Technical

documentation
to pad printing machine
Electrical-diagram

TPX 112/221
TPX 300/301/302
TPX 550/551/552

706-100-735 GB / V0.5 TPX 112 MC-Nr. 002 TPX 300 MC-Nr.: 123 TPX 550 MC-Nr.: 170
20.08.2015 TPX 221 MC-Nr. 014 TPX 301 MC-Nr.: 093 TPX 551 MC-Nr.: 062
TPX 302 MC-Nr.: 112 TPX 552 MC-Nr.: 007
User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

2 Version 0.5 – 08/2015

 User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

Table of contents

1 Pad printing machine TPX 112/221 TPX 300/301/302 TPX 550/551/552........................................... 5

1.1 Standard electrical diagram TPX 112/221 TPX 300/301/302 TPX 550/551/552 ...........................................6

2 Shuttle table VTi ..................................................................................................................................... 23

2.1 Electrical diagram VTi .........................................................................................................................................24

3 Transfert Carré TFC-Si ............................................................................................................................ 31

3.1 Electrical diagram TFC-Si ...................................................................................................................................32

4 In-/ Output TPX 112/221 TPX 300/301/302 TPX 550/551/552 .......................................................... 40

4.1 Input occupancies..............................................................................................................................................40
4.2 Output occupancies ..........................................................................................................................................41

5 In-/ Output VTi ....................................................................................................................................... 42

5.1 In-/ Output occupancies ...................................................................................................................................42

6 In-/ Output TFC-Si.................................................................................................................................. 43

6.1 In-/ Output occupancies ...................................................................................................................................43

7 Signal description TPX ......................................................................................................................... 44

8 Timing diagram in SPS Mode ............................................................................................................... 45

Version 0.5 – 08/2015 3

User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

4 Version 0.5 – 08/2015

 User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

1 Pad printing machine TPX 112/221 TPX 300/301/302 TPX

550/551/552

Pad printing machine

TPX 112/221
TPX 300/301/302
TPX 550/551/552

Version 0.5 – 08/2015 5

 0 1 2 3 4 5 6 7 8 9

-2F4 N
D10

-2X5 L L L L N N N

L/2F4 / 16.0
N/2F4 / 3.0

R88A-FIW125-E
L N Line Filter

-2V4 PE
L N
PE

-2T5
L N PE
1 3 5 PE
-9K5 INPUT
/9.5 2 4 6
-2X0.2 L N PE
PE
V.ADJ
1 3 5
-9K4
1 3 /9.4 2 4 6 S8VK-G12024
-2S0
main switch 2 4 OUTPUT
-2X4 1 2 3 N
V1+ V2+ V1- V2- V3-

-2X0.1 L N PE

2X5 + + + + + 2X5 - - - - - -

-2X0
L N PE

PE
4.0 / N
3.0 / 9K4/2

4.0 / 9K4/4

5.0 / 9K4/6

4.0 / +24DC

4.0 / 0VDC
Power supply
3x1.5mm^2
10A LNPE

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Main Circiut 2/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

2.4 / 9K4/2

2.6 / N/2F4 N/2F4 / 16.0

PE PE

-3W0 -3W2 bn bu gn-ye

-3A2
P N PE
-3A0 Power P
1 2 PE
motor

Teca-Lux N

PE
charge
P N

1 2

-3M3
M
1~
PE
-3E2 x1 x2

Optionial: Ionisation Optional: Teca-Lux

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Optional Periphery 3/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

2.4 / 9K4/4

2.5 / N N / 5.0

2.5 / +24DC +24DC / 5.0

2.6 / 0VDC 0VDC / 5.0

Reset_Hub / 13.6
CCW_Hub / 16.5
CW_Hub / 16.5

+Not_1 / 9.6
11
-13K7
/13.7 12

-4R4 -4R5
1,6k 1,6k

-4A1 TPX30x/55x: L1 L3 L1C L2C B1 B2 B3 TPX30x/55x: 3 4 5 6 7 29 31 37

TPX221/112: L1 L3 P B1 TPX221/112: 22 23 24 25 1 2 3 9
Power Resistor +CW -CW +CCW -CCW 24VIN RUN RESET ALM

CNA Reverse Forward RUN Alarm

Pulses Pulses Command Output
TPX 30x/55x:
R88D-GP08H
CN2 Position Commands
CN1
TPX 221:
R7D-BP04H
-4X0 1 2
Phase Z
TPX112:
OPTICAL
4W0 R7D-BP02HH ENCODER Z ZCOM

TPX221/112: 21 14 13
U V W PE PE CN2 TPX30x/55x: 19 25 36

-4W2 -4W4

PE

1 U V W

16.5 / PhaseZ_Hub

5.6 / 4A1/36
-4Y0
2 -4M2 M -4B4 G
3~ Encoder

PE

Brake
Smartstep Motor encoder
Pad Stroke

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Smartstep Pad Stroke 4/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

2.4 / 9K4/6 9K4/6 / 6.0

4.9 / N N / 6.0

4.9 / +24DC +24DC / 6.0

4.9 / 0VDC 0VDC / 6.0

Reset_Schlitten / 13.6
CCW_Schlitten / 16.5
CW_Schlitten / 16.5

+Not_2 / 9.6

4A1/36 / 4.7
-5R3 -5R4
1,6k 1,6k

-5A0 L1 L3 P B1 22 23 24 25 1 2 3 9
+CW -CW +CCW -CCW 24VIN RUN RESET ALM
Power Resistor
Reverse Forward RUN Alarm
Pulse Pulse Command Output

Position Commands
TPX 30x/221/112:
R7D-BP02HH
CN2 CN1
TPX 55x:
R7D-BP04H Phase Z
OPTICAL
ENCODER Z ZCOM OGND

U V W PE PE CN2 21 14 13

-5W0 -5W3

PE

6.6 / 5A0/13
U V W 16.5 / PhaseZ_Schlitten

-5M0 M -5B3 G
200W (TPX 30x) 3~ Encoder
400W (TPX 55x)
PE

Smartstep Motor encoder

Pad Slide

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Smartstep Pad Slide 5/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

* with VTi / TFCSi

5.9 / 9K4/6 *9K4/6 / 20.0

5.9 / N *N / 20.0
5.9 / +24DC +24DC / 8.0

5.9 / 0VDC 0VDC / 8.0

Reset_Farbgeber / 13.6
CCW_Farbgeber / 16.5
CW_Farbgeber / 16.5
TPX 30x/55x

+Not_3 / 9.6

5A0/13 / 5.6
-6X6 1 2 -6X8 + -

6W6 1 2 6W8 rd bk
-6R3 -6R4
1,6k 1,6k

-6A0 L1 L3 P B1 22 23 24 25 1 2 3 9
+CW -CW +CCW -CCW 24VIN RUN RESET ALM
Power Resistor
Reverse Forward RUN Alarm
Pulse Pulse Command Output Machine

Position Commands -6X6.1 1 2

CN2 CN1 bn

Phase Z
OPTICAL 13
ENCODER Z ZCOM OGND
-6S6
U V W PE PE CN2 21 14 13 14

bk wh

-6W0 -6W2

PE

Ballast

rd

U V W x1
-6H6
-6M0 M -6B2 G

16.5 / Alarm_Servo
x2
200W 3~ Encoder
-6M8
M
PE

Lamp Fan-casing
Smartstep Motor encoder 230VAC 24VAC
Inking Carrying

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Smartstep Inking Carrying 6/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

Spare

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Spare 7/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

6.9 / +24DC +24DC / 9.0

6.9 / 0VDC 0VDC / 9.0

-8A2 control panel

Touch-Panel

11 21 3 X2 21 13 33

PE +24V 0V 3 2 9 -8S4 -8S5 -8H5 -8S6

12 22 4 Initiate X1 Adjust- 22 14 34
Em-Stop Automatic
Initiate LED

-8W2 ye-gn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PE

8X2 + - 1 2 3 4 5 6 7 8 9 10 11 12 13

wh bn gn
16.8 / 8X3/1
16.8 / 8X3/2
16.8 / 8X3/3

9.2 / 9X2/1

9.2 / 9X2/3

9.2 / 9A1/S31

9.2 / 9A1/S22

9.1 / 9A1/S33

9.1 / 9A1/S34

9.3 / 9A1/32

Created on: 16.06.2015 10.2 / 8X2/11

TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard
Bohlstrasse 17 TPX 30x/55x/221/112 Control Unit 8/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

8.9 / +24DC +24DC / 10.0

9A1/S33 / 8.5

9A1/S34 / 8.5

9X2/1 / 8.4

9X2/3 / 8.4
-9X2 1 3

21
-9K4
/9.4 22
11 21 Emergency-stop
extern
Optional
-9S2 12 22
21
-9K5
/9.5 22
-9X2 2 4

-9A1 31 13 23
A1 S33 S34 S12 S21
Initiate

SICK emergency stop

UE 43-2 MF

A2 S31 S22
32 14 24

-9X6 1 2 3 4 5 6
8.4 / 9A1/S31

8.4 / 9A1/S22

8.6 / 9A1/32

4.7 / +Not_1
5.5 / +Not_2
6.5 / +Not_3

12.8 / +Not_4

20.5 / +Not_5

10.1 / RM_Not_Halt
A1 x1 A1
-9K4 -9Y4 -9K5
A2 x2 A2

8.9 / 0VDC 0VDC / 10.0

/9.4
1 2 /2.4 Soft-Start-Valve 1 2 /2.4
3 4 /2.4 Optional 3 4 /2.4
/9.5
5 6 /2.4 5 6 /2.4
/9.3
21 22 /9.1 21 22 /9.1

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Emergency Stop Circuit 9/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

9.9 / +24DC +24DC / 16.0

1 2 1 2 1 2 1 2 1 2 1 2 1 2

+ - + - + - + - + - + - + -
-10B2 -10B3 -10B4 -10B5 -10B6 -10B7 -10B8

4 4 4 4 4 4 4
Nur TPX 30x/55x

-10X3 1 2 3 4 5 6 7

-10X3 + + + + + + +
10X3/+ / 11.1

-10X3 - - - - - - -
10W2 10X3/- / 11.1
/11.2
/12.1 18 17 1 2 3 4 5 6 7

10X2 + - 1 2 3 4 5 6 7

16.5 / Ref_Farbgeber
RM_Not_Halt / 9.7

8X2/11 / 8.6

17A4
/11.0
/17.4

I00.00 I00.01 I00.02 I00.03 I00.04 I00.05 I00.06 I00.07

CJ1W_ID211
COM/A8: OMRON

9.9 / 0VDC 0VDC / 12.8

Feedback emergency stop Key Switch Reference Reference Inking carriage right Inking carriage left
0 = emergency stop 1= automatic Stroke Light curtain back Light curtain front Slide (TPX 302/552/112) (TPX 302/552/112)
(TPX 221) (TPX 221)

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 0.00-0.07 10/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

13
-11S2 P
14

Nur TPX 30x/55x

-10X3 8

-10X3 +
10.9 / 10X3/+ 10X3/+ /

10.9 / 10X3/- 10X3/- / 12.0

10W2
/10.2
/12.1 8

X5/14 / 14.2

X5/19 / 14.3
X5/4 / 14.3

X5/5 / 14.3

X5/7 / 14.3
-10X2 8

17A4
/10.0
/17.4

I00.08 I00.09 I00.10 I00.11 I00.12 I00.13 I00.14 I00.15

CJ1W_ID211 COM/B8: OMRON

Spare Pressure Monitoring Cleaning tape SPS stop ext. start TAC, Start machine Stop pad stroke Light curtain Start
(TPX300/550) monitoring pad slide back, Ejector rear TPX
1 = no failure Feed RT rear,
VTP in position

Created on: 13.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 0.08-0.15 11/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

* with VTi
Blade down
Pad Shuttle, (TPX 300/550),
* Clamp height Height Height * Height * Height * Height Ink pot cylinder
compensation Compensation 1 Compensation 2 Compensation 3 Compensation 4 compensation 5 (TPX 301/302/551/552) LED Light

17A5
/13.0
/17.4 CJ1W_OD212 OMRON

O01.00 O01.01 O01.02 O01.03 O01.04 O01.05 O01.06 O01.07

COM/B8:

9.6 / +Not_4 +Not_4 / 14.0

10X2 9 10 11 12 13 14 15 16

Machine

10W2
/10.2
/11.2 9 10 11 12 13 14 15 16

10X3 9 10 11 12 13 14 15 16

-12W1 bu pk wh bn gn ye gy

25pol
25 11 1 3 5 7 9
Sub-D
FESTO
TPX 221/112

10.8 / 0VDC

-12W8 bu wh

-12Y1 x1 -12Y2 x1 -12Y3 x1 -12Y4 x1 -12Y5 x1 -12Y6 x1 x1 x1

25pol
-12Y7 -12H8 Sub-D
25 1
x2 x2 x2 x2 x2 x2 /12.9 x2 LED x2
FESTO
x1
-12Y7
-10X3 - - -
/12.7 x2

11.3 / 10X3/-

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Output 1.00-1.07 12/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

PLC busy,
PLC Pad slide running, RT feed, Reset Servo Alarm
VTP to the left Output pulse VTP to the right VTP bolt Motor cleaning tape (relay) Error Break pad stroke (SPS-mode)

17A5
/12.0
/17.4 CJ1W_OD212 OMRON

O01.08 O01.09 O01.10 01.11 O01.12 O01.13 O01.14 O01.15

COM/A8:

4.7 / Reset_Hub

20.6 / Reset_VTi
14.4 / X5/11

14.3 / X5/17

14.4 / X5/23

14.4 / X5/24

6.5 / Reset_Farbgeber

14.5 / X5/25
5.5 / Reset_Schlitten
A1 A1
-13K5 -13K7
A2 A2

13.9 / 0VDC 0VDC / 13.0

14 11 /14.3 11 12 /4.0
12

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Output 1.08-1.15 13/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

12.9 / +Not_4 +Not_4 / 16.0

11
-13K5
/13.5 14 12

X5/14 / 11.6

X5/17 / 13.2

X5/19 / 11.7

X5/23 / 13.3
X5/11 / 13.1
X5/24 / 13.4

X5/25 / 13.8
X5/4 / 11.3

X5/5 / 11.4

X5/7 / 11.5
X5/2 /
-14X2.2 + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

-14W2 16 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

If the cleaning tape

is not monitored
Machine

-14X2.1 1 14 2 15 3 16 4 17 5 19 7 22 23 11 24 25 13 1 6 2 7 3 8 4 9 5

TPX 30x/55x TPX 30x/55x

14 15 16 17 18 19 20 21 22 23 24 25 6 7 8 9
Backside
Machine

23
1 4 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5

Foot-switch

-FS -X5 -X4

14.9 / 0VDC 0VDC / 14.0

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 -X4, -X5 Interface 14/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

Spare

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Spare 15/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

* with VTi / TFCSi

10.9 / +24DC *+24DC / 20.0

14.9 / +Not_4 *+Not_4 / 18.0
2.6 / L/2F4 17T0 17A1 -17A2
/17.0 /17.1 /17.2

CJ1W-PA202 CJ2M-MD211

1
2
5 PhaseZ_Hub / 4.6
6 PhaseZ_Schlitten / 5.5
7
11 PhaseZ_VTi / 20.5 with VTi
13 Alarm_Servo / 6.6
14 Ref_Farbgeber / 10.8
17
L 18
19
PE 20
21
N 22
PE
23
24
25
26
27
28
29
30
31 CW_Hub / 4.5
32 CCW_Hub / 4.5
33 CW_Schlitten / 5.3
34 CCW_Schlitten / 5.4
35 CW_Farbgeber / 6.3
36 CCW_Farbgeber / 6.4
37
38
39
40

2 3 9

gn

wh
8X3/3 / 8.3
8X3/1 / 8.3
bn
8X3/2 / 8.3

16.9 / 0VDC *0VDC / 16.0

3.9 / N/2F4

Created on: 16.06.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 CPU & Power Supply 16/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

optional

optional

optional
-17T0 -17A1 -17A2 -17A3 -17A4 -17A5 -17A6 -17A7
/16.1 /16.2 /16.7 /18.0 /10.0 /12.0 /21.0 /23.0
/18.0 /11.0 /13.0 /22.0 /24.0
/18.0

CJ2M-MD211

0 9

CJ2M-CPU12/13

CJ1W-OD212

CJ1W-OD212
CJ1W-NC113
CJ1W-PA202

CJ1W-ID211

CJ1W-ID211
Control:
Power Supply, PLC, Inputs, Outputs

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC layout 17/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

22 Version 0.5 – 08/2015

 User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

2 Shuttle table VTi

Shuttle table VTi

Version 0.5 – 08/2015 23

 0 1 2 3 4 5 6 7 8 9

16.9 / +Not_4 +Not_4 / 23.0

18.9 / 0VDC 0VDC / 18.0

A1 A2
MACH No: x10^1 = 0
-17A3 x10^0 = 9
/17.3

24V/DC GND
0
9
CJ1W_NC113 PART 1 OF 3

24V/DC GND (24V)

CW PULSE CW PULSE CCW PULSE/ CCW PULSE/ ERROR COUNTER/ ERROR COUNTER/ POSITIONING
OUTPUT OUTPUT DIRECTION DIRECTION ORIGIN ORIGIN COMPLETED
OUTPUT OUTPUT ADJUSTMENT ADJUSTMENT

-17A3
/17.3
CJ1W_NC113 PART 2 OF 3

A5 A6 A7 A8 ECR/OAC/1 ECR/0AC/2 PCOP

A5 A6 A7 A8 A9 A10 A11
20.3 CW_VTi

20.4 CCW_VTi

A12 A13 A14 A15 A16 A17 A18 A19 A20

-17A3
/17.3

ORG/COM/1 ORGIP24V/1 ORG/IP/5/1 IIP/1 ESIP/1 OPIP/1 CWLIP/1 CCWLIP/1 COM/A20

CJ1W_NC113 PART 3 OF 3

ORIGIN COMMON ORIGIN INPUT ORIGIN INPUT INTERRUPT EMERGENCY STOP ORIGIN PROXIMITY CW LIMIT CCW LIMIT COM
SIGNAL 24V SIGNAL 5V INPUT SIGNAL INPUT SIGNAL INPUT SIGNAL INPUT SIGNAL INPUT SIGNAL

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 NC113 module 18/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

Spare

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 NC113 module 19/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

6.9 / 9K4/6 9K4/6 /

6.9 / N N/

16.9 / +24DC +24DC / 21.0

20.9 / 0VDC 0VDC / 20.0

Reset_VTi / 13.6
CCW_VTi / 18.4
CW_VTi / 18.2

+Not_5 / 9.7
-20A0 L1 L3 P B1 22 23 24 25 1 2 3 9
L1 L3 RESISTOR +CW -CW +CCW -CCW 24VIN RUN RESET ALM

Reverse Forward
Pulses Pulses RUN Alarm
Command Output
Position Commands

CN2 CN1
Phase Z

OPTICAL
ENCODER Z ZCOM OGND

U V W PE PE CN2 21 14 13

-20W0 -20W3

PE

U V W

16.5 PhaseZ_VTi

21.3 Alarm_Servo_VTi
-20M0 M
400W 3~ -20B3 G
Encoder
PE

VTi Motor encoder

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 Smartstep VTi 20/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

21.9 / 0VDC 0VDC / 21.0

20.9 / +24DC +24DC / 22.0

1 2
+ -
-21B5
VTi limit left
4
-21X4
-5W21 bk bn bu

21W3
wh 5
9
ye 4
8
3
7
2
6
bn 1

Alarm_Servo_VTi / 20.6

-17A6 -COM/B8:
/22.0
/17.5 I02.00 I02.01 I02.02 I02.03 I02.04 I02.05 I02.06 I02.07

CJ1W_ID211 OMRON
Error
VTi limit left Spare Servo regulator VTi Spare Spare Spare Spare Spare

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 2.00-2.07 21/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

22.9 / 0VDC 0VDC / 22.0

21.9 / +24DC +24DC /

-17A6 -COM/A8:
/21.0
/17.5 I02.08 I02.09 I02.10 I02.11 I02.12 I02.13 I02.14 I02.15

CJ1W_ID211 OMRON

Spare Spare Spare Spare Spare Spare Spare Spare

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 2.08-2.15 22/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

VTi in loading position Spare VTi Down holder Spare Spare Spare Spare Spare

-17A7 CJ1W_OD212
/24.0
OMRON
/17.6

O03.00 O03.01 O03.02 O03.03 O03.04 O03.05 O03.06 O03.07

-COM/B8:

18.9 / +Not_4

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Output 3.00-3.07 23/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

Spare Spare Spare Spare Spare Spare Spare Spare

-17A7 CJ1W_OD212
/23.0
OMRON
/17.6

O03.08 O03.09 O03.10 O03.11 O03.12 O03.13 O03.14 O03.15

COM/A8:

/ 0VDC

Created on: 06.05.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Output 3.08-3.15 24/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

3 Transfert Carré TFC-Si

Transfert Carré TFC-Si

Version 0.5 – 08/2015 31

 0 1 2 3 4 5 6 7 8 9

6.9 / 9K4/6

16.9 / N/2F4

16.9 / +24DC +24DC / 21.0

16.9 / +Not_4

16.9 / 0VDC 0VDC / 21.0

18X2.2 L N

sw bl

FU_Reverse / 23.3
PE

FU_Speed2 / 23.6
FU_Start / 23.2
/ 22.2
18V1
L1 N PE

FU_Al
AX-FIM 1010-RE
Omron

L' N' PE'

bn bl gn/ge

18X2.1 L N

18T1
L N PE AL1 AL2 AL0 1 2 3/GS1 4/GS2 5 6 PLC L

Omron
MX2-AB002-E
Dip switch 2 + 3 must be set to 1 if connector
block 3 + 4 are used as a safety feature.
U V W PE

18X2 U V W PE

18W2

18X1 U V W PE

U1 V1 W1 PE PE W2 U2 V2
18M2 M
180W 3
U1 V1 W1

TFCSi Motor Motor Terminal Block

Created on: 12.08.2015 TECA-PRINT AG Order Number:

Bohlstrasse 17 TPX 30x/55x/221/112 Frequency converter 18/24
Edited by: tkom CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

Spare

Created on: 12.08.2015 TECA-PRINT AG Order Number:

Bohlstrasse 17 TPX 30x/55x/221/112 Spare 19/24
Edited by: tkom CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

Spare

Created on: 12.08.2015 TECA-PRINT AG Order Number: TPX30x-55x-221-112_Standard_09

Bohlstrasse 17 TPX 30x/55x/221/112 Smartstep VTi 20/24
Edited by: tfud CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

extern

20X0/+ / 22.0
20X0/- / 22.0

1 3 1 3 1 3 1 3 1 3
13 13 13
20B4 + - 20B5 + - 20B6 + - 20B7 + - 20B8 + -
20S1 20S2 20S3
14 14 14
4 4 4 4 4

20X0 + - 3 4 5 6 7 8 9 10

20W0
/22.1
/23.1
/24.6 bn wh gn ye gy pk bu rt bk vt

18.9 / +24DC

17A5 0 1 2 3 4 5 6 7 COM/B8
/12.0

I02.00 I02.01 I02.02 I02.03 I02.04 I02.05 I02.06 I02.07

CJ1W_ID211 PART 1 OF 2

TFCSi TFCSi TFCSi

TFCSi TFCSi TFCSi TFCSi TFCSi in position in position in position
Auto single step Indexing up/down Indexing bottom Indexing top (slow) (right-handed) (left-handed)

18.9 / 0VDC 0VDC / 23.0

Created on: 12.08.2015 TECA-PRINT AG Order Number:

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 2.00-2.07 21/24
Edited by: tkom CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

extern

21.9 / 20X0/+
21.9 / 20X0/- 20X0/- / 23.0

1 3
20B0 + -

FU_Al / 18.3

20X0 11

20W0
/21.0
/23.1
/24.6 wh/bn

17A5 8 9 10 11 12 13 14 15 COM/A8
/12.0

I02.08 I02.09 I02.10 I02.11 I02.12 I02.13 I02.14 I02.15

CJ1W_ID211 PART 2 OF 2

Spare Spare Spare Spare Spare Spare

TFCSi Ejector back TFCSi
(optional) Alarm Frequency converter

Created on: 12.08.2015 TECA-PRINT AG Order Number:

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 2.08-2.15 22/24
Edited by: tkom CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

TFCSi TFCSi
TFCSi Starting signal Starting signal TFCSi TFCSi enable TFCSi TFCSi
Indexing right-handed Left handed Pretreatment frequency converter slow in position Spare

17A6
/17.5
CJ1W_OD212 PART 1 OF 2

O03.00 O03.01 O03.02 O03.03 O03.04 O03.05 O03.06 O03.07

0 1 2 3 4 5 6 7 COM/B8

20W0
/21.0
/22.1
/24.6 wh/gn

extern

20X0 12

1
22Y1
18.3 / FU_Reverse

18.4 / FU_Speed2
18.3 / FU_Start

22.9 / 20X0/- 20X0/- / 24.0

21.9 / 0VDC 0VDC / 24.0

Created on: 12.08.2015 TECA-PRINT AG Order Number:

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 3.08-3.15 23/24
Edited by: tkom CH-8240 Thayngen Drawing Number:
 0 1 2 3 4 5 6 7 8 9

TFCSi
Spare Spare Spare Spare Spare Ejector Spare Spare

17A6
/17.5
CJ1W_OD212 PART 2 OF 2

O03.08 O03.09 O03.10 O03.11 O03.12 O03.13 O03.14 O03.15

8 9 10 11 12 13 14 15 COM/A8

20W0
/21.0
/22.1
/23.1 wh/ye

extern

20X0 13

1
22Y6
2

23.9 / 20X0/-

23.9 / 0VDC

Created on: 12.08.2015 TECA-PRINT AG Order Number:

Bohlstrasse 17 TPX 30x/55x/221/112 PLC Input 3.08-3.15 24/24
Edited by: tkom CH-8240 Thayngen Drawing Number:
 User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

Version 0.5 – 08/2015 39

User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

4 In-/ Output TPX 112/221 TPX 300/301/302 TPX 550/551/552

4.1 Input occupancies

Address / Connection
X4 Pin X5 Pin Note
Input Terminal

Feedback emergency stop

00.00
(0 = Emergency stop)

00.01 Key Switch (1 = Automatik)

00.02 10X2.1 Reference stroke

00.03 10X2.2 Light curtain back (TPX 221)

00.04 10X2.3 Light curtain front (TPX 221)

00.05 10X2.4 Reference slide

Inking carriage right

00.06 10X2.5
(TPX 302/552/112)
Inking carriage left
00.07 10X2.6
(TPX 302/552/112)

00.08 Spare

00.09 10X2.8 Pressure Monitoring (TPX 300/550)

Cleaning tape monitoring

00.10 Pin 3 Pin 4
(1 = no failure)
SPS stop
pad slide back,
00.11 Pin 5
Feed RT rear,
VTP in position
ext. start TAC,
00.12 Pin 7
Ejector rear TPX

00.13 Pin 14 Start machine

00.14 Pin 4 Pin 19 Stop pad stroke

00.15 Pin 22 Light curtain Start

2960.05 CPU 10X2.7 Inking carriage reference

40 Version 0.5 – 08/2015

 User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

4.2 Output occupancies

Address / Connection
X4 Pin X5 Pin Note
Output Terminal

Pad shuttle / Clamp height

01.00 10X2.9
compensation with VTi

01.01 10X2.10 Height compensation 1

01.02 10X2.11 Height compensation 2

01.03 10X2.12 Height compensation 3 withVTi

01.04 10X2.13 Height compensation 4 withVTi

01.05 10X2.14 Height compensation 5 withVTi

Ink pot cylinder

01.06 10X2.15 (TPX 301/302/551/552) /
Blade down (TPX 300/550)

01.07 10X2.16 LED Light

PLC Pad slide running

01.08 Pin 9 Pin 11
VTP to the left

01.09 Pin 8 Pin 17 Output pulse

PLC Busy
01.10 Pin 23 RT feed
VTP to the right

01.11 Pin 24 VTP bolt

01.12 Motor cleaning tape (relay)

01.13 Reset Servo Error

01.14 Break pad stroke

01.15 Pin 25 Alarm (PLC-mode)

Version 0.5 – 08/2015 41

User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

5 In-/ Output VTi

5.1 In-/ Output occupancies

Address / Address /
Note Note
Input Output

02.00 VTi limit left 03.00 VTi in loading position

02.01 Spare 03.01 Spare

02.02 Error Servo regulator VTi 03.02 VTi Down holder

02.03 Spare 03.03 Spare

02.04 Spare 03.04 Spare

02.05 Spare 03.05 Spare

02.06 Spare 03.06 Spare

02.07 Spare 03.07 Spare

02.08 Spare 03.08 Spare

02.09 Spare 03.09 Spare

02.10 Spare 03.10 Spare

02.11 Spare 03.11 Spare

02.12 Spare 03.12 Spare

02.13 Spare 03.13 Spare

02.14 Spare 03.14 Spare

02.15 Spare 03.15 Spare

42 Version 0.5 – 08/2015

 User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

6 In-/ Output TFC-Si

6.1 In-/ Output occupancies

Address / Address /
Note Note
Input Output

02.00 TFCSi Auto 03.00 TFCSi Indexing

02.01 TFCSi single step 03.01 TFCSi Starting signal right-handed

02.02 TFCSi Indexing up/down 03.02 TFCSi Starting signal left-handed

02.03 TFCSi Intexing bottom 03.03 TFCSi Pretreatment

02.04 TFCSi Indexing top 03.04 TFCSi enable frequency converter

TFCSi in position
02.05 03.05 TFCSi slow
(slow)
TFCSi in position
02.06 03.06 TFCSi in position
(right-handed)
TFCSi in position
02.07 03.07 Spare
(left-handed)

02.08 TFCSi Ejector back (optional) 03.08 Spare

TFCSi Alarm Frequency

02.09 03.09 Spare
converter

02.10 Spare 03.10 Spare

02.11 Spare 03.11 Spare

02.12 Spare 03.12 Spare

02.13 Spare 03.13 TFCSi Ejector

02.14 Spare 03.14 Spare

02.15 Spare 03.15 Spare

Version 0.5 – 08/2015 43

User instructions for electrical to TPX 112/221 TPX 300/301/302 TPX 550/551/552

7 Signal description TPX

Inputs:

Start machine: With the first start, the machine will move to the home position (see
Busy). Each more start initiates a printing cycle.
Condition: The machine is referenced and in SPS-Mode (see Operat-
ing instructions).
If the signal “stop pad slide back” is “1“,with each start signal the machine
does a pad distribution.

ext. start TAC: The machine does a pad cleaning cycle.

Stop pad stroke: If this signal is “1“, the pad stroke doesn’t moves down when the pad
slide is in distribution position. The signal will support a faster cycle.
E.g. The machine could be started without a piece in front. With the
machine “start” the “stop pad stroke” has to be also “1”, until
the piece is in position. Then remove the signal an the pad
stroke does it’s ink distribution.

Stop pad slide back: If this signal is “1“, the pad slide will stay in the distribution position after
the ink distribution. With each “Start machine” signal the machine
does a pad distribution. This is like a multiple ink distribution.
When the “stop pad slide back” goes to “0” after the last ink distribu-
tion, the machine will initiate a “Output pulse”.

Outputs:

Busy: The “busy” signal will be “1” until the machine is in home position for
the first time. E. g. after an emergency stop.
During a printing cycle in automatic mode, the signal is also “1“ and
accept no more start. The machine is ready if the signal is “0”.
If the key switch is in adjust position, the signal is also “1”.
It’s possible to set the signal to “0” before or after a pad cleaning.
During a pad cleaning from extern, the signal is also “1“.

Alarm: If this signal is “1”, the machine works correctly. If the machine has an
error, the signal goes to “0”.

Pad slide running: This signal goes to“1“, if the pad slide is moving backwards or is stay-
ing in back position.

44 Version 0.5 – 08/2015

 Timing diagram in SPS Mode

Machin in Cycle TAC Start Ink Cycle

Machine on Start Cycle Start TAC Start Cycle
Home Position complete completed Distribution complete
Actions:

Inputsignals

Start machine

ext. start TAC

Stop pad stroke

Stop pad slide back

Outputsignals

Busy
Manufacturer:

Teca-Print AG Tel. +41 (0)52 645 2000

Postfach Fax. +41 (0)52 645 2101
Bohlstrasse 17 info@teca-print.com
CH-8240 Thayngen www.teca-print.com