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World Petroleum Council Guide to Energy
Transportation
2.1 The car of the future 20
A sustainable future
4.1 Copenhagen: what to expect 40
4.2 Cutting emissions: the big challenge 43
4.3 Water — a precious resource 47
2 – www.world-petroleum.org
1.1 — The big picture
4 – www.world-petroleum.org
1.2 — The big picture
The cutting edge and so on). But it’s also about creativity, lat-
eral thinking, ideas.
A decade ago, explorers in Brazil’s off-
Energy provides heat, light, shore went through a few lean years. Too
power and mobility. We, our few successful wells were being drilled.
economies and our way of life And the discoveries that were made were
depend on it mostly too small to make development
commercially feasible, given the high costs
5 – www.energy-future.com
1.2 — The big picture
denominator in much of what we do: some- identified by seismic studies — and specu-
where along the line, it’s been involved in late about whether they might contain oil.
the production of the book you’re reading to Once wells have been drilled — ver-
the computer at home to the car in the drive- tically or horizontally — and steered re-
way to the asphalt that coats the road out- motely into carefully targeted spots deep
side. As well as gasoline, diesel and jet fuel, inside the Earth, rock samples can be re-
the oil industry is responsible for many of trieved for analysis. And sensors can be
the products that define modern life — from placed down the hole to gather more in-
heating and electricity generation, to the formation, using a wide range of measure-
plastics that go into products ranging from ments — electrical resistivity, radiation, ul-
medical equipment to children’s toys. trasound and others. Fibre-optic cables
Without people finding and producing oil, transmit the data to the surface where su-
life as we know it wouldn’t exist. per-computers can analyse them, provid-
Oil exploration starts with three questions: ing answers to the second question — how
is there oil and gas? How much? And is it much oil and gas is down there?
economically producible? Think about how robust that downhole
hardware needs to be. The closer you get
A picture of the subsurface to the centre of the earth, the hotter it gets
Energy companies start to answer the first and the less like a lab; 5,000 metres under-
question by building a picture of the subsur- ground, temperatures can easily hit 250°C
face. Seismic data enable geophysicists to and pressures 1,800 bar. Try putting your
visualise what’s kilometres below the sur- laptop in the oven.
face, layer by layer. Sophisticated compu- The answer to the third question — what’s
ter-modelling software and phenomenal economically producible? — is largely a fac-
computing power — we’re talking 200 ter- tor of technology, which is why energy com-
aflops and 2,000 terabytes of data storage panies invest so heavily in research and de-
— can process that information into detailed velopment. Twenty years ago, working in
3-D images. Geologists, with their under- water depths of 3,000 metres and drilling to
standing of how the world was formed, can total depths of 10,000 metres were unthink-
help determine the significance of structures able. Today they’re a reality.
6 – www.world-petroleum.org
1.2 — The big picture
In another 20 years, those limits will have Fossil fuels — deposits of oil, natural gas
been stretched yet further. And technology and coal formed over millions of years in the
will branch into new areas: perhaps na- earth’s crust from organic matter — may
nobots will be able to go into the reservoir retain their 80% share of the energy mix
and say what’s down there. Or engineered over the next two decades, estimates the
bacteria will change the properties of, say, International Energy Agency (IEA), a multi-
sticky oil — stuff that at the moment is in- government think tank. Even with the intro-
credibly tricky to retrieve — to make it flow duction of ambitious green policies, fossil fu-
better. Or sustainable biofuels will be made els would still account for 67% of primary en-
from fast-growing algae. ergy demand in 2030, according to the IEA.
There are plenty of other ideas for energy Oil will remain predominant “even under the
supply in the future. Some are established, most optimistic of assumptions about the de-
such as nuclear. Some are starting to make velopment of alternative technology”, it says.
inroads in the market, such as wind. Some
are commercially unproved, such as hydro- Despite its hefty reliance on
gen fuel cells. And some are technologically technology, oil’s not jut a science
speculative. But whatever the energy future
endeavour
holds, nothing can yet replace oil and gas at
scale — and won’t be able to for decades.
That means greater innovation and in-
Energy: a growing business genuity will be needed at oil companies —
not just to find enough oil to meet incremen-
Notwithstanding the temporary dip in energy tal demand, but also to find enough oil to
demand caused by the recession of 2008 replace lost volumes as existing fields dry
and 2009, consumption could be nearly half out. Even if oil demand were to remain flat
as big again as it is today by 2030, says the
to 2030, four Saudi Arabias will be needed
International Energy Agency (IEA), a multi-
by 2030 just to offset the effect of oil field de-
government think tank.
Why? Because the population’s growing cline, the IEA says. That’s a big challenge.
rapidly. And we all want energy: if you’re at But despite its hefty reliance on technol-
university, perhaps you’ve just passed your ogy, oil’s not jut a science endeavour. It’s
driving test. But do you know someone who’s a business that depends on understand-
planning to stop driving to give you space on ing and adapting to numerous other forces
the roads? No. You’ll probably buy a home — politics, geopolitics, economics, environ-
soon too — for which you’ll need light, power mental considerations, legal questions. Just
and heat. No-one else will switch off his or looking at a map instantly gives you a feel
her refrigerator, radiators, air-conditioning or for the political implications of, say, building
television to make room for yours. a natural gas pipeline to Europe from the
So as the population grows and econ- Middle East or Central Asia (see p106).
omies grow, energy use will grow too. In Then there’s the question of sustainability:
fact, energy is inextricably linked to eco-
consumers want cheap energy — and espe-
nomic growth: the biggest oil consumer in
cially cheap oil, which helps to set the prices
the world, the US, is also the world’s big-
gest economy. The countries with the small- of all other commodities. But the same peo-
est per capita oil consumption are typically ple want their energy to be clean.
the poorest. We might have taken our en- That’s a contradiction politicians must
ergy for granted in the past. But no one can grapple with. Renewables can provide clean
afford to do so now. V power and there is no doubt that their con-
tribution to energy supply is valuable and
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1.2 — The big picture
will continue to grow. US President Barack Like the technical solutions, the policy
Obama wants to launch a green revolution ones depend on creative thinking. The sim-
and to introduce sweeping legislation to plest, cheapest and most effective way of
tackle greenhouse-gas emissions. He calls reducing the environmental impact of en-
his plan “America’s new energy economy” ergy use is to become more efficient in the
and says it will create millions of new jobs way we use it — in buildings and cars (see
— and help lift the US and the rest of the p20), for example. But numerous laws, in-
world out of their economic difficulties. It’s centives and regulations are needed to
certainly ambitious. make better habits take root.
But bringing renewables into mainstream Another priority is decarbonising the
energy supply at the scale required to serve power sector, capturing and storing CO2
large populations is a difficult job and will produced in electricity generation (see p94).
take time. Biofuels, for instance, are a com- But that costs money: who will pay for it?
pelling idea, but there are strong arguments There are plenty of other ideas, including
to suggest they don’t always make a positive cap-and-trade schemes (see p111). But the
contribution to the environment (see p114). right degree of government intervention and
Meanwhile, as in Washington, most other financial support is necessary to get these
governments also want to fight climate fledgling ideas off the ground.
change too. In December, diplomats from Things are changing, and fast. The
200 countries will meet in the Danish capi- world’s most dynamic industry is used to
tal, Copenhagen, to try to thrash out a fiend- that. But the challenges ahead are greater
ishly complex global agreement on climate- than ever before: it makes 2010 and the
change abatement. A great deal is riding on next few years crucial for the energy sector.
its success (see p40). And the world. V
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Industry facts
Industry facts
1.3 — The big picture
Tenaris Gabriela López (GL), HEIW What are you looking for in
recruitment and development applicants?
director. E H-J It’s true that we’re looking for tech-
nical excellence, a strong intellect and ana-
lytical skills, but the things that make a big
HEIW Why should young people consider difference to us are flexibility and mobility.
a career in the energy business? Can candidates cope with the fast-paced
E H-J I would really struggle to think of change in our activities? Do they have pas-
another career that gives people access to sion and drive — for their technical subject
such a wide and exciting range of opportu- and the broader business? Are they pas-
nities. And the issues involved in energy are sionate about learning, new technologies
so varied — political, environmental — that and their personal development?
it has an impact on everyone’s life. ES It’s critical thinking — to be able to
ES One of the amazing things about the think for yourself: breakthroughs in energies
petroleum industry is how many different ca- of the future will come from someone com-
reers there are and how people can come in ing up with a new technical concept, a new
with similar credentials and end up taking up business model.
very different career paths. With the indus- Communication and interpersonal skills
try in great flux and firms looking at different are also essential. You have to be able to
forms of energy — such as biofuels, geother- work in teams with different skill sets that
mal, wind and solar — it’s particularly hard to are typically multi-national, multi-cultural and
predict which way young people will head. multi-technical. If a geologist has to talk to
The industry’s scope is a great advantage an engineer, that’s a communication barrier.
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1.3 — The big picture
Throw on top of that the fact that they may Also, more things that would classically
not share the same first language and the have been referred to as refining are hap-
problem has become more complicated. pening in the field — heavy oil is being up-
LJ We look for the best candidates in graded closer to the field to improve the eco-
schools, both men and women, who strike a nomics. It’s similar with natural gas: how you
good balance of technical competence and transport it is an integral part of the develop-
open-minded personality. Because our jobs ment question, so that requires commercial
are unique in terms of geography, lifestyle skills as well as the chemical-engineering
and career progression, it is critical to iden- understanding of how the gas will behave
tify people who are willing and suitable to under different temperatures and pressures.
join our team. This all means a range of disciplines are
GL We are looking for candidates who applicable to the multitude of career paths.
have proved academic excellence and a Most of the engineering and sciences we
strong level of English. They should be in- can use — IT, physicists, mathematicians, in-
terested in developing a career in a global strumentation experts, electrical engineers.
company and the geographic mobility that And even those with biology degrees, given
often comes along with it. the environmental work we have to do. You
might not have thought it, but we even need
HEIW What degrees are you looking for? doctors and healthcare professionals — you
E H-J We have 17 different disciplines can have a considerable medical establish-
and some have a clear requirement for a ment within an oil company.
specific qualification, such as chemical en- One profile that is particularly sought after
gineering. But students could come from a is the engineer with strong computer skills.
range of numerate backgrounds — includ- They have a critical role to play in the ad-
ing mathematics, physics and broader engi- vancement of the intelligent oil field.
neering disciplines. We also hire people into LJ Typically, the bulk of recruitment is
other areas, such as trading, where people engineering and science graduates. Some
could come from any discipline. If they use people think we only hire engineers, but we
our website’s degree matcher, potential re- do also hire from the sciences, such as earth
cruits might be quite surprised about the science, physics and mathematics.
breadth of applicable degrees and career GL We are looking for mechanical, indus-
options available. trial, electrical and material engineers.
ES It’s a very long list. Chevron hires across
all the disciplines — petroleum engineers, ge- HEIW What advice would you give candi-
ologists, IT experts, MBAs, mechanical engi- dates preparing for interview?
neers, chemical engineers, civil engineers, E H-J The thing we see candidates per-
HR experts, environmental specialists, law- form least well at is in their ability to apply
yers, communications specialists. technical knowledge in a work environment.
The divisions between traditional roles We see candidates who are clearly bright
are becoming more blurred. Many different and have excelled academically. It is im-
kinds of engineers can and do work in petro- portant to spend some time reviewing what
leum engineering. Many drillers, for exam- they’ve learned from their degree and how
ple, are mechanical engineers; chemical en- that translates into real life. Most people will
gineers work as reservoir engineers — be- have some experience to build on from re-
cause, in essence, the job involves work- search projects or internships.
ing with fluids moving through materials, We often interview people who are mon-
whether in the subsurface or above ground. osyllabic and don’t give us sufficient infor-
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1.3 — The big picture
mation about themselves. It’s important to HEIW What other advice would you give
think about how to demonstrate the value of young people considering a career in the
learning and experiences, but I expect that energy industry?
fewer than half our candidates have read ES In times of intense competition for peo-
the hints and tips section on a website dedi- ple, there tends to be the illusion that the
cated to the application process. company will be responsible for plotting out
Also, students can sometimes be reticent the individual’s career. But no-one can really
about activities that aren’t related to work or do that for you: a company can lay out a ca-
university. We are keen to hear about those reer plan, but it can’t predict the future or how
activities, because they can often demon- someone’s personal interests will develop.
strate whether candidates have the per- The person who cares most about your
sonal qualities we are looking for. career is you and you should never abdicate
Candidates should also be using the in- responsibility for defining it.
terview to find out about us — asking the
right questions shows that they have done
their research.
LJ Do your homework on the company that
is interviewing you. At the interview, be hon-
est and be yourself. Interviews are a two-way
process, designed to assess from both sides
the suitability of the candidate for the job.
GL To get the most from your interview,
you should read the information available
about our company and its training and de-
velopment programmes on our website: © BP plc
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2.1 — Transportation
20 – www.world-petroleum.org
2.1 — Transportation
For decades, it will be difficult for anything — batteries, hydrogen fuel cells or
biofuels — to replace gasoline and diesel at scale in the transport sector
frastructure — ships, lorries, pipelines and Then there’s the repair system to think
filling stations — on which it relies. Although about, says Julius Pretterebner, a car-indus-
being accustomed to one way of doing things try analyst at IHS Cera, a consultancy. With
is, in itself, a weak argument against explor- all of its many and intricate moving parts,
ing alternatives, it would certainly be difficult the internal combustion engine needs a
and costly to move to a completely new sys- large maintenance network. That’s one area
tem — and it would take a long time. in which the electric car wins hands down,
he adds: apart from the driveline, it doesn’t
The problems with petroleum have much in the way of moving parts. That
But petroleum has its drawbacks too: means considerably less wear and tear, less
stricter laws governing the output of CO2 maintenance and no need for a complex
and other greenhouse gases are today’s support industry.
cars’ biggest problem. As the cost of emit- Fuel standards in liquid fuels — for oil
ting carbon rises, alternatives to the internal products and biofuels — create problems
combustion engine will become increasingly for car manufacturers too. Because they
attractive economically — unless, perhaps, vary from region to region and, often, from
energy companies discover a cheap way country to country, it’s impossible to produce
of producing very large volumes of renew- a one-size-fits-all engine. That puts costs
able biofuels that can be used harmlessly up. Adapting an electric vehicle to a differ-
in the engines in use today. Companies be- ent market is simple: all you need is a plug
hind the nascent algae revolution think that adaptor and, possibly, a transformer.
might happen one day, but it’s an uncertain There’s also the question of efficiency.
prospect (see p78). The internal combustion engine is typically
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2.1 — Transportation
only about 20-30% efficient. Lower perhaps: quantities of air and fuel entering the cylin-
according to fueleconomy.gov, only about ders and enabling fuel savings when power
15% of the energy from the fuel in the tank is needs are low.
used to move the car or run useful accesso- Hybrid cars — bi-fuelled vehicles that
ries, such as air conditioning. The rest of the can switch at different speeds between a
energy is lost to engine and driveline ineffi- gasoline-burning internal-combustion en-
ciencies, and idling. And drivers rarely get gine and an electric motor powered by a re-
the best out of their cars: an internal com- chargeable battery — can achieve signifi-
bustion engine optimised to 200 horsepower cant efficiency improvements over cars with
won’t work at its best crawling through heavy standard engines. The electric motor — re-
traffic, so, in the city, efficiency slumps — it’s charged with kinetic energy that is normally
the inverse of trying to heat a room with a lost to braking, with a system called regener-
hairdryer. Emissions performance also de- ative braking — means the gasoline engine
teriorates at lower work rates. isn’t needed when the car has stopped or
But poor efficiency ratings at least mean when it’s travelling at low speeds. The gaso-
there’s room for improvement. line engine, meanwhile, is there for higher
What can be done to make existing cars speeds and to overcome the limited driving
more efficient? Various technology devel- range of an all-electric vehicle.
opments will help cut down on fuel use.
Cylinder deactivation, for example, shuts Doing the obvious stuff
down some cylinders when less power is There are plenty of straightforward ef-
required. Modern engines can also be de- ficiency measures too, such as reducing
signed to alter valve timing — varying the the size and weight of vehicles. Today’s
VW Golf, for example, is almost twice as
heavy as the first Golfs, built in the 1970s.
That’s partly because of the addition, over
the years, of safety features, such as the
protective metal bars in the doors of mod-
ern cars. It’s also partly down to a perceived
need for more room: the smallest cars in
BMW’s range today — the 1 Series — are
similar in size to the BMW 2002; but in the
1970s, the 2002 was considered a roomy,
desirable family vehicle.
The weight increase is also the result of
the proliferation of electronic gadgets and
modern conveniences. In some areas that
trend will continue: there won’t be any com-
promise on safety, for instance. Indeed, car-
makers are continuing to add safety fea-
tures; electronic stability control, a compu-
terised technology that improves a vehi-
cle’s handling by detecting and preventing
skids, is among the latest innovations. But
what about the non-vital stuff? Air condition-
Have you seen how low my carbon ing systems, for example, are heavy: could
emissions are? people do without them?
22 – www.world-petroleum.org
Industry facts
The 2007 Ford Fiesta emits less than 2% of the nitrogen dioxide, hydrocarbons
and carbon monoxide produced by its 1976 predecessor, according to the
UK’s Society of Motor Manufacturers and Traders (SMMT). It would take the
following numbers of 2007 1.25 gasoline-engined Ford Fiestas to generate
the same level of tailpipe emissions as one similarly sized 1976 Fiesta model,
calculates SMMT:
Nitrogen dioxide — 76 cars
Carbon monoxide — 71 cars
Hydrocarbons — 51 cars
23 – www.energy-future.com
2.1 — Transportation
Smaller, greener, cooler mising safety: Formula One cars are made
Taste in cars could become more modest from carbon-fibre composites and similar ul-
too. Four-by-four cars, pick-up trucks and tra-lightweight materials, but drivers often
sports-utility vehicles (SUVs) are status sym- walk away from high-speed crashes thanks
bols for many people. But, perhaps, as the to sophisticated crash inserts.
world tries to turn itself green, smaller, more It’s not as if lightweight cars are new, ei-
economical vehicles will become cooler: ther, points out Pretterebner. East Germany’s
emissions levels might become more of a much-maligned Trabant might not have
talking-point than horsepower. Car-pooling looked cool and would have looked a lot less
and car clubs could become more popu- cool after a collision, but its designers — ad-
lar, reducing the number of vehicles on the mittedly focused on cost savings rather than
roads. Indeed, there’s scope for cutting the fuel efficiency and safety — were arguably
sheer number of cars: the US has more pas- on the right lines with materials: much of the
senger vehicles than licensed drivers. bodywork was plastic.
There are plenty of signs that tastes are Rethinking the way cars are designed
changing. The crisis that threatened the sur- could radically improve efficiency — ena-
vival of the US car industry in 2008 and 2009 bling the world to continue to benefit from
is, to a large extent, down to US manufac- the power and versatility of the internal
turers’ failure to keep pace with Asian firms, combustion engine at a reasonable envi-
which have focused on fuel-efficient cars, ronmental cost. And, in the very long term,
innovations being made today can be used
Rethinking the way cars are in other forms of transport. Lighter materi-
designed could radically improve als will also be of benefit to the electric car
industry: less weight = less work = longer
efficiency: innovative use of
battery range.
materials would make cars lighter
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2.1 — Transportation
You wouldn’t go to work in this ... … but you might in this: Tesla’s Roadster
they’d be able to cope with millions of driv- There are other reasons for the Tesla
ers plugging in their vehicles at the same Roadster’s high price tag — and they’re
time. And unless the electricity comes from more encouraging for the electric-vehi-
a low-carbon source, such as solar panels, cle industry. With acceleration from 0 to
wind turbines or biogas, then it won’t mean 60 miles per hour in 3.7 seconds and a top
mobility without emissions. speed of 125 miles an hour, it is a high-
Lithium-ion batteries, which are smaller performance vehicle — a rival to gasoline
and have a greater energy density than the cars. It has a US Environmental Protection
nickel-metal-hydride batteries used in hybrid Agency efficiency rating equivalent to 135
cars such as the Toyota Prius, have the po- miles per US gallon, making it almost three
times as efficient as a hybrid vehicle. And
Unless the electricity to charge one full charge should last something like
vehicle batteries comes from a 350 kilometres.
low-carbon source, then electric One disadvantage is that, from dead,
it takes about three and a half hours
cars won’t mean mobility without
to charge the battery — not as quick as
emissions pumping 50 litres of gasoline into a tank.
Tesla says it’s rarely likely to take that long
tential to improve range. However, it won’t because the battery will seldom run down
necessarily be a smooth journey. Lithium completely before its overnight recharge.
ion batteries can explode if they overheat: While that may be the case for everyday
not a comforting thought as you’re belt- urban use, the car would certainly not be
ing down the freeway. They’re also expen- as practical for long journeys or to places
sive, costing four to five times more than the without access to electricity.
nickel-metal-hydride variety, and gradually The Tesla has another advantage: it looks
degrade with use. like a car you might want to drive. Electrically
Tesla, a US electric-car manufacturer, powered milk floats may have been on the
says it’s getting round the overheating prob- road for decades — since 1920s in the UK
lem with a special cooling system for the — but you wouldn’t want to go to work in
6,831 lithium-ion cells under the hood of its one, unless you were a milkman (even then
$100,000 Roadster. you might not — editor). V
25 – www.energy-future.com
2.1 — Transportation
26 – www.world-petroleum.org
2.1 — Transportation
anol and gasoline, means ethanol accounts hectare of land, but only 40,000 km if eth-
for more than half of the automobile fuel anol is produced from the same area. That
market in the country. gas could either be used to power internal
But Brazil, the world’s second-biggest eth- combustion engines or as a low-carbon sys-
anol manufacturer, has the right climate and tem for producing electricity that could then
enough land to grow large amounts of sugar be used to power electric car fleets. V
cane. Few other countries share those nat-
ural advantages. The US is the world’s big-
gest ethanol producer, but the feedstock it
uses is maize (called corn in the US), which Natural gas:
is a much less efficient biofuel crop than
sugar cane — eight-times less efficient, ac- pros and cons
cording to Brazilian oil company Petrobras.
The downside
Ethanol also lacks gasoline’s energy con-
C ompressed natural gas (CNG) is a
good fuel for cars in cities because
natural-gas vehicles are silent and cause
tent, falling about 30% short. Biodiesel com- less pollution than cars that run on oil prod-
pares more favourably to conventional refin- ucts. According to the US’ Environmental
ery diesel in terms of energy content, but it’s Protection Agency, compared with traditional
a living fuel — store it under the wrong con- vehicles, those operating on CNG have re-
ditions and it will go rancid. That adds an- ductions in carbon monoxide emissions of
other layer of complication — and cost. 90-97% and reductions in CO2 emissions of
There are other problems. Fuels contain- 25%. There are also significant reductions in
ing a high proportion of ethanol or biodie- emissions of nitrogen oxides and virtually no
sel tend to cause starting problems in cold particulate emissions.
weather. And ethanol is corrosive, making it But there are drawbacks: most car engines
difficult to transport. Perhaps most serious aren’t optimised for gas use. Refuelling net-
of all, land used for growing crops for fuels works haven’t been developed on a wide
is land that can’t be used for growing crops enough scale to make natural gas vehicles
for food; so biofuels cultivation presents a practical for most people. And the need to
threat to food production and may cause in- sacrifice valuable trunk space to accommo-
flation in food prices. date the gas tank also rules out this type of
There’s hope that second-generation bi- car for many private users.
ofuels, such as those produced from algae The shortage of refuelling points means
(see p78), or biomass (see p118), will signifi- natural gas is generally suited to city-
cantly mitigate these problems by harnessing bound vehicles — taxis and buses — which
crops that grow on land that wouldn’t be suit- can refuel at a central point at the end of
able for food crops and by converting non- the day. There are almost 10 million natu-
edible parts of plants into energy. ral gas vehicles worldwide — almost half of
Another promising biofuel is biogas — typ- them in South America. The International
ically gas produced by the biological break- Association for Natural Gas Vehicles
down of organic matter in the absence of ox- projects that this will increase to 50 million
ygen. Maize, for example, yields more en- vehicles, by 2020.
ergy per unit of area if it is treated to pro- Environmental performance improve-
duce methane, as opposed to ethanol; ac- ments can also be achieved compared with
cording to IHS Cera, a car can drive 60,000 traditional refinery fuels by using liquid fuels
kilometres on biogas produced from one produced from natural gas. V
27 – www.energy-future.com
3.1 — Supply and markets
Q Er … I think so.
A There are other reasons to think oil prices
Courtesy Schlumberger
28 – www.world-petroleum.org
3.1 — Supply and markets
can suffer if crude prices rise as they did Q And then it crashed.
last summer. It’s basic supply-and-demand A Yes. The credit crunch happened and all
stuff: when the commodity gets too expen- of a sudden everyone started feeling a whole
sive, people stop buying it. So oil compa- lot poorer. The idea that the world would
nies, or producers, have to tread a fine line. keep growing richer and needing more oil
They spend hundreds of billions of dollars disappeared. A lot of the speculators were
up front, so if demand for their product falls, from banks, so when those banks’ mortgage
so do their profits. It’s in their interest to keep departments got into trouble, lots of them
the oil flowing at affordable prices. sold their paper contracts in the commodi-
ties markets to cover losses elsewhere.
Q So when oil prices hit their record
of more than $147/b last year, people OPEC oil production, 2008-09
stopped using oil?
A Again, not so simple. Demand for oil can million barrels a day $ a barrel
fall — as it has for the past two years — but 32 150
North Sea Brent
only so far. oil price (RH scale)
31
But the oil market does react very quickly 120
to changes in demand. Last year’s bumper 30
prices persuaded people to be more efficient 90
29
— everything from pumping up the tyres on
60
the car to make it go further on a litre of 28
gasoline, to selling the SUV and buying a
27 30
bike — and prices fell quickly in response. Aug Oct Dec Feb Apr Jun Aug
29 – www.energy-future.com
3.1 — Supply and markets
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30 – www.world-petroleum.org
3.1 — Supply and markets
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3 Svttjbo!Gfefsbujpo :-997 3 Dijob 8-:::
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6 Dijob 4-8:6 6 Svttjbo!Gfefsbujpo 3-8:8
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31 – www.energy-future.com
3.2 — Supply and markets
32 – www.world-petroleum.org
Industry facts
33 – www.energy-future.com
3.2 — Supply and markets
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34 – www.world-petroleum.org
3.2 — Supply and markets
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35 – www.energy-future.com
3.3 — Supply and markets
Peak oil: not yet But those two forces aren’t immovable in
the way geology can be. And yet, geologically,
we’re a long way from the end of oil. Including
36 – www.world-petroleum.org
3.4 — Supply and markets
OPEC, the IEA and prices oil supplies to countries supporting Israel —
the US and western Europe. Oil prices quad-
38 – www.world-petroleum.org
Industry facts
Canada Tax
Japan
Italy
France
Germany
UK
39 – www.energy-future.com
4.1 — A sustainable future
40 – www.world-petroleum.org
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4.1 — A sustainable future
Yet despite the media’s fascination with cli- West. Furthermore, Westerners have had
mate change, despite the campaigning by ce- 200 years abusing the environment to get
lebrities, despite the prevalence of green think- rich. If we hadn’t pumped all that carbon into
ing, the global recession has taken steam out the atmosphere in the first place the world
of the movement. Governments feel restor- wouldn’t be at the tipping point.
ing economic growth is a more pressing prior- There are counter arguments to this. The
ity, and green projects that could abate global West also grew rich through slavery — and
warming look like pricey luxuries. no one thinks the developing world should
That lukewarm approach to the climate is- follow that course. But the dispute is, none-
sue has been evident from the way the main theless, almost intractable. If Copenhagen
parties who will be expected to agree terms in manages some kind of compromise, it will
Copenhagen — the big economies such as be a triumph over deep-seated biases.
the US, EU and China — have gone about But there is hope, and it comes in the form
preparations for the meeting. Normally, multi- of the US’ new president. Obama has prom-
governmental treaty meetings come after ised to revolutionise the country’s stance on
months of work by busy “sherpas”, the diplo- climate change It’s probably one reason he
mats who specialise in horse-trading across was surprisingly awarded the Noble Peace
conference tables. The idea is to have an Prize in 2009. Where the George W Bush
agreement in place, so when senior officials administration objected to Kyoto, Obama
jet in they just have to hammer out the last promises leadership in Copenhagen.
few fine details. This time around things have He’s also a self-proclaimed multi-later-
been low-key. Indeed, half way through 2009, alist. Many other leaders, under pressure
Germany’s environment minister, Sigmar at home, want to bask in his international
Gabriel, said the meeting could be a “disas- popularity. And several Kyoto laggards,
ter”. The preparatory meetings had failed to such as Canada, are well within the or-
bring any “movement” towards Copenhagen. bit of US influence. Western governments
have also been chastened, not to say hum-
Mega sticking point bled, by their recent economic failures. All
There’s one mega sticking point. Who is re- of these factors might make for more lis-
sponsible for emissions and who should pay tening — and less arguing — by the devel-
to fix the problem? Take the case of China. oped and developing world.
Building a new coal-fired power station every China, for one, is now promising action. In
week, China has been the bugbear of envi- September 2009, president Hu Jintao prom-
ronmentalists in the West. The country has ised China would reduce its emissions by a
now overtaken the US as the world’s biggest “notable margin” in the next decade.
carbon emitter. If we can’t stop China’s emis- So, be hopeful for an agreement in
sions, what’s the point of doing anything our- Copenhagen that makes 2009 the year the
selves? Why should we take a financial hit world fought back. But don’t expect mira-
and let China off? That, in a nutshell, was one cles. Compromise is the name of the game
argument opponents of Kyoto in the US used in international treaty-making, especially
to derail their ratification of the treaty. when the stakes are as high as they will be
But hang on. China has prioritised eco- in December. Don’t be surprised if the diplo-
nomic growth over the environment, true. mats fudge in Denmark and bigger decisions
But when you break down its emissions in are postponed until 2010. We might have
per capita terms — how much each Chinese to wait while bluffs are called and horses
person emits — the figure is just a fraction traded. It could take months and probably
of the average per capita emissions in the will. But will the climate wait for us? V
42 – www.world-petroleum.org
4.2 — A sustainable future
43 – www.energy-future.com
4.2 — A sustainable future
the gas produced from its Sleipner West tially, it comes into its own when CCS is ap-
gas field to below the 2.5% level needed to plied, as it is much easier and cheaper to
meet local environmental requirements. The strip CO2 from syngas than from power-plant
CO2 is removed by passing the gas through flue gases. According to Shell, a pioneer in
solutions of chemicals commonly known as gasification, that could make syngas nearly
amines — a process also used in oil refin- 10% cheaper than coal, if CCS is used in
eries and petrochemicals plants — and is both cases. Shell is working to make the
then buried in an aquifer over 800 metres technology more attractive in places such
below the seabed. By the end of 2008, the as China, where coal is fuelling much of the
project, which started in 1996, had stored country’s rapid economic growth.
almost 11 million tonnes of CO2, which has
been carefully monitored so that the industry Flares go out of fashion
has a better understanding of how the gas Less high-profile than CCS, but equally im-
spreads underground when new projects portant in emissions cutting are efforts to re-
are developed. duce the use of flaring at oil and gas fields —
Oil companies are even helping the coal the practice of burning unwanted gas. When
industry to cut CO2 emissions. Synthetic the world was a less environmentally aware
gas, or syngas, can be created from the place, flaring or venting seemed a convenient
heavy residues created in oil refining, which way to get rid of an unwanted by-product. Now
can then be used to produce power, or in it looks like a waste of a valuable commodity
other industrial processes. But this can also and a way of pumping methane — a danger-
be done with coal in a way that makes the ous GHG — directly into the atmosphere.
business of stripping CO2 out at the power The industry is now coming up with so-
plant easier and cheaper than it would be if lutions to this problem. For example, when
the coal were burned directly. Marathon Oil became operator of the Alba
While coal gasification adds around 10% field off the coast of Equatorial Guinea in
to the cost of coal-fired power stations ini- west Africa in 2002, the focus of production
44 – www.world-petroleum.org
Industry facts
The world’s population has doubled in the past 50 years to 6.7 billion and it’s
expected to reach 9 billion or more by 2050 — a lot more people wanting
heat, light and mobility.
That’s not all: in China and India alone, more than 500 million people will
move from a rural to an urban way of life in the next two decades. The
world has no experience of industrialisation on this scale. When Europe
industrialised, it involved 50-100 million people moving from a rural to an
urban way of life. It was 150-200 million people in the case of the US. And in
Europe and the US, the changes took place over several decades.
45 – www.energy-future.com
4.2 — A sustainable future
was on gas condensates, so-called wet gas, Those investments have, in part, been
while natural gas, or dry gas, was flared off. motivated by government regulations requir-
The US company overhauled the project, in- ing biofuels to occupy a minimum share of
stalling processing facilities, compressors the fuel mix. Yet despite their environmental
and the pipelines required to send gas that promise, biofuels have proved controversial:
previously would have been flared back off- doubts have been raised about their environ-
shore for reinjection into the reservoir. The mental and economic sustainability. When
process cut flared gas volumes by more the energy required to cultivate, harvest and
than 90% after it became fully operational transport the crops, and then process them
in 2005. It also helped maximise the amount into fuels, is taken into account, there might
of gas available for Marathon’s Equatorial not always a carbon saving compared with
Guinea liquefied natural gas project, the first fossil fuels. Also, because the crops often
stage of which was completed in 2007. occupy land that might otherwise be used
The by-products of hydrocarbons process- for food crops, there is a risk that cultivat-
ing are also being used through the develop- ing crops to make biofuels could lead to food
ment of cogeneration facilities linked to refiner- shortages and food-price inflation.
ies and petrochemicals plants. Cogeneration Technology — being developed mainly by
entails producing power and heat simultane- energy companies — could provide the an-
ously. The excess heat captured from refin- swer. The industry is researching the devel-
ing or power-generation processes can be opment of biofuels that could theoretically
used as a substitute for carbon-intensive ac- be carbon neutral, cultivated from land un-
tivities, by converting it into steam for use by suitable for food crops and from inedible
industry or by using it directly to heat nearby parts of plants (see p78 and p114). Success
houses or business premises. could revolutionise the transport industry.
ExxonMobil has taken a lead in this area, The climate challenge is one to be taken
building more than 1.5 gigawatts of cogenera- up by all industries and individuals around
tion capacity in five countries between 2004 the world. But expect to see the oil and gas
and 2009. One of the latest of its cogenera- industry playing a lynchpin role. V
tion plants came on stream at its refinery in
Antwerp, Belgium, in early 2009. By supply-
ing heat and steam for industrial processes,
in addition to generating 125 megawatts of
power, the plant will reduce Belgium’s car-
bon emissions by around 200,000 tonnes a
year, or the equivalent of taking 90,000 cars
off the road, the company says.
Going green
And then, of course, there is direct invest-
ment in renewable energy. Many of the big
oil companies have diversified their busi-
nesses to include renewables. Players such
as BP have substantial interests in the solar
and wind industries, while most oil compa- ExxonMobil’s cogeneration plant at its
nies have invested heavily in biofuels, which Antwerp refinery will reduce Belgium’s
can replace or be mixed with gasoline to re- carbon emissions by the equivalent of
duce carbon emissions from transport. taking 90,000 cars off the road
46 – www.world-petroleum.org
4.3 — A sustainable future
The Hassi Mouinas project, Algeria. Oil companies use more water than oil in
their operations and they operate in some of the driest regions of the world
47 – www.energy-future.com
4.3 — A sustainable future
Giant strides
The results of this approach are visible
in the way all the big oil companies work
today. The exploration and production di-
vision of France’s Total, for example, im- Chevron’s Pascagoula refinery.
plemented a plan to reduce the oil and Around a quarter of total water usage
gas content of discharged water by 66% in at the company’s refineries is now
2002. Most of its operations had reduced supplied by reclaimed wastewater
the level to 30 parts per million (ppm) in
2008. The division has a target of 10 ppm In order to press ahead with the project,
for water discharged onshore in 2010. Chevron and its partners have had to draw
Four of the eight refineries operated by up a meticulous environmental plan and en-
Chevron worldwide have technology in- sure that the plant will not compromise the
stalled that enables them to use treated efflu- island’s scarce fresh water supplies. This is
ent from the local area to help meet their wa- to be achieved by installing: a reverse osmo-
ter needs. Chevron says around a quarter of sis system, to desalinate seawater into fresh
total water usage at its refineries is now sup- water; and recycling facilities and by taking
plied by reclaimed wastewater, adding up to measures to minimise water use overall.
some 45,000 cubic meters a day of municipal Of course, more can always be done to im-
effluent. More measures are on the way. prove the industry’s use of water resources.
The US’ supermajor also faces a difficult Nowhere is research more important than in
and unique water-conservation challenge the Middle East, where big oil and gas de-
off the coast of Western Australia, where it is posits exist in an environment of scarce wa-
developing the Gorgon liquefied natural gas ter supplies. In Qatar, which has huge hy-
(LNG) processing and export facility — one drocarbons reserves, ConocoPhillips’ Global
of the world’s biggest — on Barrow Island. Water Sustainability Centre opened in 2009.
This is a highly fragile landscape, which is This provides a base to investigate new
home to rare animals and has barely enough methods of treating and reusing by-product
water to cater for its own ecosytem, let alone water from oil production and refining opera-
an LNG plant likely to need 1,500 to 2,000 tions, and further develop industrial and mu-
cubic metres of water a day. nicipal water sustainability. V
48 – www.world-petroleum.org
5.1 — Technology: pushing boundaries
49 – www.energy-future.com
5.1 — Technology: pushing boundaries
Offshore, seismic benefits from the fact that Focusing seismic images presents fur-
sound travels well through water. But some ther difficulties: whereas a modern camera
onshore environments, such as the deserts of on autofocus mode fixes on a single point
the oil-rich Middle East, are problematic. The in the distance, geophysicists must analyse
sand deadens the signal before it has gone an image with infinite depth of focus — eve-
very far under the ground. And the undulation rything from drilling risks on the seabed to
of a desert dune means microphones laid out the deep structure beneath the reservoir.
on the surface to capture the rebounding sig- That task can be made even more onerous
nal won’t all be at the same height — a snag when, for example, there is a large salt layer
when millisecond timing is involved. below the seabed to penetrate. This refracts
The offshore environment has its own the signal, like light through a prism. One
challenges: special vessels have had to be geophysicist likens it to “looking through a
designed to be capable of towing several shattered window pane”.
lines of microphones — called streamers.
A modern 3-D seismic vessel might tow as Mammoth computing power
many as 20 eight-kilometre-long stream- And modern seismic surveys — known as
ers, with the outer two as much as a kil- three-dimensional (3-D) seismic — generate
ometre apart — not a job for any old ship. terabytes of data, which calls for huge com-
“Keeping this technology up to date re- puting power. It’s no surprise that the first use
quires dedicated teams of engineers that of a Cray supercomputer was in the seismic
are always working on the very edge of industry and the seismic industry is the sin-
technology,” says Walker. gle biggest user of computer power today.
© CGGVeritas
Seismic imaging: It’s like bouncing a ball, but much more complicated
50 – www.world-petroleum.org
5.1 — Technology: pushing boundaries
Interpretation, the final step, is a science Alternatively, geophysicists can take ad-
and an art. A seismic picture is actually of in- vantage of the steady stream of electro-
terfaces — between, for example, two layers magnetic radiation from the sun that propa-
of rock or between the seabed and the water. gates into the earth.
Differences in interfaces cause a reflection in
the way light reflects off a surface; seismic, The changing of the tides
therefore, provides information about the dif- Explorers are also starting to make use of
ference between rock layers, but no informa- natural seismic noise from inside the earth
tion about the rocks between. “It’s like get- to see the distribution of oil and gas and how
ting a bank statement that says you have they move. And reservoir engineers moni-
$400 more than last week, but doesn’t tell tor the pressures of oil and gas and water,
you how much you have in total — it’s all which regularly change minutely with the
very relative,” says Walker. Geophysicists rise and fall of the tide and onshore with the
take the data and try to assemble a picture rise and fall of the moon — another source
of the likely physical characteristics of rocks of guidance for the future. V
and fluids that could have produced the seis-
mic record they are analysing. Geophysics enters a new
dimension
It may soon be possible to see
Time-lapse 3-D seismic (sometimes called
through hitherto impenetrable
4-D seismic) could lead to a significant
substances, such as basalt, a rise in the world’s recoverable reserves;
volcanic rock today, much less than half of the oil in a
typical oil field is produced.
The technique is utilised to monitor the
This is where computers have made such
production and depletion of an oil field over
a big difference. Says Walker: “When I started time and involves running more than one
in this industry about 25 years ago, we used 3-D survey on the same spot, but with an
to print off 2-D data [a less data-intense form interval of a year or more. Data compari-
of seismic] on paper and interpreters had col- sons — made by subtracting one data set
oured crayons and spent their day drawing on from the other — can show areas of the
the various interfaces and trying to work out field that have been depleted over time and
what the geology was.” Now computers can highlight areas where in-fill drilling would be
manipulate 3-D images in seconds, enabling useful to tap pockets of bypassed oil.
geophysicists to visualise the reservoir. “It’s Typically 30-40% of the oil in a field
like being paid to play with some of the big- is produced and 60-70% is left in the
gest games consoles in the world.” ground. However, an estimate by an-
Improvements in recent years in the qual- alysts at Cambridge Energy Research
Associates suggests 4-D seismic could re-
ity of seismic imaging have been so spec-
sult in a leap in overall recovery factors of
tacular that it may soon be possible to see
8% worldwide. That implies producible re-
through hitherto impenetrable substances,
serves could rise by a colossal 20%.
such as basalt, a volcanic rock. In addition to 3-D surveys, much less
Other imaging techniques are emerging data-intense two-dimensional surveys con-
to complement seismic. These include elec- tinue to be shot, especially in highly spec-
tromagnetics. Specially generated electrical ulative areas in order to assess whether
currents can help identify specific rocks and it is worth stumping up the investment
fluids by measuring the resistivity character- needed for a 3-D survey. V
istics of subsurface rocks.
52 – www.world-petroleum.org
5.2 — Technology: pushing boundaries
1903 1970
53 – www.energy-future.com
5.2 — Technology: pushing boundaries
© Statoil
1947 1995
5,000 metres below the seabed — on the oil will be at high pressures and high tem-
way passing through a layer of salt that, in peratures. Sometimes it will be highly acidic
places, reaches 2,000 metres in thickness. and corrosive. All those considerations need
And all of this is happening 250 kilometres to be taken into account when designing the
away from the comforts and amenities of equipment needed on the topsides — the
Rio de Janeiro’s shoreline. facilities that sit on a platform’s deck.
Offshore oil isn’t just hard to detect It’s quite a list.
and get at; it’s often hard to get out of the
ground. Perhaps it won’t flow on its own; An enormous task
temperatures at the bottom of the ocean Not surprisingly, moving an offshore plat-
may be too low or the oil itself may be too form from concept to commissioning is an
viscous — or both. The producer might enormous task, which can take from one
need to heat up the oil in specially warmed year to several years, depending on its size
pipes on the seabed until it’s runny enough and type (see box).
to flow. Another solution might be to lower Platforms need to be self-sufficient: they
giant electrical pumps down through the need their own power and communica-
water to give the oil a boost. You don’t tions equipment, accommodation facilities
need to have tried to make toast in the for workers, who spend weeks offshore at
bath to appreciate the problems involved a time, docking facilities for crew and supply
in designing and maintaining one of those boats, a helipad, and cranes for lifting equip-
for use under 2,000 metres of water. ment and supplies onto the deck. In some
Then there’s the water pressure to think cases, they must have the capacity to store
about: how do you prevent the underwater huge volumes of oil until it can be trans-
equipment — the tubes that carry the oil and ported to shore. They need to meet stringent
gas to the surface, for example — from be- environmental and safety standards and run
ing crushed under the weight of 2 kilome- for years with minimal maintenance. And
tres of water. And what about strong tides they must be able to produce and process
and currents, high winds and waves, snow vast volumes of hydrocarbons.
and ice, and earthquakes or other unstable The Independence Hub facility in the deep-
conditions on the seabed? Sometimes the water Gulf of Mexico, for example, produces
54 – www.world-petroleum.org
In 1947 we designed and installed the first steel
template offshore platform in the Gulf of Mexico.
as much as 28 million cubic metres of natu- pected lifetime of the project are other im-
ral gas a day from 16 wells — roughly equiv- portant parameters. And the design will also
alent to the consumption of South Korea. have to take into account the possibility that
The first stage in scoping out the optimal yet-to-be-discovered pockets of oil may be
design for a platform is to estimate the field’s linked to the facility in future.
size, what mix of oil, gas and water it will Next, bids are let and contractors selected
yield, and how many wells should be drilled. — a daunting exercise in logistics, procure-
Will it be used just for producing and stor- ment and management. “In an offshore facil-
ing oil or drilling as well? Any platform will ity there are hundreds of thousands of sub-
have many thousands of tonnes of static elements electrical generation, data sup-
load, but the figure’s likely to double if a drill- port, and compressors, for instance,” says
string is included. Water depths and the ex- Bill Dunnett, managing director of offshore
56 – www.world-petroleum.org
5.2 — Technology: pushing boundaries
engineering and operations at Petrofac, an reduce the weight of the subsea equipment,
oil field services company. “In addition, there from the mooring chains and the risers that
are several thousand sub-contracts on a carry the oil and gas to the surface to drilling,
$500 million project.” production and processing equipment. Less
The oil or services company running the weight hanging from the platform = smaller
project must ensure that all those thousands platform = more profitable development.
of bits of kit are compatible with each other,
meet the requisite quality standards and that Constructing giants
they arrive on time and are — to use a bit of The platform designers’ vision starts be-
industry jargon — fit for purpose. The late coming reality at fabrication yards, where
arrival of equipment and materials, or a de- the structures are assembled by hundreds
sign flaw, can lead to costly delays and im- of welders, fitters, crane operators, paint-
pair project economics. ers and riggers. At the height of the oil boom
Real estate on a platform’s deck is ex- that peaked in mid-2008, more than 80 rig-
pensive, so the engineers are aiming to de- building yards — which are usually on wa-
sign platforms that are as small and light as terfronts — existed around the world ena-
possible, without compromising stability and bling the growth of the offshore industry.
safety. That means improving layout, min- The yards are immense. The world’s
iaturising equipment, removing redundant largest, a South Korean facility owned by
equipment or using lightweight construc- Hyundai, covers 7.2 million square metres.
tion materials. Sophisticated software pro- With huge mobile cranes that can lift as
grammes have proved invaluable, enabling much as 1,500 tonnes, giant pieces of equip-
engineers to create minutely detailed 3-D ment used to roll flat plate into tubular sec-
computer models of a facility before a well tions and immense buildings with overhead
has been drilled or a pipe ordered. cranes for working indoors in bad weather,
As well as the on-board facilities — those the largest fabrication facilities are as im-
that separate out the gas and liquids from pressive as the superstructures they build.
the production stream, store produced oil And managing them requires broad-rang-
and accommodate the crew, for example — ing engineering and technical skills — and
scientists are continually looking for ways to teamwork. “For major structures,” says Ray
Gilbert H. Grosvenor Collection
1892 2009
57 – www.energy-future.com
5.2 — Technology: pushing boundaries
1946 2009
58 – www.world-petroleum.org
Industry facts
© Repsol
59 – www.energy-future.com
The price of North Sea Brent crude oil, current affairs and the Dalia development
$ a barrel
150 George Bush First oil
Photo © Marco Dufour
re-elected from Dalia
US president
135
Start of offshore
120 installation work
60
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45 Asian financial crisis FPSO
in Angola
Discovery of
30 the Dalia field Banking crisis
Start of FPSO triggers recession
topsides fabrication
15 Barack Obama
George Bush elected Launch of FPSO elected US
US president hull in South Korea president
0
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
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5.3 — Technology: pushing boundaries
Christmas trees, manifolds, umbilicals, ROVs and jumpers, and all on the sea bed
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5.3 — Technology: pushing boundaries
Usually, subsea systems consist of an in- for the well fluids. The surface pressure con-
tricate network of gadgets installed by that trol is provided by a Christmas tree, which is
vessel and connecting it to the hydrocarbons installed on top of the wellhead. Named for
miles below. The most important pieces of kit its crude physical resemblance to a tree, this
include the wellhead, the component at the is an assembly of valves, spools and fittings,
surface of an oil well that acts as the interface that helps control and regulate the flow of oil
for drilling and production equipment. It pro- out of the well; provides numerous chemical
vides a pressure barrier connecting the casing injection points, allowing the oil to be treated;
strings that run from the source of the well to and also sensors, enabling temperature, flow-
the pressure-control equipment. Traditionally, rates, and flow composition to be measured.
the wellhead was located on oil platforms, but Subsea wells and trees connect through
in deeper waters it sits on the seabed. flowlines (or risers) to a fixed or floating pro-
Once the well has been drilled, a comple- duction platform or to a storage vessel. The
tion is placed in the well to provide the conduit riser is the conduit for the oil and must be
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5.3 — Technology: pushing boundaries
strong, yet lightweight, to avoid snapping, up- of oil from mature fields in shallow waters and
rooting the wellhead, or exerting too heavy a of working for several years without mainte-
downward drag on the rig. Shell, for example, nance at depths of 3,000 metres.
uses a so-called lazy-wave steel riser on its Schlumberger has developed a remote-
deep-water projects in Brazil; this shape pro- monitoring technology capable of measuring
vides buoyancy and takes some of the load objectively the relative flow contribution of
off the floating structure and the set-down different operators to common pipeline net-
point. Much scientific research has gone into works in areas such as the North Sea and the
composite materials for risers: most consist Gulf of Mexico – and, therefore, the share of
mainly of steel, but in regions where either the financial spoils owed to each producer.
the oil or the seawater is especially corrosive, Sometimes, subsea solutions are primarily
for example, they have rubber linings. chemical in nature. Schlumberger recently
Considerations like this exemplify the unveiled Futur, an active set-cement technol-
challenges facing all subsea equipment: ogy that automatically self-heals in the pres-
wellheads, trees and tubes all have to be ence of hydrocarbon leaks coming through
exceptionally durable, as well as sophisti- cracks in subsea wells that can occur in ex-
cated, to work properly under the weight of tremes of temperature or water pressure.
up to 3,000 metres of water. The kit needs to Many companies have invested in re-
motely operated vehicles (ROVs). These
Oil companies have teams of R&D are robotic pieces of equipment performing
specialists engaged in devising tasks on the deep-sea floor that in times past
(or in much shallower waters) might have
clever subsea solutions
been carried out by human divers. ROVs
come in a range of shapes, sizes and func-
be able to withstand the weather extremes tions, from simple eyeball-camera devices
that nature frequently throws at it – strong to multi-purpose, multi-appendage mainte-
tides, waves, and currents; and hurricanes, nance vehicles. Subsea engineers are also
earthquakes and icebergs, to name a few. engaged in developing cables, tethers, bu-
And it needs to meet increasingly tough en- oys and other mooring technology that will
vironmental and safety requirements, and keep platforms and production vessels sta-
run for years with minimal maintenance. ble in the roughest deep-water seas.
Then, as Schlumberger’s Hendricks points Deep-water applications attract the head-
out, there is the problem of the oil itself. It lines, but David Pridden, chief executive of
might be too cold or too viscous to flow on its Subsea UK, an industry body, says subsea
own, requiring the assistance of giant electri- techniques are ideal for tapping relatively
cal pumps or heat-transmitting pipes that are small pools of oil and gas in mature areas
lowered down to the seabed. On other occa- such as the North Sea, particularly when
sions the oil will be found at high tempera- wells can be tied back to existing production
tures, or in a highly acidic state, posing more and pipeline infrastructure. Nearly half the
problems for a producer’s equipment, both relatively shallow UK continental shelf’s out-
under the sea and on the platform. put comes through subsea wells, he says.
Not surprisingly, oil firms have teams of R&D In an era when the more accessible and
specialists engaged in devising clever solu- relatively easy-to-produce discoveries have
tions. Norway’s FMC Technologies, a pioneer been made, and oil producers have long since
of subsea technology, recently developed an started looking beyond dry land in their quest
electrically driven, centrifugal gas compressor for fossil fuels, the role played by subsea tech-
capable both of extracting the very last drops nologies has never been more vital. V
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5.4 — Technology: pushing boundaries
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5.4 — Technology: pushing boundaries
Chevron. “And the beauty is there is no ex- might bring recovery factors up to some-
ploration cost.” thing around the 35% level.
So how’s it done? Underground reservoirs But the trouble with injecting water into an
of oil, gas and water are naturally under con- oil well is that it’s naturally mobile, pushing
siderable pressure; when they’re perforated quickly through the reservoir without neces-
with a well, their contents spurt to the surface sarily displacing much oil. At first, only some
— like a can of carbonated drink that has of the reinjected water will burst back out of
been shaken up and opened. This phase the production wells, mixed in with whatever
of production is called primary recovery and oil it has succeeded in driving to the surface.
might push out 10-15% of the oil in place. But the longer the flood goes on, the higher
But once that natural fizz has dissi- the water cut — the proportion of water in
pated, the oil needs help to reach the sur- the mix; eventually the water-handling costs
face. Pressure can be maintained by vari- outweigh the financial returns of the dimin-
ous means. That might involve mechani- ishing volume of oil being produced and the
cal devices such as giant electrical pumps. operator will have to admit defeat.
Alternatively, injecting steam into the reser-
voir can lower the viscosity of sticky oil, ena- Good chemistry
bling it to flow more freely to the surface. Or maybe not, if the company is prepared
But the most common method of enhanc- to invest in the next stage of EOR, in which
ing oil recovery involves injecting water or chemicals can be used to squeeze out even
gas into the reservoir to flush additional oil more oil — perhaps another 20%.
out through the production wells (see box). Chemical EOR might involve mixing
These floods — or reservoir sweeps — a surface-acting agent — a surfactant —
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5.4 — Technology: pushing boundaries
with the water being used in the flood. tor of BP’s Pushing Reservoir Limits (PRL)
Surfactants act as a detergent, reducing programme. BP thinks it may have found a
surface energy between water and oil and solution to this problem: a substance called
making oil droplets flow more efficiently Bright Water, which is just making it out of
through rock formations. the lab after about 10 years, is a polymer
Alternatively, the water can be stiffened up consisting of very tightly bound molecules;
with polymers, making it less mobile so that oil because they are so tightly bound, they can
moves more easily in front of the water. This
way, the sweep can gather a greater volume The disadvantage of polymer
of oil from the rock pores. Think giant squee- floods is that because they make
gee forcing oil towards the production wells.
the water flow less easily, it also
If the oil being produced is acidic, a cheap
becomes harder to inject
alkali such as sodium carbonate can be added
to the surfactant/polymer mix. The alkali re-
acts with acid in the oil, naturally creating ex- be injected into the reservoir — along with
tra surfactants. Because the surfactants are water — with minimal resistance and are
made naturally and not in a factory, the proc- able to flow unimpeded through the rock.
ess is cheaper and — therefore — generates But things change when the injected
greater returns for the operator. fluid comes into contact with hot parts of
But the disadvantage of polymer floods is the reservoir — those that have not been
that because they make the water flow less previously swept with water. The tightly
easily, it also becomes harder to inject the bound ball is held together by some weak
fluid, says Andrew Cockin, technology direc- cross-links and these break down as the
CO2 has been injected into Norway’s Sleipner field to enhance oil recovery
since 1996. The gas is then permanently stored beneath the seabed
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5.5 — Technology: pushing boundaries
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5.5 — Technology: pushing boundaries
Suitable rock
First, you need to check the mineralogy of the shale
formation is suitable. If it’s too clay-rich, it won’t fracture
when fraced, says Ken Chew, a geologist who works for
the energy division of IHS, an industry consultancy. It
needs to have a sufficiently high silica (quartz) content to
make it brittle.
Then, says Robert Kleinberg, an expert on unconven-
tional resources at one of Schlumberger’s research cen-
tres, you need to know in what direction the rock is likely
to fracture. There would be little point in drilling a well par-
allel to fractures needed to transport gas to the borehole;
the well needs to be drilled roughly at right angles to ex-
pected fracture planes. To predict the direction of the frac-
ture, the operator lowers sonic logging tools down a well
to measure the speed of sound around the wellbore, says
Kleinberg. This information indicates the orientation of the
reservoir’s minimum mechanical stress.
As they open up, the fractures are carefully moni-
tored — using micro-seismic sensors placed down sev-
eral wells — to ensure that what was predicted would
happen did happen. The sensors pick up acoustic emis-
sions from the fracturing process, allowing the drilling
company to determine how the fracture is propagating
— much like the epicentre of an earthquake would be
identified. That information can then be presented in 3-D,
showing the zones that haven’t yet been reached.
The trouble is that as soon as you stop pumping, the
cracks that the fluid has opened close shut. So the fluid
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5.5 — Technology: pushing boundaries
contains sand — or some other so-called stages — typically 500 foot sections — in
proppant — that gets into the cracks and order to concentrate pumping power. The
keeps them propped open after the pump- result is a significant improvement in res-
ing stops. ervoir contact.
Counter-intuitively, despite the monu-
Going horizontal mental amount of hardware and manpower
But before you frac, you drill. Imagine what needed for injecting the fracing fluid (see
happens when a vertical well penetrates a photo) and the technology required for hori-
layer of rock steeped in oil or gas that is 10 zontal drilling, shale gas production remains
metres from top to bottom: 10 metres after cost effective in several basins in the US,
entering the top of the thin horizontal hydro- even at low prices. That balancing act — de-
carbons-bearing layer — or payzone — the veloping cutting-edge technology at an af-
drillbit would grind its way out of the bottom fordable cost — is something that the oil and
into the next formation down, only coming gas industry has been perfecting since the
into contact with 10 metres’ worth of produc-
tive rock. Once it had drained the oil or gas Photo courtesy Schlumberger
in its immediate vicinity, hydrocarbons from
elsewhere would migrate towards the well
— but far too slowly to be of practical use,
especially in a low-permeability rock.
Horizontal drilling can significantly boost
the amount of gas or oil that can be recov-
ered with a single well. Steer the drill-bit side-
ways as soon as it hits the target layer and
continue drilling laterally instead of down-
wards and productivity is multiplied, be-
cause the well can stay in the formation for The hardware needed for injecting the
much greater distances — theoretically for fracing fluid is monumental
as far as you can drill. Downhole instruments
called measurement-while-drilling (MWD) modern exploration and production (E&P)
tools, placed on the drill-bit, transmit sen- business began in the mid-19th century.
sor readings to the surface, allowing the op- Indeed, so successful have E&P compa-
erator to determine the required trajectory. nies been in achieving this balance in their
The oil industry has plenty of experience drive to develop the US’ shale-gas resources
of horizontal drilling in conventional oil and over the last five years that they have trans-
gas operations: in 2008, Danish company formed the country’s — and the world’s —
Mærsk Oil drilled a well in Qatar with a 10.9 gas supply outlook for decades.
kilometre horizontal section — a world re-
cord. The limit continues to be pushed: BP, US’ unconventional approach
for example, expects to beat that soon, Five years ago, US energy firms were
with horizontal wells of up to 14 kilometres fretting about how they were going to im-
at Alaska’s Liberty field and is considering port enough gas to meet the country’s rap-
a 16 kilometre horizontal well at its Wytch idly rising needs; suppliers set about build-
Farm project in the south of England. ing regasification terminals so that they
In US shale-gas developments, horizon- would be able to import enough liquefied
tal wells are reaching lengths of up to 1.5 natural gas (LNG) to avoid shortages —
kilometres. The well bores are fractured in and head off price spikes.
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5.6 — Technology: pushing boundaries
Algae, the holy grail of the world’s fuel-supply problems: green and ugly, but fast
growing and rich in vegetable oil
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5.6 — Technology: pushing boundaries
New Zealand’s South Island. It has also pro- chains to convert the algal oil into gasoline
duced samples of a synthetic jet fuel. and jet fuel. The leftovers of the treated al-
Algae can clean up the air too, sucking up gae can even be used in other products, in-
waste CO2 directly from industrial facilities, cluding animal feed.
such as power plants or cement factories. Until now, algae have mostly been grown
That has two benefits: not only do algae re- for the pharmaceuticals industry, in relatively
move CO2 from the atmosphere, but the con- small quantities and at relatively high costs.
centrated stream of CO2 should have the ef- For the fuels business, cultivation must be
fect of turbocharging the algae production. inexpensive and production quantities must
And although algal fuels release carbon be high if the industry has any chance of of-
when combusted, the process has the po- fering an alternative to petroleum-based fu-
tential to be carbon neutral because algae els and supplying a significant proportion of
— like other biofuels crops — take CO2 out the world’s fuel.
of the atmosphere when they’re growing. The cheapest cultivation system involves
Only algae do it more efficiently than other open ponds, which are easy to build. The
plants, says Tom Byrne, head of Byrne and trouble with that is that algae are exposed
Company and a board member of Seattle- to the atmosphere. Temperature changes,
based Algal Biomass Organization, an in-
dustry body representing algal biofuels firms. Although algal fuels release
Byrne says algae are six times more efficient carbon when combusted, the
than most land-based plants are at absorb- process has the potential to be
ing CO2 and converting it into plant mass.
carbon neutral because algae
take CO2 out of the atmosphere
The science bit
So, what does the process involve? The when they’re growing
idea’s simple enough: algae produce veg-
etable oil naturally — as a way of storing evaporative losses, diffusion of CO2, preda-
chemical energy. And that oil can be ex- tors and competing algae strains can cause
tracted and utilised. problems. In addition, light use is relatively in-
Algae are placed in water, given the right efficient and large areas of land are needed.
nutrients and then exposed to sunlight. Greater control over the local environment
Photosynthesis converts CO2 into sugar, — at a significant step-up in cost — can be
which is then metabolised into lipids — oil. exerted by using photobioreactors (biore-
The water is then removed in as energy-ef- actors incorporating a light source, usually
ficient a way as possible — important be- something like enclosed plastic tubes).
cause the energy expended in the produc- Valcent, a US company, operates what it
tion process has to be taken into account claims is the world’s first commercial-scale
when evaluating the net energy value of bioreactor pilot project, in El Paso, Texas;
any biofuel or its carbon footprint. it uses a vertical-growing system, cultivat-
Extraction methods include physically ing algae in pockets built into tall, hanging
squeezing out the oil, applying compressed plastic sheets. By making much better use
CO2 to vaporize the lipids, which can then of theoretically limitless vertical space than
be recondensed, or using solvents and even in conventional agriculture, Valcent is able
sonic waves. A catalyst then removes oxy- to reduce the physical footprint of its farm-
gen from the oil and replaces it with hydro- ing operation — a principle that should al-
gen molecules, making a hydrocarbon fuel. low food or fuel supplies to be grown in large
Refiners can change the length of carbon volumes closer to urban centres. That prom-
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5.6 — Technology: pushing boundaries
© Shell International
ises better economics and a lower carbon Given all the promise, there is — inevita-
footprint. The closed system allows it to con- bly — a degree of hype surrounding algal
trol the temperature and chemical composi- biofuels. The reality is that they haven’t yet
tion of the algae solution; enhanced control, moved into the commercial age and a con-
says Valcent, means maximum oil output. siderable amount of research and devel-
HR BioPetroleum and Shell, working to- opment is needed to make them competi-
gether on a test project in Hawaii (where tive with petroleum fuels at the kind of scale
better to locate a research project?), have that would be required to make a meaning-
taken a hybrid approach that incorporates ful dent in CO2 emissions.
open ponds and photobioreactors. They Nonetheless, research and commercial-
plan to cultivate algae in enclosed photobi- isation efforts are advancing rapidly. And so
oreactors, before moving them to frequently too are demonstrations and practical applica-
harvested open ponds, allowing them to tions. Numerous start-ups, big energy firms
grow at scale without leaving them exposed and other areas of industry are taking an in-
to contamination risks for too long. terest. In 2008, for instance, Virgin Atlantic be-
San Francisco-based a, which is collab- came the first airline to operate a commercial
orating with US oil major Chevron, takes a aircraft using a biofuels blend, flying a Boeing
completely different approach: rather than 747 from London to Amsterdam on a mixture
using photosynthesis, it keeps its algae in of 20% biofuel and 80% regular jet fuel.
the dark, feeding them sugars, which they As the technology gets out of the hands
convert into oils. Its biodiesel meets US of laboratories and universities and into the
fuel standards and, in 2008, it produced hands of entrepreneurs, the industry will start
what it claims is the world’s first microbial- to gather the commercial momentum that
derived jet fuel. might, one day, see it fulfil its promise. V
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6.1 — Understanding oil and gas
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Profile — Jillian DuQuesnay
Name: Jillian DuQuesnay sign-side of the job properly. I came into the
Pemex project about half way through, but
Company: J. Ray McDermott
still had the opportunity to see the loadout or
Present job: Naval architect installation of 10 different structures that
Age: 26 J. Ray was contracted to install.
My next big assignment was for a produc-
Nationality: American tion platform offshore Trinidad and Tobago
Degree: Ocean engineering, Texas in 530 feet of water off the northwest coast
A&M University of Trinidad. It’s the largest facility ever built
or installed in the country’s waters. I was in-
volved in each phase of the project, from
preliminary design work to installation.
We won an internal company excel-
lence award for this project, which was very
satisfying.
The job involved a great deal of creative
thinking. For example, the platform’s sub-
structure is fixed to the seabed using a se-
ries of giant piles that are driven into the legs
and then about 370 feet into the subsur-
face. These protect the installation from huge
waves and adverse weather conditions.
I was tasked with figuring out a way of
transporting those enormous pieces of
J. Ray McDermott is a leading worldwide equipment to the site and designing a sys-
engineering and construction company whose tem for getting people into the right positions
services include the design, procurement, to un-tether them and oversee the installation
fabrication, transportation, installation, hook- process. It might not seem like an obvious
up and commissioning of offshore fixed plat- challenge, but it’s essential to get that kind of
forms, floating facilities, pipelines, and subsea thing right without compromising safety.
infrastructure, umbilicals, risers, and flowlines. My career could go in various directions.
I joined J. Ray’s engineering group straight J. Ray’s an international company with offices
out of college in 2005 and immediately found all over the world, so I could work abroad. I
myself involved in offshore project work – might do another course of study, although
helping install a series of platforms for the one of the great advantages of working in this
Mexican national oil company, Pemex. business is that you can get to a good level
I am based in Houston, but during my first of seniority and responsibility without neces-
year of employment I worked in Mexico for sarily taking a Master’s degree or a PhD. The
one week of every month. That was a really company does actively support employees
exciting introduction to the energy business who take continued education.
and gave me hands-on experience that has Eventually, I could see myself becom-
proved invaluable ever since. ing a supervisor within my department, be-
Field experience is an important part of fore moving on to management. But at the
working for J. Ray. It makes you a much bet- moment I’m focused on technical-analysis
ter engineer, because it provides you with work, and I’m really enjoying it.
insights into the practical side of the job. I love my job; I work hard, but I go home
Without a proper understanding of the con- each day not ever thinking I should do some-
structability and physical challenges involved thing else. It’s challenging and every day is
in construction, transportation and installa- different. Not many people keep learning at
tion, you’re going to struggle to do the de- the same rate after leaving college. V
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6.1 — Understanding oil and gas
True, the first step in the exploration proc- Geophysicists start to identify suitable
ess is political and commercial, not techni- rocks by measuring their gravitational and
cal. Development permits must be secured. magnetic properties. Soft, sedimentary
And companies must carefully weigh up ge- rocks, such as limestone, which are capable
ological potential, political risk and the in- of holding hydrocarbons, are less dense than
vestment terms on offer before embarking heavy, igneous rocks. Aeroplanes measure
on an expensive exploration campaign. the earth’s gravitational pull; small differ-
However, once those hurdles have been ences caused by variations in the density
cleared, the scientists move in. Technology of the underlying rocks provide vital clues
cannot change geology, but it can — and about the geology. Variations in the earth’s
has — improved the chances of finding oil magnetic field can provide useful data too.
and gas and, equally importantly, finding The less magnetic the better — sedimentary
ways of producing it profitably. rocks are virtually non-magnetic.
When oil exploration began in the US This sort of evidence is enough for the pe-
150 years ago, drilling was mostly done troleum industry’s earth scientists — geolo-
around visible oil seeps at the earth’s sur- gists, geophysicists, geochemists and pal-
face. Now E&P operations are common in aeontologists — to begin to build a picture
waters far offshore in depths of over 2,000 of what the subsurface is likely to hold. But
it’s nowhere near enough to bet $100 million
Oil and gas accumulate within on. The next step is seismic — where explo-
porous rock formations in the ration starts to get really serious (see p49).
earth’s crust over millions of years.
Seismic shocks
A layer of impermeable rock on
Seismic identifies the best point at which
top stops them from escaping to drill, but the evidence at this stage remains
circumstantial. “When you do a seismic sur-
metres and technology continues to push vey, you have no idea whether the rock you’ve
the boundaries of what can be commer- mapped contains oil or not,” says a field engi-
cially produced. In that century and half, neer. “Drilling is the only way of getting hard
millions of wells have been drilled and ex- proof that hydrocarbons are present.”
ploration techniques have been gradually Lengths of drillpipe, tipped with the drill
refined, reducing the risk of drilling a dry bit, are lowered into the hole from the drill-
well — the explorer’s nightmare — to as ing rig — or derrick — and new sections of
low as one in three or four. drillpipe are added as the hole becomes
The kit has got better too. In the mid-19th deeper, telescoping down in ever decreas-
century, wells were drilled by hammering steel ing sizes. When the total depth of a well can
pipe into the rock. Now, a rotary drilling bit — amount to many kilometres, that requires
a revolving steel bit at the bottom of a string of precision engineering. As one engineer puts
pipe — grinds its way through the rock layers, it, oil exploration is “a brutally heavy industry
lubricated by special drilling fluid. with amazing finesse”.
But first earth scientists must identify the
right rocks. An oil field is like a sponge, not Get drilling
some vast underground lake of oil: oil and When drilling starts, rock fragments flushed
gas accumulate within porous rock forma- out by the drilling fluid — known as mud —
tions in the earth’s crust over millions of are regularly sampled and examined by geo-
years. A layer of impermeable rock on top chemists for traces of oil. As the well is drilled
stops the oil and gas from escaping. deeper, a more detailed picture is built up of
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The Discoverer Deep Seas drill ship. Drilling is the only way of getting hard proof
that hydrocarbons are present
the stratigraphic sequence outlined by seis- consist of water and either oil or gas — of-
mic, through a process called well logging. ten both. The all-important question that the
Derived from the word log in the sense of a exploration company needs answered is
record, logging involves lowering a tool down whether the reservoir can be produced prof-
the well on an electrical wire to measure the itably. There are lots of reasons why a dis-
properties of the rock around the borehole. covery might not be economic even if oil and
The core measurement is resistivity — gas are present. The field might consist of
essentially the same as the breakthrough multiple reservoirs and faults, which is tech-
innovation made by Conrad and Marcel nically more difficult — and expensive — to
Schlumberger in 1927. produce. If it’s offshore, it may not be prac-
The brothers Schlumberger measured tical to drill the necessary number of wells
the electricity resistivity of rocks in oil wells from one platform. Perhaps the oil is too thick
to determine the nature of that rock and and viscous to pump to the surface without
whether it could, theoretically, hold oil. The special — and expensive — equipment.
measurement of the speed of sound along
the borehole wall and radioactivity logs also Heavy duty
yield data on the thickness and depth of res- After drilling, steel pipe called casing is set
ervoirs and their probable content. in the hole and is cemented into place (see
After a discovery has been made, ap- diagram). A heavy-duty system of valves
praisal wells are drilled to determine the size called a Christmas tree is positioned at the
and composition of the reservoir, which will wellhead to control the flow of the oil, gas
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and water and prevent a blow-out — high ter, when price tags of up to $100 million start
pressure downhole can cause oil and gas being waved around, it will not be economic
to spurt out of a well, often with dangerous to drill more than a few wells, so placement is
results. The well casing is perforated at the the name of the game. In this situation, direc-
right depths to make holes for the oil and tional wells, which can be steered downwards,
gas to flow into the drilled shaft — or well- sideways, horizontally and even upwards, are
bore — and up to the surface. often used. In the right circumstances, they
The first recovery phase is called pri- can prove a much more effective way of tap-
mary recovery. Underground reservoirs of ping an oil field than vertical wells.
oil, gas and water are under considerable The North Sea’s Clair field, in the Atlantic,
pressure and their contents flow naturally off the Shetland Islands’ west coast, was dis-
once perforated. But eventually the reser- covered in 1977. But although it was esti-
voir runs out of natural energy and the oil mated to contain a staggering 5 billion bar-
needs a helping hand to move to the sur- rels of oil — putting it on a par with the prolific
face. That’s where enhanced-recovery Forties field, a giant of the North Sea — BP
techniques come into play (see p67). had to wait 27 years to start developing Clair.
The problem? Clair’s oil is contained in
Horizontal drilling a very fractured reservoir and in the 1970s
In some places, in-fill drilling will work — there was no way of producing commercially
sinking clusters of wells into the same area so from any section of the field. Indeed, many
the oil does not have to migrate as far through experts predicted at the time that it would
the rock to reach a wellbore. But in deep wa- never be exploited. Improvements in seis-
mic mapping and the arrival of horizontal
A typical oil well drilling changed that.
Horizontal wells cut through a greater
Oil produced length of the reservoir and can link up iso-
to surface lated sections. Well for well, horizontal drill-
ing is far more expensive than vertical drill-
Surface ing, but in the right circumstances, productiv-
casing ity gains make the extra investment worth it.
The end-game
Once the field’s recoverable reserves are
Cement
exhausted, infrastructure must be decom-
Production missioned. After years of intense explora-
casing tion, a wave of decommissioning is start-
Tubing
ing in mature provinces such as the US and
the UK North Sea. It has become impera-
tive for decommissioning to be handled with
Oil enters
the utmost sensitivity to the local environ-
through ment. Yet, once E&P teams are long gone,
perforations oil fields have another use: they can serve
as storehouses for the carbon that is pro-
duced by fossil-fuel processes and removed
Perforations through the evolving technology of carbon
capture and storage. So they can be part of
the future as well as part of the past. V
86 – www.world-petroleum.org
6.2 — Understanding oil and gas
Carbon chains
Crude oil can be split up into molecules
of carbon and hydrogen in a variety of com-
binations through the refining process.
Depending on the length of the chains within
them, they can be used in a variety of ways.
For example, molecules used for cooking
gas usually have up to four carbons, while
gasoline for cars is a longer chain, of up to
12. Lubricants — motor oils, for example —
are even longer, with perhaps 50 carbons.
The different chain lengths in petroleum
have different boiling points, so they can be Vaporised petroleum, heated to
separated by heating the crude and distilling about 350°C, is pumped into a
the resulting vapour (see p91). fractionating tower
87 – www.energy-future.com
6.2 — Understanding oil and gas
© Statoil/Bergs oljehamn the chemical bonds that link these chains to-
gether and reconfigure them into new com-
binations, yielding a host of desirable prod-
ucts, such as gasoline. It’s called cracking.
A catalytic cracker can handle a number of
feedstocks, including heavy gasoil, treated
fuel oil and residue from the lubricant treat-
ment plant. Mixing the feedstock with a hot
catalyst enables the cracking reaction to take
place at a relatively low temperature (about
500°C). The products are then separated in
a fractionating column.
Another refining process, reform-
ing, uses heat and pressure in the pres-
ence of catalysts to convert naphtha feed-
stock into higher-octane, gasoline-blending
components.
The finished products — with marketable
octane ratings and specific engine properties
— are then stored in tanks on the refinery’s
premises, before being loaded onto barges,
ships and trucks, or into special pipelines for
transportation to market. Not surprisingly, big
petrochemicals complexes are often found
close to big oil deposits, or on the coast, so
crude can be easily imported and products
easily shipped out.
Cracking move
To get more value out of their processed
Finished products are stored in tanks crude, energy companies shift into the realm
on the refinery’s premises before of the petrochemicals plant, which uses pe-
being transported to market troleum-based feedstock — naphtha, for in-
stance — to create new products, such as
In addition to the various desired frac- the plastics to be found in a welter of eve-
tions, the process also produces a thick, ryday products, from computers and mobile
heavy residue. This can be processed fur- phones to cars and toys.
ther in a vacuum-distillation unit, which uses This is achieved by converting the feed-
a combination of high temperature and low stock into substances such as olefins (a
pressure to make more useful products. group that includes ethylene and propyl-
At this stage of the refining process, jet ene) and aromatics (the distinctive smell-
fuel is pretty much ready for use in an air- ing chemicals like benzene and toluene).
craft, but most of the products aren’t fin- These in turn provide the foundations for
ished: they’re blendstocks or feedstocks a range of familiar materials, including pol-
for other processes. A combination of fur- yester, vinyl acetate, polystyrene, poly-
ther heating, pressure treatment and the urethane, detergent alcohols, synthetic
use of chemical catalysts is used to break rubber and many more products.
88 – www.world-petroleum.org
Industry facts
89 – www.energy-future.com
6.2 — Understanding oil and gas
Getting from one substance to another MEG is used to make polyester, which, as a
varies in complexity. For example, convert- fibre, is found in clothes and many other tex-
ing ethylene into polyethylene takes one tiles. MEG is also an important element in
process, while producing nylon from ben- manufacturing antifreezes and solvents.
zene takes at least seven steps. A high olefin, fluidized catalytic-cracking
The dizzying oil-price inflation of recent unit under construction at the Rabigh plant
years, which pushed prices to almost $150 will produce 900,000 tonnes a year of pro-
a barrel in mid-2008, spawned a wave of pylene and 59,000 barrels a day of gaso-
new refining and petrochemicals projects in line. The propylene will be used in the pet-
the Middle East, Asia and Latin America — rochemicals derivative unit to manufac-
keen to cater to booming demand for refined ture polypropylene, which is used to pro-
products, especially in high-growth markets duce packaging, textiles, plastics and a lot
such as China and India. of other items.
The economic downturn and lower oil Without the products from petrochemicals
prices have put a damper on the develop- plants such as Rabigh our world would look
ment of some projects with borderline fi- very different, stripped of many of the goods
nancial viability, but the world is not about we take for granted.
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Industry facts
91 – www.energy-future.com
6.2 — Understanding oil and gas
92 – www.world-petroleum.org
6.2 — Understanding oil and gas
Residual fuel oils: Sometimes known sulphur content, which can create environ-
as heavy fuel oils, these are extracted from mental problems. It is obtained by cracking
what is left after the distillate oils and lighter and carbonising petroleum-derived feed-
hydrocarbons have been distilled in the re- stocks, vacuum bottoms (the heavier mate-
finery. They include oils suitable for power- rial produced in vacuum distillation), tar and
ing some types of ships, power plants and pitches using processes such as delayed
heating equipment, as well as for use in var- coking and fluid coking.
ious other industrial purposes.
Still gas: also known as refinery gas, Asphalt and road oil
this is a gas, or mixture of gases (methane, Also know as bitumen in some regions, as-
ethane and ethylene, for example), pro- phalt is best known as a road-surfacing mate-
duced as a by-product of upgrading heavy rial. A sticky semi-solid, it can be found in nat-
petroleum fractions to more valuable, lighter urally occurring deposits, but it can also be
products through distillation, cracking and derived from crude oil, by separation through
other methods. It can be used as a refinery fractional distillation, usually in a vacuum. It
fuel or petrochemicals feedstock. can be made harder by reacting it with oxy-
Liquefied refinery gas: this is fraction- gen. Road oil is any heavy petroleum oil used
ated from refinery or still gases and kept as a surface treatment on roads.
liquid through compression and/or refrig-
eration. These gases can include ethane, Petrochemicals feedstocks
propane, butane, isobutane and their var- Any inputs — such as naphtha — de-
ious derivatives. rived from petroleum and natural gas that
Liquefied petroleum gas (LPG): is a can be used to produce chemicals, plas-
type of refinery gas, mainly comprising pro- tics, synthetic rubber and so on in a petro-
pane or butane. LPG can be used to run ve- chemicals plant. V
hicles such as lorries and buses, and for do-
mestic cooking and heating in remote areas © BASF
that lack alternative fuel sources, or, indeed,
on camping expeditions.
Propane: an odourless, easily lique-
fied, gaseous hydrocarbon, which is the
third member of the paraffin series, along
with methane and ethane. It can be sep-
arated from light crude oil and natural gas
in the refinery. It is available commercially
in liquefied form, and is used to power a
range of items, such as barbecues, weld-
ing torches and some vehicles. It is also a
major component of LPG.
Petroleum coke
A black solid residue used as a feed-
stock in coke ovens for the steel industry,
for heating, chemicals production and for
other purposes. It has a high carbon content In a steam cracker, ethylene and
— around 90-95% — and a low ash con- benzene (building blocks for styrene)
tent, so it burns well. However, it has a high are extracted from naphtha
93 – www.energy-future.com
6.3 — Understanding oil and gas
94 – www.world-petroleum.org
6.3 — Understanding oil and gas
government think tank, says CCS could pro- transport it and bury it underground. Energy
vide a fifth of the greenhouse-gas emis- companies don’t have that kind of capital
sions cuts the world needs to make by 2050. knocking around. Even if they did, no sen-
However, the snag is that, unlike many other sible chief executive would invest in some-
methods of cutting CO2 emissions — renew- thing as economically and technically spec-
ables, nuclear power and greater energy ef- ulative as CCS, at present.
ficiency — the idea remains untested at a The energy industry is well positioned to
commercial scale. Demonstration projects play a central role in developing the neces-
are urgently needed to show that the tech- sary technology, not only because the sus-
nology can operate safely and economically. tainability of its own operations is likely to
The EU’s Zero Emission Fossil Fuel Power rely on the deployment of CCS, but also be-
Plants (ZEP) programme, for example, cause of its expert knowledge of areas such
wants to have 10-12 demonstration projects as reservoir and pipeline management.
up and running by 2015. However, the financial impetus must come
from governments — at least until CCS is
The problem of price an established business with predictable
But therein lies another problem: the plants streams of revenue and profit.
are very expensive to build. According to When that happens, companies will be
Hydrogen Energy, a joint venture of BP and queuing up to invest: according to Gardiner
Rio Tinto, it costs $1.5-2.0 billion to build a Hill, head of CCS at BP, the CCS industry
large power station with the equipment and could be handling the equivalent of 120 mil-
infrastructure needed to capture the CO2, lion barrels of CO2 a day by 2050 — half as
Illustration Prosjektlab/Courtesy Bellona CCS
CCS: CO2 extracted from power plants, factories and other industrial facilities is
injected into a secure underground storage site
96 – www.world-petroleum.org
6.3 — Understanding oil and gas
97 – www.energy-future.com
6.3 — Understanding oil and gas
The other reason to tackle power plants and For the moment, we just can’t do with-
industrial facilities first is that a large amount out it. And that reality won’t change much
of CO2 is being emitted from a single point, for decades: 13.6 trillion kilowatt hours —
so there’s more to capture from one place. A or 43% — of our fast-rising energy require-
power station called Drax is the UK’s biggest ments will still be met by coal by 2030, ac-
emitter of carbon emissions, with an output of cording to the US government’s Energy
21 million tonnes a year of CO2. That’s equiv- Information Administration.
alent to the CO2 output from something like Unless greener coal technologies are de-
6 million cars. But capturing CO2 from a sin- ployed, either the world won’t have the en-
gle, static point is obviously much easier than ergy it needs or it could find itself facing an
capturing it from 6 million mobile ones. environmental catastrophe.
Could we just stop using coal? No: it is
forecast to account for 8.67 trillion kilowatt Going underground
hours of the power we generate globally in Thankfully, greener technologies are be-
2010 — that’s 42% of total power produc- ing developed. Reducing coal plants’ envi-
tion. In India, Germany and the US it ac- ronmental footprint partly depends on find-
counts for around half of electricity genera- ing more efficient ways of burning coal to
tion. In China the figure is about 80%. Other reduce the amount of coal burned — and
fuel sources, such as oil, gas, nuclear and CO2 emitted — per unit of energy gener-
renewables, couldn’t fill this sort of gap over- ated. But taking coal and other fossil fuels
night. Besides, coal is relatively cheap, it is to the next level of cleanliness will have to
abundant in some of the world’s most stable involve CCS.
countries and it is generally easy for energy- There’s good news on the technical side:
deficient countries to buy — so it’s econom- the technologies that make up the various
ically and strategically attractive. stages of CCS are already proved. CO2 is
© BP plc
BP is working with Statoil and Algerian national oil company Sonatrach on a big
CCS project linked to the In Salah gas development in the Algerian desert
98 – www.world-petroleum.org
6.3 — Understanding oil and gas
already routinely stripped out from natural However, there can be few places better
gas to improve the gas’ heating value or to suited to storing CO2 securely than the sub-
meet pipeline specifications. It’s also cap- terranean chambers that managed to hold
tured from industrial facilities to supply the oil and gas securely for millions of years
food industry. The oil industry, meanwhile, until man removed it. No-one can say the
has a profound understanding of oil and gas CO2 will never leak out into the atmos-
reservoirs and other geological formations; phere, but Statoil estimates its North Sea
in fact, CO2 has been injected into oil res- site is highly unlikely to leak for several
ervoirs for decades to boost recovery of oil hundred years, by which time the human
by flushing more of it out, notably in the US. race should have created other solutions
And even some of the infrastructure is to the CO2 problem. The Intergovernmental
in place: there are over 3,500 kilometres Panel on Climate Change (IPCC), the main
of pipelines transporting more than 40 mil- global forum for collating scientific advice
lion tonnes a year of CO2 to support the on climate change, says tests so far indi-
US’ enhanced oil-recovery business. And cate that more than 99% of CO2 is likely to
be retained in properly managed geological
There can be few places better
suited to storing CO2 securely Where can the CO2 go?
than the subterranean chambers There are three main types of geological
that managed to hold oil and gas storage. The most attractive are existing oil
securely for millions of years and gas fields: their ability to hold gas in-
definitely is already proved, the geology of
producing fields is well defined and com-
pipelines elsewhere that were formerly
panies have experience of re-injecting gas
used to transport hydrocarbons from such
through enhanced oil-recovery operations.
reservoirs to refineries might be suitable
Re-injecting CO2 can also defray the cost of
for sending CO2 the other way — back to CCS by boosting rates of recovery of oil and
empty reservoirs. gas at mature oil fields.
There’s also plenty of space for storing The second category is geological traps
the gas underground, which can be held in that do not contain hydrocarbons, but have
various geological formations (see box). BP similar characteristics to oil or gas bearing
— which is working with Statoil and Algerian structures, or coal seams. The third possibil-
national oil company Sonatrach on a big ity is aquifers — deep saline reservoirs with
CCS project linked to the In Salah gas de- no defined structural traps. Although less
velopment in the Algerian desert — has es- well understood than oil reservoirs, aquifers
timated that old North Sea reservoirs could are an attractive long-term solution because
hold all the CO2 produced by European of their large size.
power stations over the next 60 years; oth- CO2 does not necessarily have to be
ers say they could accommodate consider- stored underground. Alternatives under con-
ably more. Just the aquifer of which Sleipner sideration include deep-ocean storage,
West is a small part has a thickness of 250 in which CO2 is dissolved into seawater.
metres and has the potential to hold 600 bil- Mineral sequestration above ground is an-
lion tonnes of CO2. At present, Statoil is stor- other possibility, with CO2 exothermically re-
acted with natural minerals to form stable
ing just 1 million tonnes a year there.
carbonates. Another possibility would be to
But what about leakage? If the CO2
capture CO2 directly from the atmosphere
seeps back out into the atmosphere, then
with chemical solvents. V
the benefits of storage would be lost.
99 – www.energy-future.com
6.3 — Understanding oil and gas
structures after 100 years and that it could ing the use of CCS technology. NRDC, for
potentially be held there for thousands of example, wants the White House to make
years with little of it escaping. the fitting of CCS technology to all new coal
plants compulsory.
Can we afford it? Some potential CCS investors are con-
Not everyone sees CCS as an appropriate cerned that high-cost CCS projects — like
solution to global warming problems: plenty other expensive, climate-oriented technol-
of people have questioned whether CCS on ogies — may become lesser priorities for
a scale able to tackle climate change is fea- governments grappling with the more im-
sible, either technologically or financially. mediate problem of stopping the economic
While storage is comparatively straightfor- rot caused by the credit crunch of 2008. But
ward, the process of capture is complex and many involved in the green-energy business
expensive. The IPCC estimated in a report say CCS could help move economies out
on CCS in 2005 that building a power plant of trouble, generating jobs and economic
with carbon-capture technology would add growth. Says BP’s Hill: “The financial crisis
20-40% to the cost of electricity production. is minuscule compared with the long-term
The good news is that the cost of this tech- challenges of climate change. CO2 stays in
nology is likely to fall rapidly, as engineers the atmosphere for 200-300 years.”
understand more about it.
Even environmental organisations that Signs of serious action
would prefer to see fossil fuel use reduced It is clear that governments are coming
dramatically admit that this is not a practical around to this view and are now taking the
proposition in the short term and are back- technology seriously as part of a basket of
measures to limit global warming. President
Barack Obama’s US administration has
brought a greener hue to its policies than
its predecessor. Australia and China — like
the US, countries with huge coal reserves —
have been pushing ahead with programmes
to develop and implement CCS schemes with
government backing, while the North Sea of-
fers ample room to handle European CO2.
The UK said in April 2009 that all new coal-
fired power stations in England and Wales
must include CCS demonstration on at least
300 megawatts of their capacity and that de-
velopers must agree to retrofit CCS across
the whole plant once the technology is
proved, if they are to get the go-ahead.
The UK’s first application of carbon cap-
ture at a commercial coal-fired power sta-
tion became operational at the end of May
2009 at the Longannet power station in Fife,
Scotland. The 1 megawatt test unit, devel-
The NRDC wants the US government to oped by Aker Clean Carbon, is capable of
make the fitting of CCS technology to processing 1,000 cubic metres an hour of
all new coal plants compulsory exhaust gas, although the captured emis-
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6.3 — Understanding oil and gas
sions are then being released into the at- 2016, in preparation for wider commercial
mosphere at present. Operator Scottish deployment by 2019.
Power — owned by Spain’s Iberdrola — In Canada, Alberta province has allo-
hopes Longannet will be awarded up to £1 cated $2 billion for CCS projects. And in
billion of government and EU-backed fund- Australia, the development of CCS is now
ing to develop one of four large-scale dem- seen as essential if the country’s large coal
onstration CCS plants the UK has pledged industry is to clean up its act: the govern-
to build. If that happens, then CCS could be ment recently said it would help fund be-
tween two and four new CCS-equipped 1
It could take up to 10 years to gigawatt coal-fired power plants, as well as
build a major CCS project. That creating a CCS research centre.
time needs to be shortened to Governments must also make it easier
to finance projects. Again there are causes
help achieve the emissions cuts
for optimism. The parliament of the EU this
scientists say are needed in the
year voted to include CCS in its Emissions
time available Trading Scheme, providing an important
stream of financing for the 10-12 demon-
applied to 330 megawatts of Logannet’s to- stration plants the bloc wants to build. The
tal 2.3 gigawatt capacity by 2014, with the allowances set aside for CCS were worth
CO2 being buried beneath the North Sea. around €6-7 billion in total when the move
Meanwhile, the US government is revers- was approved, although the ups and downs
ing a decision made by its predecessor to halt of the carbon market could substantially af-
a $1.8 billion CCS project called FutureGen fect their value in the future.
and says it plans to build a National Carbon But some think more could be done to ac-
Capture Center to speed up technological celerate the technology’s uptake. Those run-
development — the country is already home ning the ZEP programme say it could take
to the world’s first, large-scale, fully function- up to 10 years to construct a major CCS
ing CCS plant at Wilsonville, Alabama. In project under the existing system. That time
October, US energy secretary Steven Chu needs to be shortened to help achieve the
said the US could have 10-12 commercial emissions cuts scientists say are needed in
CCS demonstration projects operational by the time available (see p102). V
101 – www.energy-future.com
6.4 — Understanding oil and gas
it would cost $45 trillion to halve carbon What’s the panic about?
emissions by 2050. The Earth’s climate changes all the time
But the cost of doing nothing is likely to and was subject to extreme fluctuations long
be even greater, both in terms of human before man started pumping industrial gases
suffering and financial cost. UK government into the atmosphere. What is different now
adviser Lord Stern said in an influential re- is that the present period of global warm-
port on climate change in 2006 that fail- ing is widely believed to be at least partly
ure to take action could end up costing the caused by man, and that we can do some-
world more than 20% of global GDP every thing about it, if we act quickly enough.
year to fight famine, disease, rising sea lev- In 1995, the International Panel on
els and so forth. Given that global GDP to- Climate Change (IPCC), a worldwide team
talled more than $55 trillion in 2007 alone, of expert scientists, forecast that the aver-
the cost of inaction — based on Stern’s esti- age temperature around the world would
102 – www.world-petroleum.org
6.4 — Understanding oil and gas
rise by between 1°C and 3.5°C by 2100, if A GHG can be a good thing — up to a
we carried on pumping greenhouse gases point. It makes the world warm enough to
(GHGs) such as carbon dioxide (CO2) into live in, but too much of the effect will also
the atmosphere at the then prevailing rate. threaten our existence.
Since then, some scientists have said the Methane from agriculture and landfills is
impact could be even more pronounced — the GHG we are responsible for that has
perhaps 5-10°C of warming over the next made the most important impact on global
two centuries if we don’t move fast. warming so far, its atmospheric concentra-
It might not sound like much, but 3.5°C tion having more than doubled since pre-in-
refers to the average for the whole globe, dustrial times. CFCs are even more potent
day and night, pole to pole. It translates into GHGs than methane, but strong global ac-
much hotter weather in many parts of the tion on reducing the use of these in everyday
world, which would trigger droughts, rising products in the latter part of the 20th century
sea levels through melting of the ice caps has reduced their global-warming impact.
and possible humanitarian catastrophe. It In terms of the energy industry, CO2 is the
seems the effects are already being felt: 11 main GHG. There is over a third more of it than
of the 12 hottest years on record occurred there was in pre-industrial times. Readings
between 1995 and 2006, according to the at the Mauna Loa observatory in Hawaii
IPCC’s Fourth Assessment Report.. (where better to put an observatory?) show
Scientists say that to stem global warm-
ing, we need to act urgently. CO2 stays in A 3.5°C rise translates into much
the atmosphere for 100 years or more, so hotter weather in many parts of
we will be living with what we do now for a the world, which would trigger
long time to come. That means that even if
droughts, rising sea levels and
we want to limit the increase in global tem-
perature to less than 5°C by 2100, we need
possible humanitarian catastrophe
to cut CO2 emissions by perhaps three-quar-
ters compared with the present level, ac- CO2 levels in the atmosphere now stand at
cording to some estimates. around 390 parts per million (ppm), the high-
est level for at least 650,000 years, according
Man-made global warming to the US National Oceanic and Atmospheric
Some of the residual gases from indus- Administration (NOAA). Between 1970 and
trial processes that we pump into the atmos- 2000, the concentration rose by around 1.5
phere contribute to the greenhouse effect, ppm annually, before jumping to an average
which causes global temperatures to be annual increase of around 2 ppm between
warmer than they otherwise would be. 2000 and 2008, according to NOAA.
The greenhouse effect is caused by the The greater the amount of CO2 pumped
ability of some gases and particles to trap into the atmosphere, the more average glo-
within our planet’s atmosphere the radiation bal temperatures are likely to rise, but it is
from the sun reflected back from the earth’s not a straightforward link. For example, not
surface. This radiation is mainly at the infra- all CO2 stays in the atmosphere: the sea ab-
red end of the spectrum and is absorbed by, sorbs some of it as does vegetation — hence
for example, water vapour, methane, CO2, the worries about the rate we are cutting
nitrous oxides from fertilisers, chlorofluoro- down CO2-absorbing forests. Other factors
carbons (CFCs) and ozone. This trapped ra- also influence temperature, such as solar ac-
diation heats up the atmosphere and, con- tivity and the amount of dust in the atmos-
sequently, the earth’s surface. phere — from volcanoes for example. V
103 – www.energy-future.com
6.5 — Understanding oil and gas
104 – www.world-petroleum.org
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6.5 — Understanding oil and gas
ment. Both steps take time — usually more to describe a market place where a com-
than consumers would like. And the banks modity is traded by lots of people. Sure,
and governments that will stump up cash to prices go up and down, but there was still
pay for them want to see guaranteed mar- oil to trade. The oil market is global, too.
kets and supplies in the form of long-term Consumer countries buy oil from across the
contracts. This takes years too. world. Producers take it out of the ground
Iran, with the world’s second-largest natu- and send it down a pipeline to a port, and
ral gas reserves after Russia (see p128), has once the crude is loaded onto a boat it can
been trying to build a pipeline to India and travel to whichever buyer pays the most.
Pakistan for years — but no-one is throwing
cash yet at a project that would require two Oil’s troublesome little sister
of the world’s long-standing political antago- Natural gas, by comparison, is oil’s trou-
nists to set aside their disagreements. blesome little sister. In fact, not long ago oil
There are some fundamental reasons explorers who found gas in a well consid-
why natural gas has been a flashpoint re- ered their discovery a let-down. In the bad
cently. We all know about the surge — and old days, much associated gas — gas found
then crash — in oil prices in recent years. alongside oil in a reservoir — was simply
But even when oil prices were flying through burned away, with adverse environmental
the roof in mid-2008, hitting almost $150 a consequences. Making use of the gas would
barrel, gasoline and other oil products were have required a whole different kind of ex-
still flowing freely to consumers. Even if it pensive infrastructure. And then the compa-
cost more, you could still fill up your car. nies would also need to line up customers.
That’s because the oil market is liquid. Not so now. Gas burns more cleanly than
That’s not a pun, it’s a term economists use oil, making it a vital source of energy in a
© BP plc
The SCP gas pipeline crosses three countries and the Caucasus mountains
107 – www.energy-future.com
6.5 — Understanding oil and gas
108 – www.world-petroleum.org
6.5 — Understanding oil and gas
world where consumers are concerned about Kiev and Moscow. So, in addition to the two
pollution and global warming. And building new pipelines Russia plans, Brussels also
gas-fired power stations is fairly cheap. wants at least one more pipeline to supply
Those reasons, combined with the world’s eastern Europe with gas from Central Asia,
abundant reserves of gas, have made it a another region rich in reserves.
fuel of choice for many advanced economies. To understand the geopolitical chess
The downside is that getting gas to a market game of gas supplies, it’s easiest to look at
can be a heinously complex business. a map (see p106). Consider the European
In the gas world, everything hinges on in- Union’s dilemma: to diversify its sources of
frastructure. The problems between Russian natural gas, it wants to import it all the way
and Ukraine last winter stemmed from the from Azerbaijan, Iran, Egypt, Iraq and even
Soviet era, when Moscow sketched out the Turkmenistan through a proposed pipeline
routes for the USSR’s gas exports to the called Nabucco. It is one of the most am-
West. The most important pipeline goes bitious infrastructure projects ever consid-
through Ukraine. And once the Soviet bloc ered. Linking Turkmenistan with central
disintegrated, Moscow’s control over that in- Europe, for example, would require a pipe-
frastructure grew weak. line under the Caspian Sea to Azerbaijan,
Most of the world’s gas is shipped from pro- then the transit of the gas through the
ducer to consumer by pipeline. Consumers
pay producers for the gas, and the mole- Politics isn’t the only problem
cules magically appear at the other end of producers face when they want to
the pipeline. Usually, the seller wants to lock
deliver their gas to market
the consumer into a long-term agreement
to buy the gas. These contracts often last
for up to 20 years or more and commit the Caucasus, Turkey, up through the Balkans
buyer to a given price, even if for some un- and into Austria. And that doesn’t include
foreseen reason he doesn’t need the gas. the spur lines that would allow Iranian, Iraqi,
or Egyptian gas to feed into the system.
Politically complicated OMV, the Austrian firm that leads a group
Things grow more complicated, politically, of companies planning the Nabucco pipe-
when third parties get involved. Transit coun- line, says it could cost around €8bn, al-
tries — between the producer and his mar- though many analysts expect it would be
ket, which receive a fee for allowing the pipe- much more expensive. At the same time,
line to cross their territory — can be the bane consider the challenge of getting all of those
of producers and, sometimes, consumers. countries to agree even a timetable to begin
After its experiences with Ukraine in re- building the infrastructure.
cent years, for example, Russia is keen to That and the Iran-Pakistan-India ven-
build pipelines that link its borders directly ture are the most political pipeline projects
to the EU, its main customer. It has two around. But politics isn’t the only prob-
pipelines in the works. One, Nord Stream, lem producers face when they want to de-
will go under the Baltic Sea to Germany liver their gas to market. If a gas field is too
and the other, South Stream, will go un- far from a market to make building a pipe-
der the acidic waters of the Black Sea, at line practical, or if environmental or physical
a depth of up to 3,000 metres, and land in conditions mean it can’t be done, the alter-
the Balkans. Both pipelines avoid Ukraine. native is to liquefy the gas and ship it out in
Meanwhile, the European Union is tired of tankers. But that’s a whole new ball game in
what seems to be an annual dust-up between terms of cost and technology (see p108). V
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This type of scheme can be applied not The EU is ahead of the field. The EU
just within one country, but over a larger re- Emissions Trading Scheme (ETS) was
gion, or even — potentially — the world. launched in January 2005 and has gradu-
It still relies on co-operation between as ally increased its scope through successive
many nations as possible if it is to work phases, each introducing tougher caps and
properly, but cap-and-trade supporters say covering more sectors and companies
such a scheme is the easiest route towards than before. At present, the ETS covers
such co-operation. more than 10,000 installations in the en-
ergy and industrial sectors, collectively re-
Who is doing it? sponsible for nearly half of the EU’s CO2
So far, cap-and-trade is in the relatively emissions and 40% of its total greenhouse-
early stages of development and is mostly gas emissions, according to the European
being adopted by the world’s long-standing Commission. Phase three of the ETS is
industrial powers. due to be introduced in 2013 and will run
CDM projects
A particularly thorny issue for the architects from the industrialised world to generate
of global emissions legislation is the partic- credits by building green projects in devel-
ipation of developing countries in cap-and- oping countries. Those credits can then be
trade, or indeed any tough action on car- used in, for example, the EU’s ETS, to offset
bon emissions. Developing countries argue the cost of carbon emissions produced by
that their economic progress would be held those companies at home.
back by the need to adopt expensive green CDM projects are becoming increasingly
measures and that developed countries — widespread. A carbon-capture project in
which are largely responsible for manmade China could be eligible, as might a solar-en-
climate change — should shoulder most of ergy project in the Middle East or a reforest-
the burden. ation programme in Africa — anything that
The trouble is that the biggest of the de- can be shown to reduce the amount of CO2
veloping world countries, including China, going into the atmosphere.
India and Brazil, are responsible for a grow- But they remain controversial. One argu-
ing proportion of today’s CO2 emissions. ment against CDM projects is that they do
The US Energy Information Administration not encourage Western firms to make big
estimates that energy consumption will be emissions cuts at home, if they can do so —
around 73% greater in the developing world usually more cheaply — in the developing
— non-OECD (Organisation for Economic world. In other words, the resulting cuts may
Co-operation and Development) coun- be “instead of”, rather than “as well as”, cuts
tries — in 2030 than it was in 2006, but only in the industrialised world.
15% higher in the industrialised world — Another issue is that the CDM en-
OECD countries. That suggests the failure of courages developing countries to rely on
emerging markets to participate in cap-and- Western firms to create green projects on
trade would make the system much less ef- their soil, rather than doing it themselves.
fective. So can cap-and-trade be adapted to And then there is the tricky concept of “ad-
make it more palatable to developing coun- ditionality”, which CDM projects are sup-
tries, even if they don’t participate fully now? posed to embrace. This means a project
One solution being tried is the use of that earns CDM credits is supposed to be
schemes such as the UN-managed Clean one that would not have gone ahead any-
Development Mechanism (CDM), set up un- way without that incentive — and that can
der the Kyoto Protocol. This enables firms be a very hard thing to prove. V
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6.7 — Understanding oil and gas
The US Environmental Protection Agency much higher energy content than the bioeth-
estimates that bioethanol use in the US re- anol in use at present. It can also be made
duces CO2 emissions by around 16% com- from next-generation feedstocks, including
pared with using just conventional gaso- grasses and stalks. BP has also invested in
line. Now it wants to see a 20% reduction jatropha, an inedible, oil-producing crop that
in greenhouse-gas emissions from renew- grows on marginal land and from which bi-
able fuels produced in new facilities, 50% odiesel can be derived, through a joint ven-
lower emissions for biomass-based diesel ture with UK firm D1 Oils.
and advanced biofuels and a 60% cut from Shell, meanwhile, is developing new biofu-
cellulosic biofuels. els-to-liquids (BTL) technologies through an
investment in Choren Industries, a German
Industry leaders company that has built the world’s first com-
Oil companies are eager to play a role mercial BTL plant, in Freiberg.
in helping to achieve such goals. Most of US ethanol producer Poet is another pi-
the big oil firms were among the pioneers oneer, developing cellulosic processing of
of bioethanol and biodiesel, and have suc- maize in an effort to make greater use of all
cessfully integrated biofuels into their supply parts of the plant in the production of bio-
chains. Given their growing familiarity with fuels — not just the edible bits. In January
the biofuels business and their history of 2009, it opened an $8 million pilot plant in
technological innovation, their focus is now South Dakota that runs on corn cobs and
switching to developing the technology for other crop residue. The 20,000 US gallons
second-generation biofuels. a year facility is a precursor to a $200 mil-
BP, for example, has several biofuels lion, 125 million US gallons a year com-
projects on the go, including a partnership mercial-scale cellulosic plant being built
with chemicals giant DuPont to develop bi- in Emmetsburg, Iowa, and scheduled for
obutanol, an ethanol-based product with a start-up in 2011. V
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Industry facts
Calorific value
45 megajoules per
kilogramme
40
35
30
25
20
15
10
0
Gasoline Coal Ethanol Butter Peanuts Milk Wood
chocolate
Note: values are approximate and may vary
Sources — National Physics Laboratory (Kaye & Laby online), FDDB.info
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6.8 — Understanding oil and gas
how each feedstock is turned into a synthe- spectacular effect in 2006, when an Audi
sis gas ready for FT catalysis. It might sound R10 TDI, running on a blend of GTL and
self-evident, but turning natural gas into a normal diesel became the first diesel car to
synthetic gas is relatively easy, because it’s win the Le Mans 24-hour race. And it wasn’t
already gaseous. Gasifying a lump of coal a fluke: the team has since chalked up sev-
or a pile of woodchip is more difficult and — eral more high-profile race victories.
yes, you guessed it — more expensive. As a Diesel is a big component of GTL, but
result, GTL is the most popular option. the process makes other products too. Last
The similarities with conventional refinery year, for example, the Airbus A380 became
fuels are important: GTL products can be the first commercial aircraft to fly with a syn-
transported, distributed and marketed using thetic liquid fuel processed from gas (see
the same infrastructure as refinery prod- pxx). At some locations, GTL could be a
ucts. And car engines don’t need to be mod- practical alternative to conventional jet fuel,
ified to use them. So they fit neatly into the even in the short term, says Airbus.
existing supply chain.
But there are important differences, too: Reduced reliance on oil
GTL fuels are cleaner than conventional re- Another attraction of synthetic fuels that
finery fuels. They are virtually free of sulphur, reducing reliance on crude oil by using other
nitrogen and aromatics; as a result, they can sources of energy to do the same job —
reduce local pollution and improve air qual- gas, coal or biomass — is just good sense.
ity. (But unlike BTL, GTL wouldn’t result in Sometimes it’s a necessity: synthetic fuels
a significant decline in CO2 emissions com- produced from coal were used in Germany
pared with products made from crude oil). during the Second World War and in South
GTL manufacturers say synthetic fuels Africa during apartheid. Both regimes had
have other advantages. With a cetane rat- coal, a need for mobility, but not enough oil.
ing of 70 or more, compared with closer to The US Air Force also sees strategic ad-
50 in the case of standard refinery diesel, vantages in being able to use alternative fu-
GTL diesel can enhance engine perform- els to oil, because oil is a commodity that the
ance. Audi and Shell demonstrated that to US needs to import in large quantities. Last
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6.8 — Understanding oil and gas
year, a B-1B Lancer became its first aircraft ness in 2006 and, after overcoming some
to fly at supersonic speed using an uncon- technical problems, is close to its design ca-
ventional fuel — a 50:50 blend of synthetic pacity of 34,000 barrels a day. The next big
fuel and petroleum gases. The Air Force project scheduled to enter service will take
wants to be producing at least half of its fuel the GTL industry to a new level of scale: the
from domestic resources by 2016. Those re- Shell-operated Pearl project, also in Qatar,
sources might include coal, which is abun- should start selling products in early 2011,
dant in the US. China, another oil-deficient adding 140,000 barrels a day to global capac-
economy that would also like to become ity and roughly tripling world output to around
more self-sufficient, also has large coal re- 213,000 barrels a day. That’s rapid growth, no
serves and is developing CTL projects. doubt about it, yet GTL will still be just a drop
But despite these growing pockets of in- in the ocean of the 84 million or so barrels of
terest in the technology, CTL has failed to oil consumed every day around the world.
have much of an impact on the fuels market.
There’s only one large CTL facility: Sasol’s GTL will still be just a drop in the
150,000 barrels a day (b/d) Secunda plant in ocean of the 84 million or so
South Africa. This is because oil products are
barrels of oil consumed every
widely available and much cheaper. CTL also
day around the world
produces a large amount of carbon and would
only be feasible on a large scale if combined
with carbon capture and storage technology. There are several reasons why GTL is still
That would add significantly to costs. a niche industry. To make a commercial suc-
GTL, however, is set for a rapid growth cess of GTL, the ideal ingredients are abun-
phase. The world’s first commercial GTL dant natural gas reserves, low production
plant, Oryx GTL in Qatar, opened for busi- costs for the gas and good port facilities,
preferably within easy reach of a big oil mar-
Photo courtesy Sasol
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6.8 — Understanding oil and gas
One reason for higher costs is that it, but often — especially in remote offshore
Escravos GTL is located in isolated swamp- locations — there will be no pipeline to ex-
land in the Niger Delta, as opposed to port this so-called associated gas to market
Qatar’s state-of-the-art Ras Laffan Industrial and building one would be too expensive.
City. Just preparing the Escravos site in- Two commonly used solutions, burning the
volved dredging nearly 4 million cubic me- gas off (flaring) or venting it, are not sustain-
tres of sand to make way for the sophisti- able: both are bad for the environment and
cated system of steel piles being used to a waste of a valuable resource.
support the plant. CompactGTL, a privately owned UK tech-
Chevron, the operator, has also had to cope nology company, says FT technology could
with Nigeria’s security threat and to estab- be the answer. Its idea — which has drawn
lish a new, high-tech sector for the Nigerian interest from Brazil’s state-controlled energy
energy industry. Yet the original budget was company, Petrobras, predominantly an off-
$1.7 billion, so costs look set more than to tri- shore oil producer — is to convert associ-
ple. The project’s planned start-up date has ated gas into synthetic crude oil at the point
also slipped from 2009 to 2012. Other poten- of production, using FT technology. The syn-
tial GTL developers may look on aspects of thetic crude oil is then mixed into the flow of
the venture as a cautionary tale. conventional crude oil being pumped out of
the oil field and exported to market.
Reasons for optimism Not only does this get round the environ-
Then again, there are reasons for opti- mental problem presented by flaring and
mism. Cost inflation is in reverse, following venting, but it generates a new and lucra-
the collapse in oil prices in mid-2008, and tive source of revenue by turning previously
this could tempt developers back into the useless gas into a marketable and valuable
market. Certainly, technology-development commodity. CompactGTL estimates that as-
in synthetic fuels is continuing. sociated gas reserves around the world with
In addition, there are other ways of using no commercial value exceed 28 trillion cubic
FT technology. For example, when oil is pro- metres — a large and potentially lucrative
duced offshore, natural gas is produced with market with an environmental dividend. V
Oryx GTL, the world’s first commercial GTL plant, opened for business in 2006
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Compact Best Practice Forum and a joint Young people were also addressed as
WPC/OPEC workshop on CO2 sequestra- a key aspect of the 15 World Petroleum
th
tion, as well as regional meetings, for ex- Congress in Beijing through its theme
ample for Latin America in June 2010. Other “Technology and Globalization – Leading the
events so far have also focused on dis- Petroleum Industry into the 21 Century”. To
st
pute resolution, calculating reserves and support their education and future involve-
resources, regional integration and oil, gas ment in the petroleum industry, the Chinese
and infrastructure developments in Africa. National Committee donated all computer
and video equipment used at the Congress
Legacy to its Petroleum University.
As a not-for-profit organisation the WPC Profits from the 16 Congress in Calgary
th
aims to ensure that any surpluses from its were used to endow a fund providing schol-
Congresses and meetings are directed into arships to post-secondary students in pe-
educational or charitable activities in the troleum-related fields. The Canadian
host country, thereby leaving an enduring Government Millennium Scholarship
legacy in the Host country. Foundation matched the amount dollar for
The WPC Legacy Programme started dollar which created an endowment that to-
in 1994 with the 14 World Petroleum
th
date has supported over 2000 students.
Congress when Norway put the surplus The 17 World Petroleum Congress was
th
funds of the Congress towards the con- the first to integrate the concept of sustaina-
struction of Stavanger’s state-of-the-art bility throughout its event. The Brazilian hosts
Petroleum Museum to help inform and edu- took responsibility for the 16 tonnes of recy-
cate the public and in particular the younger clable waste generated by the Congress,
generation on the history and operations of with the proceeds of the recycling activities
the petroleum sector. passed on to a local co-operative in Rio de
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7.1 — The World Petroleum Council
programme, the South African National Forum in Beijing in 2004 where the WPC
Committee set up the 18 WPC Educational
th
invited young people to address the future
Legacy Trust to provide financial assistance challenges for the petroleum industry. Held
to young South Africans wishing to pursue a under the theme “Youth and Innovation –
qualification in petroleum studies. the Future of the Petroleum Industry” the
In 2008 the Spanish organisers of the 19 th
Forum was an overwhelming success and
Congress in Madrid were the first to achieve won widespread acclaim from its partici-
a carbon neutral event by addressing the car- pants. The authors of the best papers were
bon footprint of each delegate attending the invited to the 18 World Petroleum Congress
th
event and neutralising its impact for the com- in Johannesburg the following year.
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Industry facts
Energy security
One of the goals of energy policy-makers in economies that rely on large
amounts of imported energy is ensuring they have energy security. That
means that they want to have access to flows of energy that aren’t likely
to be interrupted and to have contingency plans at the ready if something
does go wrong.
That’s not that easy: around 70% of the world’s conventional proved oil
reserves are located in seven countries — Saudi Arabia, Iran, Iraq, Kuwait,
the United Arab Emirates, Venezuela and Russia. And half of the world’s
conventional natural gas is in just three nations — Russia, Iran and Qatar.
600 Iraq
500 Kuwait
400
300 Saudi Arabia
200
Russia
100 Venezuela UAE
0
North America S/C America Europe/Eurasia Middle East Africa Asia-Pacific
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