El gerente de planta de la manufacturera MoliSur S.A. requiere realizar un plan de operaciones para los p
meses en su línea de bebidas instananeas. Para ello requerirá elaborar un planeamiento de los requerimi
materiales (MRP). Cuenta con la siguiente información:
Productos
Código Descripción N° SKU
101 Avena 3 Ositos 3
201 Quinua Avena 2
301 Maca Avena 2
Nota:
1. Layout de Planta: Es la distribuciòn de los procesos productivos que presenta una planta para
Peso (Kg)
5.00
3.00
2.50
3.00
2.50
3.00
2.50
Semana
3 4 5 6 7 8 Total
15,600 15,600 15,600 62,400
20,100 20,100 20,100 80,400
25,000 25,000 25,000 100,000
18,000 18,000 18,000 72,000
20,200 20,200 20,200 80,800
18,000 18,000 18,000 72,000
17,000 17,000 17,000 68,000
200.8 201.0 200.8 201.0 200.8 201.0
cod descr
CO100 Avena
CO200 Avena 3 Ositos
E3020 BOPP Avena 3 ositos 1 kg
E3030 BOPP Maca Avena 500 g
E3040 BOPP Quínua Avena 500 g
E3050 BOPP Avena 3 ositos 500 g
E3060 BOPP Quínua Avena 250 g
E3070 BOPP Avena 3 ositos 250 g
E3080 BOPP Maca Avena 250 g
E4050 Bolsa tipo A
E4060 Bolsa tipo B
E4070 Bolsa tipo C
E4080 Bolsa tipo D
E4090 Bolsa tipo E
E4100 Bolsa tipo F
E4110 Bolsa tipo G
E4120 Cinta adhesiva
I1010 Fosfato monocálcico
I1020 Harina de trigo
I1030 Hojuela de avena
I1040 Maca Avena
I1050 Quínua Avena
I1060 Saborizante vainilla
I1070 Sulfato ferroso
I1080 Tonificante de Maca
I1090 Tonificante de quínua
I1100 Vitamina A
I1110 Vitamina B2
I1120 Azúcar
I1130 Acido ascórbico
Plan de Requerimientos de Ma
Descripción 1 2
SKU1 Avena 3 Ositos 1 kg Bol 15,600
SKU2 Avena 3 Ositos 500 g Bol 20,100
SKU3 Avena 3 Ositos 250 g Bol 25,000
SKU4 Quinua Avena 500 g Bol 18,000
SKU5 Quinua Avena 250 g Bol 20,200
SKU6 Maca Avena 500 g Bol 18,000
SKU7 Maca Avena 250 g Bol 17,000
bat / tn 1 2
Avena 3 Ositos 1 kg 2.3 179.40 -
Avena 3 Ositos 500 g 2.3 138.69 -
Avena 3 Ositos 250 g 2.3 143.75 -
461.84 -
bat / tn 1 2
Quinua Avena 500 g 2.05 - 110.70
Quinua Avena 250 g 2.05 - 103.53
- 214.23
bat / tn 1 2
Maca Avena 500 g 2.16 - 116.64
Maca Avena 250 g 2.16 - 91.80
- 208.44
bat / bat 1 2
COMP 1 Avena 3 Ositos 1.35 623.48 -
COMP 2 Quínua Avena 1.35 - 290.25
COMP3 Maca Avena 1.35 - 282.15
623.48 572.40
Kg / bat 1 2
COMP 4 Hojuela de avena 40 24,960.00 22,920.00
24,960.00 22,920.00
Tabla de cálculos y obtención de lanzamientos
Período Inicial 1 2
Necesidades Brutas 24,960 22,920
Entradas Previstas
Stock Final 640 120
Necesidades Netas 24,960 22,280
Pedidos Planeados 25,600 22,400
Lanzamiento de ordenes 22,400 25,600
Kg / tn 1 2
Avena 3 Ositos 1 kg 12 936.00 -
936.00 -
Kg / tn 1 2
Maca Avena 500 g 18 - 972.00
- 972.00
Kg / tn 1 2
Quinua Avena 500 g 18 - 972.00
- 972.00
Kg / tn 1 2
Avena 3 Ositos 500 g 18 904.50 -
904.50 -
Kg / tn 1 2
Quinua Avena 250 g 21 - 1,060.50
- 1,060.50
Kg / tn 1 2
Avena 3 Ositos 250 g 21 1,312.50 -
1,312.50 -
Kg / tn 1 2
Maca Avena 250 g 21 - 892.50
- 892.50
Pza / tn 1 2
Avena 3 Ositos 1 kg 200 15,600.00 -
15,600.00 -
Pza / tn 1 2
Avena 3 Ositos 500 g 334 20,140.20 -
20,140.20 -
Pza / tn 1 2
Avena 3 Ositos 250 g 400 25,000.00 -
25,000.00 -
Pza / tn 1 2
Quinua Avena 500 g 334 - 18,036.00
- 18,036.00
Pza / tn 1 2
Quinua Avena 250 g 400 - 20,200.00
- 20,200.00
Pza / tn 1 2
Maca Avena 500 g 334 - 18,036.00
- 18,036.00
Pza / tn 1 2
Maca Avena 250 g 400 - 17,000.00
- 17,000.00
M / tn 1 2
Avena 3 Ositos 1 kg 240 18,720.00 -
Avena 3 Ositos 500 g 400 24,120.00 -
Avena 3 Ositos 250 g 480 30,000.00 -
Quinua Avena 500 g 400 - 21,600.00
Quinua Avena 250 g 480 - 24,240.00
Maca Avena 500 g 400 - 21,600.00
Maca Avena 250 g 480 - 20,400.00
72,840.00 87,840.00
kg / bat 1 2
COMP 4 Hojuela de avena 214 133,536.00 122,622.00
133,536.00 122,622.00
kg / bat 1 2
COMP 1 Avena 3 Ositos 55 25,401.20 -
COMP2 Quínua Avena 30 - 6,450.00
COMP 3 Maca Avena 65 - 13,585.00
25,401.20 20,035.00
kg / bat 1 2
COMP 1 Avena 3 Ositos 1.35 623.48 -
COMP2 Quínua Avena 1.35 - 290.25
COMP 3 Maca Avena 1.35 - 282.15
623.48 572.40
Bat / tn 1 2
Maca Avena 500 g 2.16 - 755.83
Maca Avena 250 g 2.16 - 91,800.00
- 92,555.83
Bat /tn 1 2
Quinua Avena 500 g 2.05 - -
Quinua Avena 250 g 2.05 - -
- -
Tabla de cálculos y obtención de lanzamientos
Período Inicial 1 2
Necesidades Brutas - -
Entradas Previstas
Stock Final - -
Necesidades Netas - -
Pedidos Planeados - -
Lanzamiento de ordenes - -
kg / bat 1 2
COMP 1 Avena 3 Ositos 2.5 1,154.60 -
COMP2 Quínua Avena 12 - 2,580.00
COMP 3 Maca Avena 12 - 2,508.00
1,154.60 5,088.00
kg / bat 1 2
COMP 1 Avena 3 Ositos 2.1 969.86 -
COMP2 Quínua Avena 40 - 8,600.00
COMP 3 Maca Avena 2.4 - 501.60
969.86 9,101.60
Comp 28:Tonificante de M
kg / bat 1 2
COMP 3 Maca Avena 9.2 - 1,922.80
- 1,922.80
kg / bat 1 2
COMP 2 Quínua Avena 2.5 - 537.50
- 537.50
Comp 30:Vitamina A
kg / bat 1 2
COMP 1 Avena 3 Ositos 1.4 646.58 -
COMP2 Quínua Avena 1.2 - 258.00
COMP 3 Maca Avena 2.5 - 522.50
646.58 780.50
Comp 31:Vitamina B2
kg / bat 1 2
COMP1 Avena 3 Ositos 0.8 369.47 -
369.47 -
kg / bat 1 2
COMP 1 Avena 3 Ositos 5 2,309.20 -
COMP2 Quínua Avena 34 - 7,310.00
COMP 3 Maca Avena 5.8 - 1,212.20
2,309.20 8,522.20
Tabla de cálculos y obtención de lanzamientos
Período Inicial 1 2
Necesidades Brutas 2,310 8,523
Entradas Previstas
Stock Final 90 367
Necesidades Netas 2,310 8,433
Pedidos Planeados 2,400 8,800
Lanzamiento de ordenes 2,400 8,800
kg / bat 1 2
COMP 4 Hojuela de avena 18 11,232.00 10,314.00
11,232.00 10,314.00
3 4 5 6 7 8
179.40 - 179.40 - 179.40 -
138.69 - 138.69 - 138.69 -
143.75 - 143.75 - 143.75 -
461.84 - 461.84 - 461.84 -
3 4 5 6 7 8
462 - 462 - 462 -
- - - - - -
462 - 462 - 462 -
462 - 462 - 462 -
462 - 462 - 462 - bat
dades de materiales (MRP)
3 4 5 6 7 8
- 110.70 - 110.70 - 110.70
- 103.53 - 103.53 - 103.53
- 214.23 - 214.23 - 214.23
3 4 5 6 7 8
- 215 - 215 - 215
- - - - - -
- 215 - 215 - 215
- 215 - 215 - 215
- 215 - 215 - 215 bat
3 4 5 6 7 8
- 116.64 - 116.64 - 116.64
- 91.80 - 91.80 - 91.80
- 208.44 - 208.44 - 208.44
3 4 5 6 7 8
- 209 - 209 - 209
- - - - - -
- 209 - 209 - 209
- 209 - 209 - 209
- 209 - 209 - 209 bat
3 4 5 6 7 8
623.48 - 623.48 - 623.48 -
- 290.25 - 290.25 - 290.25
- 282.15 - 282.15 - 282.15
623.48 572.40 623.48 572.40 623.48 572.40
3 4 5 6 7 8
624 573 624 573 624 573
- - - - - -
624 573 624 573 624 573
624 573 624 573 624 573
624 573 624 573 624 573 bat
3 4 5 6 7 8
24,960.00 22,920.00 24,960.00 22,920.00 24,960.00 22,920.00
24,960.00 22,920.00 24,960.00 22,920.00 24,960.00 22,920.00
Stock Stock Lead Tamaño de
disponible Seguridad Time(sem) lote
350 0 1 800
3 4 5 6 7 8
24,960 22,920 24,960 22,920 24,960 22,920
3 4 5 6 7 8
936.00 - 936.00 - 936.00 -
936.00 - 936.00 - 936.00 -
3 4 5 6 7 8
936 - 936 - 936 -
3 4 5 6 7 8
- 972.00 - 972.00 - 972.00
- 972.00 - 972.00 - 972.00
3 4 5 6 7 8
- 972 - 972 - 972
3 4 5 6 7 8
- 972.00 - 972.00 - 972.00
- 972.00 - 972.00 - 972.00
3 4 5 6 7 8
- 972 - 972 - 972
3 4 5 6 7 8
904.50 - 904.50 - 904.50 -
904.50 - 904.50 - 904.50 -
3 4 5 6 7 8
905 - 905 - 905 -
3 4 5 6 7 8
- 1,060.50 - 1,060.50 - 1,060.50
- 1,060.50 - 1,060.50 - 1,060.50
3 4 5 6 7 8
- 1,061 - 1,061 - 1,061
3 4 5 6 7 8
525.00 - 525.00 - 525.00 -
525.00 - 525.00 - 525.00 -
3 4 5 6 7 8
525 - 525 - 525 -
3 4 5 6 7 8
- 892.50 - 892.50 - 892.50
- 892.50 - 892.50 - 892.50
3 4 5 6 7 8
- 893 - 893 - 893
mp 13:Bolsa tipo A
3 4 5 6 7 8
15,600.00 - 15,600.00 - 15,600.00 -
15,600.00 - 15,600.00 - 15,600.00 -
3 4 5 6 7 8
15,600 - 15,600 - 15,600 -
mp 14:Bolsa tipo B
3 4 5 6 7 8
20,140.20 - 20,140.20 - 20,140.20 -
20,140.20 - 20,140.20 - 20,140.20 -
3 4 5 6 7 8
20,141 - 20,141 - 20,141 -
mp 15:Bolsa tipo C
3 4 5 6 7 8
25,000.00 - 25,000.00 - 25,000.00 -
25,000.00 - 25,000.00 - 25,000.00 -
3 4 5 6 7 8
25,000 - 25,000 - 25,000 -
mp 16:Bolsa tipo D
3 4 5 6 7 8
- 18,036.00 - 18,036.00 - 18,036.00
- 18,036.00 - 18,036.00 - 18,036.00
3 4 5 6 7 8
- 18,036 - 18,036 - 18,036
mp 17:Bolsa tipo E
3 4 5 6 7 8
- 20,200.00 - 20,200.00 - 20,200.00
- 20,200.00 - 20,200.00 - 20,200.00
3 4 5 6 7 8
- 20,200 - 20,200 - 20,200
3 4 5 6 7 8
- 18,036.00 - 18,036.00 - 18,036.00
- 18,036.00 - 18,036.00 - 18,036.00
3 4 5 6 7 8
- 18,036 - 18,036 - 18,036
mp 19:Bolsa tipo G
3 4 5 6 7 8
- 17,000.00 - 17,000.00 - 17,000.00
- 17,000.00 - 17,000.00 - 17,000.00
3 4 5 6 7 8
- 17,000 - 17,000 - 17,000
p 20:Cinta adhesiva
3 4 5 6 7 8
18,720.00 - 18,720.00 - 18,720.00 -
24,120.00 - 24,120.00 - 24,120.00 -
30,000.00 - 30,000.00 - 30,000.00 -
- 21,600.00 - 21,600.00 - 21,600.00
- 24,240.00 - 24,240.00 - 24,240.00
- 21,600.00 - 21,600.00 - 21,600.00
- 20,400.00 - 20,400.00 - 20,400.00
72,840.00 87,840.00 72,840.00 87,840.00 72,840.00 87,840.00
3 4 5 6 7 8
72,840 87,840 72,840 87,840 72,840 87,840
1:Fosfato monocálcico
3 4 5 6 7 8
133,536.00 ### 133,536.00 122,622.00 133,536.00 122,622.00
133,536.00 ### 133,536.00 122,622.00 133,536.00 122,622.00
3 4 5 6 7 8
133,536 122,622 133,536 122,622 133,536 122,622
p 22:Harina de trigo
3 4 5 6 7 8
25,401.20 - 25,401.20 - 25,401.20 -
- 6,450.00 - 6,450.00 - 6,450.00
- 13,585.00 - 13,585.00 - 13,585.00
25,401.20 20,035.00 25,401.20 20,035.00 25,401.20 20,035.00
3 4 5 6 7 8
25,402 20,035 25,402 20,035 25,402 20,035
23:Hojuela de avena
3 4 5 6 7 8
623.48 - 623.48 - 623.48 -
- 290.25 - 290.25 - 290.25
- 282.15 - 282.15 - 282.15
623.48 572.40 623.48 572.40 623.48 572.40
3 4 5 6 7 8
624 573 624 573 624 573
379 356 282 259 185 162
171 194 268 291 365 388
550 550 550 550 550 550
550 550 550 550 - - kg
3 4 5 6 7 8
- 755.83 - 755.83 - 755.83
- 91,800.00 - 91,800.00 - 91,800.00
- 92,555.83 - 92,555.83 - 92,555.83
3 4 5 6 7 8
- 92,556 - 92,556 - 92,556
3 4 5 6 7 8
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - -
- - - - - - kg
26:Saborizante vainilla
3 4 5 6 7 8
1,154.60 - 1,154.60 - 1,154.60 -
- 2,580.00 - 2,580.00 - 2,580.00
- 2,508.00 - 2,508.00 - 2,508.00
1,154.60 5,088.00 1,154.60 5,088.00 1,154.60 5,088.00
3 4 5 6 7 8
1,155 5,088 1,155 5,088 1,155 5,088
p 27:Sulfato ferroso
3 4 5 6 7 8
969.86 - 969.86 - 969.86 -
- 8,600.00 - 8,600.00 - 8,600.00
- 501.60 - 501.60 - 501.60
969.86 9,101.60 969.86 9,101.60 969.86 9,101.60
3 4 5 6 7 8
970 9,102 970 9,102 970 9,102
8:Tonificante de Maca
3 4 5 6 7 8
- 1,922.80 - 1,922.80 - 1,922.80
- 1,922.80 - 1,922.80 - 1,922.80
3 4 5 6 7 8
- 1,923 - 1,923 - 1,923
3 4 5 6 7 8
- 537.50 - 537.50 - 537.50
- 537.50 - 537.50 - 537.50
3 4 5 6 7 8
- 538 - 538 - 538
mp 30:Vitamina A
3 4 5 6 7 8
646.58 - 646.58 - 646.58 -
- 258.00 - 258.00 - 258.00
- 522.50 - 522.50 - 522.50
646.58 780.50 646.58 780.50 646.58 780.50
3 4 5 6 7 8
647 781 647 781 647 781
mp 31:Vitamina B2
3 4 5 6 7 8
369.47 - 369.47 - 369.47 -
369.47 - 369.47 - 369.47 -
3 4 5 6 7 8
370 - 370 - 370 -
3 4 5 6 7 8
2,309.20 - 2,309.20 - 2,309.20 -
- 7,310.00 - 7,310.00 - 7,310.00
- 1,212.20 - 1,212.20 - 1,212.20
2,309.20 8,522.20 2,309.20 8,522.20 2,309.20 8,522.20
p 33:Acido ascórbico
3 4 5 6 7 8
11,232.00 10,314.00 11,232.00 10,314.00 11,232.00 10,314.00
11,232.00 10,314.00 11,232.00 10,314.00 11,232.00 10,314.00
3 4 5 6 7 8
11,232 10,314 11,232 10,314 11,232 10,314
5 6 7 8
Programa de Producción
461.84 0 461.84 0
0 215 0 215
0 209 0 209
624 573 624 573
23200 24800 23200 0
0 800 0 0
800 0 800 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 13500 0 0
0 18000 0 0
0 27000 0 0
50000 0 0 0
24000 0 12000 0
12000 0 24000 0
24000 0 12000 0 Programa de Compra
96000 72000 84000 0
132000 132000 120000 0
24000 24000 24000 0
550 550 0 0
92000 0 94000 0