Unit, 1) Amine Drain Sewer (ADS) System All amine containing waste sireams from Amine Regeneration Unit (ARU) shall be discharged to a dedicated sewer system for recovery and reuse, Amine-concaining wastes shall not be permitted to enter any of the other sewer systerns which flow to the Wastewater Treatment Unit. Plant maintenance amine érains and all other amine-containing wastes shall be discharged to the ADS system whieh will drain to an underground amine sumg. From the sump, the collected ‘astes shall be pumped through a filter (forthe removal of suspended matter) and then recycled to the lean amine surge drum for reuse, Fach drain shall include either @ P-trap or a Tiquid fire seal atthe ADS manhole. Amine drains from Amine Scrubber at NHT & DCU (14-T-1403 & 21-T-2103) will be tcansfezted to the Rich Amine Flash Drum in the ARU by nitrogen pressurization and above ground piping. ‘Acidic and alkaline wastes discharges along with the surface runoff from aceas subject to incidental or accidental acid/alkaline contamination shall be routed to a segregated, below grade, gravity Now sewer system which shall drain to a nextralization pit for p#¥ adjustment. The pit shall be constructed of acid-resistant concrete, lined with acid resistant brick tiles, and shall be equipped with 2 mixer and a pH control system with provisions for the audition of sulfuric acid and caustic. From the pit, the neutralized waste shall be pumped to either the seconcary biological treatment section of the Wastewater Treatment Unit or the final treated efflient sump ee aDETAILED ENGINEERING DESIGN DATA JOC JOB COMB: 0-1100 FOR CIVIL AND STRUCTURE GC DOC. NO. $-00-1310-0011 28 OF 36 9.1.3 Clean Water Sewer (CWS) Sysiem 9.14 92 92.1 922 Non-contact surface runoff shatl flow by sheet flow or be conveyed by natural or man-made ditches or sewers to an existing open ditch which drains to the sea. Non-contact or clean surface runoff is either stormwater or service water which has not come into contact with any hydrocarbon materials or Chemicals used in the facility. Areas which arc considered clean include: all green areas; non-process plant areas such as roadways, parking lots, and buildings; the battery-limits of the PSA (Hydrogen Purification Unit), packaged boilers and raw water treatment unit, exclusive of chemical storage and handling areas; and uncontaminated storm water from tank farm diked areas, A minimum number of clean water battery ‘monitoring requirements. ‘Sanitary Sewer (SS) System ‘Waste waters from toilets, showers, sinks, and floor drains in washcoom, locker, cafeteria und kitchen areas shall be discharged to a segregated sanitary sewer system. ‘The sanitary sewer system shall terminate ata lift station for pump transfer to the sanitary wastewater treatment unit, Design Basis Design Capacity (1) Oity Water Sewer ts dischacge points is desired to minimize potential outfall The design of the Oily Water Sewer System will ake into consideration the design volumes of either rainfall or Firewater plus process water. The sewer systema will be sized for the laeger of either the design rainfall rate plus process flow using a 70% dapth of flow in pipe or the design ‘Firewater rate plus process flow at full pipe flow. “The contaminated sewer system shall be designed by mears of the Rational method for a 10-year storm relurn frequency. The intensity-duration curve fora 10-year storm (assumed to be equivalent to that of Barcelona) is presented in Section 2.2. The time of concentration to the catch basins shall be 15 minutes for OWS system, which corresponds toa rainfall intensity (1) of approximately 150 mrvhr. The Stormwater Retention Basin will be capable of containing a 10- YF, 2échour rainfall event of 80 rom, (2) Chemical Sewer ‘The chemical sewer systems shall be designed based on 100% actual flow rate, (3) Clean Water Sewer ‘The clean water sewer systems shall be designed for a time of concentration of 40 minutes, which corresponds to a rainfall intensity (1) of approximately 90 mavr, and a 70% depth of flow. (4) Sanitary Sewer “The Sanitary sewer systems shall be designed based on 100% actual flow rate. Design Firewater Rate ‘The firewater system is designed to deliver a maximum of 12,000 gpm (2,725m3ftr) of water. The actual firewater volume available at any particular location in the tank farm and process units will depend on the number and location ofthe fixed water sprays and fixed monitors provided. The References cited fromDETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-13 10-0011 28 OF 36 References cited froa ‘contaminated sewer system within each process shall be designed on the projected firewater rates, assuring that 80 perceat ofthe supplied Firewater is recovered as runoff (the remaining 20 percent being fost to evaporation). Each drainage area shalt be a maximum of 7000 square feet (650 square meter). The firewater rate used for design of sewer mains outside individual process areas will be based on the largest single quantity of Firewater discharged into the main from any of the process facilities. Il is assumed that only one process Unit ison fire ata time. The Stormwater Retention Basin will be capable of containing the firewater runoff from the largest firewater supply rate 6,000 gpm (1,363m3/hr) for @ process unit fora period of 6 hours, utilizing a 0.8 runoff factor. Firowater rate shall be 1,000 gpm (227m3/hr) per catch basin. Maximurn cumulative runoff firewater Deg. Ko. rate for each unit shall be as follows: 6455-99 PLOIWU-D1, 12, Naphtha Hyerotreater Sulfur Plant see Sour Water Stripper & Arnine Regeneration « Utility Plants sss ere o reer layed Coker ie Administration area : Warehouse/Maintenance area" ‘Tenkage area * 3,200 gpm (727m3/hn) 2.400 gpm (545m) D) ‘oe a) 1,000 gpm (227m3/hc) + 1,200 gpm (273m3/nr) 9,536 gpm (2,166m3/h) 9:23 Flow Calculation Discharge flow shall be calculated using the Rational Method: GIA 5 Qa 300 tnn'isec) where, C = Runoff coefficient (refer to Section 9.2.4) T= Roinfall intensity (mm/h) ‘A = Catchment area (ha) 9.24 Bunoff Coefficients Runoff coefficients shall be as follows. Asphalt of concrete paved areas -+++-++ 1-128 C= 0,95. Building roofsftank roofs creer C2095 ‘Macadam paved area ~*+ : Gravel paved area Unpaved area 9.2.5. Velocity Boma Fi Average flow velocity for open ditch and underground piping will in principle be calculated by “Manning Formula” and " Colebrook Formula” respectively, Q) Bor Open DitchRi DETAILED ENGINEERING DESIGN DATA. JGC JOB CODE: 0-100 FOR CIVIL AND STRUCTURE V=lnxR” x1! (m/sec) where, average velocity roughness coefficient hydraulic radius (m) cross sectional area (m2) wetted perimeter (m) = hydraulic gradient MM > mS < Roughness Coefficient At Matecials RCP 5 Conerete open ditch Unlined open ditch Ri (2) For Underground piping ks 2.5ih V = 2y(2gDS)logi—~ + ———] (mis (2gDS)logl Diane’ “ /sec) ‘Where, V = flow velocity (nvsec} gravitational acceleration (m/sec?) = hydraulic gradient; 2 = kinematic viscosity of fluid (kg/m.sec) D = inner diameter of pipe (m) Ks= Roughness coefficient, see below.(mm) Materials PVC + ks = 0.03 CSP rks 9.25 Flow Velocity ‘Minimum velocity for waste water sewer system «+++ Minimnam velocity for storm water sewer system + Maximum average velocity ©<+++ +++ . 9.3 Underground Piping Materials Underground materials used for sewer and drainage systems shall be as Follows: (1) Oily Water Sewer (OWS)-+++++-+++++++++ Carbon Steel Pipe(CSP) (2) Amine Drain System (ADS): + ssrserses Carbon Steel Pige(CSP) *+0.60 misec with full capacity 0.75 msec with full capacity 3.0 msec with full capacity JGC DOC. NO, $-00-1310-0011 30 0F 36 References cited fro ae Chupter 111 Section 3.23DETAILED ENGINEERING DESIGN DATA SGC JOB CODE: 0-110 RI FOR CIVIL AND STRUCTURE GC DOC. NO. $.00-1310-0015 31.0F 36 References cited fro @)__Acid/Alkarino Drain Sewer (ADS) ------- Chlorinated Poly Vinyl Chloride Pipe(CPVC) a4 (4) Clean Water Sewer System (CWS) ° + Reinforced Conezete Pipe(RCP) (5) Sanitary Sewer (SS) Polyvinyl Chloride Pipe(PYC) Piping materials for other systems shall be defined by Piping Discipline, Lavout for Underground Facilities a imum dimensions of pits, sumps, mantioles and catch basins shall be as follows: [0,s0-6465 a. Process pits or surmps 1.8 m deep and 6 m long b. Manholes as required for intersecting manhole pipes. © Catch basins + 600mm square, 4, Minimum opening in sewer box and: 500mm x 600mm sump covers for access @) Minimum dimensions of pipe trenches shall be as follows: ‘Minimum slope of paved trenches : uno b. Maximum drop of paving in wrenches 2 150mm ©. Minimum width of pipe trenches 2 450mm 4. Minimum clearance between pipe 2 100 mm projections anc walls of tenches € Minimum clearance between pipe projections. «==; SO mm and the high point of rrench bottoms G) Pits shall be provided for below grade equipment, including instruments, valves, or piping. auxiliaries that require operational or normal maintenance access. (2) Pits shall have concrete walls and floor surfaces, 4. Open pits shall be provided with handrailing and 6 in. (150 mm) high curbs above grade level. b. Closed pits shall be provided with suitable removable access covers, © Sealed covers with a vent piped to a safe location, shall be provided for pits located within 25°- 0" (7.6m) from to fired furnaces or similar sources of ignition, (5) Sewer boxes shall be covered with reinforced conerete slab or galvanized steel checkered floor plate, (©) In hazardous or toxic services, the process area shall be curbed and drained to segregate contaminated rain water run off from uncontaminated rain water. (7) Sewer boxes shall be provided as follows: 2. Atthe battery limits of plant areas, At changes in direction of sewer mains. ¢. — Tocollect a number of individual leads or branch sewer lines. @)__ Branch sewer lines that cannot be rodded or flushed using the cleanout seals in sewer boxes, shall have a cleanout connection a grade,DETAILED ENGINEERING DESIGN DATA GC JOB CODE: 0-110 RI Ri FOR CIVIL AND STRUCTURE JGC DOC. NO. §-00-1310.001) 32.0F 36 References cited froa (9) Sewers discharging from separatcly defined areas such as totally enclosed process buildings, ao aD ay (3) ay as) 6) ay as) (19) 20) furnaces, and grouped equipment shall connect to the system through sewer boxes having sealed inlets. When itis net practical to connect trench drains to sewer boxes separately, such drains shall be sealed by using "P* traps. Jn general, individual or paired vessels or exchangers in ether paved or unpaved areas shall be provided with one 4” (100mm) oil-water drain hub as a housckeeping drain. ‘The drain hub shall bbe omitted where equipment is in "clean service” such as is inherent in hydrogen (PSA) or other similar type units, It shall be assumed that the flow from equipment drains from large vessels during shut-down periods will be controlled to prevent flooding of the sewer facility Vessels or exchangers in paved areas which require periodic drainage from instruments, or which have their housekeeping drains piped to separate collecting systems, shall be provided with drain receptacles for shut-down drainage when itis necessary to segregate shut-down drainage from the collection system receiving housekeeping drainage. Jn general, paved areas at gradc, the bottoms of paved trenches and pils, and the floors of pump and compressor rooms shall be provided with drains for the collection of surface drainage. Drains shall not be furnished for the following: Concrete floots of elevated open-sided compressor rooms. loots of control rooms and switch rooms. Equipment where drainage occurs only duting hydrostatic testing. ‘Trenches filled with sand, “The areas around atmospheric acd and caustic storage tanks and acid and caustie pumps shall be paved, curbed and finished with a protective coating. Pressurized acia containing equipment shalt be provided with individual drainage points ‘When pumps are not provided with drainage facilites, the top of the foundation shal be stoped to 1 drain cast in the foundation and directed to a trench or sewer inlet. Condensate from open condensate systems, and steam traps in open condensate systems shall discharge to @ sewer, When located in regions away from a sewer, traps may discharge individually or through a condensate collection system to 2 dry well. ‘When soil will not absorb normal rainfall, paved areas on the perimeter of the plot shall slope. ‘outward to the battery limit, Unpaved areas trapped between roads, buildings, and paved areas within the unit shall be provided with culverts or piped drains to carry 50% of the maximum expected rainfall to battery lirait ditches, ‘Sewer boxes in hazardous locations such as around furnaces, under or adjacent to yard racks Tee It shall have sealed covers and be vented (o a safe location. fete? Firestops shall be provided where trenches cross unit battery limits or to maintain separate areas, such as totally enclosed buildings, furnaces, of grouped equipment. Around equipment handling potentially toxic liquids controlled drainage faciities shall be sepsss provided to recover spied materials, ‘Minimum pipe size shall be as follows, Branch line: 4" (100mm) Lateral fine: 6" (150mm)DETAILED ENGINEERING DESIGN DATA. JGC JOB CODE: 0-1100 FOR CIVIL AND STRUCTURE JGC DOC. NO. $-00-1310-0015 33 0F 36 References cited fem Mainline: 8” (200mm) OI 6455 21). Minimum cover for buried piping shall be 300mm. 335 (22) _ Safety clearances for sewer box and sump vents as follows. 10-10-6455 TARE TH & Horizontal distance of sewer box and sump vents from furnace walls: 15m 1b. Distance from top of sewer box and sump vents above grade 3m ‘oradjacent operating level ‘Sumps or sewer boxes under or adjacent (o yard racks shall have vents run toa safe place above the yard and shall be 4.5 m. ©. Horizontal distance of sewer box and sump vents from platforms 45m RI (23) The Moor area of the second level of the structure which supports the following vessels shall be Rt (24) Provided with a closed drain to an oily water sewer at grade. 13:.D-1301A/8, 13024/B COKEDRUMS 13-D-1304 FRACTIONATOR OVERHEAD DRUM 14-D-1402 COMPRESSOR INTERSTAGE DRUM 14.D-1403 STABILIZER FEED SURGE DRUM 14-D-1404 STABILIZER OVERHEAD DRUM Pipe Trenches In general, pipe trenches shall have concrete walls and bottoms surfaced with crushed stone, 19.29 e485 Paved bottonts shall be furnished only in acid or similar corrosive services, and in paved areas. 3.5 ‘Paved bottoms shall be sloped for drainage. Paved pipe trenches shall be of open, concrete construction reinforced with 6 x6 inch (150 x 150 AO-1D-6455 rouw)- W2.9 x W 2.9 (4.88 x 4.88 ma) welded wice fabric. The floorané walls shall be 100mm 2-6 thick for depths of 600 mm and under, and 150 mm thick for depths over 600 ram. Pipe trenches in concrete paved areas shall be covered with grating ser flush with the top of the paving. In unpaved areas, they shall be covered! with 1/4 inch (6 mm) thick steel floor plate Pipe trench walls shall be located not closer than 100 mm to the largest projection on the pipes (uch as @ flange). The minimum width of trenches shall be 450 mm, The high point of trench floors shall be located not closer than $0 mm to the iowest projection on the pipes. Pipe trenches shall be provided with fire stops at locations where they cross building walls of firewalls and between separately defined areas such as furnaces, and grouped equipment, Fire ‘tops shall be constructed of | 15 mum thick brick walls spaced 600 mm between inside faces with the space so formed filled with sand, Pipe trenches shall be provided with contraction joints approximately 6 m spart and expansion Joints approximately 24 m apart.DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-1100 FOR CIVIL AND STRUCTURE SGC DOC. NO. $-00-1310-001) 34 OF 36 References cited froa 10. ROADS, PAVIN SION PROTECTIONS 10-10-6465 10.1 Roads 14a I ‘The requirements for roads shall be in accordance with following table: 495-205-6485 Te it i la Accessway ‘TT, Part TV em Primary Secondary] | Secondary It coesaway rue 1 Road width minimum Tm Sam 40m fpeadis xcluding shoulder ‘Shoulders width 1S Tom Wa unimum) Longitudinal isle 3% 0s Crown slopes Te Te ousirauz) Shoulder slope a We Radius at curve oe Tm eam WA nears of the oad {ainienumd “Fate loading 2S AASHTOHS. | B AASHTO NEO Te applica a0 leaaings aay | Toatings do Tiber 700 ma hk. seared and compacted SER ofthe maximum dry Geasiy oblined by Modiied Procioe Tet, ASTM D 1987) in il ress or ev areas less than SOD zs pth Tare coune Fam | 4 UF Comm Nw {eoushed sone) Binder course THEO mad | TE GS way Wx (Asphall Concrete) ‘Surface course Ted" Goma) | Perma Wa ‘Asphalt Cousree) Roa bae impregnated Nx FUima ‘with asphalt sedan Paving) Shoulder mata Tl win ae cour eM [wz 102 Paving (1) Heavy Doty Concrete Paving, Rt 150 mam thickness with 6x 6 inch (150 mm x 150 mm) - W2.9 x W2.9 (4.88 x 4.88 mm) welded wire fabric 2) Light Duty Concrete Paving Rt 4° (100 mm) thickness with 6 x 6 inch (150 mmm x 150 mm)- W2.9 x W2.9(4.88x4.88 mm) — ‘M#0-1 0455 welded wire fabric (9) Joints for Conerete Paving Ao-0-6455, 25a Ri In concrete paved arces, contraction joints (saw cut) shal! be approximately 6 m apart and expansion joints with a 15 mm thick bituminous filler or any other suitable type of commercial filler shail be approximately 24 m apart. Paving shall be separated from all foundation piers projecting above grade by a 15 mm thick expansion joint,DETAILED ENGINEERING DESIGN DATA JGC JOB CODE: 0-110 FOR CIVIL AND STRUCTURE YGC DOC. NO. $-00-1310-0015 35 OF 36 References cited from @) Asphalt Paving ‘Section of asphalt paving shall be designed for applicable traffic loads or same as Secondary Roa T (Section 10.1). (4) Unpaved Areas in Process Plant Areas Im, Part 1 38a ‘Areas not paved outside battery limits shall be 3” (75 mm) thick gravel 103. Surface 31-10-6485 a ‘The extent of surface protection shall be in accordance with site preparation or paving plan drawings. ‘The following surfacing materials shall be used for erosion control protection. am, Part Appendix 2 (1) Soil-Cement Paving Mix Section 2.3 A layer of soil cement mix minimum 8% by dry weight. Thickness of the layer shall be 6” (150 mm). @) Liquid Asphate RC2 or Rapid Cure liquid asphalt applied to the top of the soi then a 3/4 inch (20 mm) layer of per gravel and fine wire mesh placed om the top of the liquid asphalt followed by another spraying of more viscous RC-2 asphalt. G3) Crusted Stone ‘A well graded layer of compacted crushed stone, Thickness of the layer shall be 3" (75 mm). (4) Concrete (Gunite) A wire reinforced slab of poured in place concrete or sprayed punite. Thickness of the slab shall be 3” (75 mm), Rt (5) Sand asphait ‘50 nam thickness of sand asphalt shall be applied to slope protection of earth dike. 1. OTHERS 11.1 Tank Foundation (1) Foundation Type ‘The storage tanks shall be supported by a perimeter concrete ring wall foundation, The ringwvall foundation shoutd be embedded on natural undisturbed soils or 95% compacted fill (Class 1 structural fill) at a minimum depth of 600 mm below finat site grade, Minimum height of bottom of tank above finished grade shall be 300 men, ‘The details of ringwall foundation and leak detection system (HDPE. tiner type) shall be refered to Company Construction Standard A40-2CS-6455 “STORAGE TANK FOUNDATIONS”DETAILED ENGINEERING DESIGN DATA JOC JOB CODE: 0.1190 FOR CIVIL AND STRUCTURE. IGE DOC. NO. $-00-1310-001F 36.07 36 References cited from 2) Reinforced Concrete Ringwall Design Aeanges-6085 Design details of reinforced concrete ringwall shall be in accordance with API 650 standards. ‘The width of the ringwall shall be atleast 300 mm. ‘The tank ringwall should also be designed to resist hoop stress create by internal lateral pressures resulting fcom fluid load and tank weight. To compute lateral earth pressures acting on the ring ‘wall resulting from fluid and tank weight, assume a rectangular lateral-stress distribution using a ‘coefficient of lateral at-rest earth pressure of 0.5 for granular natural soils or Class [structural fill 11.2 Tank Dikes 10-80-6455 Earth dikes shalt be used, except where space limitations require the use of concrete. Proposalsto. 4.2 provide conerete dikes over 3 m high stall be approved by Company. The requirements of dikes shall be as follows: 10-50-6455 5 () Minimum Height of Dikes Minimum height of dikes, measured from within the dike, shall be 300 mm for concrete dikes and Rt 450 mm for earth dikes, plus any required freeboard. The freeboard allowance shall be at least 150 mra, @) Maximum Height of Dikes ‘The required capacity normally shall be provided with dikes no higher than 2 mas measured from ‘outside of the dike on the side adjacent to the road o¢ access way. This height does not include freeboard. Dikes in excess of 2 m up to 4 m are permitted with Company approval on case-by- case basis. G) Height of Intermediate Dikes ‘Height of intermediate dikes between paired tanks shall be 300 mun less than the height of the peripheral dike, Both measurements include freeboard, (3) Access and Egress Acleast one stairway shall be provided over earth and concrete dikes, however, a least two shall ’be provided for concrete dikes over 1.8 m height. When two stairways are provided they shall be ‘on opposite sides ofthe dike enclosure. AC least one stairway shall be located as close as possible to a fite hydrant (Section of Barth Dike Top width 10m Slope 1 L vertical 101.5 horizontal (raimirear)