Documentos de Académico
Documentos de Profesional
Documentos de Cultura
DOSSIER DE FABRICACION
CONTENIDO
• Registro Fotográfico
• Planos AS BUILT
• Procedimientos de Soldadura Calificados
• Calificación Operarios de Soldadura
• Certificados de Calidad Materiales Principales
• Reporte de Líquidos Penetrantes
• Reporte de Pruebas Hidrostáticas
Elaborado por:
Alexander Varela _______________________
QCC
REGISTRO
FOTOGRAFICO
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PLANOS AS
BUILT
Abrir como archivos Adjuntos a este
documento
Titulos:
“PLANO AS BUILT 190402 1 de 2”
“PLANO AS BUILT 190402 2 de 2”
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PROCEDIMIENTOS
DE SOLDADURA
CALIFICADOS
(WPS – PQR)
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JOINTS (QW-402)
JOINTS QW-402 Details
Joint Design
Root Spacing
Backing YES NO See Fabrication Drawings
Backing Material (Type) Details
(Ref ierase a ambos el respaldo y los Ret enedores)
Retainers
BASE METALS
*BASE METALS (QW-403)
(QW-403)
P-No. #¡REF! Group No. to P-No. Group No.
OR
Specification type and grade -------------------------------------------------------------------------------------------
to Specification type and grade -------------------------------------------------------------------------------------------
OR
Chem . Analysis and Mech. Prop. -------------------------------------------------------------------------------------------
to Chem . Analysis and Mech. Prop. -------------------------------------------------------------------------------------------
Thickness Range:
Base Metal: Groove 0.0625" to 0.750" Fillet: All Base M etal THK
Maxim um Pass Thickness ≤ 1/4" YES NO
Other NONE
QW-482 (Back)
WPS No. TCO-PS-01-GTAW Rev.
TECHNIQUE (QW-410)
Type of Bead
Orifice or Gas Cup Size 3/8" - 1/2"
JOINTS (QW-402)
60º
3/16"
SA 516 GR 70 SA 516 GR 70 3/8"
5/32"
QW-483 ( BACK )
PQR No. TCO-01-PQRGTAW
Tensile Test (QW-150)
Specimen Width Thickness Area Ultimate Total Ultimate Unit Type of Failure
No. mm mm mm2 Load ( kgf) Stress ( PSI or MPa) And Location
Comments :
Result - Satisfactory : Yes N.A No N.A Penetration Into Parent Metal : Yes N.A No N.A
Macro - Result N.A
Other Test
Type of Test NONE
Deposit Analysis SEE REPORT Nº 01
Other NONE
We certify that statements in this record are correct and that the test welds were prepared , welded , and tested in accordance with the
requirements of section IX of the ASME BOILER AND PRESSURE VESEL CODE.
JOINTS (QW-402)
JOINTS QW-402 Details
Joint Design
Root Spacing
Backing YES NO See Fabrication Drawings
Backing Material (Type) Details
(Ref ierase a ambos el respaldo y los Ret enedores)
Retainers
BASE METALS
*BASE METALS (QW-403)
(QW-403)
P-No. #¡REF! Group No. to P-No. Group No.
OR
Specification type and grade ------------------------------------------------------------------------------------------
to Specification type and grade ------------------------------------------------------------------------------------------
OR
Chem. Analysis and Mech. Prop. ------------------------------------------------------------------------------------------
to Chem. Analysis and Mech. Prop. ------------------------------------------------------------------------------------------
Thickness Range:
Base Metal: Groove 0.1875" to 1.500" Fillet: ALL THICKNESS
Maximum Pass Thickness ≤ 1/4" YES NO
Other NONE
QW-482 (Back)
WPS No. TCO-PS-01-SMAW Rev.
TECHNIQUE (QW-410)
Type of Bead
Orifice or Gas Cup Size N.A,
JOINTS (QW-402)
60º
3/16"
SA 516 GR 70 SA 516 GR 70 3/4"
1/8"
QW-483 ( BACK )
PQR No. TCO-PS-01-PQRSMAW
Tensile Test (QW-150)
Specimen Width Thickness Area Ultimate Total Ultimate Unit Type of Failure
No. mm mm mm2 Load ( kgf) Stress ( PSI or MPa) And Location
Comments :
Result - Satisfactory : Yes N.A No N.A Penetration Into Parent Metal : Yes N.A No N.A
Macro - Result N.A
Other Test
Type of Test NONE
Deposit Analysis NONE
Other NONE
We certify that statements in this record are correct and that the test welds were prepared , welded , and tested in accordance with the
requirements of section IX of the ASME BOILER AND PRESSURE VESEL CODE.
CALIFICACION
OPERARIOS DE
SOLDADURA
(WPQ)
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Test Description
Identification of WPS follow ed TCO-PS-01-GTAW X Test coupon Production w eld
Specification of base metal(s) SA-516 GR-70 to SA-516 GR-70 Thickness 3/8"
RESULTS
Visual Examination of Completed Weld (QW-302.4) ACCEPTABLE
X Bend test; Transverse root and face [QW-462.3(a)]; Longitudinal root and face [QW-462.3(b)]; X Side (QW-462.2);
P ipe bend specimen, co rro sio n - resistant o verlay [QW-462.5(c)] P late bend specimen, co rro sio n - resistant o verlay [QW-462.5(d)]
Macro test for fusion [QW-462.5(b)]; Macro test for fusion [QW-462.5(e)]
BY GERARDO CUESTA
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CERTIFICADOS
DE CALIDAD DE
MATERIALES
PRINCIPALES
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REPORTE DE
LIQUIDOS
PENETRANTES
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REPORTE DE
PRUEBAS
HIDROSTATICAS
Página 26 de 28
MAWP 300 PSI @ 500 ºF TEST PRESSURE 350 PSI INSP.PRESS. 350 PSI
PRESION DE PRUEBA PRESION DE INSPECC.
PRESSURE GAGE No. ASTRO RANGE 0 - 1000 PSI CALIBRATION DATE NOV/10/2018
MANOMETRO No. M001 RANGO FECHA DE CALIBRACION
350
PRESION
(PSI)
0 15 75
TIEMPO (MINUTOS)
MAWP 300 PSI @ 500 ºF TEST PRESSURE 350 PSI INSP.PRESS. 350 PSI
PRESION DE PRUEBA PRESION DE INSPECC.
PRESSURE GAGE No. ASTRO RANGE 0 - 1000 PSI CALIBRATION DATE NOV/10/2018
MANOMETRO No. M001 RANGO FECHA DE CALIBRACION
350
PRESION
(PSI)
0 15 75
TIEMPO (MINUTOS)