MARYN International Ltd

#5, 4216 – 54 Avenue SE

Calgary, AB Canada T2C 2E3
Tel: (403) 252-2239 / (800) 661-7777
www.maryngroup.com
 Energy Drilling – Company Bio
Energy Drilling Company is a privately
owned, land drilling contractor based in
Natchez, MS. Formed in March of
1979,Energy Drilling Company has been in
business for over 30 years and currently
operates nine drilling rigs in North and
South Louisiana, East Texas, Mississippi,
Arkansas and Alabama. They offer their
customers a complete package, from
engineering to operations. They drill wells
on turnkey, footage and day work basis
and specialize in drilling for independent
operators.
 Energy Drilling – Company Bio
Energy Drilling Company has a fleet of
nine drilling rigs – three 1000 HP box on
box substructure rigs and 6 trailer
mounted rigs. Their trailer mounted rigs
have the same peripheral equipment as
their 1000 HP rigs in the form of mud
pumps, generator sets, solids control
equipment, kelly and pipe spinners,
mud tank systems, etc. This makes their
trailer mounted rigs very versatile with
regard to drilling 1525 – 3800 meters
(5000 - 12,500 feet) wells.
Energy Drilling – Case Study

CAT C13 Engine

 Warning – The Following Pictures May
Cause OEMs and Their Dealers Concern
• Here’s the Facts
– CAT C13 diesel engine used on a drilling rig
– Total hours on the components: 23,888
• Recommended tear down @ 12,000 hours not done
– ROI on reduced oil changes only = ~55%
– ROI on total reduced costs = ~602%
– Savings on this one engine alone would pay for
2.5 engine rebuilds @ $20,000 each.
Crankshaft After 23,888 Hours
Report From CAT Dealer
Components after 23,888 Hours

Main Bearings Specs Lower: +/- 0.004mm

Spec. 1 2 3 4 5 6 7
Upper 3.950 3.940 3.940 3.930 3.930 3.930 3.940 3.940
Lower 3.946 3.930 3.930 3.930 3.920 3.920 3.930 3.930
Main Bearings after 23,888 Hours
Piston Sleeves After 23,888 Hours
Rod Bearings After 23,888 Hours

Rod Bearings Specs Upper & Lower: +/- 0.008mm

Spec. 1 2 3 4 5 6
Upper 2.359 2.350 2.350 2.350 2.350 2.350 2.350
Lower 2.359 2.350 2.350 2.350 2.350 2.350 2.350
Camshaft Components After 23,888 Hours
Camshaft Bearings After 23,888 Hours

Camshaft
Bearings Specs : +/- 0.020mm
Spec. 1 2 3 4 5 6 7
3.510 3.510 3.510 3.510 3.510 3.510 3.510 3.510
Camshaft Bearings
Thrust Plate After 23,888 Hours

Thrust Plate Specs: 6.350mm +/- 0.040mm

Left 6.210
Right 6.220
 Before and After Costs on C13
Individual PM Breakout Prior to EngineMaxx oil
additive and Kleenoil filtration
• CAT C13 Engine – recommended service @ 250
hours (prior to EngineMaxx and Kleenoil)
– Holds 57 litres of oil @ $2.56 / litre = $146.40
– CAT spin on filters = 1 @ $28.33 each
– Labour = 1 @ $20 / hour
• Total Cost = $194.73 / PM
 Before Costs on C13
Total Typical Maintenance Costs for C13 After
23,888 Hours
• Based on recommended 250 hour service intervals
– Total Cost per PM = $194.73
– With 23,888 total hours / 250 hours = 96 Total PMs
– Total Cost for 96 PM’s x $194.73 = $18,694.08
– CAT recommended engine rebuild @ 12,000 hours =
$20,000 per rebuild x 2 (23,888 hours) = $40,000
•Total PM Costs = $58,694.08 for 23,888 hours
– (does not factor in the downtime costs of the engine
during rebuild)
 After Costs of PM on C13
PM Costs After EngineMaxx and Kleenoil Installed
•CAT C13 Engine – PM service @ 500 hours (2 times
before service at 250 hours)
– Holds 57 litres of oil @ $2.56 / litre = $146.40
– CAT spin on filter = 1 @ $28.33 each
– Labour = 1 @ $20 / hour
•Total Cost of PM = $194.73
– 1.75 litres EngineMaxx @ $66.00 per litre ( @ 12 per
case price) = $115.50
– Kleenoil KU65 filter canister & filter = 1 @ $818.00
•Total First PM Cost + New Technology Install =
$1,128.23
Total PM Costs For 23,888 Operating Hours After
EngineMaxx / Kleenoil Investment

•CAT C13 Engine – PM Service (oil changes) @ 2,000 hour

intervals over 23,888 hours
•CAT C13 Engine – EngineMaxx top up and Kleenoil cartridge
changes @ 500 hour intervals over 23,888 hours
– Total Cost per PM = $194.73 / PM
– With 23,888 total hours / 2000 hours = 12 Total PMs
– Total Cost for 12 PM’s (Oil changes) x $194.73 = $2,336.76
– Total Investment for EngineMaxx = $115.50 x 12 = $1,386.00
– Initial Kleenoil Filter Unit Investment = $759.00
– Total Investment for Kleenoil Cartridges = $59 x 48 = $2,832.00
•Total PM Costs over 23,888 hours = $7,313.76
 PM Cost Comparison CAT C13 Engine
• Total Cost Prior to EngineMaxx / Kleenoil Investment =
$58,694.08 after 23,888 hours
• Total Cost After EngineMaxx / Kleenoil Investment =
$7,313.76 after 23,888 hours
• Total Cost After EngineMaxx / Kleenoil Investment
(savings in oil changes alone) = $18,694.08 - $7,313.76 =
$11,380.32
• Total Savings with EngineMaxx / Kleenoil Investment
(including 2 engine rebuilds avoided*) = $58,694.08 –
$7,313.76 = $51,380.32
• This engine would not have been torn down @ 23,888
hours if the excellent conditions of the bearings was
known in advance