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SY fe PU er] Weyer Lt) IETS A ee Se Aa ki ea ee FUNC ym aa ae levised: January 1 ; PTA a a Pa era eesti CLASSIFICATION OF LOCATIONS FOR ELECTRICAL INSTALLATIONS IN GAS UTILITY AREAS FOREWORD In 1965, the original Classification of Gas utility Areas for Electrical Installations X-50765 was prepared by the Compressor Committee Task Group on National Electrical Code Classification, Operating Section, American Gas Association, Ine. In 1977, the document was revised and re- numbered XF0277. The revised information contained in this publication has been prepared in a joint effort of the Compressor and the Automation é& Telecommunications Committees, Operating Section, Division I, American Gas Association. It is intended to be a recommended practice for classification of locations for electrical installations in gas utility areas. Consideration was given to the increasing application of centralized control with the consequent increase in unmanned or semi-attended facilities. It also includes statements and recommendations for classification of locations based on experience of the gas industry. ‘This publication does not constirute and should not be construed to be an official code of rules or regulations. “This publication includes generalized statements and recommendations on matters on which there are diverse opinions. It is important, therefore, that sound engineering judgement take precedence over a literal interpretation of the text. ‘Tne Compressor and Automation and Telecommunications Committees wish to acknowledge the use of the American Petroleum Institute Bulletin RP 500 series, NFPA 497A, and NFPA S94 as resources in the preparation of this publication. SECTION 1 - GENERAL 1.1 Introduction . 1.2 Scope SECTION 2 - THE NATIONAL ELECTRICAL CODE 2.1 National Electrical Code Considerations 2.2 Classes and Divisions ........ 2.3. Division 1 Design Considerations 2.4 Division 2 Design Considerations eee SECTION 3 - CONDITIONS NECESSARY FOR IGNITION 3.1 Basic Con 3.2. Dispersion SECTION 4 - DETOONATON OF THE EXISTENCE OF A LASSIFIED LOCATION al Gaia ei etieceee 4.2 Flammable Gases and Vapors . 4.3. Flammable Liquids ... . - 44 Flammable Gases, Vepors, and Liquids in the Atmosphere 4.5 Area of Release 5 5 5 6 7 SECTION 5 - DETERMINATION OF THE DEGREE OF eLASSIOADEN 5.1 Division 1 ys. Division 2 5.2 Ventilation SECTION 6 - per ae OF THE EXTENT OF THE LASSIFIED LOCATION 6.1 oer of Classified Area for Flammable Gases . 6.2 Air Currents . 6.3 Transition Zones . 6.4 Probability of Failures 6.5 Vapor Tight Barriers. SECTION 7- ee METHODS FOR DETERMINING LASSIFIED LOCATIONS WA Sonn Deven te tases ees esr een ee eee eee ees iL APPENDIX A - CHARACTERISTICS OF FLAMMABLE GASES, VAPORS, AND LIQUIDS APPENDIX B - VENTILATION CALCULATIONS APPENDIX C - INDEX OF CLASSIFICATION DIAGRAMS SECTION 1 - GENERAL 1.1 Introduction 1.1.1. Ibis the intent of this publication to present recommendations for classification of areas for electrical installations in gas utilities, under the provisions of the National Electrical Code (NEC) or other applicable codes or regulations providing a similar basis for defining "Classified Locations”. Tt must be understood that this publication is only a guide and should be used with sound engineering judgement. It is the responsibility of each company to determine their appropriate area classification using this guide and other pertinent data. This publication has endeavored to consider the available information on all the factors concemed, and properly evaluate them in order to develop a consistent basis of classification to be used in the selection and location of electrical quipment. 1.1.2 There has been considerable confusion in interpreting the NEC classification of "Classified Locations” in gas utilities, i.e. those areas where there may be some hazard from release of flammable gases, vapors or liquids. Gas utility electrical installations must be designed to avoid contributing to the probability of accidental ignition of flammable gases, vapors, or liquids released to the atmosphere. 1.1.3 Before any design can begin the areas of potential hazard must be clearly defined as to Class, Group and Division. A properly designed installation would protect the area 10 2 degree ‘commensurate with the risk. It would provide special equipment wherever required for safety but would also include general purpose equipment wherever possible in order to save installation and ‘maintenance costs. Equipment to be used, such as explosion-proof, vapor tight, hermetically sealed, intrinsically safe, non-incendive, oil immersed, purged, or general purpose must be approved and marked for the degree of hazard that has been defined. The equipment must be correctly designed, manufactured, installed and maintained to assure safety. It is essential to recognize cases where experience has shown that the occurrence of ‘a hazardous condition caused by the release of flammable gases from any source has been so infrequent that its likelihood under similar conditions can be ignored. 1.1.4. Itis often possible to limit the installation of electrical facilities in areas where the atmosphere may be hazardous. Careful definition of the extent of the potentially hazardous area will often permit the use of general purpose circuit-breakers, transformers and starters for this equipment in non- classified locations at reasonable cost. 1.2 Scope 1.2.1 The gas utility areas to which this Publication applies are those in which flammable gases are produced, manufactured, stored, transmitted and distributed. It is not intended to include plants of a refinery nature, such as natural ‘gas stripping plants or gasoline plants. In establishing the limits of classified locations, it is assumed that th hazardous materials as defined in Article 500 of the NEC and the National Fire Protection Association (NFPA) Standard No. 70. (See Appendix A) 4.2.2 Factors such as corrosion, maintenance, equipment standardization and interchangeability and. possible process changes or expansion frequently dictate the use of special enclosures or installations for electrical systems. Such factors are side the scope of this Publication which is tudrely concerned with the proper application of electrical equipment to avoid ignition of flammable vapors and gases. This publication further recognizes that certain environmental aspects of an installation, such as prevailing winds, site topography, proximity of other installations and climatic conditions may exert sufficient influence to merit a classification other than that which would have been made had these conditions not existed. 1.2.3. All areas and distances indicated herein are recommendations for a minimum level of safety and may be exceeded at the discretion of those responsible for the installation design. SECTION 2 - THE NATIONAL ELECTRICAL CODE 2.1 National Electrical Code consideration 2.1.1 The NEC is widely utilized as a guide to good electrical practices and has been adopted as law at various federal, state and local levels. OSHA mandates its use in appropriate facilities. Most installations, regardless of legal siderations, conform as a maner of good practice. Therefore, these recommendations are not an attempt to rewrite or otherwise supersede the NEC or other applicable codes or ordinances. It is intended, rather, to serve as 2 supplement. 2.2 Classes and Divisions 2.2.1 Classified Areas. Article 500 of the NEC defines three classes of locations and two divisions within cach class. Class I locations are those locations in which flammable gases or vapors may be present in the air in quantities sufficient to provide explosive or ignitible mixtures. Class IT (combustible dust) and Class IT (easily ignitible fibers or flyings) are not generally applicable to the natural gas industry. This Publication is therefore limited to Class I locations. 2.2.2. The intent of Article 500 of the NEC is that electrical equipment and systems in classified locations should not provide a means of ignition for an explosive or ignitable mixture that may be present, 2.2.3. Within cach Class, Article 500 recognizes two degrees of hazard: Division 1 and Division 2. In Division 1 locations, an ignitable mixture is likely to be present continuously or intermittently under normal conditions of operation, repair, maintenance or leakage. Normally expected conditions may include the release of gas from a pipeline blowdown vent or release of gas from an instrument vent. In Division 2 locations, an ignitable mixture is normally handled and processed in closed piping systems or vessels. However, due to an abnormal condition, an ignitable mixture is likely to be present. Abnormal conditions may include gas leakage from a pipe flange or threaded ‘pipe fitting. 2.2.4 Non-classified locations are those which are not classified as Division 1 or Division 2. These areas are sometimes referred to as "General Purpose” or Non-Classified. 2.3. Division 1 Design Conditions 2.3.1 Electrical installations in Division 1 locations are designed so that normal operation or failure of any part of the electrical system will not release “nes, sparks, or hot gases, nor will it result in face temperatures high enough to ignite the surrounding hazardous atmosphere. 2.3.2 Flectrical installations for Division 1 locations may be designed in a number of ways. ‘No single method is best in all respects for all types of equipment used in Gas Utility Areas. Explosion- proof electrical equipment, Types X and Y purged electrical equipment are used primarily in Division 1 locations but can be used in Division 2 locations as well. 2.3.3 Explosion-proof equipment is enclosed in a case which is capable of withstanding an explosion of a specified gas or vapor which may occur within it, Explosion-proof equipment will also prevent the ignition of a specified gas or vapor surrounding the enclosure by sparks, flashes, or explosion of the gas or vapor within it. The equipment must operate such that the external temperature of the enclosure will not ignite the surrounding flammable ‘nosphere. 2.3.4 In some cases, classified locations may be limited or eliminated by adequate positive pressure (above atmospheric) from a source of clean air in conjunction with effective safeguards against ventilation failure. The source of clean air is to be taken from a location outside the boundaries of the Division 1 or 2 areas. Refer to the NFPA ‘Standard 496 for design criteria, 2.3.5 The NEC also allows the use of intrinsically safe equipment and wiring in Division 1 locations. Tatrinsically safe equipment and wiring is incapable of releasing sufficient electrical or thermal energy ander normal or abnormal conditions to cause ignition of a specific hazardous atmospheric mixture in its most easily ignited concentration. Abnormal conditions will include accidental damage to any part of the equipment or wiring, insolation failure or other failure of electrical components, application of over-voltage and other similar conditions. The intrinsically safe wiring method allows for the use of general purpose enclosures and wiring methods normally used in non-classified areas. Refer 10 NFPA Standard 493 and CSA Standard C22.2 No. 157-MI1979 for design criteria. 2.3.6 Equipment and associated wiring listed by an organization, such as Factory Mutual, Underwriters Laboratories, or Canadian Standards Association; which is acceptable to the authority having jurisdiction as intrinsically safe, may be installed in ‘any location for which it is approved. 2.4 Division 2 Design Conditions 2.4.1 Electrical installations for Division 2 locations are designed and arranged so that normal operation of the electrical system does not provide a source of ignition. Protection against ignition during electrical breakdown is not provided. However, electrical breakdowns are sufficiently rare and the chances of one occurring simultaneously with accidental release of an ignitable mixture is extremely remote. Arcing and sparking devices are permitted only if suitably enclosed or if the sparks are of insufficient energy to ignite the mixture. 2.4.2. As previously mentioned Division 1 design techniques may be used in Division 2 locations. However, non-incendive type design techniques can be used exclusively in a Division 2 location. Non- incendive circuits and components are those circuits and components which under normal operating conditions do not release sufficient electrical or thermal energy 10 ignite a specific hazardous atmospheric mixture in its most easily ignited concentration (this is in contrast to intrinsically safe devices which must be low energy under normal and abnormal conditions). 2.4.3 The principles involved with non-incendive circuits and components are based on the low probability of the presence of an ignitable gavair mixture occurring for a substantial period of time in vision 2 area. This mixture must be coincident ‘win an abnormal condition in the electrical equipment capable of igniting the gas mixture. For a complete description and design criteria for non- incendive circuits and components refer to ISA Standard ISA-S12.12-1984. 2.4.4 Type Z purging techniques can be used t0 reduce a Division 2 classified area to a non- classified area. Refer to the NFPA Standard 496 for design criteria. SECTION 3 - CONDITIONS NECESSARY FOR IGNITION 3.1 Basic Conditions ‘Three basic conditions must be satisfied for the occurrence of a fire or explosion of the type under consideration. These are: 1. A flammable gas, vapor or liquid must be present. 2. ‘This must be mixed with air or oxygen in the proportions required to produce an explosive or ignitable mixture. Furthermore, within the context of this Publication, there must be a sufficient amount of this mixture to provide an ignitable atmosphere surrounding the electrical installation. 3. ‘There must be an ignition, This can only ‘occur when sufficient incendiary energy is applied to a significant amount of an ignitable mixture. Within the context of this Publication, the potential source of ignition is understood to be the electrical installation operating at energy levels sufficient to release incendiary energy. 3.2 Dispersion 3.2.1 In applying these principles to any potential hazard, the quantity of the substance that might be liberated, its physical characteristics, and the natural tendency of vapors to disperse in the atmosphere must be recognized, There is a definite range of concentrations of any flammable vapor in air that is necessary before the vapor can be ignited. The upper and lower limits are listed for various flammable liquids, gases and volatile solids in NEPA Standard No. 325M. Whenever the concentration of a flammable substance in air is above or below the flammable range the vapors ‘cannot be ignited. (See Appendix A). 3.2.2 Lighter-than-air gases diffuse into the atmosphere so readily that, except in enclosed spaces, they seldom produce ignitable mixtures in the zones close to grade where most electrical installations are located. Heavier-than-air gases will not diffuse readily into the atmosphere unless the diffusion is assisted by air currents. ‘They are more likely, therefore, to produce ignitable mixtures at elevations close to or below grade level. 3.2.3 Vapors from volatile flammable liquids, even when evolved rapidly, bave a natural tendency to disperse into the atmosphere and thus Tapidly become diluted to concentrations below the lower flammable limit. This tendency is greatly ‘accelerated by air movement. Many years of ‘experience have established that outdoor arcas likely to be classified are only a small fraction of those classified areas which might theoretically result from any given rate of release of flammable liquid. Liquids of low vapor pressure seldom evolve sufficient quantities of vapor to require that any significant area be classified. The prevention of the continued existence of a potentially ignitable atmosphere e.g. by detection, alarm, and corrective action, is one of the best ways to ensure safety. SECTION 4 - DETERMINATION OF THE EXISTENCE OF A CLASSIFIED LOCATION 4.1 General ‘The determination of whether a location should be classified requires careful consideration of the following factors: - The flammability or combustibility of the product. - The likelihood of product release within a given area. = The size of the release. 4.2. Flammable Gases and Vapors ‘The first step in classifying locations for electrical installations is 10 determine if the product being handied is flammable. The flammable substances normally found in utility gas plants include natural as, liquefied petroleum gas and the vapors of ammable liquids. 4.2.1 Natural gases commonly encountered include mixtures of methane with small quantities of other low molecular weight hydrocarbons, the mixtures generally being lighter than air. 4.2.2 Liquefied natural gas is produced by reducing the temperature of natural gas sufficiently to cause condensation. Since natural gas is mostly methane, the condensation occurs at -2580F under atmospheric pressure of 14.7 PSIA. One cubic foot of liquefied natural gas is equivalent to approximately 600 cubic feet of natural gas in the ‘gaseous phase, measured under standard conditions. 4.2.3. Manufactured gases generally contain a high percentage of hydrogen plus a mixture of low molecular weight hydrocarbons. They are usually lighter than air and have wide ranges of flammability. 4.2.4. Synthetic natural gas includes mixtures of 96-98% methane with small quantities of other low molecular weight hydrocarbons and hydrogen. The mixture is generally lighter than air. 4.2.5 Liquefied petroleum gases (LP-Gas) include propane, propylene, butane, and mixtures thereof, having vapor densities from 1.3 to approximately 2.0 times that of air. Vapor pressures excesd 40 PSIA at 1000F (37.80C), 4.3 Combustible and Flammable Liquids 4.3.1 Combustible and flammable liquids vary in volatility. They are defined in NEPA Standard No. 30. Combustible liquids have a flash point at or above 1000F (37.80C). Flammable liquids have a flash poin: below 1000F (37.80C). The methods for determining flash point used in these definitions are described in "Flammable and Combustible Liquids Code", NFPA Standard No. 30. Densities of the saturated vapors of these flammable liquids at ordinary atmospheric temperatures are generally 2.5 to 4.0 times that of air. The flammable liquids are further subdivided as follows: 43.2. Flammable liquids are defined as follows: =” Class IA liguids have flash points below TOF (22.80C) and boiling points below 1000F (37.80C). = Class IB liquids have flash points below 73OF @2.80C) and boiling points at or above 1000F (37.89C). = Class IC liquids have flash points at or above 730F (22.80C) and below 1000F 7.800). 4.3.3 Combustible liquids are defined as follows: - Class I liquids have flash points at or above 1000F (37.80C) and below 1400F (60°C). Class TITA liquids have flash points at or above 1400F (60°C) and below 2000F (930C). Class IIB liquids have flash points at or above 2000F (93°C). 4.4 Flammable Gases, Vapors, and Liquids in the Atmosphere 4.4.1 After determining whether the products being handled are flammable, the second step is to establish a basis for deciding if flammable gases, vapors oF liguids are likely to be released in any given location. In the case of liquids, consideration must be given to the nature of the liquid involved and its ability to release flammable vapors in sufficient quantity to create a potential hazard. 4.4.2 Lighter than air gases. Lighter than air gases such as natural gas, synthetic natural ges or snufactured gas will dissipate rapidly when _ eased through a given sized opening. For this reason they will affect a lesser area than will LP- Gas or flammable liquids released through an equal sized opening. 4.4.3. LPG. Liquefied petroleum gases released as a liguid are highly volatile and have low boiling temperatures, so that they readily absorb heat, creating large volumes of vapor. They should be treated conservatively in considering the extent of area affected, since the heavy vapors may travel ‘along the ground for long distances if air currents do not assist diffusion. 4.4.4 LNG. Liguefied natural gzs, if released, will initially boil and produce natural gas at about “2580F. ‘This cold natural gas is heavier than air but can be expected to warm up rapidly to the point where the normal characteristics of natural gas control its behavior. Under certain atmospheric conditions, low wind speed and high humidity, the cold natural gas vapor cloud may travel along the ground for a considerable distance downwind of the LNG spill before warming to the temperature at which it becomes lighter than air. 4.4.8 Class I Liquids. Class 1 liquids, when released in appreciable quantities into the atmosphere, may produce large volumes of vapor. This is particularly the case with the more volatile liquids in this class, such as gasoline, motor and aviation gasoline. The heavier liquids in this class, such as some of the thinners and solvents, xylene, and some intermediate refinery stocks, release vapor more slowly at normal storage temperatures and are hazardous only near the surface of the liquid. At elevated temperatures, however, these heavier liquids can give off larger volumes of vapor that can affect wider areas. Normally, Class I liquids will produce vapors considered to be in the flammable range for electrical design purposes. 4.4.6 Class I and Class II Liquids. Class and Class III liquids include most of the solvents, kerosene, heating oils, diesel fuel, and heavier fuel oils. The degree of hazard is low because the rate of vapor release is almost nil at normal temperatures of handling and storage. When these liquids are heated, more vapor is released and the hazard may be increased near the point of release, However, the chance of ignition by electrical equipment is not as great as for Class I liquids because the vapors will tend to condense as they are cooled by the surrounding air if heated to extremely high temperatures without an electrical ignition source. Consideration of vapor released from heated liquids may be extended to liquids having a flash point at or above 1400F when heated substantially above their flash points. Class II and Class TM liquids should be considered as producing flammable vapors near the point of release when handled, processed, or stored at temperatures above their flash point. Liquids having flash points above 1400F may release vapor at their liquid surface if heated above the flash point. However, the extent of the hazardous area will ordinarily be very small. » Area of Release 4.5.1 A third step in classifying locations involves the probability of release in quantity sufficient to involve a significant area and the question of whether such release might occur during normal operation or only as 2 result of an unusual ‘occurrence or "abnormal" condition. “Abnormal” is used here in a limited sense and is intended to cover the type of accident against which there is practical protection. It does not include a major catastrophe of the type against which protection is impractical. 4.5.2 Experience shows that the liberation of flammable substances from some operations and apparatus is so infrequent that its likelihood can be ignored. For instance, it has generally been found unnecessary to classify as hazardous the area surrounding the piping system which does not include valves, flanges, fittings, etc, even though system may be handling a flammable gas, vapor, of liquid. 4.5.3. Ibis unnecessary to classify locations where permanent ignition sources are present. This would Fnclude sources such as direct fired heaters and indirect fired heaters used at regulator stations and dehydration facilities. Consideration should be given, however, to potential leak sources in pumps, valves, etc. of fuel lines feeding the flame or heat producing equipment to minimize installing ‘electrical devices which could be an ignition source. 4.5.4 It is unnecessary to classify areas where flammable gases of liquids are stored in suitable containers per NFPA recommendations and D.O.T. rules specifying containers for flammable gases and liquids. 4.5.5. Engine rooms or other locations need not be classified by reason of the engine fuel. Reference NEPA Standard 37 for criteria. 4.5.6 Experience has confirmed that outdoor areas requiring classification are generally small. SECTION 5 - DETERMINATION OF ‘THE DEGREE OF CLASSIFICATION $.1 Division 1 vs. Division 2 5.1.1 Having established a basis for deciding ‘whether or not an area should be classified, the next step is to determine the degree of classification. Is the location in a Division | or Division 2 area? As stated previously, the criterion for Division 1 is whether the location is likely to be hazardous under normal conditions. For Division 2, the criterion is whether the location is likely to be hazardous only under abnormal conditions. “Normal” does not necessarily mean the situation which prevails when everything is working properly. 5.1.2 Similarly, there are cases in which frequent maintenance and repair are necessary. ‘These are ‘viewed as "normal" and, if significant quantities of flammable gas, vapor or liquid might be released as a result of the maintenance, the location would be Division 1 - remembering, of course that it is the usual procedure to drain or relieve the pressure on such equipment under supervision of an experienced operator. In many cases, this need not be considered as creating a potentially hazardous atmosphere. If such repairs were not frequently required, the need to do repair work would not be considered “normal” and the area would be classified as Division 2. 5.1.3 Consider the case of instrument calibration. ‘ough it is considered a "normal" operation, calibration for most instruments is not required for extended periods of time. And coupled with the small amounts of gas that may escape, calibration would not affect the area classification. 5.2 Ventilation 5.2.1 In many areas the classification will depend on “ventilation”. Any indoor location where ventilation is restricted so that flammable concentrations may develop under normal conditions would be classified Division 1. Experience shows that even heavy vapor is rapidly dispersed in a freely ventilated area. For this reason outdoor areas or those having ventilation equivalent to outdoor conditions are generally classified as Division 2. Experience also shows that many indoor areas in gas utility plants have adequate ventilation so that flammable gas concentrations will not develop under normal operating conditions. his type of area would be classified as Division 2. 5.2.2 Ventilation is necessary for the prevention of fire and explosion, It is considered adequate if it is sufficient to prevent accumulation of significant quantities of vapor-air mixtures in concentration over one-fourth of the lower flammable limit. Enclosed buildings should be ventilated at a rate of not less than one cubic foot per minute per square foot of intemal building area for buildings up to 2000 square feet from a source of clean air and in conjunction with effective safeguards against ventilation failure. ‘This should be accomplished by natural or mechanical ventilation with discharge or exhaust to a safe location outside of the building. Provision should be made for introduction of make- up air in such a manner as not to short circuit the ventilation, For flammable liquids with heavier than-air vapors, ventilation should be arranged to include all floor areas or pits where flammable vapors may collect. For lighter-than-air gases, roof openings should be provided. Local or spot general ventilation may be needed for the control of special fire or health hazards, Such ventilation, if provided, can be utilized for up 10 75 percent of the required ventilation, See NFPA 91, Standard for the Installation of Blower and Exhaust Systems for Dust, Stock, and Vapor Removal or Conveying, and NEPA 90A, Standard for the Installation of Air Conditioning and Ventilating Systems, for design criteria. Refer to Appendix B for design calculations. SECTION 6 - DETERMINATION OF THE EXTENT OF THE CLASSIFIED. LOCATION 6.1 Extent of Classified Location For Flammable Gases ‘The final step in location classification is to arrive at a basis for determining the extent of the classified area, Needless to say, this is the most difficult of all, Perhaps a good beginning is to start with the fact that flammable gases can either be heavier or lighter than air, This leads to the following conclusior 1. Inthe absence of walls, enclosures or other barriers, and in the absence of air currents for similar disturbing forces, it must be assumed that a vapor will disperse in all directions, as governed by the vapor density and velocity (e.g. heavier-than air vapors principally downward and outward, lighter than-air vapors principally upward and outward). Thus if the source were a single point, the horizontal area covered by the vapor would be a circle. For lighter-than-air gases released at or near grade level, the locations where potentially hazardous concentrations are most likely to be found are above the point of release. AS the height above the point of release increases, the horizontal area of potential hazard increases until the flammable gases are sufficiently diluted with air to bring their concentration below the lower flammable limit. There is litle or no potential hazard at or below grade. 3, For heavier-than-air vapors released at or beiow grade level, the locations where potentially hazardous concentrations are most likely to be found are below grade; those at grade are next most likely; and, as height above grade increases, the potential hazard decreases. In open locations away from the immediate point of release, freely drifting vapors from a small source neat rade seldom have reach ignition sources at elevation more than 6 ft. or 8 ft. above grade. 4. Elevated or depressed sources of release ‘may alter the zones of potential hazard. 6.2 Air Currents ‘Air currents may substantially alter the outline of the limits of potential hazard. A very mild breeze may serve to extend the area in those directions to which gases or vapors might normally be carried. However, a stronger breeze can so accelerate the dispersion of vapors that the extent of the potential hazardous area would be greatly reduced. Thus ‘area limits recommended for Division 1 or Division 2 locations must be recognized from experience, yather than from any theoretical diffusion of vapors. 6.3 Transition Zones ‘Another concept which must be understood is that there is usually a transition zone between a Division 1 location (potentially hazardous under normal conditions) and a non-hazardous location. Obviously one side of an imaginary line cannot be normally hazardous and the opposite side never hazardous, There will be a zone which could be hazardous under abnormal conditions. These conditions might be unfavorable air cucrents, and abnormally large release of flammable material etc. 6.3.1 Consider the case of a source which releases flammable material during normal operation. This source is surrounded by a Division 1 location which, in turn, is surrounded by a larger concentric Division 2 location. Division 2 is the transition zone, Everything outside the Division 2 zone is nonclassified. 6.3.2. Now consider a source which releases flammable material only under abnormal conditions. It might be a pipeline or pressure vessel with valves, flanges, or screwed pipe connections containing flammable gases. In this case there is no Division 1 location. ‘The pipeline or pressure vessel would have to leak, and that would not be normal. However, the pipeline or pressure vessel might leak under abnormal conditions. Thus the vessel is surrounded by @ Division 2 zone. Everything ‘outside that zone is nonclassified. 6.3.3. It is quite easy to acquire an exaggerated conception of the extent of Division 1 locations. It takes constant mental discipline to think in terms of what can happen under normal conditions. Surely the failure of equipment is not a normal condition. ‘Such an occurrence is abnormal in every sense of the word, This does not mean the abnormal is not ‘a consideration in the overall picture. That is the significance of Division 2 - the transition zone which normally exists between a source of hazard and a non-hazardous area. In these areas the law of probability comes into play. Probability of Failure 6.4.1 Pipelines and pressure vessels seldom fail. Furthermore, the NEC requirements for electrical installation in Division 2 locations are such that a spark can occur in a flammable gas-air mixture only in the event of a breakdown of electrical equipment. This is also infrequent. As an example, assume that both the electrical and process equipment fail at the rate of once every 8,000 hours (once a year) The failure of both types of equipment during the same hour is unlikely. These assumed failure rates are high, and the failures would usually have to occur during a time interval shorter than one hour. ‘On a realistic basis, the possibility of simultaneous failure is very remote. 6.4.2 When classifying facilities there should be careful evaluation of prior experience with the same or related types of installations. It is not enough to merely point to a potential source of vapor within me building and proceed immediately with the ion of the extent of the Division 1 and indicated that a particular design concept is 10 apparently sound, a more restrictive classification for similar installations is unjustifiable. Furthermore, it is conceivable that an area might be reclassified from Division 1 to Division 2, or from Division 2 to unclassified, based on experience. Vapor-Tight Barriers 6.5.1. There could be cases in which a vapor-tight barrier might serve to completely prevent the gas or vapor spread from a classified area, A sealed vapor-tight barrier, utilized to limit the extent of a classified area, is a wall consisting of continuous building material having no air gaps, doors, louvers or penetrations. The vapor barrier may be structural, membrane, or coated type. Structural barriers include rigid sheets of plastic, metal and insulation board impervious to water vapor flow due to their physical composition. Membrane barriers include metal foils, treated papers, and plastic films. Coating barriers may be semifluid, mastic, and paint type material. 6.5 6.5.2 Pipe and conduit should be installed around the vapor barrier and conduit sealed in accordance with the NEC Section 501-5. SECTION 7 - RECOMMENDED METHODS FOR DETERMINING EXISTENCE, DEGREE AND EXTENT OF CLASSIFIED LOCATIONS 7.1 Procedure ‘The recommendations for determining the degree and extent of classified locations have been developed by survey and analysis of the practices of a large segment of the gas industry and by careful weighing of pertinent factors. With this background, it is recommended that the existence, degree, and extent of classified locations be determined in accordance with the following procedure. ‘The procedure requires answering a series of questions. An affirmative answer to any question verifies the existence of a classified area as defined in Article 500 of the NEC. Step 1 - Need for Classification The need for classification is indicated by an affirmative answer to the following question: Are immable gases, vapors or liquids present or may they be present in quantities sufficient to produce explosive or ignitable mixtures? Step 2 - Assignment of Classification If an affirmative answer results from Step 1, the following questionnaire should be used to determine the assignment of classification. Division 1 locations may be distinguished by an affirmative answer to any one of the following questions: 1. Ts a flammable gas, vapor, or liquid concentration likely to exist in the air continuously, intermittently or periodically under normal conditions? 2. Is a flammable gas, vapor, or liquid concentration likely to occur frequently because of maintenance, repairs or leakage? 3, Would an abnormal condition in process, lL storage, or other equipment be likely to cause | an electrical-system failure simultaneously with the release of flammable gases or vapors? 4. Is a flammable gas, vapor, or liquid handled, processed, or stored in an inadequately ventilated location? Division 2 locations may be distinguished by an affirmative answer to any one of the following questions: 1, Is the location an adequately ventilated one in which flammable gases, vapors, or liquids are processed, handled or stored in suitable, ‘well maintained piping systems or containers from which they can escape only during abnormal conditions? 2. Is the location adjacent to a Division 1 Jocation, or can gases, vapors or liquids leaic into the location as through trenches, pipe or ducts? 3, If mechanically-induced ventilation is used, could failure or abnormal operation of ventilating equipment permit gas or vapor mixtures in air to build up to flammable concentrations? Step 3 - Extent of Classified Locations “The extent of a classified location is determined by applying the recommended distances given in ‘Appendix C with considered engineering judgement, evaluating both existing and planned installations. APPENDIX A APPENDIX A CHA FEL, BLE. val ‘A flammable material is capable of being ignited easily. Flammable mixtures of material and air are capable of propagating flame (burning or exploding) when ignited. ‘The flammable range of atmospheric mixtures of a gas or vapor defines for a given temperature the limiting proportions of the specified gas or vapor in air between which a flammable mixture results, These may range from less than 1 percent by volume of vapor to as much as 75 percent by volume (hydrogen). However, normal hydrocaroons have upper limits between 6 and 15 percent, ‘The probability that the concentration must first pass through the flammable range to reach the upper limit. ‘The flammable range for various gases usually found in gas utility plants are Natural Gas 4.5% to 14.5% in air Liquefied Natural Gas 2.0% to 9.5% in air Manufactured Gas 4.5% to 28.0% in air Hydrogen 4.0% to 75% in air ‘The flash points of liquids, as used herein means the minimum temperature in degrees Fahrenheit at which a flammable liquid will give off flammable vapor. It is determined by appropriate test procedure and apparatus specified in the latest edition of NFPA Standard No. 30, lammable and Combustible Liguids Code. Note: A very complete compilation of Fire Hazard Properties of Flammable Liquids, Gases and Volatile Solids may be found in NFPA Standard No. 325M. NEC Grouping of Atmospheric Mixtures with Similar Explosive Characteristics. ‘The explosive characteristics of air mixtures of gases or vapors vary with the specified material involved. For Class I locations, Groups A, B, C and D, the classification involves determinations of maximum explosion pressure, maximum safe clearance between parts of @ clamped joint in an enclosure, and the minimum ignition temperature of the atmospheric mixture. Equipment must be approved not only for the class, but also for the specified group (Gee below) of the gas or vapor that will be present. For the purposes of testing, approval, and ‘area classification, various mixtures have been grouped in the NEC on the basis of their characteristics, Facilities have been made available for testing and approving equipment for use in the following atmospheric groups: Group A: Atmospheres containing acetylene, Al Group B: Group C: Group D: Group E: Group F: Group G: Atmospheres containing hydrogen, fuel and combustible gases containing more than 30% hydrogen by volume, or gases or vapors or equivalent hazard such as butadiene, ethylene oxide, propylene oxide and acrolein. ‘Atmospheres such as cyclopropane, ethyl ether, ethylene or gases or vapors of equivalent hazard, ‘Atmospheres such as acetone, alcohol, ammonia, benzene, benzol, butane, gasoline, natural gas, propane, or gases or vapors or equivalent hazard. ‘Atmospheres containing combustible metal dust or other combustible dusis. ‘Atmospheres containing carbon black, charcoal, coal, or coke dust. ‘Atmospheres containing combustible dusts having resistivity of 10% ohm- centimeters or greater. See the NEC and NFPA 497M for a complete listing. Selection of Electrical Equipment on the Basis of Flammable Atmosphere Characteristics. ‘To assure conformance with the NEC, equipment must be chosen which is approved for the specific atmospheric mixture involved. It must not be assumed, for instance, that Group D ‘equipment would be satisfactory in Group B atmospheres. APPENDIX B VENTILATION Ventilation is required to dilute any concentrations of natural gas that may occur in a building or enclosure during normal operation, Although many codes and standards for Ventilation rates for various occupancies have been published, very few address dilution rates of flammable gases or vapors. Two standards that particularly address ventilation of flammable materials is the N.F.P.A. 30, Flammable and Combustible Liquid Code and N.F.P.A. S94 ‘Standard for Production, Storage, and Handling of Liquified Natural Gas. Yentilation Tates to be at least 1 cfm of air per square foot of building area and are referenced for purposes of this publication. Natural ventilation is unpowered airflow through intentional openings in a building or enclosure. It is caused by pressures from wind and indoor/outdoor temperature differences. Natural air flow through intentional openings will be used as a method to provide adequate ventilation for building up to 2000 square feet and having little or no internal vertical airflow resistance. ‘This method is valid for both lighter-than-air and heavier-than- air gases. Vent openings must be located near floor areas for heavier-than-air gases and near ceiling areas in order to adequately ventilate the building. The calculation method that follows is described in the 1989 "ASHRAE Handbook of Fundamentals", Chapter 23 and it is recommended that the equations be fully understood in order to properly apply them. For buildings larger than 2000 square feet, the above methodology may impose large heat makeup air requirements in cold-weather climates. It is recommended therefore that the Fugitive Emission Method of Ventilation as described in the "API Recommended Practice 300 (RPSO0) dated June 1, 1991 be used BL TION CA 'As described in the section under Natural Ventilation Flow Rates in Chapter 23, "Infiltration and Ventilation", of the "A,SJELR,A.E, Handbook of Fundamentals", 1989 Edition, it is found that there are two natural forces acting on a building for moving air into, through, and out of a building. These forces are: 1) Wind forces 2) Temperature differences between air inside and outside of a building. Example Determine the airflow and ventilator configuration required to adequately ventilate 2 9"-4" x 9'- 4° x 8°-0°H instrument building located offshore in the Gulf of Mexico between New Orleans, Louisiana and Galveston, Texas. From the "A.S.H.R.A.E, Handbook of Fundamentals", Chapter 24, titled "Weather Data", the average wind velocity is 12 knots or 13.8 MPH (12 Knots/HR x 1,152M/Knot). The handbook recommends the use of fifty percent of the average or 6.9 MPH for design vvAssume an average temperature difference between the inside and outside of the building to be 100F. ‘To determine the size of opening for proper ventilation caused by wind forces, Equation (18) of Chapter 24 is used. Q=C.CAV where: Q = air flow, cfm A = free area of inlets or outlets, sq. ft. V = wind velocity, mph C, = effectiveness of openings (C, is assumed to be 0.5 to 0.6 for perpendicular winds and 0.25 to 0.35 for diagonal winds) C, = unit conversion factor = 88.0 ‘The criteria set forth as adequate ventilation of a building is the larger requirement of the following two conditions: I. _ Complete air change of a building in less than 5 minutes. TL 1.5 eubie feet of volume flow through an opening in the building per minute, per square foot of floor area (a safety factor of 1.5 is applied to the 1.0 cu. ft. per sq. ft. bldg. area). For a9'-4" x 9°-4" x 8'-0% building, the required air flow is the larger of the following: Criteria I: Volume = 9.33" x 9.33" x 8.0° Volume = 696.4 cu. ft. Volume/Min = 696.4 cu. ft./5 min. Volume/Min = 139.3 cu. ft./min, Criteria TI: Floor Area = 9.33" x 9.33° Floor Area = 87.0 sq. ft. Volume/Min = 1.5 cu. ft./min./sq. ft. x 87.0 sq. ft. Volume/Min = 130.6 cu. ft/min. sThe critical flow set forth above is 139 cfim. This value will be taken as the minimum for adequate ventilation of the building. ‘Two types of louvered vents are used in this building. The four wall vents are 16" x 18" with movable louvers. According to the manufacturer, the free area of the louver is 42% of the gross ines, The door vents have non-movable louvers and a free area of 57% of the gross area. There are two 12° x 12° door vents and one 24° x 24" door vent in the building, Total number of High Inlets: 16"x18"x42% = .84-sq. ft. 16"x18"x42% = _.84 sq. ft. 1.68 sq. ft. Total number of Low Inlets: 16"x18"x42% = .84 sq. ft. 16"x18"x42% = -84 sq. ft. 12"x12"x57% = .57 sq. ft. 12"x12"x57% = .57 sq. ft. 24"x24"x57% = 2.28 sq. ft. 5.1 sq. ft. ‘agin a.case like this, where the inlet area exceeds the outlet area, the A,S.HLR.A.E, Handbook of Fundamentals recommends that the smaller area be used for calculation purposes. To compensate for the larger inlet area, the A.S.H.R.A-E. recommends that the total air flow must be inereased. Refecencing Fig. 5 of the A.S.H.R.A.E.. the specific recommendation for an inlet eeeD outlet area ratio of 3 10 1 (S.1 sq, f/1.68 sq. ft. = 3) is that the total air flow be increased by 33%. Retuming tothe ar flow equation fora wind force striking 2 louvered opening diagonally, the total air flow is as follows: B3 Q=C,C,Av (133%) Q = (88.0)(0.35)(1.7 sq. ft.)(6.9 MPH)(1.33) Q = 480 cfm ‘Therefore, the air flow provided is more than adequate to meet the requirements of 139 cfm. If only one 12*x12” vent is considered as inlet area with the wind striking perpendicular to the vent, the ratio of outlet area to inlet area is 3 to 1 and the air flow can be increased by 33%. ‘The total air flow in this situation is: A= C.CAv (133%) Q = (88.0)(0.60)(0.57 sq. f1.)(6.9 MPH)(1.33) Q = 276 cfm ‘Therefore adequate flow is provided even in this situation. Vents are placed on all four sidewalls at low points and on two opposite sidewalls at high points, in order to provide optimum air flow under a variety of wind conditions. ‘The most critical condition for adequate ventilation would be in the case of no wind. Under these conditions, building ventilation would depend entirely on temperature differences inside ‘and outside the building and the resulting stack effect. The following equation is given in Chapter 23, A.S.HLR.A.E, Handbook of Fundamentals, 1989 Edition, for air flow due to convective forces: Q = C,KARGAMT,-T ITS Where: air flowrate, cfm discharge coefficient for opening (65% for effectiveness of openings should be reduced to 50% if conditions are not favorable. height from lower opening to Neutral Pressure Level (height at which the interior and exterior pressures are equal), ft. ‘unit conversion factor = 60 building interior temperature, OR = building exterior temperature, OR nap & KO 4 ‘Assuming an indoor temperature of 800F and outdoor temperature of 900F and neutral pressure level of 4° (approximately 50% of building height): Q = 60(0.65)(1.68 sg. ft.)[2(32.2 fps?) 28/712" /fi.(550-540/550)°(1.33) Q = 145 cfm Since this air flow is more than the required minimum of 139 cfm, adequate ventilation is provided under dead calm conditions. APPENDIX C PROCESS VENT......-- Fig. 1: Adequately Ventilated Non-Enclosed Area Fig. 2: Inadequately Ventilated Enclosed Area PROCESS VALVES c Fig. 3: Adequately Ventilated Non-Enclosed Area Fig. 4: Adequately Ventilated Enclosed Area Fig. 5: Inadequately Ventilated Enclosed Area ATMOSPHERIC VENT . Fig. 6 Class J, n 2, Enclosure Fig. 7: Class I, Division 1, Enclosure NATURAL GAS PRESSURE VESSEL .....-- 00sec eeeeeeceeeeee ct Fig. 8: Adequately Ventilated Non-Enclosed Arca Fig. 9: Inadequately Ventilated Enclosed Area GAS AFTERCOOLERS Fig 10: Adequately Ventilated Non-Enclosed Arca FIRED EQUIPMENT 2.000. see eee ee eee e seen ern ne seees ce Fig. 11; Adequately Ventilated Non-Enclosed Area GENERAL PIPING FACILITIES (SHT. 1) ....-------+++ acini OF Fig. 12: Adequately Ventilated Non-Enclosed Area Fig. 13: Adequately Ventilated Non-Enclosed Area GENERAL PIPING FACILITIES (SHT. 2)... -- 22-2 - 000s eereees cs Fig. 14: Adequately Ventilated Enclosed Area Fig. 15: Adequately Ventilated Enclosed Area INSTRUMENTS VENTS «2... 0-00 ceeeee cece cece eee e eee eneee co Fig. 16: Adequately Ventilated Non-Enclosed Area Fig. 17: Adeguately Ventilated Enclosed Area Fig. 18: Inadequately Ventilated Enclosed Area INSTRUMENTS THAT USE FLAMMABLE GAS ....---- 22-0000 c10 Fig. 19: Adequately Ventilated Non-Enclosed Area Fig. 20: Adequately Ventilated Enclosed Area Fig. 21; Inadequately Ventilated Enclosed Area INSTRUMENTS THAT DO NOT USE FLAMMABLE GAS ......--- + cit Fig. 22: Adequately Ventilated Non-Enclosed Area Fig. 23: Adequately Ventilated Enclosed Area Fig. 24: Inadequately Ventilated Enclosed Area SAMPLE VALVES, INSTR. VALVES, ASSOC. DEVICES Fig. 25: Adequately Ventilated Non-Enclosed Area 26: Adequately Ventilated Enclosed Area Fig. 27: Inadequately Ventilated Enclosed Area VAPOR TIGHT AND NON-VAPOR TIGHT WALLS (SHT. 1) ....----- C13 Fig. 28: Enclosed Area with Vapor Tight Wall Fig. 29: Enclosed Area, Division 2 with Vapor Tight Wall VAPOR TIGHT AND NON-VAPOR TIGHT WALLS (SHT. 2) ......... Cl4 Fig. 30: Enclosed Area, Division 1 with Non-Vapor Tight Wall Fig. 31: Enclosed Area, Division 2 with Non-Vapor Tight Wall PROCESS CONTROL ENCLOSURE ........ 0000s e000 ee eee cis Fig. 32: Adequately Ventilated Enclosed Arca ; 33: Inadequately Ventilated Enclosed Area REGULATOR VAULTS (SHT. 1)... Fig. 34: Adequately Ventilated Area Fig. 35: Adequately Ventilated Enclosed Area Fig. 36: Inadequately Ventilated Enclosed Area REGULATOR VAULTS (SAT. 2) Fig. 37: Adequately Ventilated Area Fig. 38: Inadequately Ventilated Enclosed Area Fig, 39: Inadequately Ventilated Enclosed Area OUTDOOR REGULATOR ENCLOSURE ....-- 0000+ se eeeeee cis Fig. 40: Adequately Ventilated Enclosed Area Fig. 41: Inadequately Ventilated Enclosed Area COMPRESSOR BUILDINGS ......-- 2-2-2. -ee000s emeseryan ca Fig. 42; Adequately Ventilated Non-Enclosed Area Fig. 43: Adequately Ventilated Enclosed Area Fig. 44: Inadequately Ventilated Enclosed Area SEMI ENCLOSED COMPRESSOR SHELTERS ....-------2+++00+ 20 Fig. 45: Adequately Ventilated Semi Enclosed Area Fig. 46: Tnadequately Ventilated Semi Enclosed Area STORAGE TANKS . Fig. 47; Combustible Liquid Fig. 48; Flammable Liquid STORAGE TANKS ......00200 000 ceeeereereettete eee C2 Fig. 49: Above Grade Tank Fig. 50: Below Grade Tank Fig. Sl: Above Grade Refrigerated TAnk PROCESS AREAS . . . ® Fig. 52: Adequately Ventilated Non-Enclosed A1 Fig, 53: Adequately Ventilated Enclosed Area Fig. 54: Inadequately Ventilated Enclosed Area COMPRESSOR/PUMP AREAS Fig. 55: Adequately Venti Fig. 5 Adequately Ventilated Enclosed Area Fig. 57: Inadequately Ventilated Enclosed Area POINT SOURCES Fig. 58: Ne Gas/Heavier Than Air Gas FOR: NATURAL GAS TITLE: RECOMMENDED CLASSIFICATION OF A DIVISION 1 DIVISION 2 PROCESS VENT ‘A process vent consists of any pipe or tubing that releases full pipeline pressure gas. This would include such devices as station blowdowns, vents, or relief valves. Enclosed areas that contain process vents are Glassified Class I, Division 1 to the extent of the enclosed area. isk ENT UNE REA FIG.1: ADEQUATELY VEN" = vapor THT BESRRR wa LEER REELS ESSER see EERE RES 2 BSSeee A SSSI IIS “Ld SRF y ENTILATED ENCLOSE A cRADE. FIG.2: vi ae FOR: NATURAL GAS Baad DIVISION 1 TITLE: RECOMMENDED CLASSIFICATION FOR PROCESS Process valves are used for open/close and throttling applications. They include but are not limited to block valves, check valves, control valves and regulators. Yalves require classification regardless of the type of end connections. Classific~ ation is based on possible leakage through the stem packing, flange connections, screwed connections, or the belted top works in the case of check valves. 1s ‘WELDED END, SLocK Uy OR CHECK VANE FIG.3: us TT NM VAPOR TIGHT JOR NON-VAFOR, ‘THOME WALL FIG.4: EQUATEL AREA 108 NoN-Vapor TIGHT vA Poeoeicocaea Re Be FIG.S: IN Ls -c2- FOR: NATURAL GAS RESRRE piston 1 BRR TITLE: RECOMMENDED CLASSIFICATION FOR AN | ATMOSPHERIC VENT LE ohare = An atmospheric vent is any opening that allows a vapor mixture to freely release to the atmosphere. They consist of building roof vents, building ridge vents and atmospheric tank vents. piper VENT VAPOR TIGHT OR NON-VAPOR TIGHT WALL an FIG.6: ‘CLOSURE ORI SRNR oY KING RIO eR eR OL KSC RSI ORR Y ROSE secaneregeete CR Sesrcrctatnreanal RRR cy i 5 x} eS oe x iy VAPOR TIGHT WALL Ws SO x . 5 aces YS MON=VAPOR TIGHT WALL ay oe oC x

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