Documentos de Académico
Documentos de Profesional
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Our goals:
-Improved quality
-Increased regularity
-Increased production
Statoil’s MPC-tool
- developed by us
Slugging
•Uneven flow: liquid slugs and gas bobbles in multiphase pipelines
•In slug control we simplify to two main types of slug flow:
–small slugs (< 5 min. periode): limited effect on receiving facilities
–Often hydrodynamic or short terrain induced, water slugging
–severe slugs (10-180 min. periode): can result in shut down
–Riser slugging, well slugging, transient slugging during start-up, etc
Stabiliced by feedback
control from subsea pressure
(Schmidt et.al. 1979)
Hydro dynamic slugs
!Made when waves hit the top of the pipe, liquid blocks gas flow,
wave tops combine to slugs
!Short slugs with high frequency (typ. 10-20 seconds)
!Gas rate, liquid rate, pressure, gas volume, topandraphy decide
degree of slugging
!May trig riser slugging
Pi choke
Riser
QSub PT
uSub
Subsea
PW PB •Removes severe slugging
wells
Subsea •Reduces smaller slugs
choke
Slug control in Statoil
Barentshavet
Snøhvit
Norskehavet Norne
Heidrun
Heidrun Åsgard A Norne Åsgard
Tyrihans
Kristin
Snorre
Nordsjøen Statfjord
Gullfaks
Statfjord C
Gullfaks C Huldra Snorre B
Huldra
Huldra
Slug control in Statoil
• Research and experiments:
– Large scale experiments at Tiller 1988-89
– 4 weeks with experiments at Tiller 2001
– 7 weeks with experiments på Tiller 2002 (samarbeid with Hydro)
– 1 paper with Heidrun results at Multiphase’03
– 1 paper with Tyrihans sim. results at Multiphase’05
– 1 paper with Tordis results på IFAC WC’05
– 1 paper with Åsgard Q results at Multiphase’07
– 2 journal papers with experimental results from Tiller (SPE J.+JPC)
– 1 journal paper with field results from Åsgard Q subm. to SPE J
– 2 PhD students (Hardy Siahaan, cyb. & Heidi Sivertsen, chem.)
• Field installations:
– Heidrun Northern Flank D- and E-line from 2001
– Statfjord Northern Flank (ABB’s AFC) 2002
– Two-phase pipe from Gullfaks B to Gullfaks C 2003
– Two 11 km pipes from Tordis to Gullfaks C 2003
– Huldra-Heimdal rich gas pipe liquid rate control 2004
– Q-Åsgard A 2005
– Urd (Svale and Stær) to Norne 2005
– Snorre B subsea well 2006
Multiphase flow test facilities at Tiller
• Lab set-up:
– 3” pipe, 200m length, 15m riser height
Laboppsett
– rør,Control
3" 200m, 15valve at riser top
m riser
– Riser and parts
Reguleringsventil of pipe
på toppen in PVC
av riser
– 9
Riser ogdensitometers, 6 pressure
flere rørstrekk i PVC transmitters
(gjennomsiktig)
9–tetthetsmåler,
Xoil and SF6
6 trykktransmittere
– SF6.
Xoil, slug types: gravity dominated, hydro
dynamic,
sluggtyper transient hydrodynamisk, transient)
(tyngdedominert,
Results from Tiller
• Control of inlet pressure, volumetric rate and cascade
control.
• OLGA slug periode 50-200 sec verified experimentally
• Flow map and valve characteristics
• Controller tuning
• Control based only on topside measurements, i.e.
without inlet pressure
• ”Slow” ventiler: max closing time?
Ekperiment with inlet pressure controller
Pressure downstream
subsea choke varies
from 85-98 barg
Temperature topside
varies from 25-35 degrees
Åsgard A –slug control 06-24.11.05
Downstream pressure
Controller
set point
Controlled pressure
downstream subsea choke
Pressure downstream
subsea choke varies
from 92-94 barg
Downstream pressure
varies from 220-250
barg Topside choke 20-70%
Tuning slug control of downstream pressure
Q
template 16 km long pipeline
FIC LIC
Tordis A LIC
inlet
separator
Riser
SSS LIC
pressure
control
11 km flowline FIC
PIC Tordis B
Well 1 Tordis.exe inlet
Tordis separator
subsea
Well 2 separator LIC
Multiphase Riser
booster 11 km flowline
pumps
LIC Water
Well N booster
pumps
SSS water
level control
Water
reinjection
• controller activated after 6 hours and balances flow to 50% in each pipe
Summary
• Good results achived at several offshore installations from 2001 with simple PI-
controllers that control inlet (subsea) pressure and rate into receiving facilities
with topside choke – simple and inexpensive solution
– Start-up slugs