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Contact Details
Amit Roy
E-Mail: the_cloud69@yahoo.com
MBA – 2nd year (2009-2011)
Registration No – 092310710003
Camellia School of Business Management
Digberia (Babu Road), Madhyamgram, Kolkata – 700129
Tel: +91 33 6455 1145 / 1146 / 1660
Mobile: +91 9830883107
E-mail: csbm@vsnl.net
I, Amit Roy, hereby declare that the facts and findings presented in this report
entitled “SURVEY ON USES OF JUTE BATCHING OIL (JBO) AND ASSESSING
FUTURE POTENTIAL OF THE PRODUCT” is prepared by me. The training is done in
Indian Oil Corporation Limited (Marketing Division), Kolkata Divisional Office
and submitted to Camellia School of Business Management, Kolkata in
fulfillment of MBA course curriculum is true to the best of my knowledge and
belief. It has not been submitted to any other University or published in any
magazine or journals. It is purely based on research study.
PLACE: KOLKATA
DATE: 10.08.2010
AMIT ROY
I would like to express my gratitude to my project guide Mrs. Rina Ghosh, Sr.
Manage (CS), Indian Oil Corporation Limited, Kolkata, who guided me
throughout the project and whose constant co-operation, experience and
knowledge was an inspiration for me.
Last but not the least I would like to thank Prof. Debabrata Chattopadhyay and
Prof. Soumitra Banarjee of Camellia School of Business Management, Kolkata,
for their guidance and encouragement in completing the project.
Amit Roy
PREFACE
A project is planned undertaking especially by a student for presentation of result
of specific time. The course of MBA being an out professional one is incomplete
without the practical knowledge. Therefore I undertook two month summer
training at Indian Oil Corporation Limited, (Marketing Division), Kolkata. In due
course I prepared my project report entitled, “SURVEY ON USES OF JUTE
BATCHING OIL (JBO) AND ASSESSING FUTURE POTENTIAL OF THE PRODUCTS”.
Thus this training is essential to get acquainted with appreciation of core concepts
underlying the disciplines of MARKETING. Even company needs to know its
market positions and accordingly chalk out strategies for better performance. It
has to have adequate knowledge of fact about its market performance, so I have
prepared this project for Indian Oil Corporation Limited.
I tried my best to do justice and be honest in analyzing the topic but “do error is
human” and I am not an exception to it. Hence any weakness and shortcomings
are unintentional.
CONTENTS
INTODUCTION TO INDIAN OIL SECTOR------------------------------ 1
Likely Strategic Initiatives
The Indian Scenario
The Indian Upstream Sector
The Indian Downstream Sector
The Indian Gas Sub-Sector
The Global Scenario
WHAT DOES PETROLEUM MEAN? ----------------------------------- 5
Petroleum is a fossil fuel
Petroleum is non-renewable
We drill oil wells
We use petroleum every day
Petroleum can pollute
ORIGIN OF PETROLEUM
PHYSICAL PROPERTIES OF PETROLEUM BASED OIL
NATURAL GAS AND TECHNOLOGY
ADVANCES IN THE EXPLORATION AND PRODUCTION SECTOR
3-D and 4-D Seismic Imaging
CO2-Sand Fracturing
Coiled Tubing
Measurement While Drilling
Slim hole Drilling
Offshore Drilling Technology
Offshore Production - NASA of the Sea
LIQUIFIED NATURAL GAS
NATURAL GAS FUEL CELLS
INTRODUCTION TO IOCL ------------------------------------------- 19
IOCL- An Important Pillar in Indian Economy
ORGANISATIONAL STRUCTURE
IOCL’s dominance in Downstream Oil Sector
VISSION
MISSION
VALUES
OBJECTIVES
SWOT ANALYSIS ---------------------------------------------------- 28
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
OBLIGATIONS ------------------------------------------------------- 30
INDIAN OIL MAJOR UNIT------------------------------------------------ 31
DISTINCTIONS ---------------------------------------------------------- 33
AWARDS & ACCREDITATION ---------------------------------------- 35
SERVICES --------------------------------------------------------------- 38
PPIPELINE
REFINING
MARKETING
TRAINING
RESEARCH & DEVELOPMENT
LUBRICANT RESEARCH
BRANDS ------------------------------------------------------------------- 46
PRODUCTS ------------------------------------------------------------- 47
Industrial lubricating oil
Spindle Oil
Machinery Oil
Textile Oil (Biodegradable & Eco-Friendly)
Refrigeration Compressor Oil
Heat Transfer Fluids
Rust preventives
Rubber Extender Oil
Industrial Greases
Complex Greases
Chain Grease
Graphite Grease
Cement Plant Greases
Indane Gas
AutoGas
Natural Gas
Petrol/Gasoline
Diesel/Gas oil
Kerosene
Bitumen
Benzene
Carbon Black Feed Stock (CBFS)
Food Grade Hexane
Micro Crystalline Wax
Mineral Turpentine Oil
Paraffin Wax
Propylene
Raw Petroleum Coke
Crude oil
Long before the dinosaurs, oceans covered most of the earth. They were filled
with tiny sea animals and plants. As the plants and animals died they sank to the
ocean floor. Sand and sediment covered them and turn into sedimentary rock.
Millions of years passed. The weight of the rock and heat from the earth turned
them into petroleum.
Petroleum is called a fossil fuel because it was made from the remains of plants
and animals. The energy in petroleum came from the energy in the plants and
animals. That energy came from the sun.
Petroleum is non-renewable:
The petroleum we use today was made millions of years ago. It took millions of
years to form. We can’t make more in a short time. That’s why we call petroleum
non-renewable. We import more than half the oil we use from other countries
What would we do without petroleum? Our country would come to a stop! Most
of our cars, trucks, planes are powered by fuel made from oil.
Our factories use oil to make plastics and paints, medicines and soaps. We even
burn oil to make electricity. We use more petroleum than any other energy
source.
Petroleum can pollute. Petroleum keeps us going, but it can damage our
environment. Burning fuels made from oil can pollute the air. Pollution from cars
is a big problem in many parts of the country. Oil companies are making cleaner
gasoline and other fuels every year. Oil can pollute soil and water injuring the
animals that live in the area. Oil companies work hard to drill and ship oil as safely
as possible. They try to clean up any oil that spills.
In recent years, demand for natural gas has grown substantially. However, as the
natural gas industry in INDIA becomes more mature, domestically available
resources become harder to find and produce. As large, conventional natural gas
deposits are extracted, the natural gas left in the ground is commonly found in
less conventional deposits, which are harder to discover and produce than has
historically been the case. However, the natural gas industry has been able to
keep pace with demand, and produce greater amounts of natural gas despite the
increasingly unconventional and elusive nature. The ability of the industry to
increase production in this manner has been a direct result of technological
innovations. Below is a brief list of some of the major technological advancements
that have been made recently:
• 22,000 fewer wells are needed on an annual basis to develop the same amount
of oil and gas reserves as were developed in 1985.
• Had technology remained constant since 1985, it would take two wells to
produce the same amount of oil and natural gas as one 1985 well. However,
advances in technology mean that one well today can produce two times as much
as a single 1985 well.
• Drilling wastes have decreased by as much as 148 million barrels due to
increased well productivity and fewer wells.
• The drilling footprint of well pads has decreased by as much as 70 percent dueto
advanced drilling technology, which is extremely useful for drilling I sensitive
areas.
• By using modular drilling rigs and slim hole drilling, the size and weight of
drilling rigs can be reduced by up to 75 percent over traditional drilling rigs,
reducing their surface impact.
• Had technology, and thus drilling footprints, remained at 1985 levels, today's
drilling footprints would take up an additional 17,000 acres of land.
• New exploration techniques and vibration sources mean less reliance on
explosives, reducing the impact of exploration on the environment.
Some of the major recent technological innovations in the exploration and
production sector include:
•3-D and 4-D Seismic Imaging - The development of seismic imaging in three
dimensions greatly changed the nature of natural gas exploration. This technology
uses traditional seismic imaging techniques, combined with powerful computers
and processors, to create a three-dimensional model of the subsurface layers. 4-D
seismology expands on this, by adding time as a dimension, allowing exploration
teams to observe how subsurface characteristics change over time. Exploration
teams can now identify natural gas prospects more easily; place wells more
effectively, reduce the number of dry holes drilled, reduce drilling costs, and cut
exploration time. This leads to both economic and environmental benefits.
• CO2-Sand Fracturing - Fracturing techniques have been used since the 1970s to
help increase the flow rate of natural gas and oil from underground formations.
CO2-Sand fracturing involves using a mixture of sand propants and liquid CO2 to
fracture formations, creating and enlarging cracks through which oil and natural
gas may flow more freely. The CO2 then vaporizes, leaving only sand in the
formation, holding the newly enlarged cracks open. Because there are no other
substances used in this type of fracturing, there are no 'leftovers' from the
fracturing process that must be removed. This means that, while this type of
fracturing effectively opens the formation and allows for increased recovery of oil
and natural gas, it does not damage the deposit, generates no below ground
wastes, and protects groundwater resources.
• Slim hole Drilling - Slim hole drilling is exactly as it sounds; drilling a slimmer
hole in the ground to get to natural gas and oil deposits. In order to be considered
slim hole drilling, at least 90 percent of a well must be drilled with a drill bit less
than six inches in diameter (whereas conventional wells typically use drill bits as
large as 12.25 inches in diameter). Slim hole drilling can significantly improve the
efficiency of drilling operations, as well as decrease its environmental impact. In
fact, shorter drilling times and smaller drilling crews can translate into a 50
percent reduction in drilling costs, while reducing the drilling footprint by as much
as 75 percent. Because of its low cost profile and reduced environmental impact,
slim hole drilling provides a method of economically drilling exploratory wells in
new areas, drilling deeper wells in existing fields, and providing an efficient means
for extracting more natural gas and oil from undeleted fields.
• Offshore Drilling Technology - The offshore oil and gas production sector is
sometimes referred to as 'NASA of the Sea', due to the monumental
achievements in deepwater drilling that have been facilitated by state of the art
technology. Natural gas and oil deposits are being found at locations that are
deeper and deeper underwater. Whereas offshore drilling operations used to be
some of the most risky and dangerous undertakings, new technology, including
improved offshore drilling rigs, dynamic positioning devices and sophisticated
Offshore Drilling Technology - The offshore oil and gas production sector is
sometimes referred to as 'NASA of the Sea', due to the monumental
achievements in deepwater drilling that have been facilitated by state of the art
technology. Natural gas and oil deposits are being found at locations that are
deeper and deeper underwater. Whereas offshore drilling operations used to be
some of the most risky and dangerous undertakings, new technology, including
improved offshore drilling rigs, dynamic positioning devices and sophisticated
navigation systems are allowing safe, efficient offshore drilling in waters more
than 10,000 feet deep. The above technological advancements provide only a
snapshot of the increasingly sophisticated technology being developed and put
into practice in the exploration and production of natural gas and oil. New
technologies and applications are being developed constantly, and serve to
improve the economics of producing natural gas, allow for the production of
deposits formerly considered too unconventional or uneconomic to develop, and
ensure that the supply of natural gas keeps up with steadily increasing demand.
Sufficient domestic natural gas resources exist to help fuel the U.S. for a
significant period of time, and technology is playing a huge role in providing low-
cost, environmentally sound methods of extracting these resources. Two other
technologies that are revolutionizing the natural gas industry include the
increased use of liquefied natural gas, and natural gas fuel cells. These
technologies are discussed below.
Submitted by: Amit Roy 13
LIQUIFIED NATURAL GAS
LNG can be very useful, particularly for the transportation of natural gas, since
LNG takes up about one six hundredth the volume of gaseous natural gas. While
LNG is reasonably costly to produce, advances in technology are reducing the
costs associated with the liquefaction and re-gasification of LNG. Because it is
easy to transport, LNG can serve to make economical those stranded natural gas
deposits for which the construction of pipelines is uneconomical LNG, when
vaporized to gaseous form, will only burn in concentrations of between 5 and 15
percent mixed with air. In addition, LNG, or any vapor associated with LNG, will
not explode in an unconfined environment. Thus, in the unlikely event of an LNG
spill, the natural gas has little chance of igniting an explosion. Liquefaction also
has the advantage of removing oxygen, carbon dioxide, sulfur, and water from the
natural gas, resulting in LNG that is almost pure methane. LNG is typically
transported by specialized tanker with insulated walls, and is kept in liquid form
Fuel cells powered by natural gas are an extremely exciting and promising new
technology for the clean and efficient generation of electricity. Fuel cells have the
ability to generate electricity using electrochemical reactions as opposed to
combustion of fossil fuels to generate electricity. Essentially, a fuel cell works by
passing streams of fuel (usually hydrogen) and oxidants over electrodes that are
separated by an electrolyte. This produces a chemical reaction that generates
electricity without requiring the combustion of fuel, or the addition of heat as is
common in the traditional generation of electricity. When pure hydrogen is used
as fuel, and pure oxygen is used as the oxidant, the reaction that takes place
within a fuel cell produces only water, heat, and electricity. In practice, fuel cells
result in very low emission of harmful pollutants, and the generation of high-
quality, reliable electricity. The use of natural gas powered fuel cells has a number
of benefits, including:
Efficiency - Fuel cells convert the energy stored within fossil fuels into
electricity much more efficiently than traditional generation of electricity
using combustion. This means that less fuel is required to produce the
same amount of electricity. The National Energy Technology Laboratory
estimates that, used in combination with natural gas turbines, fuel cell
generation facilities can be produced that will operate in the 1 to 20
Megawatt range at 70 percent efficiency, which is much higher than the
efficiencies that can be reached by traditional generation methods within
that output range.
Based on its composition, extracted (biological) natural gas belongs to one of four
basic groups:
1. Dry (weak) natural gas contains a high percentage of methane (95-98%) and
very small amount higher hydrocarbons,
3. Acidic natural gas has a high content of sulfane (H2S), which must be removed
in processing plants before natural gas is supplied to the distribution system,
4. Natural gas with a high content of inert gases, i.e. mainly carbon dioxide and
nitrogen. As to higher hydrocarbons, natural gas contains mainly saturated
hydrocarbons, which under normal conditions exist in gaseous form – ethane,
propane, and butane. Natural gas from some deposits also contains hydrocarbons
that are in a liquid state under normal conditions (pentane and higher) and are
separated as a gaseous condensate during processing. Their mixture is called
gasoline or biological petrol. At present, the most widely used natural gas is the
so-called oil-based natural gas, which formed together with crude oil. In most
cases, oil-based natural gas extracted together with crude oil is wet natural gas.
Some deposits contain no crude oil, but only dry natural gas.
Besides oil-based gas, carbon-based natural gas is used, which is removed from
coal during the mining process for safety reasons. This natural gas is always dry.
Carbon-based natural gas is used in areas with anthracite mining. Although the
deposits of oil-based natural gas are sufficient, research is underway into ways of
producing energy when all gas deposits will have been exhausted. One possibility
is producing substitute natural gas through coal gasification.
IndianOil began operation in 1959 as Indian Oil Company Ltd. The Indian Oil
Corporation was formed in 1964, with the merger of Indian Refineries Ltd. Indian
Oil Corporation, or IndianOil, (BSE: 530965) is an Indian state-owned oil and gas
company. It is India’s largest commercial enterprise, ranking 105th on the Fortune
Global 500 list in 2009. IndianOil and its subsidiaries account for a 47% share in
the petroleum products market, 40% share in refining capacity and 67%
downstream sector pipelines capacity in India. The Indian Oil Group of Companies
owns and operates 10 of India's 19 refineries with a combined refining capacity of
60.2 million metric tons per year.
IndianOil operates the largest and the widest network of fuel stations in the
country, numbering about 17606 (15557 regular ROs & 2049 Kissan Sewa Kendra).
It has also started Auto LPG Dispensing Stations (ALDS). It supplies Indane cooking
gas to over 47.5 million households through a network of 4,990 Indian
distributors. In addition, IndianOil's Research and Development Center (R&D) at
Faridabad supports, develops and provides the necessary technology solutions to
the operating divisions of the corporation and its customers within the country
and abroad. Subsequently, IndianOil Technologies Limited - a wholly owned
subsidiary, was set up in 2003, with a vision to market the technologies developed
at IndianOil's Research and Development Center. It has been modeled on the R&D
marketing arms of Royal Dutch Shell and British Petroleum. IndianOil's product
range covers petrol, diesel, LPG, auto LPG, aviation turbine fuel, lubricants,
naphtha, bitumen, paraffin, kerosene etc. Xtra Premium petrol, Xtra Mile diesel,
Servo lubricants, Indane LPG, Autogas LPG, Indian Oil Aviation are some of its
prominent brands. Recently Indian Oil has also introduced a new business line of
supplying LNG (liquefied natural gas) by cryogenic transportation. This is called
"LNG at Doorstep". LNG headquarters are located at the Scope Complex, Lodhi
Road, Delhi.
India’s largest commercial enterprise and flagship national oil company and
downstream petroleum major
First Rank Indian corporate in Fortune Global 500 –ranked 105 in 2009
Revenues of Rs285,000 crore(approx. USD 62 Billion)
Major supplier to core sector-Supplier of fuel (more than 80% of
requirement) to Government organizations i.e. army, railways, state road
transport, air force & navy, Key sectors like fertilizer, power & aviation are
largely supplied by iocl
Credit Profile-International: ,Baa3 Stable : by Moody’s ,BBB-Negative : by
Fitch
Domestic-Long Term: AAA/Negative; Short Term P1+ : by CRISIL, Long
Term: AAA/Negative : by Fitch
DIGBOI
EASTERN
REGION WESTERN NORTHERN SOUTHERN
GUAHATI REGION REGION REGION
BARAUNI
GUJRAT
HALDIA WEST BENGAL BIHAR STATE ORISSA STATE NORTHEAST STATE OFFICE
STATE OFFICE OFFICCE OFFICE
MATHURA
DIVISIONAL AREA
PANIPAT DIVISIONAL
OFFICE OFFICE OFFICE
LPG BOTTLING
PLANT INSTALLATIO INSTALLAT LPG BOTTLING
NS IONS PLANT
DIVISIONAL AREA
OFFICE OFFICE DEPOT
TERMINAL DEPOT
TERMINAL
TERMINAL
INSTALLATIONS TERMINAL DEPOT INSTALLATIO
NS
DEPOT
VISSION
Ethics
People
Customers
MISSION
To help enrich the quality of life of the community and preserve ecological
balance and heritage through a strong environment conscience.
Concern
Empathy
Understanding
Cooperation
Empowerment
Creativity
Ability to learn
Flexibility
Change
Commitment
Dedication
Pride
Inspiration
Ownership
Zeal & Zest
Delivered Promises
Reliability
Dependability
Integrity
Truthfulness
Transparency
To serve the national interests in oil and related sectors in accordance and
consistent with Government policies.
To ensure maintenance of continuous and smooth supplies of petroleum
products by way of crude oil refining, transportation and marketing
activities and to provide appropriate assistance to consumers to conserve
and use petroleum products efficiently.
To enhance the country's self-sufficiency in crude oil refining and build
expertise in laying of crude oil and petroleum product pipelines.
To further enhance marketing infrastructure and reseller network for
providing assured service to customers throughout the country.
To create a strong research & development base in refinery processes,
product formulations, pipeline transportation and alternative fuels with a
view to minimizing/eliminating imports and to have next generation
products.
To optimize utilization of refining capacity and maximize distillate yield and
gross refining margin.
To maximize utilization of the existing facilities for improving efficiency and
increasing productivity.
To minimize fuel consumption and hydrocarbon loss in refineries and stock
loss in marketing operations to effect energy conservation.
To earn a reasonable rate of return on investment.
To avail of all viable opportunities, both national and global, arising out of
the Government of India’s policy of liberalization and reforms.
To achieve higher growth through mergers, acquisitions, integration and
diversification by harnessing new business opportunities in oil exploration
& production, petrochemicals, natural gas and downstream opportunities
overseas.
To inculcate strong ‘core values’ among the employees and continuously
update skill sets for full exploitation of the new business opportunities.
To develop operational synergies with subsidiaries and joint ventures and
continuously engage across the hydrocarbon value chain for the benefit of
society at large.
STRENGTHS
Strong brand image – one of the representatives in fortune 500 listing and a
market leader with 56% share of petroleum products.
Has the largest number of refineries in Eastern and Northern region, so
earn maximum profit. Controls 10 of 18 refineries in the country.
Its flexible designed refineries give more 100% efficiency, competitive cost
and cater for variety of crude.
Owns the largest pipeline network (9000 km) which gives it a vital
competitive edge in transportation cost (than rail, road or water transport)
and help access deficit market.
IOCL’s Research and Development centre, with ISO-9001 certification and
around 75 national and international patents, has contributed to lubricants
formulations, refinery processes etc.
Pioneer in the quality management with its Mathura Refinery as the 1 st in
Asia and 3rd in the world to earn ISO-14001 certification.
Excellent credibility and international corporate image to raise funds.
Has most extensive network of almost 24000 sales points covering the
entire country. The distribution network further strengthened on
acquisition of IBP.
Largest pool of technical and managerial manpower in the petroleum
industry.
There is globalization of its core activities.
OPPORTUNITIES
Middle-East turmoil causes a hike in the oil prices to a very grate extent.
OBLIGATIONS
Refinery
Division
Head Office ---------- SCOPE Complex, Core-2 – 7 Institutional Area, Lodhi Road New Delhi
Barauni Refinery---------- P.O. Barauni Oil Refinery, Dist. Begusarai 861114 (Bihar)
Gujrat Refinery------------ P.O. Jawahar Nagar, Dist. Vadodara-391320 (Gujrat)
Guwahati Refinery-------- P.O. Noonmati, Guwahati-781020 (Assam)
Haldia Refinery ----------- P.O. Haldia Refinery Dist. Midnapur-721606 (West Bengal)
Mathura Refinery-------- P.O. Mathura Refinery, Mathura-281005 (Uttar Pradesh)
Panipat Refinery---------- P.O. Panipat Refinery, Panipat-132140 (Haryana)
Head Office------------ G-9, Ali Yavar Jung Marg, Bandra (East), Mumbai – 400051
Northern Region----- IndianOil Bhavan, 1 Aurobinda Marg, Yusuf Sarani New Delhi-110016
Eastern Region------- IndianOil Bhavan, 2 Gariahat Road, South (Dhakuria) Kolkata-700068
Western Region----- 254-C, Dr. Annie Besant Road, Worli Colony, Mumbai-400025
Southern Region----- IndianOil Bhavan 139, Nungambakkam High Road
R&D Centre----------- Sector 13 Faridabad-121007 (Haryana)
Submitted by: Amit Roy 32
Distinctions
Distinctions Date
IndianOil leads the pack of Indian companies in Fortune’s ‘Global 500’ list 12.07.2010
IndianOil leads India Inc. in Fortune's 'Global 500' listing for 2009 10.07.2009
IndianOil frontrunner in Oil & Gas category in FE-500 listing of India's top corporates 31.03.2009
IndianOil among India's 'Top 10' in Business India's Super 100 Listing 19.12.2008
IndianOil third most valuable (company) brand in India: ET-brand finance survey 02.09.2008
IndianOil leads India Inc. in Fortune's 'Global 500' listing for 2008 11.07.2008
'The Most Trusted Brand' in ET's Brand Equity annual survey-2008 12.06.2008
IndianOil the 'Top Oil & Gas Company' in Financial Express's 'FE 500' listing 23.05.2008
IndianOil Tops Business Standard's 'BS 1000' listing 15.02.2008
IndianOil ranked 2nd amongst India’s Top 50 Most Valuable Brands 31.07.2007
Director (Marketing) honoured with ‘Asian Marketing Professional of the Year’ award 29.07.2010
IndianOil wins Oil & Gas Supply Chain Excellence Award 21.09.2009
Lanka IndianOil bags Business Today Top 10 Award for 2007-08 21.08.2009
IndianOil wins Reader's Digest Award for most trusted petrol station brand 01.06.2009
IndianOil sweeps five PetroFed Oil & Gas Industry Awards (For the year 2008) 16.04.2009
IndianOil Conferred BML Munjal Award 2009 for Excellence in Learning & Development 14.02.2009
Golden Peacock Award for IndianOil-R&D for the fourth time 02.01.2009
IndianOil wins SCOPE Meritorious Awards for Environmental Excellence & Sustainable Development and Good Corporate 24.11.2008
Governance
'Oil & Gas Supply Chain Excellence' Award for IndianOil 22.09.2008
Safety Innovation Award for IndianOil for fourth consecutive year 11.09.2008
IndianOil's "Car in a Tank" sales promotion scheme wins Stevie Award 07.07.2008
IndianOil wins the World Petroleum Congress Excellence Award 2008 for technical development 01.07.2008
IndianOil Finance Director S.V. Narasimhan bags Excellence in Finance Award 22.01.2008
IndianOil- R&D Centre Awarded the coveted WIPO GOLD MEDAL 18.10.2007
IndianOil bags the 'Most Admired Retailer of the Year' award 10.09.2007
IndianOil bags SCOPE Gold Trophy for Best Practices in Human Resources Management 2005-06 06.09.2007
IndianOil, the only petroleum company as `The Most Trusted Brand' in ET's Brand Equity's annual survey 01.06.2007
REFINING
Born from the vision of achieving self-reliance in oil refining and marketing for the
nation, IndianOil has gathered a luminous legacy of more than 100 years of
accumulated experiences in all areas of petroleum refining by taking into its fold,
the Digboi Refinery commissioned in 1901. At present, IndianOil controls 10 of
India’s 20 refineries.
The strength of IndianOil springs from its experience of operating the largest
number of refineries in India and adapting to a variety of refining processes along
the way.Having absorbed state-of-the-art technologies of leading process
licensors like UOP, Chevron, IFP, Stone & Webster, Mobil, Haldor Topsoe,
KTI/Technip, Linde, CD-Tech, Stork Comprimo, etc., IndianOil in an excellent
position to offer O&M services for latest technologies such as distillate FCCUs,
Resid FCCUs, hydrocrackers, reformers (both semi-regenerative and continuous
On the environment front, all IndianOil refineries fully comply with the statutory
requirements. Several Clean Development Mechanism projects have also been
initiated.
With its vast experience in successfully implementing SH&E policy and practices at
various units, IndianOil offers its services in ensuring that the clients’ work
environment is safe, healthy and clean.
IndianOil also offers faculty assistance for ‘tailor-made’ training programmes that
suit the requirement of refinery or pipelines personnel or a selection of
programmes from the clients’ training calendar.
Innovative strategies and knowledge-sharing are the tools available for converting
challenges into opportunities for sustained organisational growth.
With strategies and plans for several value-added projects in place, IndianOil
refineries will continue to play a leading role in the downstream hydrocarbon
sector for meeting the rising energy needs of our country.
MARKETING
Standing in the company of six worldwide technology holders for Marine Oils,
with the second global OEM (original equipment manufacturer) approval by
Wartsila, Switzerland, IndianOil's SERVO Marine Oils are now technically qualified
to cater to the lubrication requirements of more than 90% of the world's marine
engine population. In the power-generation segment, the newly developed
SERVO Marine K-Series was approved by Yanmar Co. Ltd. of Japan for use in their
engines operating on distillate fuels.
The R&D Centre continues to provide significant support to the IndianOil Group
refineries in product quality improvement, evaluation of catalysts and additives,
health assessment of catalysts, material failure analysis, troubleshooting and in
improving overall efficiency of operations. In-house developed FCC models are
not only being used in IndianOil refineries for process optimisation but a similar
model has also been sold to a multinational company. IndianOil has formed a joint
venture company, Indo Cat Pvt. Ltd., with Intercat, USA, for manufacturing 15,000
tonnes per annum of FCC (fluidised catalytic cracking) catalysts & additives in
India, for catering to rising global demand
IndianOil, along with its subsidiary IndianOil Technologies Ltd., has been engaged
in successful marketing of in-house developed technologies, technical services
and training not only in India but abroad too.
IndianOil has, till date, invested close to Rs. 1,000 crore in setting up world-class
facilities at its R&D Centre for building world-class capabilities in analytical
services, engines, test rigs and pilot plants for all major refinery processes,
catalyst characterisation & development, etc. It plans to invest about Rs. 500
crore during the period 2007-12 to maintain its leadership in downstream R&D
activities in the hydrocarbon sector. While continuing with cutting edge R&D in
LUBRICANT RESEARCH
With over 3500 formulations of lubricating oil and greases, the SERVO product
line developed by the R&D Centre enjoys the largest market share in India. While
meeting the diverse needs of the Indian Industry as well as the Defence services,
Railways, public utilities and transportation sectors, the R&D Centre developed
and introduced many multigrade rail road oils and marine oils, making the
Corporation the sixth global player and the sole Indian presence in the select
league of marine oil technology developers the world over. SERVO Marine Oil
series for DG sets has been approved by Wartsila of Finland and Switzerland for
their entire series of Wartsila-Sulzur engines. Another accomplishment is the
global approval from MAN B&W of Denmark for IndianOil's marine oils
Indian Oil’s Retail Brand Template of Etra Care (urban), Swagat (Highway) and
kishan Seva Kendras (Rural are widely recognized as pioneering brands in the
petroleum retail segment. Indian Oil’s leadership extends to its energy brands
indane LPG, Wervo Lubricants, Autogas LPG, Xtra Premium, Branded Petrol, Xtra
Mile Branded Diesel, Xtra Power Fleet Card, Indian Oil Aviation and Xtra Rewards
cash customer loyalty programme.
Retaining Leadership
Indian Oil has one of the largest petroleum-retailing networks in Asia, From Kutch
in the western tip of the Indian subcontinent to kohima in the North East, Indian
Oil is truly in every heart and every part. The Marketing Division comprises of
Retail Outlets, bulk consumer depots, Kerosene Dealers, Indane LPG Distributors,
Aviation Fuel Stations backed by bulk storage Terminals and Depot, LPG Bottling
Plants all of which is controlled by State Offices and LPG Area Offices.
Several landmark surveys continue to rate Indian Oil as the dominant energy
brand in the country. Customers perceive Indian Oil as a reliable symbol for high
quality products and services. The prestigious Economic Times Brand has placed
Indian Oil as the “Most Trusted Brand” and “Top Service Brand” which was
further enhanced by the award of a Gold Medal for the Most Trusted Petrol
station by Reader Digest-AC Nielson Survey conducted by research agency AC
Neilson ORG-MARG, the survey is the largest of its kind in India, with a sample
distributed across socio-economic class, age, income and geography.
Indian Oil is widely recognized as India’s dominant energy brand and customers
perceive Indian Oil as a reliable symbol for high quality products and services.
Indian Oil is a heritage and iconic brand at one level and a contemporary, global
brand at another level. While quality, reliability and service remains the core
benefits to our customers, our stringent checks are built into operating systems,
at every level ensuring the trust of over a billion Indians over the last four
decades.
Our Retial Brand template of Xtra Care (Urban), Swagat (Highway) and Kisan Seva
Kendras (Rural) are widely recognized a pioneering brands in the petroleum retail
segment. Indian Oil’s leadership extends to its energy brands – Indane LPG,
SERVO Lubricants, Autogas LPG, Xtra Premium Branded Petrol Xtra Mile Branded
Diesel, Xtra Power Fleet Card, Indian Oil Aviation and Extra Rewards case
customer loyalty programme.
Servo system oil is blended from highly refined base stock having excellent
lubrication characteristics and has carefully selected additives to get the best
possible lubrication characteristics.
Servo system HLP oil are premium hydraulic oil having outstanding lubrication
characteristics with anti-wear properties, excellent thermal/oxidation stability
and high FZG rating.
Spindle Oil
Servo spin oil are blended from highly refined low velocity base stock having
inherent oxidation and chemical stability. These oil are further fortified with
special additives.
Machinery Oil
against corrosion and rest even during idle periods.Textile oil (scourable
Type)Servo textile oil is Scourable type of textile oil designed for lubrication of
textile machinery particularly, the looms.
Servo textile oil are blended with non-staining light colored oil of non mineral
type possessing inherent detergent qualities.These oil are further additive treated
to impart oxidation residence, anti rust, anti-foam and ant-wear characteristics.
Servomesh SP oil are extreme pressure type industrial gear oil, which contain
salphur phosphorus compounds and have better thermal stability and higher
oxidation resistance compared to conventional lead-naphthanate gear oils. These
oils have good dimulsibility, low foaming tendency, provide rest and corrosion
protection to metal surfaces.
Servo steel oil is premium quality, high velocity index oil film bearing oils,
possessing superior oxidation and thermal oxidation and thermal stability. These
oil get separated from water quickly and have excellent film strength property to
minimize wear in roll-neck bearing of steel mills.
Compressor Oil
Servo press oil are specially develop compressor oils to provide satisfactory
lubrication stable and are fortified with special additive.
Servo freeze oil posses high fluidity at very low temperature, resist deposit
formation and have reduced tendency to foam, have long service life due to good
oxidation and thermal stability and ensure high condenser efficiency and reduced
compressor valve maintenance due to less deposit.
Quenching Oils
Servoquench 11
Servoquench 11 quenching oil blended from high velocity index base stocks
having good oxidation stability, good fluidity low volatility. This oil is used for
normal quenching operation on a wide variety of steel parts such as nuts and
bolts, ball bearings, certain types of brake drums and meets IS: 2664-1980 straight
mineral type, grade medium specification.
Servotherm Special
Servotherm Super
Rust preventives
Servo Rp 150
Servo Rp 150 is superior light bodies rust preventive inhibited with special
additives. The oil forms a soft oily film over metal surface when applied by
spraying/brushing/dipping and is recommended for protection for work piece
against rusting during in between operations and short term indoor and outdoor
storage. It is ideally suited for the rust protection of steel sheets during storage
and transportation. The oil film can be removed easily by wiping or with the help
of petroleum solvent.
IOC Process Oil Medium/Heavy IOC Process Oil Medium is a high aromatic heavy
bodied rubber process oil. The oil is blended from selected aromatic streams
produced during furfural extraction of lube oil and are in used manufacturing of
automobile tyres, treat rubber and other dark coloured rubber goods such as
battery castings, rubber bushes etc.
Industrial Greases
Servogem HT and HTXX are non soap based smooth structure greases having
excellent ability to withstand high temperature and severe shock loading
condition. These have excellent resistance to water washout and do not get
affected by mild acids and alkalies. Servogem HTXX contain MoS2 and has high
load bearing ability. These greases meet US Steel 372,IPSS:1-09-008 specification
and are recommended for lubrication of machine elements, plain bearing and anti
friction bearing operating at high temperature (1200C – 2500C). These greases
meet IS: 12790-1989.
Complex Greases
Servorex L0/L1/L2
Servorex Greases are calcium lead base, short fibrous structure greases with
appropriate EP and anti rust properties.
These greases are recommended for both anti friction and plain bearing operating
at medium speed under heavy and severe shock load. Due to the excellent water
repellent characteristic, these greases are successfully used for bearing
lubrication of steel mills, cane crashers and mill rolls of sugar factories. These
greases are used by various steel plants in centralized grease lubrication system
and are also recommended for grease lubricated gear couplings.
Servoplex 2/3
These greases are premium quality lithium complex soap base grease with very
high structural and oxidation stability. Due to higher mechanical stability, in high
temperature applications, they provide excellent performance in anti friction
bearings. These greases provide much longer life compared to sodium or lithium
soap base greases.
These greases have excellent resistance to water washout and posses anti rust
and anticorrosion properties. These are recommended for wheel bearing, earth
moving equipment, gear couplings, electric motors and industrial machinery.
These greases pass Emcor antirust test for zero rating and possess very high Weld
Load characteristics. They meet NLGI GC/LV specification.
Chain Grease
Graphite Grease
These are calcium base greases containing graphite as filter. Theses greases are
used for general lubrication under comparatively high load and low relative
displacement of interacting surfaces. These grease meet IS: 508-1987
specifications for grade 1, grade 2, grade 3 respectively. These greases
recommended for leaf springs, hydraulic rams, plungers, slides, elevator cables,
photograph pans, as protective for steel wear ropes and certain anti-seize
purpose.
Servogrease CG 10
Indane Gas
Indane is today one of the largest packed-LPG brands in the world and has been
conferred the coveted ‘Consumer Superbrand’ status by the Superbrands Council
of India Having launched LPG marketing in the mid-60s, IndianOil has been
credited with bringing about a ‘kitchen revolution,’ spreading warmth and cheer
in millions of households with the introduction of the clean and efficient cooking
fuel. It has led to a substantial improvement in the health of women, especially in
rural areas by replacing smoky and unhealthy chulha. Indane is today an ideal fuel
for modern kitchens, synonymous with safety, reliability and convenience. With
the status of an exclusive business vertical within the Corporation, the Indane
network delivers 1.2 million cylinders a day to the doorsteps of over 53 million
households, making IndianOil the second largest marketer of LPG globally, after
SHV Gas of The Netherlands. Indane is available in compact 5 kg cylinders for
rural, hilly and inaccessible areas, 14.2 kg cylinders for domestic use, and 19 kg
and 47.5 kg for commercial and industrial use.
AutoGas
AutoGas (LPG) is a clean, high octane, abundant and eco-friendly fuel. It is
obtained from natural gas through fractionation and from crude oil through
refining. It is a mixture of petroleum gases like propane and butane. The higher
energy content in this fuel results in a 10% reduction of CO2 emission as
compared to MS.
Natural Gas
Over the years, Natural Gas has emerged as the 'fuel of choice' across the world.
It is slowly but steadily replacing traditional fossil fuels due to its environmentally
friendly characteristics which help greatly in meeting the stipulated automobile
emission norms. When compared with coal and oil, natural gas has a low carbon
footprint due to its clean combustion features. Natural Gas has significant cost
advantages too over crude oil and fuels such as Naphtha and commercial LPG.
In the year 2008, it constituted only around 9% of India's energy basket compared
with 24% globally. This is expected to rise to around 13% in the year 2010. India's
hydrocarbon vision statement envisages the share of natural gas in the country’s
energy basket to be 20% by the year 2025.
Petrol/Gasoline
Automotive gasoline and gasoline-oxygenate blends are used in internal
combustion spark-ignition engines. These spark ignition engine fuels are primarily
used for passenger cars. They are also used in off-highway utility vans, farm
machinery and in other spark ignition engines employed in a variety of service
applications.
Gasoline is a complex mixture of relatively volatile hydrocarbons that vary widely
in chemical & physical properties and are derived from fractional distillation of
crude petroleum with a further treatment mainly in terms of improvement of its
octane rating. The hundreds of individual hydrocarbons in gasoline range from c 4
to c11.
XTRAPREMIUM
Diesel/Gas oil
Petroleum derived diesel (called as petrodiesel) is a mixture of straight run
product (150 °C and 350 °C) with varying amount of selected cracked distillates
and is composed of saturated hydrocarbons (primarily paraffins including n , iso ,
and cycloparaffins), and aromatic hydrocarbons (including napthalenes and
alkylbenzenes).
XTRAMILE
IndianOil’s XTRAMILE Super Diesel, the leader in the branded diesel segment, is
blended with world-class multi-functional fuel additives. Commercial vehicle
owners choose XTRAMILE because they see a clear value benefit in terms of
superior mileage, lower maintenance costs and improved engine protection. A
growing section of customers who own diesel automobiles, both in the ‘lifestyle’
and ‘passenger’ category, prefer XTRAMILE as a fuel for its added and enhanced
performance. XTRAMILE has brought in a huge savings in the high mileage
Kerosene
Kerosenes are distillate fractions of crude oil in the boiling range of 150-250°C.
They are treated mainly for reducing aromatic content to increase their smoke
point (height of a smokeless flame) and hydrofining to reduce sulphur content
and to improve odour, colour & burning qualities (char value).
commercial vehicles segment. Transport fleets that operate a large number of
trucks crisscrossing the country are using XTRAMILE to benefit from higher
mileage and reduced maintenance costs.
Kerosene is used as a domestic fuel for heating / lighting and also for manufacture
of insecticides/herbicides/fungicides to control pest, weeds and fungi. Since
kerosene is less volatile than gasoline, increase in its evaporation rate in domestic
burners is achieved by increasing surface area of the oil to be burned and by
increasing its temperature. The two types of burners which achieve this fall into
two categories namely vaporisers & atomisers.
Bitumen
Bitumen is a common binder used in road construction. It is principally obtained
as a residual product in petroleum refineries after higher fractions like gas,
petrol, kerosene and diesel, etc., are removed. Indian Standard Institution
defines Bitumen as a black or dark brown non-crystalline soil or viscous material
having adhesive properties derived from petroleum crude either by natural or by
refinery processes.
Submitted by: Amit Roy 60
Industries
Benzene
Benzene is a basic Aromatic chemical produced by Petroleum Refineries,
Petrochemical & Steel Plants and used for production of various downstream
petrochemicals like detergents, insecticides, resins and nylon tyres. Benzene is a
by-product from PX/PTA plant at Panipat Refinery
Steel plants produce Benzene in the aromatic recovery units from the coke oven
gas. Besides, Petrochemical units also produce Benzene.
The MC Waxes are produced usually from distillate residues and are of following
two types based on the melting point :
Flexible MCW : Low molecular weight, low melting point wax produced from
heavy Petroleum residues of either Paraffinic or mixed base crude oils and also by
refining bright slack waxes from the propane deasphalted (PDA) stocks. They can
be further classified into two groups viz. Food Grade & Non-food Grade based on
UV absorption test.
Hard MCW : High molecular weight, high melting point wax is produced from
crude oil tank bottom or fractionation of residual MCWs.
Several blends with intermediate properties are also possible and marketed.
They differ from refined P. Waxes in size and structure of crystals due to
difference in molecular weight. MCWs are more tougher, flexible and have high
melting point & tensile strength. They are more adhesive and less lustrous and
greasy. The binding properties are much better to P. Waxes thereby preventing
the sweating out of the liquid.
Jalandhar, Punjab
Paraffin Wax
Paraffin Wax is produced only from refineries, which have wax production units.
There are three types of Paraffin Wax namely Type-1, Type-2 and Type-3. These
categories are based on the oil content.
Production
Paraffin Wax is produced only at Digboi and CPCL Refineries of IndianOil.
End uses
The major use of Paraffin Wax is for candle manufacture. The other uses are for
manufacture of Tarpaulin and wax papers..
Marketing arrangement
Paraffin Wax is sold ex Digboi refinery as well as other upcountry storage points –
Bassein (Maharashtra), Bijwasan (Delhi), Chennai (Tamil Nadu), Jalandhar
(Punjab), Sambalpur (Orissa) and Sanathnagar (Andhra Pradesh), on ex MI basis. It
is also sold through Distributors.
Propylene
Propylene is a light distillate product produced by IOC Mathura & Panipat.
Cracked LPG ex LPG Merox unit is fed to the De-Propaniser where Butane and
heavier components are removed from the bottom. The De-Propaniser overhead
containing Propylene & Propane is fed to the C3+ Splitter where Propylene and
Propane are separated. The splitter overhead containing Propylene is treated with
Mono Ethanol Amine & Caustic for removing impurities like H2S & COS. This
treated Propylene is water washed and passed through a Coalescer, for removal
of free water, before routed as finished product
Submitted by: Amit Roy 64
Production :
Refinery Capacity (TMTPA)
Mathura 24
Panipat 24
Marketing arrangement
RPC and Petcoke are sold only ex refineries on ex MI basis. There are no other
storage / sales points for these products.
Crude oil
Crude oil - as petroleum directly out of the ground is called - is a remarkably
varied substance, both in its use and composition. Crude oil is formed from the
preserved remains of prehistoric zooplankton and algae, which have been settled
to the sea (or lake) bottom in large quantities under anoxic conditions. It was
formed over millions of years from the remains of tiny aquatic plants and animals
that lived in ancient seas due to compression and heating of ancient organic
materials over geological time. The oldest oil-bearing rocks date back to more
than 600 million years, the youngest being as old as about 1 million years.
Submitted by: Amit Roy 65
Crude oil is classified by the location of its origin (e.g. West Texas Intermediate,
WT, Brent, Dubai or Minas) and often by its relative weight or viscosity (light,
intermediate or heavy); refiners may also refer to it as `sweet’, which means it
contains relatively little sulphur, or as `sour’, which means it contains substantial
amounts of sulphur and requires more refining in order to meet current product
specifications. The number of carbon atoms determines the oil's relative `weight’
or density. Gases generally have one to four carbon atoms, while heavy oils and
waxes may have 50, and asphalts, hundreds.
Crude oil from an area in which the crude oil's molecular characteristics have
been determined and the oil has been classified are used as pricing references
throughout the world. These references are known as Crude oil benchmarks
After considering availability of indigenous crude oil, balance crude oil is required
to be imported. IndianOil sources its crude oil requirement from Far East, Gulf
region, Mediterranean, West Africa and Latin American sources.
Submitted by: Amit Roy 66
Pricing
The price strategy of company is very set. They price their product according to
the cost of production and also be kept an eye on the price of the competitors of
that segments and demand of the product in the market. Indian Oil group ensures
and easily affordable price through excellent transportation to common man.
Distribution Network
The products blended at Lube Blending Plants are distributed to the various end
customers through the following distribution channels:
Themselves double up as storage point and serve directly for major customers like
Defense, Railways, and major industries like Steel , power Plants etc.
It is stocking point for small volume grades. It is also the main stock point for LBPs
and the product blended and filled at LBPs are moved to this point. One CIP is
situated in each region. Basically the CIP reduces the inventory at the
manufacturing plants whose core activity is manufacturing and not warehousing.
The CFAs will be handling very high volumes- on an average each CFAs will
handles volumes of 500-1000 KL per month based on current sales.
The retail auto segment sized at 6,82,000 KL per annum Is a large market
opportunity. This segment comprises different customer segment like like
commercial vehicles, cars 4-wheelers, tracktors.
The retail industrial segment is sized at 600000 KL per annum. This segment
comprises small and medium scale companies in following industries-light,
medium engineering, construction, agro and food products, spinning snd textile,
flour mills, chemicals, plantation etc.
The core activity of Retail Outlets is marketing of MS and HSD. The automobile
owners buy their requirement of auto Lubes from the outlets with the fuel.
Indian Oil Technologies Ltd : Indian Oil Technologies Ltd. Is the marketing
arm for the entire range of technologies developed at the R&D Centre of
Indian Oil Corporation Limited.
These technologies are tailor made and meant to provide competitive
advantages. Indian Oil Technologies is built on strength of its credibility
proven in its sister division.
Indian Oil Technologies Ltd. Headquarters are located at Indian Oil R&D Centre,
Faridabad.
Numerous exploration and production ventures with Oil India Ltd, Oil and Natural
Gas Corporation.
Indian oil is an academy company with 21 training centers for mid career skill-sets
up-gradation. People will get to rub shoulders with a peer group drawn from the
best technical and B-school in India. People will have a deep personal and job
satisfaction when they get the wonderful opportunity to use cutting-edge
technology in refinery and pipeline operations, projects, automation, reward
management etc.
Production
Production of JBO by refinery is regulated based on the offtake. Currently, following refineries are producing JBO :
Refineries Grade
IOC Haldia JBO(C) & JBO(P)
End Use
JBO is mainly used as Jute Batching Oil in the jute industry to make the jute fibres
pliable. JBO is also used by processors to produce various industrial oils.
Since Jute materials are used in packaging of food material, presence of heavier
Oil (which may contain carcinogenic compounds) are not desirable. Similarly,
presence of lighter material may give Kerosene like odour and hence not desired
in JBO.
JBO is also used as Wash Oil by the Steel Plants for recovering aromatic products
from the coke oven gas. JBO(C) & JBO(P) can be used for this purpose.
Marketing arrangement
JBO/Wash Oil is sold ex Haldia Refinery on ex MI basis through customers tank
trucks. Besides, we have upcountry storage at Vizag from where product is loaded
in tank trucks.
SPECIFICATION
JBO is a middle distillate produced by Petroleum refineries. There are two grades of
JBO available viz. JBO(C) and JBO (P). JBO(C) is a lighter product whereas JBO (P) is
heavier. (C) indicates “Clear” and (P) indicates “Pale”. JBO is obtained as a straight run
product by distillation of crude oil in the petroleum refineries. Based on market
requirements, JBO(C) or JBO (P) are produced
2.0 Production:
Production of JBO by refinery is regulated based on the off take. Currently, following
refineries are producing JBO:
Refineries Grade
viii Distillation P : 18
)
a) IBP, min 240 C 285 C
max
280-299 nm
300-319 nm
320-359 nm 2.3 --
360-400 nm 1.2 --
0.8 --
0.3 --
JBO is mainly used as Jute Batching Oil in the jute industry to make the jute fibres
pliable. JBO is also used by processors to produce various industrial oils.
Since Jute materials are used in packaging of food material, presence of heavier Oil
(which may contain carcinogenic compounds) are not desirable. Similarly, presence of
lighter material may give Kerosene like odour and hence not desired in JBO.
JBO is also used as Wash Oil by the Steel Plants for recovering aromatic products from
the coke oven gas. JBO(C) & JBO(P) can be used for this purpose.
JBO/Wash Oil is sold ex Haldia Refinery on ex MI basis through customer’s tank trucks.
Besides, we have upcountry storage at Vizag from where product is loaded in tank
trucks.
The jute sector occupies an important place in Indian economy in general and
eastern region in particular. The jute industry provides direct employment to
about 0.26 million farm families. Keeping in view its growing contribution to the
economy, the Government of India has started the “Jute Technology Misson”.
This will benefit jute growers, the worker engaged in jute industry, jute
entrepreneurs and other employed in associated activities in the jute sector. It
will help modernize the jute industry and enables the country to reap the benefits
of enhanced levels of jute diversification.
JUTE BALLS IN
GODOWN
SELECTION
Jute Manufacturing in Jute Mills
SOFTNING
Selection:
In the selection process, raw jute bales are opened to find out any defect and to
PILING/CONDITIONI
remove the defective portion from the mora by experienced workers. Raw jute bales
NG and 180 kg weight with or without top portion
are of two types i.e. 150 kg weight
cutting. The bales are assorted according to end use like Hessiean weft, Sacking
wrap, Sacking weft etc. After selection, jute bales are carried to softning section by
CARDIHG
workers called Gariwala and Bajawala
SPINNING
WINDING
SACKING
Softning :
InHESSIAN
softening process jute morahs are made soft and pileable. Two methods are used
BEAMING/DRESSING
for softning; use of softening machine and use of jute good spreader. Generally an
CUTTING
emulsion plant with jute softner machine is used to lubricate and soften the bark and
gummy raw jute. The emulsion plant consists of gear pump, motor, vat, jet sprayer,
LAPPING
nozzles, emulsion tank and the jacket.WEAVING
In this softening process jute becomes soft and pileable and
suitable for carding. SEWING
DAMPING
BUNDLING
CALENDERING
PACKING(HYDROLC
Submitted by: Amit Roy
PRESS)
77
Carding :
Carding is a combining operation where jute reeds are splitted and extraneous
matters are removed. Jute fibres are formed into ribbon called "sliver". There are
three different carding sections: (i) breaker carding (ii) inner carding (iii) and finisher
carding
Breaker Carding :
In different jute mills the carding operations has been carried out in two ways:
a. Hand feed breaker carding
b. Rool feed breaker carding
The material after piling more than 24 hours is used in hand feed breaker where the
material after piling for 12 hours used in the rool feed carding.
In the Breaker carding machine soften jute after piling is feed by hand in suitable
weight. The machine by action with different rollers turns out raw jute in the form of
jute sliver for finisher carding. In this process root cutting is necessary before
feeding the material to the hand feed breaker carding machine.
First Drawing:
The slivers obtained from finisher carding machine is fed with four slivers on to the
first drawing frame machine. The first drawing frame machines makes blending,
equalising the sliver and doubling two or more slivers, level and provide quality and
colour. This machines includes delivery roller, pressing roller, retaining roller, faller
screw sliders, check spring, back spring, crimpling box etc..
Second Drawing :
In second drawing, the Second Drawing Frame machine obtain the sliver from the
First drawing machine and use six slivers and deliveries per head. The Second
Drawing machine makes more uniform sliver and reduce the jute into a suitable size
for third drawing.
Third Drawing :
In the third drawing, the Third Drawing frame machine uses the sliver from second
drawing. The Third Drawing machine is of high speed makes the sliver more crimpled
and suitable for spinning. The comparison of the three drawing process:
Winding :
Winding is a process which provides yarn as spools and cops for the requirement of
beaming and weaving operations. There are two types of winding :
(i) Spool Winding
(ii) and Cope Winding
Weaving :
Weaving is a process of interlacement of two series of threads called "wrap" and
"weft" yarns to produce the fabric of desired quality. There are separate looms for
hessian and sacking in weaving section. The Hessian looms, shuttle which contents
cops (weft yarn) is manually changed. The sacking looms are equipped with eco-
loader to load a cop automatically into the shuttle.
Dumping :
Dumping is the process in which the rolled woven cloth is unrolled and water is
sprinkled on it continuously to provide desired moisture. Each roll is generally104
yards or 95.976 meters. Damping is done manually.
Calendering :
Calendering is a process similar to ironing of fabric. After damping the damped
fabric passes through pairs of heavy rollers rendering threads in fabric flattened and
improve the quality and appearance.
Lapping :
Lapping is the process in which Hessian fabrics are folded into the required size used
in "Bale press" operation on the lapping machine.
Cutting:
Cutting is the process where the sacking cloth is cut to the required length for
making bags for different size such as A-Twill bags and B-twill bags of 100 kg
capacity.
Hemming :
In Hemming process, the raw edges of sacking cloth cut pieces are shown by folding
it with sewing machine.
Herackele Sewing :
In Herackele sewing the sides of sacking cloth cut pieces are shown to make a
complete bag.
Bailing :
Bags or Bale processing cloths are pressed compactly according to buyers need.
India being the largest producer of jute goods in the world was very much aware
of this changed world phenomenon. IJIRA (the Indian Jute Industries Research
Association) accepted the challenge of inventing an alternate Jute Batching Oil
which would prevent presence of Hydrocarbon in jute bags. Through sustained
and intensive research, IJIRA developed a suitable non-toxic alternative Batching
Oil, based on Rice Bran Oil. When jute fibres are treated in this process, they not
only meet the criteria determined by the IJO and others but also remain free from
any undesirable odour or odours unlikely of jute. This alternate JBO from IJIRA
also received international recognition and being patented.
With the invention of Jute Batching Oil (Rice Bran Oil based), a Hydro Carbon Free
process, IJIRA selected a few Mills including Hastings Jute Mill, who installed a
new process line, completely different from the petroleum based JBO process. It
received license from IJIRA which carries out continuous monitoring and
inspection at the Mill to maintain quality parameters.
Hastings Jute Mill produces HydroCarbon Free Food Grade Quality Jute Cloths
and Bags which may be plain, laminated and polylined strictly as per the laid
down International Analytical and Organoleptic criteria under rigid quality control
of the IJIRA.
Food Grade items like Cocoa, Coffee Beans and Shelled Nuts need natural, non-
toxic material to retain their freshness, natural aroma and taste Thus
HydroCarbon free jute bags manufactured, by Hastings Jute Mill are the ideal
packaging medium for them.
RESEARCH DESIGN
During the MBA programme at the institute we are given the theoretical
knowledge of the basic concept of management, the functional area being
Personnel, Finance, Production and Marketing. Though these concepts are based
on analysis and experience, yet without any exposure to the actual occurrence of
business situations trade practices all this taught seems meaningless and vague.
This to discover the difference between theory and practices, I underwent 2
months training programme in Indian Oil Corporation Limited.
A study without objectives will end with no conclusion and merely be wastage of
resources. So every study is done to achieve certain objectives and the objectives
must be fixed and clear through the study.
To analyzing the buying behavior of consumer, that is, from where, when,
how do they buy JBO.
consumption of JBO
60 kl
1.00 1.00 1.00 1.00 12 kl
1.00 1.00 1.00 100 kl
2.00 36 kl
72 kl
41 kl
16 kl
3.00 5 kl
9.00 150 kl
48 kl
4.00 nil
16 ---- MILLS
AGE
S
GOOD
COM ME N T 8 ---- MILLS
AVER
NO
1 ---- MILL
Submitted by: Amit Roy 86
2 MILLS
23 MILLS
10 MILLS 5 MILLS
10 MILLS
E
O
N
2
3
%
5
Submitted by: Amit Roy
13 MILLS
NO
1
2
3
4
5
6
7
8
9
WASTAGE % OF JBO ON DELIVERY & USES
2 MILLS
DEPENDS
YES
YES
YES
DEPENDS
NO
NO
YES
YES
87
Submitted by: Amit Roy 88
CONCLUSION
The project named “survey on uses of JBO and assessing future potential of the
product” by Indian Oil Corporation Limited, gives an overview of present
scenario of market potentiality and market demand of various Jute Mills in West
Bengal, Howrah and Hooghly .
Based on the above report the conclusion can be drawn that as the Jute Industries
are sick industry consumption of oil product in general decline, but the survey
show a very positive result as the financial year’s consumption increased.
The market research conducted can solve the management problem if errors not
occur. Finally we enjoyed the project and we proud to work for Indian Oil
Corporation Limited. We would look forward to a better opportunity from IOCL if
we get it.
Submitted by: Amit Roy 90
RECOMMENDATION
BIBLIOGRAPHY
www.iocl.com
www.jute-industry.com
www.google.co.in
en.wikipedia.org
Submitted by: Amit Roy 91