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4/3/2011 RB-EG-UE301 Comparison ASME B31.

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03-Apr-2011

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Content ASME B31.1 (2008) ASME B31.3 (2008) ASME B31.8 (2007)
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QA Standards Pow er piping: typically found in electric pow er generating Process piping: typically found in petroleum refineries, Gas transportation and distribution
General stations, in heating and cooling systems chemical, pharmaceutical, textile and paper plants system s: piping transporting products,
Procedures predominantly gas
Departm ent
Procedures
Work
Applicable: boiler external piping from first joint up to and Exclusions: Exclusions:
Instructions
including first block valve for boilers w here:
General piping systems pressure above 0 and less 105 kPa pressure vessels, heat
Guides steam or vapor is generated over 100 kPa nonflammable, nontoxic and not damaging to human exchangers, pumps
Design tissues
Guides high temperature w ater over 1103 kPa and/or metal temperatures below -28.88
Engineering temperatures of 120 Celsius pow er boilers covered in BPV code and external Celsius (-20 F) or over 232.22
Guides piping covered in B31.1 Celsius (450 F)
General Excluding: fatigue due to pressure cycling
Standards tubes, tube headers, crossovers and manifolds of piping beyond customer's meter
Design fired heaters set assembly
Standards
Engineering pressure vessels, heat exchangers, pumps piping in refineries, natural
Standards gasoline extraction, gas treating
Including: fatigue due pressure cycling and thermal plants
Specifications
cycling
Requisitions
vent piping to substantially
Form s
atmospheric pressures
Cost Codes
Papers w ellhead assemblies

proprietary items such as


equipment

liquid petroleum transportation


systems, slurry transportation,
carbon dioxide and liquefied
natural gas piping systems

Allow able stress: Allow able stress: Allow able stress:

as per tables in Appendix A as per Table A-1 and A-2 as per table Appendix D times
temperature derating factor in
shear to remain below 80%, bearing to remain shear to remain below 80%, bearing to remain table 841.116A
below 160% of allow able stress below 160% of allow able stress

basis are same as ASME section II Part D Appendix basis for bolting, cast iron, other material
Translate
1 except for cast iron and ductile iron
flanges due to leakage below 75%
Select Language
allow able stress of unlisted material (not
Gadgets powered
conforming 323.1.2) can not be used
by Google

Materials: material of unknow n specification shall not be Materials: material of unknow n specification shall not be Materials: material only as per Appendix
used for pressure containing components used for pressure containing components A

Quality factor E: depending type of w eld, radiography and Quality factor E: depending type of w eld, radiography and Quality factor E: depending type of
material material w eld, radiography and material

Factor y: factor depending Ferritic, Austenitic, Nickel and


design temperature

Factor W: w eld strength reduction factor Factor W: w eld strength reduction factor

Factor f: stress range factor

Factor F: design factor

Factor T: temperature derating factor,


compensate material allow able stress
values for temperature, Table 841.166A

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Pipe under internal pressure (104.1.2 and 104.1.4 (in Pipe under internal pressure (304.1.2): Pipe under internal pressure
creep)): (841.11):

P = internal design pressure


P = internal design pressure
P = internal design pressure D = outside diameter of pipe
D = nominal outside diameter of pipe
D0 = outside diameter of pipe S = stress value for material
S = specified minimum yield strength
SE = maximum allow able stress, including quality factor E = quality factor
E = longitudinal joint factor, table
tm = minimum required thickness t = pressure design thickness 841.115A

y = coefficient table 104.1.2A y = coefficient, also from table 304.1.1 t = w all thickness

A = additional thickness to compensate threading, provide W = Weld strength reduction factor F = design factor from table 841.114A
additional strength, corrosion allow ance
T = Temperature derating factor from
W = Weld strength reduction factor w hen in creep range, is table 841.116A
1 outside creep range (table 102.4.7)

Bend under internal pressure (102.4.5): Bend under internal pressure (304.2.1): Bend under internal pressure
(841.231):

For cold bends the deflection of


longitudinal axis and the radius is limited
according table in paragraph 841.231

pipe under internal pressure w here I for intrados is: pipe under internal pressure w here I for intrados is:

Hot bends are to be designed and


manufactured according ASME B16.49,
the internal pressure rating shall not be
less than that w hich is calculated for
straight seamless pipe and the intrados
w all thickness should be:
and I for the extrados is:
and I for the extrados is:

w here the t the w all thickness of the pipe


and at sidew all I = 1.0, is
and at sidew all I = 1.0,
R = radius of pipe bend
R = radius of pipe bend

Elbow s under internal pressure (102.4.5): Elbow s under internal pressure (304.2.1): Elbow s under internal pressure
(841.231?):
Elbow s manufactured according standards listed in Table Elbow s manufactured according standards listed in Table
126.1 are suitable for use at the pressure-temperature 326.1 are suitable for use at the pressure-temperature No specific design rules are listed for
ratings specified by such standards. ratings specified by such standards. fabricated elbow s

Elbow s not according above standards or for w hich design Elbow s not according above standards or for w hich design (Does this mean or allow that an elbow
formulas and not given in the code shall be based on formulas and not given in the code shall be based on can be calculated according a bend w ith
calculations consistent w ith the design criteria of this code. calculations consistent w ith the design criteria of this code. uniform thickness? Refer B31.3)
These calculations shall be substantiated by one or more of These calculations shall be substantiated by one or more of
the means stated in A B C or D of 104.7.2 (Does this mean the means stated in A B C or D of 304.7.2, or the elbow can
or allow that an elbow can be calculated according a bend be calculated according the Bend calculation, refer 304.2.2.
w ith uniform thickness? Refer B31.3)

Miter bends under internal pressure (104.3.3): Miter bends under internal pressure (304.2.3): Miter bends under internal
pressure (841.232):
1. Only straight pipe calculations required if: 1. When theta =< 22.5 deg than max. allow able pressure
shall be the lesser of (t = T - c): 1. If system hoop stress > 40% of
specified minimum yield strength miter
bends are not permitted. Deflections
caused by misalignment up to 3 deg are
not considered as miters.
2. Pressure shall be limited to 70 kPa if:
and 2. If 10% < hoop stress < 40% SMYS the
or deflection of each miter shall not exceed
12.5 deg.
and thickness is not less than required for straight pipe 3. If hoop stress < 10% SMYS the total
deflection angle shall not exceed 90 deg.
3. Pressure shall be limited to 700 kPa if:
4. If hoop stress > 10% SMYS the
and 2. When theta > 22.5 deg than max. allow able pressure distance measured at the crotch shall not
shall calculated as (t = T - c): be less than one pipe diameter
and thickness is not less than required for straight pipe

4. For pressure over 700 kPa: proof test, FEA, etc required
w ith a defined minimum for closely spaced and w idely
spaced miter bend
For all miter bends the R1 shall not be less than:

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w ith A:

(T-c) =< 13 mm → A = 25

13 < (T-c) =< 22 mm → A = 2(T-c)

(T-c) > 22 mm → A = 2(T-c)/3 + 30

Reducer under internal pressure (104.6): Reducer under internal pressure (304.6.1(b)): Reducer under internal pressure
(831.373):
1. Flanged reducer according Table 126.1 are considered 1. Reducers according Table 326.1 shall be considered
suitable at the specified pressure temperature ratings. suitable for use at established pressure-temperature 1. Steel butt w elded fittings shall comply
ratings or corresponding straight pipe w ith 87.5% of w ith ASME B16.9 or MSS Standard
2. Where butt w elding reducers are made to a nominal pipe nominal w all thickness. Practice and shall have pressure and
thickness, the reducers shall be considered suitable for temperature ratings based on stresses
use w ith pipe of the same nominal thickness. 2. Concentric reducers not listed in Table 326.1 may be for pipe of the same of equivalent
designed according closures as per ASME VIII div.1 material (831.31b)
3. Components not covered by the standards listed in Table
126.1 shall be based on calculation consistent w ith this 3. Eccentric reducers not listed in Table 326.1 are qualified 2. Other pressure containing components
code. Calculations are to be substantiated by one of: as unlisted components and shall be designed and shall be designed the according design
documented substantiated by one of: philosophy of this code substantiated by
- extensive, successful service experience
one of:
- extensive, successful service experience
- experimental analysis
- extensive, successful service
- experimental analysis
- proof test experience
- proof test
- detailed stress analysis, such as finite element analysis - experimental analysis
- detailed stress analysis, such as finite element analysis
(Is ASME VIII div.1 UG32 acceptable?) - proof test
(Is ASME VIII div.1 UG32 acceptable?)
- engineering calculations

3. Closure heads such as flat, ellipsoidal,


spherical or conical heads are allow ed
for use under this code. Such items may
be designed in accordance w ith ASME
VIII div.1 (UG32).

Stubon under internal pressure (104.3.1(D)): Stubon under internal pressure (304.3.3): Stubon under internal pressure
(831.4 and app. F):
Required reinforcement area is Required reinforcement area is
Required reinforcement area is (Fig. F-5):

= angle betw een branch and run = angle betw een branch and run
reinforcement by
w ith A is additional thickness for excess header, header
corrosion and tolerances, tmh from straight pipe calculation w ith

(104.1.2) reinforcement
by branch w ith
header excess area,
w ith

attached reinforcement, w eld


area and other area

Assessment:

Area A2 and A3 to be multiplied by the


ratio of allow able w orking stress,
attached reinforcement, w eld area and other area maximum multiplication factor is 1.0 (para.
branch excess 831.4(f))
Assessment:

Area A2, A3 and A4 to be multiplied by the ratio of allow able


tr is reinforcement pad thickness
w orking stress, maximum multiplication factor is 1.0 (para.
304.3.3(f3))
w eld area

area reinforcement ring If

area saddle on right angle connections

Assessment:

Area A2, A3, A4 and A5 to be multiplied by the ratio of


allow able w orking stress, maximum multiplication factor is
1.0 (para. 104.3.1(D.2.3))
then assess

If then assess

Tee (extruded outlet) under internal pressure Tee (extruded outlet) under internal pressure Tee (extruded outlet) under internal
(104.3.1(G)): (304.3.4): pressure (831.4 ref. App. F):

Required reinforcement area is Required reinforcement area is Required reinforcement area is

K = 1.0 w hen K = 1.0 w hen K = 1.0 w hen d/D > 0.60

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K = 0.6+(2d)/(3D) w hen 0.15 < d/D <=
K= w hen K= w hen 0.60

K = 0.7 w hen d/D <= 0.15

reinforcement
K = 0.7 w hen K = 0.7 w hen
by header

reinforcement
reinforcement by header reinforcement by by branch w ith
header

reinforcement by branch w ith reinforcement by branch excess


w ith branch area

Assessment:
excess branch area
excess branch area
Assessment:
Assessment:

If then assess

If then assess

Weldolet (branch) under internal pressure Weldolet (branch) under internal pressure (304.3.3): Weldolet (branch) under internal
(104.3.1(D)): pressure (831.4 ref. App. F):
Required reinforcement area is
Required reinforcement area is Required reinforcement area is (Fig. F-5):

reinforcement by
reinforcement by header, w ith header, w ith reinforcement by
header

reinforcement
by branch w ith

attached reinforcement, w eld


area and other area
reinforcement by branch w ith reinforcement by branch
w ith Assessment:

Area A2 and A3 to be multiplied by the


w ith ratio of allow able w orking stress,
w ith maximum multiplication factor is 1.0 (para.
= thickness pad or height of 60 deg angle fitting w ith 831.4(f))
in reinforcement material = thickness pad or a height of 0

= area provided by deposited w eld metal = area provided by deposited w eld metal and
attached reinforcement
excess w eldolet area in reinforcement zone
Assessment:
Assessment:
Area A2, A3 and A4 to be multiplied by the ratio of allow able
Area A2, A3, A4 and A5 to be multiplied by the ratio of w orking stress, maximum multiplication factor is 1.0 (para.
allow able w orking stress, maximum multiplication factor is 304.3.3(f3))
1.0 (para. 104.3.1(D.2.3))

Cap under internal pressure (104.4.1(B)): Cap under internal pressure (304.4.1(b)): Cap under internal pressure
(831.372 and 831.373):
Can be calculated w ith ASME VIII div.1 UG-32 app.1-4
Can be calculated w ith ASME VIII div.1
Can be calculated w ith ASME VIII div.1 UG-32 app.1-4 UG-32 app.1-4

L = radius dish

r = radius knuckle L = radius dish


L = radius dish
r = radius knuckle r = radius knuckle

or

or or

Flat closure under internal pressure (104.4.1(b)): Flat closure under internal pressure (304.4.1(b)): Flat closure under internal pressure
(831.373):
Can be calculated w ith ASME VIII div.1 UG 34 Can be calculated w ith ASME VIII div.1 UG 34
Can be calculated w ith ASME VIII div.1
J J UG 34

Flange under internal pressure (104.5.1(B)): Flange under internal pressure (304.5.1(b)): Flange under internal pressure
(831.2):
Can be calculated according ASME VIII div.1 app. 2 using Can be calculated according ASME VIII div.1 app. 2 using
B31.3 allow able stresses and temperature limits w ith: B31.3 allow able stresses and temperature limits w ith: Allow ed to use:

= design gauge pressure = design gauge pressure ASME B16 series as listed in Appendix A
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= design gauge pressure = design gauge pressure ASME B16 series as listed in Appendix A
such as B16.5.
= bolt design stress at atmospheric temperature = bolt design stress at atmospheric temperature
Also MSS SP-44.

= bolt design stress at design temperature = bolt design stress at design temperature For slip-on w elding flanges reference is
made to ASME VIII div.1 design.
= product SE = product SEW

Can ASME VIII div.1 be used for


calculation?

Blind flange under internal pressure (104.5.2(B)): Blind flange under internal pressure (304.5.2(b)): Blind flange under internal
pressure:
Can be calculated according ASME VIII div.1 UG-34 w ith: Can be calculated according ASME VIII div.1 UG-34 w ith:

Can ASME VIII div.1 be used?


= sum of allow ances = sum of allow ances

= internal design gauge pressure = internal design gauge pressure

= product SE = product SEW

= pressure design thickness as per ASME VIII div. 1 = pressure design thickness as per ASME VIII div. 1
UG-34 UG-34

Blanks (spade) under internal pressure (304.5.3(B)): Blanks (spade) under internal pressure (304.5.3(b)): Blanks (spade) under internal
pressure:

Can ASME VIII div.1 be used?


= sum of allow ances = sum of allow ances

= inside diameter of gasket = inside diameter of gasket

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