Documentos de Académico
Documentos de Profesional
Documentos de Cultura
ON
COMPARATIVE STUDY OF EMPLOYEE
RETENTION SATRATEGIES
(PTL V/S SWARAJ ENTERPRISES)
SESSION 2009-11
DESH BHAGAT INSTITUTE OF MGT. & COM. SCI.
MANDI GOBINDGARH
TABLE OF CONTENTS
Acknowledgement
Declaration
Industry Profile
Company Profile
Origin
Awards & models
Manufacturing companies in India
Competitors
Introduction to project
ACKNOWLEDGEMENT
Talent & capabilities are of course necessary but opportunities & right
guidance are two very important back up without which no any person can
climb the ladder to success.
.
It is a great pleasure to express my hearty & sincere gratitude to my
project guide Mr. NISHANT GARG (D.B.I.M.C.S.) under whose inspiring
guidance the present piece of report could get its present shape.
Place:-Mandi Gobindgarh
Sukhanjeet kaur.
DECLARATION
I hereby declare that this project report is the bonafide record of research
work done by me.
I also declare that the fact and data which have used in the report are
true to the best of my knowledge and belief. This report has not been
previously submitted for any other purpose with a similar title.
About the Organization:
PTL:-
PTL began its commercial operations in April 1974. In the 28 years till
March 2003, it has sold more than 500,000 tractors. While the journey
commenced in the north, PTL today has an all India presence. Its 377
strong dealer network sells and services a wide portfolio of 6 tractor models
with more than 100 variants. Swaraj beginning was indeed humble, with
the commercial introduction of Swaraj 724 model; tractor sales barely
reached 600 in 1974-75. However, over the years, on the introduction of
new tractor models, product performance and reliable service, Swaraj brand
started receiving flavor with the farmers leading to an increase in both
volume and market share. In 1999, two new models Swaraj 733 and Swaraj
744 were added to Swaraj portfolio. By financial 1998-99, all these
initiatives took Swaraj to the No. 2 slot in the industry, hitting a peak sale
of 50,700 tractors in 1999-00 (market share 18.6%).
These plants set up at most economic outlays, also represent the most
productive tractor facilities in the country, with concept and the technology
in the new plant matching global standards. Today PTL stands as a multi
product multi location unit manufacturing Tractors, Harvester Combines,
Industrial Forklifts, and Agricultural Implements and Automotive castings.
PTL is actively participating in the industrial scene of Punjab through its
group companies SWARAJ MAZDA LIMITED, SWARAJ ENGINES LIMITED
AND SWARAJ AUTOMOTIVES LIMITED.
Products:
The major products of Punjab Tractors limited are divided into two
categories i.e. for domestic consumption and overseas consumption.
1. Swaraj 855
2. Swaraj 939 FE
3. Swaraj 834 FE
4. Swaraj 744 FE
5. Swaraj 735 FE
6. Swaraj 733 FE
7. Swaraj 724 FE
8. Swaraj 722
9. Forklift 15
10. Forklift 20
11. Forklift 30
6. General Manager
7. Chief Manager
8. Senior Manager
9. Manager
10. Assistant Manager
12. Engineer
Employee Strength:
Annual Turnover for the financial year 2003-04 = Rs. 641.44 crores
Market Share = 15 %
P.T.L. entered into technical and financial collaboration with Mazda Motor
Corporation of Japan in the year 1984 to set another company by the name
of Swaraj Mazda Limited. It was Rs. 50 crore projects with an installed
capacity to manufacture 5000 LCVs of up to 3.5 tones payload capacity.
2. For Forklifts
The company entered into technical collaboration with KOMATSU
FORKLIFTS COMPANY of Japan in 1985 for the manufacture of high tech
forklifts of both diesel and electric at its combine division.
1. Water Pollution: There are two kids of effluent waste that pollutes
water
• Industrial effluent: Process water after use is discharged as effluent.
Industrial effluent is contaminated with pH imbalance, sulphates, chlorides,
dissolved solids, suspended solids, oil and grease.
• Domestic effluent: Domestic use consists of drinking and canteen
water consumption apart from toilets. Domestic effluent is discharged into
public sewer directly.
• Shot-blasting section
• Painting booths
• Baking oven
• D.G. sets
• Steel scrap
Pollution Control Measures:
2. Product services
• Tool room
• Tool Design
• Tool Control
• Research & Development
• Production planning & control (PPC)
• Material Management & control (stores)
• Quality Engineering
• Maintenance
• Industrial Engineering
3. Support Services
• Management systems
• Finances.
• Purchase
The tool design cell, it is a part of Manufacturing Aids unit of Technology
department. Designing of various Jigs and Fixtures, gauges, special tools,
trolleys (material handling), shop equipment and dies etc. is done here.
The design is based on design requests from Customer Department. After
designing the drawings are sent to engineering tool room for fabrication..
Origin:
The increased need for aesthetics in any design led to a total redesigning of
bonnet and side panel designs of tractors. Swaraj does not want to lag
behind. It understands the need of modern day agriculture which is not only
based on performance but also the aesthetics of the design.
Methodology:
The methodology of designing includes the following. The R & D
department sends component drawings of the new part. They take care of all
the design and aesthetic parameters. It is the job of tool design cell to make
the necessary component before the deadlines. So the following steps are
involved:-
1.) Process Planning
2.) Design of required dies, tools, fixtures
3.) Fabrication
Trials
After above steps, the actual components are manufactured and sent to R &
D who suggest possible modifications and also check the design.
Once the design is cleared, the large scale manufacturing is done and new
models are rolled out.
New Knowledge:
The following is the brief information about what is being done at PTL,
Mohali.For the manufacture of tractors following procedures are performed
Manufacturing and Machining of gears and shafts. (Light Machine Shop)
Machining of Rear Cover, Gear Box Cover, Trumpet and Differential Cover
(Heavy Machine Shop)
Assembly
1.) Differential Sub Assembly
2.) Gear Box Sub Assembly
3.) Engine Sub Assembly
4.) Rear Cover Assembly
5.) Main Line Assembly
Tractor Dismounting
Tires
Sheet Metal
Electrical components
Final Accessories or assemblies
Roller Testing
Heat Treatment
Shot Blasting
After heat treatment the components are treated in the shot- blasting to
remove the scaling of the components.
Pre-Treatment
Washing
Tractor components are properly washed before assembling and painting.
There is a separate washing system for small components as well as for large
components like chassis. Chassis washing is done by auto spray at 55°C in
washing zone area of chassis paint booth. After proper washing, components
are transferred into drying section for drying. Small components are also
washed in the washing machine installed at different locations before their
assembling. In some components temporary seals are provided to prevent
water penetration in critical places and crevices, which might not be
removed while drying. These seals also prevent paint from penetrating
inside.
Painting
Painting is done on chassis and sheet metal frames in different sections.
Chassis painting take place in following four stages. Baking is carried out at
The important journals and magazines that are related to the organization are
A.) Metal Working World
B.) Motion
C.) Gear Exchange
D.) Industrial Automation
INDUSTRY PROFILE
SWARAJ ENTERPRISES
SWARAJ Enterprises, the farm equipment SWARAJ Tractors, builds and
sources tractors that are sold worldwide across six continents. SWARAJ is
also among the top three tractor manufacturers in the world. Swaraj has a
huge consumer base in India, China and America and a growing base in
Australasia. The company builds more tractors in India than any other
manufacturer, and has the capacity to build 150,000 tractors a year. In.
Armed with engineering, tooling and manufacturing know-how gained from
this relationship, Swaraj enterprises developed its first tractor, the B-275.The
compact tractors and utility tractors are some of the toughest, most durable
on the planet. Swaraj Tractors with sales of nearly 85,000 units annually is
one of the largest tractor companies in the world, and is number one in sales
in India - the largest tractor market in the world. To expand into the growing
tractor market in China. To raise awareness about Swaraj in the US, Swaraj
in USA announced its new sponsorship in the NASCAR Nationwide Series
with R3 Motorsports, which is participating with a #23 Swaraj Tractors.
Swaraj Tractors have a global presence and its products are exported to
several countries. Its global subsidiaries include Swaraj Europe Srl. based in
Italy Swaraj USA Inc., Swaraj South Africa and Swaraj (China) Tractor Co.
Ltd.
A Swaraj enterprise is one of the leading tractor brands in the world. It is
also the largest manufacturer of tractors in India with sustained market
leadership of over 25 years. It designs, develops, manufactures and markets
tractors as well as farm implements. Swaraj Tractors (China) Co. Ltd.
manufactures tractors for the growing Chinese market and is a hub for
tractor exports to the USA and other nations. Swaraj tractor has a 100%
subsidiary, which assembles products for the American market..
The US based Reputation Institute recently ranked Swaraj among the top 10
Indian companies in its 'Global 200: The World's Best Corporate
Reputations' list.
Mahindra & Mahindra has controlling stakes in Reva electric and has
submitted letter of Intent for South Korea's Ssangyong.
Awards
1.) Automotive
2.) Farm Equipment
3.) System
4.) Financial Services
5.) Information Technology
6.) Infrastructure Development
7.) After-Market
8.) Swaraj Partners Division
9.) Specialty Services
Community Initiatives
1945 to 1960
War surplus tractors and bulldozers were imported for land reclamation and
cultivation in mid 1940's. In 1947 central and state tractor organizations
were set up to develop and promote the supply and use of tractors in
agriculture and up to 1960, the demand was met entirely through imports.
There were 8,500 tractors in use in 1951, 20,000 in 1955 and 37,000 by
1960.
1961 to 1970
1971 to 1980
Six new manufacturers were established during this period although three
companies (Kirloskar Tractors, Harsha Tractors and Pittie Tractors) did not
1981 to 1990
A further five manufacturers began production during this period but only
one of these survived in the increasingly competitive market place. Annual
production exceeded 75,000 units by 1985 and reached 140,000 in 1990
when the total in use was about 1.2 million. Then India - a net importer up to
the mid-seventies - became an exporter in the 1980s mainly to countries in
Africa.
1991 to 1997
Since 1992, it has not been necessary to obtain an industrial license for
tractor manufacture in India. By 1997 annual production exceeded 255,000
units and the national tractor population had passed the two million mark.
1997 to 1999
Five new manufacturers have started production since 1997. In 1998 Bajaj
Tempo, already well established in the motor industry, began tractor
production in Pune. In April of the same year New Holland Tractor (India)
Ltd launched production of 70 hp tractors with matching equipment. The
company is making a $US 75 million initial investment in a state of the art
plant at Greater Noida in Uttar Pradesh state with an initial capacity of
35000 units per year. Larsen and Toubro have established a joint venture
with John Deere, USA for the manufacture of 35-65 hp tractors at a plant in
Pune, Maharashtra and Greeves Ltd will produce same tractors under similar
arrangements with Same Deutz-Fahr of Italy. Looking to South American
export markets Mahindra and Mahindra are also developing a joint venture
with Case for tractors in the 60-200 hp range. Total annual production was
forecast to reach 300,000 during the following year.
1999 to Present
Formerly known as Bajaj Tempo Ltd. until 2005, Force Motors Ltd., makers
of India's ubiquitous 3-wheeler Tempos since 1957 in a collaboration with
Vidal & Sohn Tempo Werke, Germany. In 1999 began production of Ox and
Ox 45 Brand Tractors both which incorporated transmission technology
from the German manufacturer ZF. Additional line Balwan was introduced
in 2004 and between the lines Force Motors offers a line of two-wheel and
four-wheel tractors in a horsepower range from 10 - 50 HP.
Eicher
In 1949, Eicher Good Earth was set up in India with technical collaboration
with Gebr. Eicher a of Germany, imported and sold about 1500 tractors in
India. In April 24, 1959 Eicher came out with the first locally assembled
tractor from its Faridabad factory and in a period from 1965-1974 became
the first fully manufactured (100% indigenization) tractor in India. In
December, 1987 Eicher Tractors went public and in June, 2005 Eicher
Motors Limited sold Eicher Tractors & Engines to a subsidiary of TAFE
called TAFE Motors and Tractors Limited.
Eicher also produced tractors under the Euro Power and Eicher Valtra
brands under license from Valtra, an AGCO brand..
1992. Ford Motor Company proper quit the tractors business, but the name
was allowed to continue as per agreement until 2000, when Escorts relabeled
its Ford models under the Escort brand. Escort manufactures produces
tractors in the 27-75 HP range and has already sold over 6 lac tractors. Its
tractors are marketed under three brand names, Escort, Powertrac and
Farmtrac.
HMT Tractors
HMT is a large public sector unit and began manufacturing Agricultural
Tractors in 1972 under the HMT brand name with technology acquired from
Zetor of the Czech Republic.
It manufactures its tractors in Pinjore, Mohali in a large factory that also
manufactures machine-tools, and Hyderabad It has a capacity of 20,000
tractors per annum. In the Machine-tool company is a large foundry. It
produces tractors in a range from 25 HP to 75 HP. For a short time, HMT
exported tractors to the USA under the Zebra brand, which were marketed
by Zetor distributors and dealers there. The company is controlled by the
Ministry of Heavy industry that provides, on a monthly basis to the public its
financial performance.
Indo Farm
John Deere
In 2000, John Deere set up production in a joint venture with Larsen &
Toubro Ltd in Sanaswadi, in a rural area near Pune, Maharashtra. It was
known as L&T John Deere Private Ltd, and manufactured tractors under the
L&T - John Deere name for sale in India, and under the John Deere name
for worldwide sales.
In 2005, Deere & Company acquired nearly all the remaining shares in this
joint venture. The new enterprise is known as John Deere Equipment Private
Limited. The factory currently produces tractors in of 35, 40, 42, 47, 50, 55
and 70 HP capacities for domestic markets and for export to the USA,
Mexico, Turkey, North and South Africa, and South East Asia. Pune factory
started to produce new 55 to 75 Hp 5003 series tractors for European market
in 2008.
John Deere India Private Limited is a subsidiary of Deere & Company, USA
in India. Its factory, located near Pune, manufactures 5000 Series
Tractors to the USA and the west. And in a reversal to earlier trends of
Indian tractor manufactures with joint ventures with western tractor
companies, M&M, in 2004 announced that they had bought majority stake
(80%) in Jiangling Tractor Company, and renamed it Mahindra Jiangling
Motor Co Group (JMCG). This is the first instance of Indian tractor
industries participating in India's reverse FDI. The plant in China reportedly
has a production capacity of 12,000 tractors annually.
In March 2007, M&M bought a controlling 43% stake in the Mohali-based
tractor firm Punjab Tractors (Swaraj) that will reportedly increase M&M's
share in the domestic farm equipment market from just over 30% to 40%.
The 43% stake includes 29% owned by private equity firm Actis Capital and
14.2% by the Delhi-based Burman family. In July 2007, Mahindra upped its
stake to 64.6%.
New Holland
New Holland Ag's entry into India was facilitated by FIAT's acquisition of
Ford-New Holland in 1991. By 1998 New Holland Ag. (India) completed
the construction of a new plant in Noida, near New Delhi, with a capacity of
5000 tractors in the 35 - 75 hp range. In 1999, New Holland Ag.'s parent
company FIAT bought 70% of holdings of Case Corporation and created
Case New Holland Global (CNH one of the top three
tractor/agricultural/construction machinery manufacturers in the world), the
new holding company New Holland Ag. (India). In 2000, the capacity of the
Noida plant rose to 12,000 tractors per year and in 2007 the company
manufactured 24,000 tractors for the domestic and export markets. New
Holland India exports fully-built tractors to 51 countries in Africa, Australia,
South-East Asia, West Asia, North America and Latin America. The India
plant of New Holland was originally built in 1998 to cater only to India
domestic market. However due to slow down of economy by year 2001-
2002 and slump in domestic demand, it became a challenge to utilize the
installed capacity of the factory. Hence the company started looking its
market beyond India borders. It’s then CEO
Mario Gasparri guided the vision and handed over the task of overseas
business to its dynamic manager Bhanu Sharma. The efforts paid off well.
Bhanu Sharma in capacity of Head-International Business Operations took
op the export volumes from the level of almost nil in 2003 to 8000 units in
year 2007. The export business last year in 2007 contributed over 50% of the
company business of total USD 250 millions. This also made New Holland
the second largest tractor exporter from India after John Deer. In year 2007,
India exported around 32,000 tractors of which 25% share was of New
Holland.
Preet Tractors
• 1.)SWARAJ 744,
• 2.)SWARAJ 735,
• 3.)SWARAJ 855,
• 4.)SWARAJ 978,
• 5.)SWARAJ 834,
• 6.) SWARAJ 939,
• 7.)SWARAJ 733,
• 8.)SWARAJ 724,
• 9.)SWARAJ 722
By 2002, Greaves Exited from SAME, SAME Greaves has become a wholly
owned subsidiary of SAME, Italy. The company has been renamed as
SAME DEUTZ Fahr Group India, Ranipet, Tamil Nadu, and India.
Standard
TAFE
VST Tillers
Tractor companies that did not survive and were not acquired by other
companies are:
Ford Tractors
Harsha Tractors
Kirloskar Tractors
Pittie Tractors