CUSTOMER FERTINITRO C.E.C. DSD-C.G.l. Kay coursincentna.cevourrnuscx [LOCATION JOSE-EDO. ANZOATEGUI - VENEZUELA fest CODE TREPORT No. 7P25-TP26 tire PIPING CLASS 412 1:23 PROJECT CONTRATO No. sonipo FEC TEGO JOSE FIRST FERTILIZER PROJECT WELDING PROCEDURE SPECIFICATION sh: 1 of 3 Reference Code and Specification Piping Project Specification SNE BPV CODE SECTION IIC & IX, ASME B 91.5 PROCESS PIPING CODH SPC.WL.ES.330 AUSTENITIC STAINLESS STEEL PIPING WELDING. 31B, 33A, 35A, 36A, 994, 99 Project WPS No. 06-88-NN-216 1001-032 Original WPS No. Ds-32 ‘Support PQR No. Dawe: DAOB7 7. een Oe- FP ae ti [ba Fo code NDTAWL.CDQ/30.1 Sh.0t Rev.01 File code: WL_CDG130.1XLS, aa fe: mata-C.G.1. FACC-027 (A) BSD FES > Sa ESPECIFICACION DEL PROCEDIMIENTO DE SOLDADURA Welding Procedure Specification TROCESO () DESOLDADURA Tao a edges (69 omy s WPS Nei THO) Awan Vibe Teramoto rote Toso __ Asana risnne CO] Senvanonuic_ Co) [reciabe CLIENTE TROVECTO rag Sooner SNAMPROGETT! SPA. Pst JOSEFIRST FERTILIZER PROJECT JobN",_ S844720 "REGISTRO CALIFICAGION DE PROCEDIMIENTO (8) DE SOPORTE ‘Supporting Procedre Quaiicaton Record(s) - POR PRUEWAS DE CALIFICACION TSAR AQUIPARA: __ alieaion Tet. a Use ini comer fo PosICION RANGO DE ESPESOR OSICION RANGO DF ESPESOR Poston, Peston, me hte Rae a 4 ra teas alt nae oT i i PING CLASS: 12,3 ! | e394 384,968, 994 998 al SERODEATINT ERNST TOOT ‘ene —NELDOLS) aut ResraLDOaeting: Sie | NOS ~~] procesos ccc) enw MATERIAL Tye METALICO NOMETRLICO Metalic oO ‘Nonmetallic ao 'SPEC. No. (SFA) ce | ETAL NO FONDINLE ores | Nening Meal Doles T} ase tems Pao sup ANNE SNAMIPROGETT! SFC NL FS204 ne ah Site" | Ages GRUPO F Ne eg Group FN) ASME: ANALISIS No i ORO A A DNS ORUPO__1. | Amis (AND) e Po Group © Group TAMANO METAL DE RELLENO ESPECIFICACION DE MATERIAL, TIPO Y GRADO: Sirol lle Nest | eters Specie, Types Gade Guise execreono.ruspente PR sast2aiel lcrode- Fx (iss) See MARCA DEL FUNDENTE rN 1 eer Flux Trade Name i ‘ | ancrtenetecriono i ANGD Dr ESPESOR BEL WETAC BASE" Filer Tae Name ase ea ‘Thickness Range of Base Metal INSERTO CONSUMIBLE Na CANAL, LTA mere __Ut Conse ine eseaere Grove Soca eeerameaaa RANG GE BIAMETHO ES ino - Di. gies GAS DETROTECCION Sustain Gm TOW) CANAL _ Over FETE umuiwren ___ | PORCESTAIEDE COMPOSICIN -Prsen Compson: iid ieee -eceeeeecbrescanust at PROTECCION ARRASTRE — FURGA METAL BASE ‘Stilding Trailing Backing FOSICTONES- Potions (OW ose) T CANAL - Gro wu ME2CLA Mine Fue evo -rovte 0 AVANCE DE LA SOLDABURA - Welding Progresion: = (CFH-LPM) eae SUBIENDO-Up [EX] ___BAIANDO-Down_[] _ REY. Tor by | FECHA-Dne | DESCRIPCION -Deseripion TEES Ta FEPARE TR COMPLIANCE WITH ASHEN CODE ASE AD S96 E098 AD, “ASHE FCs PiFtNG CODED SAMHOGE TT GENERAL S ise fete oT FING WELDING GENERAL RLQUIRENIES oS Sew isaie he SSiiN TiC SI NLS SAL RD CeDSD -C.Gill. F-acC-027 (8) Rev. (1) Die. 97 } ESPECIFICACION DEL PROCEDIMIENTO DE SOLDADURA Page Sof 3 Welding Procedure Specification 06-88-NN-216 wis. § PRECALENTAMIENTO - Preheat (QW 400) TECNICA - Technique (QW-A10) ‘TEMP. PRECALENTAMIENTO MINIMO Preheat Temp, Minin: CCAPAS CORDONEADAS U ONDULADAS NOTREQUIRED ee a ee sere TANANO ORIFIIO 0 HBGLITASBEGAS Oe Os CopSie GAS CUP SIZE 12mm. LIMPIEZA INICIAL Y ENTRE-PASES In and nes Cine Ease mil scale, rst and exdaton orh or plasma ae euting seal bal be reroxed sae ui. AN machining grinding, andr brashng prior art weMing eA ERE TASER Ha Tear “The grinding wees shall be of type sae or tite MAX. 200°C. Cheeks performed with temperate and shall not have Been previou used for carbon el eQUERIDO NO RBOUERIDO (Required) Oo (Not Required el TOST-CALENTAMIENTO. REQUERIDO yO REQUERIDO bt in = Postheatng (Bogue) Ho Requires) METOBO BE REMOCION DE RAZ POR DETRAS Meta of sek Gouging Na z ai az JOSCILACION - Oscilation Nk SEPARACION TURO DE CONTACTO Ai NATEIUAL TRATAMIENTO TERMICOPOSTSOLDADURA (QW-HOT) | Conise Tobe tw Work Distance Na. Postel Het Testnent PNET ASE MULTILES 0 UNO soi ORLABO) REQUERIDO [—-] NORFQUERIDO [=] PORPROCESO [> | Matic ingle Pass (Per Side) (Required) Oo (Not Required) x ‘by Process: oO ‘UN SOLO ELECTRODO 0 VARIOS RANGO DE TEMPERATURA, Malle or Single Ecvode sNGuE Tempero Rage RANGO DE VELOCIDAD ial Sc ange PM in) RANG TeMb De SeSTERIIENTON i jonas Taw sav ieee Wile |e XBS7Ching NOERTTSNED PROCEDIMIENTO NH Prac He OTROS Cahers ‘The ficup of edge tobe welded shall be ICARACTERISTICAS FLECTRICNS Fears Germs (OWA) "performed a indizae elow: CORRIENTE-Corem AC DC DC Shy eal wel tobe removed ee POLARIDAD. Plain Suro "SEE TATE WTTON © | hy grinding during siding of he roo pase RANGO AMPS - Amps ye SENT AHL BELOW iby suitable spacers of au RANGO VOLIS - Vols Range "SEE TAILE BELOW. ‘ame as the hase mitale, TAMARO Y TIPO DE ELECTROBOS DE TUNGSTENO Tansey Pcie Se nT 392" ANS AS EN hy TUNGSTENOPORO. py TORIABO ALS” OTS Creragsen lations Clonee SOOO DETRANTERENCTA DE METAL: PARA GMTNW ‘i Mae Metal Tans for GMA NA Thins Range of Depots Wed Met [Janco oF atowtzacions shy ic" [ Jv AW Reon, __RELLENO ter) ARCO DE CORTO CIRCUITO-Ster: Circuit AE PROCESO - Process EW ANGO DE VELOCIDAD DE ALIMENTACION DEL ALAMBRE CANAL Grove is Electrode Wire Feed Speed Range FILETE - Fillet TAPRSOLD] PROCESO’ | METALOERELLENO | RANGODECORRIENTE. | RANGOVOLT [ RANGO VELOC Weld Layer | Pree Filer Met Core: Rage VotRange Avance ar] Dan | AWSCm [Toads | Anpere Root] craw [sar | reat | peste ey miter | craw | aaz | erste | ncstee ‘OTROS Ontres Toe mas ‘OHSERVACIONIS GENT General Remarks Soapproseli St. cue rE yr C2 EY.[Pao cee Kan owen enena oF ROUTINE CONTRATO No. 305100 / FEC / 6010 ‘Support PAR No. CUSTOMER LOCATION PROJECT JOSE FIRST FERTILIZER PROJECT FERTINITRO JOSE-EDO. ANZOATEGUI - VENEZUELA PROCEDURE QUALIFICATION RECORD Ds 32 REPORT No. PIPING CLASS erin Bates 7 Date OLOLZEPBSD - C.GA. COUPARIA GENERAL DE NOUSTRNS.CA WELDING PROCEDURE SPECIFICATION (WPS) No. 001-032 Rev. o Date oa_2a Supporting POR No. ps-32 1 of REV. DATE By DESCRIPTIONDSD - CG. WELDING PROCEDURE “Ul. SPECIFICATIONS (WPS) COMPANIIA GENERAL DE INDUSTRIAS, CA According Section 1 ASME Boiler and Pressure Vessel Code Company Name DSD=CGI__py:_A- WOLTER _ Welding Procedure Specifeatons No. 1001-032. Date 1109-89 Supporting POR No(s) Revision No, _9__ bate 11.09.89 Welding Process(es) GTAW yet) JOINTS (QW-402) Details Joint Design SINGLE *y' ___ Backing (Yes) _NO___(No} Backing Material (Type) —_N-As ‘Sketches, Production Drawings, Weld Symbols or wet Weiten Description should show the general arrangement of the paris to be welded. Where ‘pplicable, the root spacing and the details of weld ‘groove may be specified Tk san THE BRIDGING SYSTEM WILL BE EMPLOYED FOR THE FIT-UP “BASE METALS (GW-403) P-No. 8 Group No.1__1o P-No._8_ Group No __1 is oR Specification type and grade A 312_TP 316 I. = lo Specification type and grade Lb oR SEE ATTACHED REPORT _ | Chem, Analysis and Mech. Pree i —— | | to Chem, Analysis and Mech, Prop. AS ere cea eens Thickness Range a | Base Metal: Groove 2.6. mum, to_7.8 muriet x | Deposited Wels Meta \\ | Pipe Dia. Range: Groove 80. muna and Less Filet —____ NY Other PROCEDURE GUALIFICATION PIPE TO BE 2 INCH DIAM. and 2.9 WALL THICKNESS. “FILLER METALS (QW-£04) ee Ree otrer = a ANo 8 Other eS Sieena era a ee | AWS No, (Ciass) ER 316 E os Trade name Size of filer metalsDSD - GG. & WELDING PROCEDURE COMPAIIA GENERAL DE INDUSTRIAS, C.A SPECIFICATION (WPS) Welding Procedure Specification No.: 1001 - 032 POSITIONS (aW-405) POSTWELD HEAT TREATMENT (QW-407) Position(s) of Groove _6.G (ALL) | Temperature Range NA. Welding Progression: Up —UP_Down Time Range NAL Posiion(s| of Fitet __/ ALL GAS (OW-408) PREHEAT (QW-406) Shielding Gases) ARGON. ‘Preheat Temp. Min. _L0@C__|_—_ Percent Composition (mixtures) _ 99-998 Interpase Temp, Max,_1758C. NA Flow Rate 10 ta 14 litres per min. Preheal Maintenance _ {Continous or special heating where Gas Backing 6 to 8 Litres per mit applicable should be recorded) Trailing Shielding Gas Composition —_NaBa ELECTRICAL CHARACTERISTICS (QW-409) Current AC or 0¢ __DaC._ Polarity — ‘Amos (Range) 70 to 90 Volts (Range) 1M ta 12 (Amps and walls range should be recotded lor each electrode site. position. and thickness. el. {This inlormalion may be listed in a tabular form similar to that shown below.) ‘Tungsten Electrode Size and Type Mode of Metal Transterfor GMAW NA Electrode Wire led speed range Nae TECHNIQUE (0W-410) ‘Sing or Weave Bead ————______ WEAVE —__________<7 Oriice or Gas Cup Sie Initial and interpass Cleaning (Brushing, Grinding, lc |GRINDING AND BRUSHING STATNLESS. (___'SPEEL. BRUSHES AND DISCS ONLY TO BE EMPLOYED ______ Method of Back Gouging NS ete et eee ea ETE RTOS Contoet oe ol Wark Diane MGB Mulliote or Single Pass (per sige) ———__MUETXPLE ____————_ Malioe or Single Electrodes Peering Other File Mea Coven! Tae fecea wos Da | oe | amo | vot | Range iver | process | cas | mm | Per_| Range | Range _| mvmin oer 1 loma foe [24 |-ve | mo jw | so 2 4 a0 SHAMPEOGETT Tefnoconsut revDSD - CG. CCOMPARIA GENERAL DE INDUSTRIAS, C.A. RECORD (PQR) According Section i, ASME Boiler and Pressure Vessel Code PROCEDURE QUALIFICATION JR Company Name CGI Procedure Quaiiication Record No, __DS_32 Date 04.09.89 WPS No, =! GTAW Welding Processtes) Types (Manual, Automatic, Semi-Auto} TWO TEST PIPES WERE WELDED PLACE: DSD-=CGI AT PUERTO ORDAZ. JOINTS (QW-402) 0.D. 60.3 mm ( 2 inch ) Groove Design Used BASE METALS (W-403) Material Spec. ASTM _A_312__ ‘ype or Gracé GRADE TP 316 L P-No, 8 to P-No, __8 Thickness 39 mam Drameter ri mn Other (AST No. OF PIPES 1878228 POSTWELD HEAT TREATMENT (QW-407) Temperature NR FILLER METALS (QW-404) ‘Weld Metal Analysis ANo) 8 _ Size of Electrode —_____2.4 mam, __ Filler Metal F No, ‘SFA Specification —__S.@ ‘AWS Ciassification ER 3161 Other Boohier EAS 4M = TG Composition of Gas Mixture 99.095 (Other SHIELDING + 14 L/min ELECTRICAL CHaRACTERIBiICS (oW-toy ) —\\. Garon ce Ope TS Polany. NEGATIVE ‘amps —20=90 vos _10=12 7 otter. POSITION (a¥-405), Position of Groove. iS. Weld Progression (Uphil, Oownan) —UPHELE other PASS Iz 40 a fa TECHNIQUE (OW-410) BSS 2: mm/min Travel Soeed Suing or Weave Bead. “WEAVE Oscitation Motioass or Single Pass (per sige) MULTIPLE Single o« Matin Electrodes ‘SINGLE PREHEAT (QW-408) Preneat Temp Inverpass Tero omer EL TABLAZO Tine. Other (GAS (aw-408) Ws Type of Gas oF Gases DigiDSD - C.G.l. PROCEDURE QUALIFICATION CCoMPAIA GENERAL DE NDUSTRIAS.C.A. RECORD (POR) Procedure Qualification Record No. ps = 32 TENSILE TEST (OW-150) Specimen | Wah [| Tickness Tea a Grate Charade of Faure No. mm om mm? ene | me afd Location T1 19 29 74.10 _| 40501 546.6 || BASE METAL T-2 19 3.9 74.10 _| 38346 517.5 BASE METAL Guipen Beno TEST (W-160) Type ana Figure No Resut Type and Faure Re. Rest FACE BEND Fi 180° _- ACCEPTED | ROOT BEND_R1 180° _- ACCEPTED EACE BEND _F2 190° - ACCEPTED | ROOT BEND _R2 180° - ACCEPTED ‘TOUGHNESS TEST (Q"-170) Seecimen Weise a imoaet | Shear | Late! Bw No. Location Twe ne psc cae om NONE oF nanoness TEST Base weal , ene | wed we i WELD METAL ANALYSIS: < si wa er we Wao | AMPROGESTITécnoconsul S [eS |S | Se etme tue ft France Padena | eee BAS 2p | octanePusrte Ordat, OF de Navioabre de 1987 nsicas 8 Que mOHLeZ, ATIFICADRS 28D $0.2 TFICADAS 8D 2% ATIFICADRS 08D 12 i DENITFICADAS 28D 33 DENTIFICADAS 059 34 £2 GUAYANA: ZONA INDUSTRIAL PESADA, COMPLEJO METALMECANICO, AV. GUAYANA - APAMETHLMEG, S.A. ‘TRACCION: ECUIPO UTILIZADO PRENSK PARR ENSHYOS UNIVERSALES RIMELE CAP 25000 Kg ROBETA TE (Kg/me2) TH (Rg/an2) TR Ukgim2) TE JRA —URETA (ERINEELL tsp 321 psp 32 12 tsp 331 250 33 12 psp AT ps0 4172 IOP oa ESOLMETHILMEG, S.A. PRUEBA OORLETT PROBETA ° —CARBA (Kg) OBSERVRCTONES PROBETA CARER (Kg) OBSERVACIONES SD 30.1 FA ‘4460 SOLDADURR Ox i Psp 30,1 F2 1 b0 sb 32 AL 240 SSOLDADURA OK 50 32 R2 psp 33 FL ps0 33 F2 050 39 Ri Ds 33 R2 so 34 FL Ds" ED awe ae i902 oso 28 oso 2 oa. p50 32 F2 uReDa (HR) DS Sb 184,98,86,90 £90,91,99,99 190)91,08)89 | 4,94) 95,95 b Dpto. Control de CalidadMETEILMEG, S.A. RBS RRNGESIQ,NQUERT ESA Rte Ha PROBETA Lo ta fo tz) Lt ‘AE (an) PE (kg) PUR) PR Kg) 7390.00 1 10490,00 5860.00 } 7510.00 : psp 12 dsp 34 TE 1750000 4 Ds 36 12 50.00 413.50 oot 18100.00 15.00 si8 28 TL a1.20 3900.00 | 4130.00 psp 32 12 3910.00 $ dsp 3511 bsp 33 12 35.40 73.80 1 psp 35.11 TH TENSION MAKING Lo ‘LONEITUD ENICIAL TE TENSION DE FLUENCIA fo AREA INICIAL TR TENSION BE ROTURA (LE UONBETUD FINAL ELONBACION AE ARER FIN ‘RA REDUCCION DE AREA PE CARR DE FLUENCIA Pa CARER MALIN Pr CARGR DE ROTURA UBSERVACIONES: vs