CR(N) 32, 45, 64 & 90

CR(N) 32, 45, 64 & 90

CPV 3, 4, 5, 6 & 8
CV 70
CV 70 & 90
CV 90

CPV 3, 4, 5, 6 & 8

CV 70 & 90

CV 70

Group Product Training,

raining, 1998
Assembly CV 90

Assembly Group Product Training, 1998

Instructions

Instructions
Group Product Training, 1998

Group Product Training,

raining, 1998

Assembly

Assembly
Instructions
Group Product Training, 1999

Instructions
Group Product Training, 1999
 Contents

Page

ASSEMBLY OF PUMP BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ASSEMBLY OF BEARING ON SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBLY OF CHAMBER STACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ASSEMBLY OF PUMP HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ASSEMBLY OF BASIC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ASSEMBLY OF SHAFT SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ASSEMBLY OF MOTOR STOOL AND MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASSEMBLY OF COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
REPLACEMENT OF NECK RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
REPLACEMENT OF BUSH/BEARING IN INTERMEDIATE CHAMBER . . . . . . . . . . . . . . . . . . 20
REPLACEMENT OF IMPELLER WEAR RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REPLACEMENT OF BEARING IN BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

COPYRIGHT  1999 BY
GRUNDFOS A/S
DK-BJERRINGBRO
DENMARK

ALL RIGHTS RESERVED.

NO PART OF THIS BOOK MAY BE REPRODUCED IN ANY WAY OR BY

ANY MEANS WITHOUT THE PRIOR PERMISSION OF THE PUBLISHER.

PRODUCED BY GROUP PRODUCT TRAINING.

PRINTED BY BB OFFSET, DENMARK.

2
 Assembly of pump base

1 2

Pump base including all parts. Required tools for assembly of pump base.

3 4

Bottom bearing recess must point upwards Knock bottom bearing in correct position.
and towards M6 threaded hole in base. Bearing recess is 0.1–0.3 mm above hole.

3
5 6

Tighten Allen screw including washer Fit flange.

at prescribed torque.

7 8

Fit lock ring. Fit O-rings on plugs.

Make sure that they do not twist.

9 10

Lubricate O-rings with water Tighten plugs.

before plugs are fitted.

4
11 12

Check that groove for O-ring is clean. Grease O-ring with Unisilicone L641
Fit O-ring properly in groove. to ease fitting of sleeve.

5
 Assembly of bearing on shaft

1 2

Shaft and parts for rotating bottom bearing. Fit rotating bottom bearing (bearing ring).

3 4

Fit washer. Fit Allen screw with lock washer and tighten
Important that teeth on washers interlock. at prescribed torque.

6
 Assembly of chamber stack

1 2

Parts for assembly of chamber stack. Required tools for assembly of

chamber stack.

3 4

Place proper assembly tool in vice. Note that there are two positions on the tool:
Secure shaft by means of pin. one for assembly and one for dismantling.

7
5 6

Fit inlet part in tool. Check that holders for Remove nut and split cone from impeller.
straps are properly located in tool.

7 8

Fit impeller properly in neck ring. Knock cautiously split cone down into cone
Fit split cone. for fixation of impeller in correct position.

9 10

Fit nut. No grease when fitted the first time. Tighten impeller at prescribed torque.
In other situations, use Bonderlube. Hold impeller by means of hook spanner.

8
11 12

Fit intermediate chamber. Concerning Fit top chamber.

intermediate bearing, see Service Manual. Opening in chamber must be ....

13 14

.... right above the two holders for straps Fit straps at an angle of 30° which will
on inlet part. facilitate assembly.

15 16

Tighten straps by turns at prescribed torque. Ensure free rotation of shaft with impellers
If dismantled before, use Bonderlube. and axial clearance of shaft of min. 5 mm.

9
 Assembly of pump head

1 2

Pump head including all parts, Fit O-ring properly in groove

required tool and lubricants. and grease with Unisilicone L641.

Fit the four rubber springs carefully so that

3 they do not fall out when turning pump
head.

10
4

Lubricate O-rings with water.

Fit and tighten plugs at prescribed torque.

11
 Assembly of basic unit

1 2

Pump parts, required tools Fit staybolts. Grease threads: Thread-Eze for
and lubricant for assembly of basic unit. CR and Bonderlube for CRN.

3 4

Mount chamber stack in base. Centerline of straps must be the same as

centerline of pump inlet and outlet.

12
5 6

Mount sleeve. Press or knock sleeve in position

Make sure that O-ring is in correct position. by means of a soft hammer.

7 8

Check that rubber springs and O-ring are in Grease thread with Thread-Eze.
correct position. Mount pump head.

Tighten diagonally at prescribed torque.

13
 Assembly of shaft seal

1 2

Parts, tools and lubricants required for Grease shaft end with Unisilicone L641
assembly of shaft seal. to prevent damage of O-ring.

3 4

Grease O-rings on shaft seal Remove forked distance piece

with Unisilicone L641. from shaft seal.

14
5 6

Fit shaft seal and press it into bottom Fit seal carrier.
position without use of any tools.

7 8

Tighten Allen screws diagonally Ensure free movement of shaft. Tighten

at prescribed torque. seal driver and check free rotation again.

Raise shaft and insert forked distance piece

under seal driver.

15
 Assembly of
motor stool and motor

1 2

Parts, tool and lubricant required Place motor stool so that openings for
for assembly of motor stool. coupling are accessible.

3 4

Lubricate bolts with Thread-Eze Mount motor with terminal box at suction
and tighten diagonally at prescribed torque. side of pump and tighten bolts diagonally.

16
 Assembly of coupling

1 2

Parts, tool and lubricant for Fit coupling so that pump shaft end is level
assembly of coupling. with bore in coupling.

3 4

Tighten one side at a time so that air gap Remove forked distance piece (place under
between the two halves is the same. bolt head) and ensure trouble-free rotation.

17
5 6

Fit coupling guard. Place adhesive label according to

drawing No. 98.83 34.

18
 Replacement of neck ring

1 2

Chamber with worn neck ring Remove worn neck ring

and new neck ring. (loosen all way round).

3 4

Place new neck ring in chamber. Knock neck ring in position using one of the
tools mentioned. See Service Manual.

19
5 6

Remove retainer for neck ring. Remove worn neck ring.

7 8

Fit new neck ring Knock retainer in position using one of the
and retainer for neck ring. tools mentioned. See Service Manual.

20
Replacement of bush/bearing in
intermediate chamber

1 2

Parts and tools for replacement of Use thick end of tool SV0015
bush/bearing in intermediate chamber. to remove worn bush/bearing.

3 4

Removal of worn bush/bearing. Place new bush/bearing in bearing retainer

and fit lock ring.

21
5 6

Use tool SV0015 to fit bush/bearing. Fitting of bush/bearing.

22
 Replacement of
impeller wear ring

1 2

Impeller and wear ring. Tools for replacement of wear ring.

3 4

Tool numbers. Remove worn wear ring by loosening all way

round (to protect impeller neck).

23
5 6

Fit new wear ring .... .... by knocking it all way round.

24
 Replacement of
bearing in base

1 2

Parts and tools for replacement of Remove screw.

bearing in base.

3 4

Use tool No. SV0002 for replacing Remove bottom bearing.

worn bottom bearing.

25
5 6

Parts and tool for assembly of Fit bottom bearing. Bearing recess must be
bottom bearing. 0.1–0.3 mm above hole.

Fit and tighten Allen screw including washer

at prescribed torque.

26