CENTRE LATHE | SERVICE MANUALAMENDMENTS in the operating instructions of the lathe SUI 40 - 50 There are changed following data: WRITTEN PART: Page CHANGED DATA Nos From: 7 Quickfeed ~ motor MA 79 Quickfeed - motor output 0,115 kW ” MA 6 output 0,115 kW 100 Spanner wide 14x17 156 DRAWINGS: Dew. CHANGED DATA No. From: 3 MA 3 ~ motor output 0,115 kW 3A MA 6 ~ motor output 0,115 kW Te: MAg 0,200 kW 0,200 kW 13x17 12, 521 275 To: 0,200 kW ©, 200 iWPage Page Page Page Page Page Page 95 = 42 49 85 3 & LATIB SUL 40 ~ 50 RETRIEVAL of the Service Manudl Item 29 pusch-button for starting the quickfeed Check the quickfeed by the push-button, (item 29) placed on the left side of the slide and by mo~ ving of the lever (item 30) in all directions Check the quickfeed by the pusch-bubton, (item 29) Placed on the left side of the slide and by moving of the lever (item 30) in all directions. Whe contrdl of the quekfeed is accomplished by mo~ ving of the lever (item 30) to the selected directions and by actuating of the push-button (item 29) fig. 6 and 6A. Tho quickfeed motor MA4 is turned on by Pushing of the button (item 29) and will run as far as the bu- tton wial be kept dn The quickfeed motor MAY is turned on by pushing of the button (item 29) and will run as far as the bu~ tton will be kept in that position. 1, Push-button SB6 on the slide defect (first line) 1y Replace push-button SB6. Page 97 — After starting the regulating drive and pushing the (parag.2) button SB6 the quickfed-motor does not start 1, Push-button SB6 on the slide defect 1. Replace push-button SB6.SUI 40-50 FOREWORD DEAR CUSTOMERS, we have the pleasure to present you these operating instructions for the machines SUI 40, SUI 50 and may we ask you to pay your kind attention to the entire content of this handbook. This handbook, shouls acquaint you with all the elements influencing the proper operation of the machi- ne, and this handbook would not fulfill its aim, if all operators, operating this machine are not properly acquainted with all machine parts and their functions, prior to starting the machine, hence eliminating the possibility of damaging the machine due to the mishan- dling. The machine is of the latest concept, and the best expirience and advantages have been used in its design, with the aim of achieving the maximum performance, permanent precision and reliability. However, this handbook cannot anticipate all indivi- dual conditions of different users of our machines, neither the particular experience gained from their operation, Hence it is up to the ingenuity and care of the operator to consider where and when he can de~ viate or must deviate from the instructions enclosed in this handbook, to improve the results of his opera- tion. The system of the technology organisation and the the production control at the manufacturing plant secu- re the maximum precision and reliability of the machi- ne and its checking by means of the most accurate in- spection, testing and measuring devices and instruments. 5 LAFT SUI 40-50 These permanent machine properties can be main teined permanently only under the following conditions: 1, The machine is to be installed within the suitable environment, corresponding to the conditions for which it has been designed, e.g. the dust nuissence, relative humidity, temperature, the presence of acia vapours ana similer. 2, Steel, cast iron and other chips and also dust shal. ba removed from the machine even during its opera~ tion, not to accumulate on the guides, from where they might be forced between the sliding surfaces, hence causing their excessive wear. 3. Oil of the prescribed quality or any equivelent sun~ stitution, properly filtered, will be filled to individual machine units, 4, No pressure air will be used for cleaning the ma- chine, which might force the chip particles and other impurities betwean the moving parts of the machine, hence endangering its continuous opera tion, reducing its precision and shortening its life time and reliability. 5. Special care will be paid to follow the instruc- tions for operating the machine, namely to the regular cleaning and lubrication. 6. Upon each shift completion, namely before weekends, the machine must be cleaned properly and the area round the machine will be in good order, When was- hing the machine, no synthetic, acetone, alcohol or any other diluents will be used, which might effect the machine surface finish, but only tech~ nical petrol or kerosene shall be used, ASUI 40-50 T. At the shift beginning, the machine shall not be loaded to the full performance or the highest speed, till the machine is warmed up and all parts have been lubricated. 8, Unles the machine has been warmed up to the opera- ting temperature, the maintaining of exact dimen- sions of the workpiece shall not be required. 9. The component to be machined shall always be pro- perly clemped and balanced. 10, The machine speed will be controlled when the ma— chine is at the standstill. 11, Feeds will be controlled at the machine standstill, Notice: The development of the machine tools goes hand in hand with the development of science and technique, hence the designs of the machines are permanently adap~ ted to the requirements of the advantageous machining. For this reason, the manufacturing plant cannot secure the conformity of this handbook content with the ma~ chine design in all details, Thus may we ask the users of our machines, to indicate always the machine type and its production number when ordering new spare parts or when asking for our special services, hence reducing substantially the time, required for the satisfactory settlement of all requirements from the side of: our customers,cc I. Il. IIL. SUI 40-50 1. Qe 1. 2 3. 4 5. 6. Te 8 8.1 8.2 1 2. 3. 361 4e 5. NAME Foreword Contents List of figures and tables INFORMATIVE DATA ABOUT THE MACHINE TECHNICAL DATA OF THE MACHINE Machine characteristics Technical data of the machine TECHNICAL DESCRIPTION OF THE MACHINE Kinematic diagrama Packing, transport and unpacking of the machi- ne Machine installation on the foundation Machine connection to the el. network Work safety and protection against inju- ries caused by el, current Machine lubrication Machine control and setting elements Machine test run Asynchronous motor driven machine with the step gear box Machine with regulation drive MACHINE SETTING Eoonomical machining Spindle speed Feeds end threads Examples of setting feeds and threads Setting and locking the tailstoc position Loading semiproducts by a orane Bsve 7 2. 3e Ae 5a 6 8. De 10, VI. VII. & bo 164 261 262 203 SUI 40-50 DETAILED DESCRIPPION OF THE MACHINE FUNCTION AND MAINTENANCE The bed The headstock The gearbox Reduction gear unit Stretohing the V-belts Feed gear box ‘The apron Slide; slide rests Tail stock List of possible defects, procedures in de~ tecting their causes and snooting methods (diagnosis) HYDRAULICS DETAILED DESCRIPTION OF ELBCTRIC CIRCUITS Desoription of electric circuits with asyn- chronous motor Machine connection to the el. aupply Hints for the operator Function description of the electric instal- lation Hints for maintenance Description of the machine electric cir- cuits with the regulation motor Machine connection to the el. supply Hints for the operator Function description of the electric instal- lation Hints for the maintenance Review of defeots-diagnostics of the asyn~ chronous drive Review of defects-diagnostics of the regu- lation drive 9 ASUI 40-50 VIII. MACHINE ACCESSORIES, MACHINE EXECUTION 1, Standard accessories 1.1 Accompanying documentation 1,2 Cover against chips 1.3 Gover of the chuok 1.4 Pan for chips 1.5 Machine lighting 1.6 Carrying plate for the clamp dog 1.7 Reduction insert for the spindle 1.8 Two fixed centres 1.9 Basic tool set for the operation 1.10 Set of interchangeable gears 2, Special accesories 2.1 Universal chuck with the flange for the SUI 40 2.2 Carrying plate with the indexing 2.3 Flanges for normal chucks 2.4 4-Jaw clamping plate 2.5 Revolving centre 2.6 Threaded dial indicator 2.7 Fixed work rest 2.8 Parallel work rest 2.9 Antifriction insert in the work rest 2.10 Quick-clamping head of tool 2,11 Rear tool holder 2.12 Tapered rule 2.13 Micrometric cross stop 2.14 Longitudinal atops 2.15 Anchoring material 2.16 Cooling 2.17 Manual chuck-collet olemping 2,18 Hydraulic chuck-collet clamping 2.19 Gradual, inner chuck-collet clemping A3.8 3.9 3410 3.11 3412 3413 3614 SUI 40-50 Gradual, outer chuck-collet clamping Universal chuck with flange for SUI 50 Clamping device for eccentric turning ope- retions Bounce of the threaded tool Holder of the drilling bar Hydraulic, copying device IKZ 7A-rear Hydraulic, copying device IKZ 7A-front Tailstock toe Fixed work rest $ 205 4-jew claiping plate with guidings Machine execution Lathe with the regulation motor and the constant cutting speed Lathe with the raised and reduced spindle é@rilling speed Lathe of the inch system exacution Lathe with the electric installation for dif- ferent voltages and frequencies Lathe with the numerical indication of the position Lathe with hydraulic clamping Lathe with hydraulic clamping and the hydrau- dc shift out of the centre sleeve Lathe with simple gear box Lathe for heavy climatic conditions Lathe with the termination of the front spindle end CAMLOCK Lathe with the raised motor power of the main drive Lathe with the drilling tailstock lathes of different colour shades Lathe with the release of manual control gears for the machine feed Bs 1OO SUI 40-50 3.15 lathe with the slow rotation of gears 3.16 Lathe with the tailstock for high cutting conditions ox, SPARE PARTS 1, Catelogue of spare parts 2 Selection of spare parts for 2-years opera~ tion 3. Selection of spare parts for 5~years opera~ tion 4. Review of used antifriction bearings x INSTRUCTIONS FOR ORDERING SPARE PARTS xl. CONCLUDING REMARKS 12LIST_OF FIGURES _AND_ TABLES 1. Tae ae abe 3e BAe 3B. 3C. 4 Abe Be Sas 6 GAs To 8 Qe 10. 10A. 1 12, 136 14. 156 16. 17. 18. Machine suspension Machine suspension Foundation plan Foundation plan Circuitry diagrem Circuitry diagram Girowitry diagram Circuitry diagram Kinematic diagram - step gear Kinematic diegrem - reg. drive Control and setting elements Control and setting elements Lubrication chart Headstock - apindle drive Headstock-drive of interchangeable gears Engagement of the countershaft and speed Countershaft engagement Gearbox Feed box Apron Apron Sled, carriages Tailstock Table of threads Carrying plate with indexing, clamping plate, 4-jaw threaded indioator BAR ROLAR Oovsans ° wpo+ocoo0os5 SUI 40-50 O7 oT o7 o7 oT o7 o7 o7 O7 OT o7 o7 O7 o7 o7 O7 oT o7 o7 o7 O7 OT o7 O7 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98 98 0406 0446 o4o7 0447 0408 0453 0454 0455 0410 0516 o41t 0445 ome 0413 0414, 0415 0448 0417 0417 0417 0419, 0420 0421 0426 0427 4SUI 40-50 | 19. ‘Tapered rule 1 07 98 0428 20, Chart of cutting speeds 4 07 98 0449 21, Chart of constant cutting speeds 4 07 98 0450 22, Explanations of symbols 407 98 0451 23, Diagram of the constant cutting speed setting 0 07 98 0618 24. 25. able of feeds for the execution with asynchronous motor 4 07 98 0801 26, ‘Table of feeds for the exacution with regulating motor 4 07 98 0802 27. Mechanism of hydraulic clemping 0 07 98 0793 28, Hydraulic set 0 07 98 0794 29, Electric diegram 4 07 98 0795 30. Hydraulic diegram 4 07 98 0796 31, Hydraulic shifting out of the centre sleeve 1 07 98 0797 32, Machine lay-out with hydraulic clamping 33. Hydraulic set 34. Hydraulic diagram 35. 4-Jaw clamping plate with guiding 07 98 0798 07 98 0803 07 98 0804 07 98 0799 weorannnos 2 8 © o 36, ‘Termination of the CAMLOCK spindle o799 37 Manuel chuck clamping 07 98 0783 38, Clemping mechanism 07 98 0784 39. Hydraulic chuck clamping 07 98 0785 40. Step chuck clamping-inner 07 98 0786 41. Step chuck olamping-outer 07 98 0787 42, 43. Bounce of threaded cutting tool 1 07 98 0788 44, Holder of the drilling bar 2 O07 98 0789 45, Hydraulik diagram asynchronous drive 3 07 98 0859 14 UU46, AT. 48, 490 50. Ble 52. 53 Hydravlik diagram adjustable drive 4 Glemping device for the eccentric turning TABLE OF FEEDS ‘TABLE OF FEEDS TABLE OF FEEDS TABLE OF TREADS TABLE OF TREADS TABLE OF FEEDS UNNUUen SUI 40-50 o7 o7 O7 oT o7 oT o7 o7 98 0860 98 0790 98 0912 98 0913 98 0914 98 0915 98 0916 98 0911SUI 40-50 I, ‘ISFORMATIVE DATA ABOUT THE MACHINE Machine: Universal centre lathe Typer SUI YE Driver Production type: Production numbers Classification No, 412.7 for VH up to 1000 mm 412.8 for VH from 1000 to 1500 412.9 for VH above 1 500 mm El. current voltage/freq. 3 x 380 V / 50 Hz Total power input at 3x380 V/50 Hz: - drive with asynchronous motor 12,4 kVA ~ drive with unidirectional regulation motor 29,6 kVA Review of dimensions and weights listed in the table Manufactured by: M0S TrenSin Order date and number: eeere . Guaranty to: Seasecccrecescsore Place and date of the installation Records about the machine transfers 16SUI 40-50 17 L_ 0z6€ —098E OBL SoBL PPL OOLY OFLE O80E OSPL cBZL SSIF 002 ozse ove ozP SoBt vrOL OO CODE OFZ OSPL OBL SS9¢ a0SL Ores = oBzE CBr SoBL POL COLE o98z oOee ashi oBZL SsIE o0DL Buz 0S ~ OF oeze —O9ke Oct SoBL rr9L oOvEe Gz Oke SH —opeL = Sse = OSL = -3TRBN TS oeze —ozze Oz 90eL ryt «Uszy «Os6z © 06zZ~OSL Bet «= OBSE O00 OOLe — OVO OBZ got YL OBIE Oz8z O9LZ OSL oBzL oBDE oDSL snow océz — ol8z 0S2 9081 ry9L oBIe B92 oz9e OSL cazt oBSz_ODOL ~ommo 0S ~ OF ovez oez 02 90st rr9L Oc6e O19e OSez —oS*L_=—oBzt ocee Osh ~uksy Ins 0$ Ins ob Ios 0S Ins oF ras By 23TOK su8teR WIRTH aySueT 35 3URTOM AWSTOH WTA HABIT porauen aodxe a0z Supyoua go apa adky Supjoed qynoyyTa ouTTOR, Supoeds euTHORR Sayaoss—00s PuspusIS PU *TeISUT“Te U}TM OS-OF INS seuTYOSM Fo SzUBTEM PUB sUOTSUEMTP Fo aTaEEFo SUI 40-50 II, TECHNICAL DATA OF MACHINES SUI 40, SUI 50 1. Chan Universal centre lathes SUI 40, SUI 50, are inten- ded for machining rotary components of the shaft and also flanged forms, in the piece and also small series production, These machines to the latest requirements of the effective and precise machi- ning. The stiffness of the machines is in relation wiht the motor powers of the main drives and allows the full utilisation of the tools, They enable thread cutting within a wide range, ma~ chining of complicated shapes with the help of the copying process according to the given pat- tern. The large outfit with special accessories raises the range of the machine applicability. The operational spindle is supported on precise antifriction bearings, is dynamically belenced, this securing its smooth operation even with the highest machine speed. The drive of the operatio- nal spindle is controlled in two ways, these cha~ racterizing the machine execution, With the first method of the operational spindle drive, the ro- tary motion is derived from the asynchronous mo- tor and transfered via the step gearbox to the countershaft and to the operational spindle, Starting and stopping of the spindle rotary mo~ tion is provided by means of mechanical (multip- le-plate) clutch and brake, As 18SUI 40~50 With the second method of the operational spindle drive, the rotary motion is derived from a unidi- rectional, regulating motor, this being provided with its own controller, and transfered via the countershaft to the operational spindle, Starting and stopping of the spindle rotary motion is pro- vided electrically. The thread cutting box is closed and the levers for the manuel setting of threads and feeds are mounted on the cover of this box. For the norma- lly used threads, only a single set of replaceab- le gears is sufficient, for special threads aa- ditional replaceable gears are supplied with the machine, The design of the carriage also enables, with the rotary four-tool head, to clamp other different tool holders, In the lower section of the carrie- ge, there is the apron mounted, and on its cover there are control and setting elements. The tailstock is provided with a flange for the tow during the drilling operation, is cross adju- stable, hence enabling the turning of long tapers. 2, Rechnical data of | 2.1 Main dimensions SUI 40 sUI 50 Rated rotary diameter above the bed mm 400 500 Rotary diameter above the carriage mm 220 320 Rotary diameter above the bed recess mm = 460 560 19 AySUI 40-50 Length of the bed relieve from the headstock mam 300 Spacings of centres mm — 750, 1000, 1500, 2000, 2.2 Headstock Spindle mounting antifriction Primary execution of the spindle front end acc. to CSN 20 0111 B6 Special execution of the spindle front end ace. to 180 702/II-1975/E CAMLOCK Imer taper of the spindle front -ena Morse 6 Spindle bore mm 56 Inner taper of the spindle reduc- tion sleeve Morse 5 Diam, of universal chucks mm 200 250 Diem. of the 4-Jaw clamping plate mm 400 500 Maximum weight of the flight clamped workpiece with the centre of gravity 100 mm from the face of the clamping plate kg/rpm 150/56 100/56 Max. wight of the centre clamped workpiece ke/rpm 400/56 Max. weight of the centre clamped workpiece, supported with e fixed work rest kg/rpm 480/56 2.3 Spindle drive 2.31 Machine with asynchronous motor Motor power of main drive kW 15 Bs Number of speed stepsSUI 40-50 Range of the spindle normal speed rpm 14 to 2240 Permitted maximum force moment on the spindle Mn 1300 Idmiting speed for the maximum force moment rpm 56 Speed of the main drive motor rpm 1450 2.3.2 Machine with the unidirectional regulating motor Motor power of main drive iW 14 Utility speed range of the main drive motor rpm 280 to 2800 Number of the countershaft steps 5 Range of the spindle speed ~ continuous in 5 steps xpm to 2 240 Force moment at individual steps of the countershaft at the maxi- mum (limiting) speed No/rpn V - 70/2 240 TV - 140/1 250 III - 280/560 IZ ~ 560/280 I - 1 120/140 Minimum utility spindle speed at individual steps of the countershaft xpm V = 224 Iv - 112 TIT - 56 ID ~ 28 I- 14 a1 BySUI 40-50 2+4 Operational feeds of carriages Max. resetting of the cross 22 carriage m2 Max. manual resetting of the tool carriage mm Number of longitudinal feeds Range of longit. feeds rpm Number of cross feeds Range of cross feeds rpm Quickfeed speed long./oross mm/min, Motor power the quickfeed driving iw Motor speed for driving the quickfeed xpm Max. cross section of the turning tool ‘mex Size of the four-tool head = mmxm. Max. feed force in the longi- tudinal direction (line No.2) W Feed force in the longitudinal direction at the run over the fixed micrometric stop (line No. 1) Max, feed force.in the cross direction (line No, 2) N Feed force in the cross direc- tion et the run over the fixed stop (line No.1) N Max. feed force for the tailstock tow (line No. 3) N 2.5 Threads Number of metric threads Range of metric thread leads mm Ay 300 140 42 0,023-4,8 42 0,011-2,4 3500/1750 0,550 2 820 25 x 32 132 x 132 7 000 N 5 000 3 500 2 500 10 000 55 0,25 ~ 60Number of inch threads Number of thread moduli Number of DP threads Thread of the longitudinal Thread of the cross guiding 2.6 Dailstock Rated diamameter of the centre Inner taper of the centre sleeve Total stroke of the centre Cross adjustability of the 2.7 Other data Accuracy degree according to the COMECON recommendations Voltege/freq. of el. mains Ambient temperature Type of the climatic resistance acc. to CSN 33 0300 Dust nuissance of the environment Ba Range of inch threads n/t Range of leads of thread moduli mn Range of the DP thread leads n/t guiding screw mm, screw mn sleeve mm sleeve a tailstock mm Relative humidity of the envitonment SUI 40-50 120 - 1/2 32 0,125 - 15 56 2 = 240 Tr 40 x 6 Or 22x5 80 Morse 5 180 +" 10 normal 3x380 ¥/50 Hz max. 72 % +5 to +35° basic max. 10mg/cu.m, 23‘SUI 40-50 III. TECHNICAL 1. Kinematic diagram of the machine, fig, 5, 5A The driving section of the operational lathe spind~ le has been manufactured in two versions, see fig. 5 and 5A. On the driving version with the asynchronous mo~ tor, the rotary motion is transfered from the belt pulley R1 of the motor MA1 by means of V-belts to the belt pulley R2 of the gearbox, this ari- ving the clutch shaft, Clutches 81 and S2 deter- mine the sense of the rotary motion of the ope~ rational spindle according to the state in which the clutch has been engaged. With the clutches disengaged, the brake B is engaged and the spindle is not rotating, whilst it is not necessary to stop the motor of the main drive, From the gear- box then, the rotary motion is further transfered by the belt pulley R3 and the V-belts to the belt pulley R4 of the countershaft, mounted in the headstock. The review about individual speed steps can be seen on the diagram DS (fig.5). On the machine version with the unidirectional, regulating motor, the rotary motion is transfered from the belt pulley R5 of the motor MD1 by means of V-belts to the belt pulley R6, firmly connec- ted to the shaft of the gear speed reducer and to the belt pulley R7. From the belt pulley RT, the rotary motion is further transfered by means of V-belts to the belt pulley R8 of the countershaft, mounted in the headstock, The sense 24 po ASUI 40-50 of the motor revolutions, stopping and braking is also derived from the motor, The review about indi- vidual speed ranges can be seen on the diagram DR (fig. 5A). The rotary motion of the shaft or possibly of the gui- ding sorew is derived by the grar wheels from the spindle, via the replaceable gears a, b, oc, a, and vie the gears inside the feed box, The selection of amounts for infividual feeds or possibly of the thread leads is given by tables on the machine plates, The quickfeed of the cross and also longitudinal car- viage is provided with its own motor drive, and its speed is constant. The direction and the sense of feeds are selected by the lever moving in the same direction, this lever being mounted on the carriage box. 2, Packing, transport and unpacking the machine Fig. 1 and fige 1A The machine is shipped from the manufacturing plant completely assembled, provided no any other dispatch method has been agreed on with the customer. The preservation method and the machine packing depend on the shipment destination, or on the customer g requi-~ rementa, ‘The used method of preservation, packing and transport for the home market is fixing the machine on skids item 1 and for abroad packing in boxes with the rele~ vent preservation, 25 Ay |SUI 40-50 For packing, preservation and machine loading on tran- sport means, it is necessary to follow the instruc~ tions and symbols on the machine and packings, and the machine must be fixed reliably to the transport means adequately to the transport methods. Upon receiving the machine, it is necessary to check, that the packing or the machine itself have not been damaged and any possible damages must be let know to the transport organisation immediately. Beside this, it is necessary to check, that the machine accessories are complete and in accordance with the order or the packing sheet. Any defects must be reported immedia~ tely to the supplier, The suspension ropes should not contect the machine, hence it is necessary to insert wooden spacers between the rope and the machine, item 5, The suspended machi- ne is hoisted about 20cm above the floor, and then dalanced by moving the carriage pos. 4 to the suitable Position, and upon achieving the horizontal position of the machine further handling of the machine is pos sible. Provided no hoisting equipment or suitable truck are available, the machine can be moved on rol~ lers, however the floor must be compacted sufficient ly. For the machine hoisting with the help of a orow- var, the relevant recesses are provided in the stands, 3. Instelling the machine on foundation, fig. 2, 24 To achieve permanently high precision and smooth ope~ ration, the machine must be installed on a solid foun- aation, Provided the bearing capacity of the concrete floor is sufficient, the construction of foundations can be omitted, and all to be done are holes to be out aSUI 40-50 in the floor for the anchoring bolts, the electric po- wer supply and other utilities, as for example the de- vices for handling the chips, supply pipings for the cooling liquids and for the central distribution and sim, When the bearing capacity of the floor is poor, then foundation must be constructed as shown in fig. 2, In this case, it is advantageous to leave the nece~ ssary holes for the anchoring bolts and other sup- plies, when constructing this foundation. Steel plates are then placed onto the perfectly har- dened concrete with the due regard to the anchoring bolts so, to be placed below the push-away bolts item 2 for levelling, on which the machine is then installed. The installed machine is then leveled along the longi~ tudinal end also transversal, directions and simulta~ neously the anchoring bolts pos. 3 are slipped into the holes in the foundation and in the machine stand. After the mechine levelling, the machine is grouted with thin concrete, After the concrete hardening and new machine levelling, the entire lay-out is checked again and the nuts of the anchoring bolts are then tightened. For the machine installation onto the foundation, there is a set of anchoring material as a part of spe- cial accessories, 27 AySUI 40-50 Prior to putting the machine into operation, the pre- serving agents must be removed from the machine, and the machine must be cleaned and lubricated properly. Cleaning means are necessary for the preservation re~ moval according to the environment in which the machi~ ne has been installed, as technical petrol, kerosene and sim. however not such means which might distort the machine surface finish, ae eynthetical, acetone and alcohol diluents. 4, Machine connection to the el, mains Figs 3, 34, 3B, 30, fig. 11 The connection of the machine to the electric network is only possible when the electric mains complies with the data on the machine plate, this plate being fixed on the electric box. The machine is connected to the mains with the help of a cable, the conductor cross sections of which are determined for the entire power input of the machine. The method of the electric conductors lead to the ma- chine depends on the distribution of the electric po- wer sugply within the work place. The supply to the machine mast be protected against the flying chips and spraying of the coolant. The machine is connected to the mains via the terminal unit X11, mounted on the right hand side, the lower section of the electric box and the conductora are con~ nected to the relevant clamps. As 28SUI 40-50 Special care must be paid to the ground connection, this being in the interest of the operating personnel. The correctness of the ground connection must be mea~ sured, The earthing conductor is connected to the clamp PE, the machine itself is grounded to the screw marked = fixed to the front leg (stand). Before starting the machine, it is necessary to make sure, that the machine has been released of the brake and has been connected to the proper phase sequence. The machine is supplied from the manufacturing plant with the released brake to prevent any damage of the starting and braking devices in the case of the faulty phase sequence, The proper phase sequence is checked so, that when engaging the clutch lever downward, the operational spindle must rotate in the anticlockwise direction, when viewed from the teilstock. In case, the sense of rotation of the spindle is deffe- xent, then it is necessary to interchange two phase conductors, The simplest way, how to detect the sense of rotation when the spindle is running-out after the machine stopping is by dosengaging the clutch lever to the centre (neutral) position, After chacking the pro- per phase sequence, the machine is readied for the proper braking operation so, that the brake releasing screw, item 13, fog. 11 4s unscrewed. The machine ver- sion with the regulating drive is provided with the blocking circuit, for the case of the faulty connec tion of the phase sequence, 29 Ay |SUI 40-50 5. Work safet: rotection against injuries caused by electric current. The electric equipment of the machine has been so de~ signet, to comply with the valid regulations, dealing with the protection against injuries caused by elect- ric ourrent. Care must be paid, to turn off the main switch before carrying out any handling with the elect- vie installation, this switch being mounted on the pa- nel of the electric box. Without turning off the elec- tric current, no handling is allowed inside the elec- tric box or in the machine distribution system, After connecting the machine to the mains, it is ne- cessary to connect the machine properly to the ground, If the machine is not connected to the protective con- ductor of the distribution network, the machine is not allowed to be plugged in and started, Tt can happen, that in extreme working conditions (nigh speed, large feeds, noise caused by tools and aim.) the noise nuissance of the machine exceeds the limiting level of noise. In such oase it is necessary that the operator, working under such conditions, should use protective means, effective in the sphere of the noise class N 85-90, 7. lubrication of the machine (Figs 7) The machine is supplied by its manufacturer without ofl filling and it is therefore necessary to fill the tank with clean, filtered oil of prescribed quality. Lubri- cation points, lubricated with plastic lubricant wereSUI 40-50 filled in the manufacturer s works. First filling and maintenance of lubrication system is to be performed ac- cording to regulations consisting of following parts: - lubrication diagram - is part of diegrams in ope- rating instructions (Fig. 7) ~ lubrication instructions - are made in a form of table adjoining lubri- cation diagram (Fig. 7) ~ text part - completes lubrication dia~ gram and instructions, In the diagram (Fig, 7) there is a sketch of the machine with horizontel lines above it. Numbers which are next to these lines signify intervals of necessary operations in operation hours, Numbers in circles, situated on the lines, mark lubrication points and ection ones, specified in the table "Lubrication instructions", Head, thread box and gear box (for models with asynchro- nous érive motor only) are lubricated continuously by means of a hydraulic aggregate, Front end rear bearings of the head (item 18) are lubricated with plestic lubri- cant. Oil filling discharge is carried out through dis- charge hole of the tank (item 1). Before filling new oil, the tank must be cleaned thoroug- hly. Filling hole is marked as item 2 in the figure. Both apron and top slide is lubricated by means of piston pump situated in the apron, Lubrication is started by depressing push button (item 5). It is necessary to lubricate 2 times a shift at least for 3 to 5 seconds each time. Oil can be filled into the apron through filling hole (item 7) and discharged through hole (item 4), Bearings of lead screw tow bar (item 13) ana of motor (item 15) are lubricated with plastic lubri- cant. 31 Bas— SUI 40-50 Manuel lubrication through nipples must be performed for: cross-slide nut (item 10), tool carrier nut (item 9), guide surfaces of tool-carrier (item 8), tailstock (item 12) and pin of change gears (item 19), All nipples are marked with red colour, Correct operation of lubrication system must be checked through ofl level gauges (items 3, 6, 11, 16, 17). Note: First oil exchange in the hydreulic aggregate tank is to be made after machine running~in, i.e. efter 200 hours of operation. Equivelent lubricants according to international recom mendations are stated in comparating table (page 20). 32Oper. Hours LUBRICATING CHART PART OF MACHINE | HYDRAULIC a a |8 usr gig |g |g Eoei /8 |g 3 |2.] sc g APRON BOX CARRIAGES 3 2 lag 8 2 ga lfe|sglom =| |g & [aS |aa| aS 5 wo,orwarziace|1 | 2/3 /4 | 5/6] 7 [8 | 910] 1 | rz] 43 | 14] 15] 16 | 17 | 18 | 19 ‘SYMBOL FOR SER~ ‘VICE BEZEICHE ey Way. of lubrie Gheckoot height 8 50 8 s | 50 Keep up in run 8 Supplement 200 |50 |50 | 8 50 l200 200 Exchange of2 lzooop000) {4000} 1000 4009] 4000 a FE Er e [SCEMIBRUTLTER o - 33 ob = 34 on - 33 fours jouw Fo) ond swea| ob - 33 | vas |ens3| |S Contens tenk in 4,5 4,5 0,05 0,05} 755 0,07 g 3COMPARISSON TABLE OF LUBRICANTS SUI 40 - 50 Tabricant sort Marking Viscosity (oil) International lubr. recomendetions in CSSR Penetration (gr) Tame English German Marking Bearing oil OL-33 34sqemm, sec. /40°C Machinery oils Maschinentle 180 VG 46 2Tsq.ma,sec./50°C Bearing oil OL-4 5Tsqemm, sec. /40°C Machinery oils MaschinenBle ISO VG 68 3Tsqemm, sec. /50°C j Grease PUALV-2-3 240~260/25°C Machinery greases Lagerfette Mobil lithiun grease 932 Determination of the commercial classification of the equivelent substitution of lubricants suppled by foreign manufecturers must be discussed with the local sup- plier, taking into account the internationsl recommendations for lubricants.cH Te Te 2. 3. Te 8. De 10. a. 12, 13. 14. 15. 16. IT. SUI 40-50 CONTROL AND SETTING ELEMENTS OF THE MACHINE Fig. 6 and 6A Main switch Q81-for the machine connection to the mains Indicator Hi1 ~ for indicating the connection of the main switch Selector SA2 - for the motor of the coolant pump Selector QP1 ~ for the switching over the motor run of the main drive to ¥ (star) and to D (delta) Push~button SB1 + with the indicator HL2 - for clo- sing and indicating the motor run of the main ari- ve Push-button SB2 - for turning off the motor run of the main drive Socket spanner - for fixing the position of the tool head and for tool clamping Wheel with the indexing ring ~ for manual setting of the cross carriage position Wheel. with the indexing ring - for the manual set~ ting of the longitudinal carriage position Wheel with the indexing ring - for the manual set~ ting of the revolving tool carriage position Handle - for fixing the position of the centre sleeve Screws - for fixing the tailstock bed Handle of the eccentric cam lever - for locking the tailstock to the bea Handle - for engaging the preselected speed range Handle - for the preselection of individual speeds Handle - for engaging individual countershaft steps Hubs with handles - for engaging the directions, sense and leads of feeds end threads 35 By36 SUI 40-50 19, O11 level indicator of headstock and gearbox 20, Hubs with handles ~ for the selection of types and leads of threads and the feed amounta 23. Clutch lever with handle for stopping the spindle ron 25. Cover ~ against flying chips and coolant spraying 27. Screw - for locking the position of the indexing ving of the wheel for manual setting of the longi~ tudinal carriage position 28, O11 level indicator of the apron and longitudinal sled 29, Pull rod ~ for closing the run of the drive motor of the quickfeed by the microswitch S96 30, In the same direction moving lever ~ for turning on the sense and direction of the feeds 31. Cam handle - for closing and breaking the split nut on the guiding sorew 32. Clutch lever with handle for starting and stopping and altering the spindle run sense 33. Setting device - for setting the tension force 42. Sorew ~ for the transversal setting of the upper section position of the tailetock when turning long tapers 44 Wheel - for the manuel setting of the centre sleeve position of the tailstock 52. Indicator HL2 - for the signalisation of the main switch turning on 53. Indicator HL3 - for the signalisation of the pull over and failure of the control drive 54. Ampere meter PA1 - for the current measurements on the armature of the regulation motor of the main arive 55. Tachometer PR1 - for the revolution measurement of the operational spindle, AY |56. 5ST. 58. 59. 60. 61, 62. 63. 64. 65. 66. 67. SUI 40-50 Selector SA4 - for turning on/off the motor of the coolent pump Potentciometer RP1 - for setting the spindle speed Handle of the operational spindle run starting with the help of selectors S94, 805, $013 Controller box Push-button SB3 - CENTRAL STOP Push-button SB2 with the indicator HL 1 - for star- ting and indicating the start of the regulation drive Potenciometer RP2 - for limiting the maximum speed of the regulation motor Potenciometer RP3 - for the correction of the tool position in the regime of the constant cutting speed Selector SA2 - for the tool selection in the front and rear tool holder Selector SA3 - for the regime selection: constant cutting speed - constant speed Right control panel Indicator HL4 - for the correction signalisation of the tool position 37SUI 40-50 8. MACHINE TEST RUN Prior to starting the machine, this must be cleaned, the oi] tank must be filled with o41 and also the apron must be filled, these oils being prescribed in the chapter ILI/6, 8.1 Machine with asynchronous drive, figs 6 The machine is connected to the electric network with the help of the main switch SQ1, pos. 1. The connec tion to the mains is signalisea by the indicator Ht Pos. 2, The selector QP1, pos. 4 is then switched to the position ¥ and the push-button SB1, pos. 5 is depressed, hence starting the motor of the main drive and the motor of the oil pump drive, This operation is signalised by the indicator inside the lighting push- ~button SB1, pos. 5 so, that the light goes off, Only after the start of the main drive, this lasting appro- ximately for 5 seconds, the selector QP1, pos. 4 can be switched over to the position D, The switch over to the position D is not necessary, when during the machi- ning only one third of the rated motor power of the main drive is sufficient, hence saving the electric power, The motor run of the main drive end of the oil pump motor is stopped by the push-button SB2, pos. 6 and switching over the selector QP1 pos. 4 to the position x. The above sequence must be followed with each machine starting and stopping. The motor of the coolant motor drive is started by switching over the selector SA2, pos. 3 from the posi- % ASUI 40-50 tion-0-to the position-I; The pump is not allowed to be started when the tank for the coolant has not been filled by the prescribed amount of the coolant. After starting the motor of the main drive, check on the ofl level indicator pos, 19 the proper function of the lubrication and in case this is not operating pro- pirly, the machine mast be stopped itmediately. With the Proper function of the lubrication, the machine test operation can be proceeded as follows: ~ Set the machine’ seed low, to about 120 rpm in accor- dance with tables fixed on the machine, with the help of the lever pos. 14, 15, 16. - The spindle rotation in both directions is then star- ted and stopped by means of the clutch lever pos. 32. The sense of rotation of the spindle is identical to the sense of motion of the clutch lever. The proper spindle rotation with regard to the position of the clutch lever has been desoribed in the chapter III/4. Before closing the clutch lever, pos. 32, to the upper and also lower position, it is necessary to deflect the lever to the right - this disengaging the lever from the safety pawl against the undesirable. spindle start. - With the machine stopped, set up and engage the gears for the feeds and threads according to the tables fixed on the machine and according to the mounted replaceab- le gears, with the help of hubs provided with the handle pos. 17, 18, 20, 21. = Check maually the displacement of the longitudinal and also of the transversal carriages to the maximum strokes, with the simultaneous lubrication, 39 ay |SUI 40-50 = svart the machine, cheok the feeds in all directions and senses with the help of the lever moving in the same direction, item 30, and also the threads with ‘the help of the cam handle for switching on/off the split nut pos. 31 onto the guiding sorew. The split nut can only be closed onto the guiding screw, when the handle, moving in the same direction is in the neutrel posi-~ tion, When cutting threads, the longitudinal stop dog should not be closed. = Check the quickfeed with the help of the lever jogi- tion 30 and with the help of the pull rod pos. 29 this being mounted on the lever and actuating the micro- switch 3Q6. If all these tests have been carried out without fei- lures, the machine can be set to the required component. 8.2 Machine with the reguietion drive, figs 64 The machine is connected to the electric network with the help of the main switch Qs1, pos. 1. The connection to the mains is signalised by the indicator HL2, pos. 52. By depressing the push~button 3B2, item 61, the controller is started. This operation is signalised by the indicator HL1 mounted in the lighting push-button SB2, item 61, the light of which goes off, In this way the machine has been readied for starting the spindle revolutions and at the same time is also star~ ted the motor of the oil pump drive for the machine lubrication. The controller can only be started, when the handle for the operation starting of the spindle with the selectors 8Q4, SQ5, SQ13, item 58 is in the neutral position. 40 AY |SUI 40-50 The motor run of the coolant pump is turned on by the selector SA4, item 54 to the position I. The pump should not be started if the tank for the coolant haa not been filled with the prescribed amount of coolant. After starting the controller, check on the oil level indicator pos, 19 the function of the lubrication and in case it is not working properly turn off imardia~ tely the main switch QS1, item 1, With thé proper function of the lubrication, proceed with the machi~ ne test run as follows: - Set the selector SA3, pos. 65 to the constent speed Set the spindle speed to a low number, max. 120 rpm according to the plates, this corresponding to the position of the countersheft 2, which is set by the hendle for engaging individual steps of the counters- haft pos. 16 and approximately to the mean position of the potenciometer RP1, item 57 range, for setting the spindle speed. - By the handle for the run starting of the operatio~ nal spindle with the selectors SQ4, 8Q5, 8Q13, item 58, start and stop several times the rotation of the spindle in either direction. The sense of rotation of the spindle is identical with the motion sense of the handle movement for the selectors SQ4, SQ5, SQ13, item 58, Before switching the selector handle in the upper and also lower position, it is necessary to deflect the handle to the right - hence releasing the handle of the selector from the safety pawl, kept here against the undesirable spindle starting. 4“SUI 40-50 - With the machine stopped, gears for feeds and threads are set and engaged according to the tables on the ma- chine, and the mounted replaceable gears, with the help of hubs provided with handles, item 17, 18, 20, 21. ~ Check manually the displacement of the longitudinal and also transversal carriage for the maximum strokes with the simultaneous lubrication. ~ Start the machine, check the feeds in all directions and senses with ‘the help of the lever item 30, and @lso check the threads with the help of the cam handle for switching on/off the split nut item 31 onto the guiding screw. The split nut can only be clamped onto the guiding screw if the lever moving in the same di- rection is in neutral position, ~ Check the quickfeeds with the help of the lever pos. 30 and with the help of the push-button item 29, this being mounted on the lever moving in the same direc- tion and actuating the microswitch $96. - The selector SA3 is set to the constant cutting speed and check its function in both senses as for the toll head so for the rear tool holder, The tool head or the rear tool holder are selected by the selector SA2, item 64, When all these operations have been made without any failure, then the machine can be set up for the re~ quired component. 42IV. SUI 40-50 MACHINE. SEIZIEG 1, Economical machining “he basic condition of the economical machining is the optimum arrangement of the. set - the machine - - the workpiece - the tool, with the intention of achieving the maximum machine performance, with the sufficient precision and the conforming roughness of the workpiece machined surface. To achieve the maximum economics of the machining, the following principles must be followed: = To select the most efficient method of clamping the workpiece by means of a suitable clamping de~ vice, permitting the required shape of the work- piece, In case of supporting with the help of a centre, the utmost effort must be exeersided to achieve the smallest possible shift out of the centre sleeve. ~To use the tools with the maximum cross sections and with the smallest possible overhang, with the proper geometry of the cutting edge, pro- perly manufactured and shar pened and made from the suitable cutting material, - To divide the chips to roughing and finishing ones with the application of proper tools and the selection of relevant cutting speeds accor ding to the sort and condition of the material to be machined. 43 AySUI 40-50 fo raise the economy of the machining process, it is advantageous to use special accessories enclosed in the chapter VIII/2, With high requirements on the machining economy it is advantageous to chose a certain of the machine ver- sions, see the chapter VIII/3, 2. Spindle speed, Figs 6, 6A, 10, 10A, 24, 25, 28 The basic kinematic diagram of the normal speed range is shown in fig. 5 and 5A, where on the diagrams DS and DR the steps of possible speed ranges are shown for both types of drives. On the machine, shipped with the asynchronous motor and with step gearbox, speed is only engaged at the standstill with the help of controllers item 14, 15, 16 and fig. 6 as follows: ~ By means of the handle pos, 16, for engaging indivi- dual steps of the countershaft the speed is set in which the selected step of the speed is located, The handle pos. 14, for engaging the preselected speed step, is moved to the left hand side. - By the handle pos. 15, for the preselection of the selected speed step, the preselected speed step is set up. ~ The selected speed step is engaged by the handle item 14 so, that is moved to the right hand side. To facilitate the engagement of the speed (or possibly of feeds and threads) it is advantageous to rotate ma- nually the spindle, with the pedal depressed on the machine provided with a new brake, This does not con= cern the machines provided with a device for the slow yotation of gears.SUI 40-50 The actual speed of the spindle corresponds to the re~ volution number indicated on the controllers, with the deviation according to the CSN 20 0006, On the machine provided with the regulation drive, the spindle speed is set in two ways: ist way - the constant speed: The selector SA3, item 65, is in the position }/min- the constant speed and the potenciometer RP2, item 62, for limiting the maximum speed 1s also set to the ma- ximum speed permissible for the weight and the clam- ping method of the revolving objects (as for example @ clamping device with a workpiece), clamped to the spindle, With the machine at the standstill, or possibly with the help of menuelly rotating the spindle, the handle for. engaging individual steps of the countershaft item 16 is set to the utility speed range, indicated on the hub label of the control handle, With the machine running (even under the load), the selected speed of the spindle is so set up, that the wheel on the potenciometer item 57 is roteted within the utility range, Actual speed of the spindle corresponds to the speed number indicated by the tachometer item 55 on the re~ levant scale, 2nd way - constant outt: speed fig, 6A When working in the regime of the constant outting speed (hereinfter just called KRR), the following procedure is to be followed: AySUI 40-50 - Set the KRR regime by the selector SA3, item 65 to the position QF? xn/min, - Set the potenciometer RP2, item 62, -the limitation of the maximum speed also to the maximum speed, per~ "uissible for the weight and the clamping method of the sotating object clamped on the spindle and angage at the same time the relevant step of the countershaft. Set the selected tool holder by the selector SA2, item 64, There are two possibilities, either the front one (the tool head) or the rear one (the rear tool holder). On figures 29a and 29b there are principal settings of the tool head and of the rear tool holder with the clamped tool within the centre positions of the range corrections. Total range of the corrections corresponds to 25 mm stroke of the transversal carria-~ Bee When operating in the KRR regime with the tool head, the correction is so accomplished, that the active part of the cutting edge of the tool is moved in the spindle axis see the fig. 290 and the correction is set (the correction according to the chapter VII.2.2. When setting the constant cutting speed, the active part of the tool cutting edge is moved away to the po- sition of 50mm from the spindle axis, this correspon~ ing to 100mm of the turning rotary diameter, see the fig. 294 and in this position the relevant speed is set up, which can be read off from the KRR diagram figs 256 - The machine setting for the operation in the KRR regime with the rear tool holder 1s identical and can be seen in figures 29e and 29f, Ay ___] 46SUI 40-50 With both setting methods of the speed, it is necessa- ry to select such cutting conditions, to avoid the overloading of the regulation drive or possibly its permanent failure, The overloading of the regulation drive, or possibly its permanent failure are signali-~ sed by the indicator HL1 pos, 53. When the indicator HL3 pos. 53 lights up, the machine must be stopped, as efter approximately 1 minute the regulation drive is disconnected from the electric mains and the ma- chine stops. In case of need to stop the machine im- mediately, for any reasons, it is necessary to depress the push-button of the controller SB3 item 60 "CENTRAL STOP", ‘The nomogram of cutting speeds for the machine ver~ sion with the step gearbox and for the normal speed range is on fig. 24. The diagram of the constant cutting speed for the ma~ chine version with the regulation drive is in fig. 25. 3. Feeds and threads, /Fig. 6, 6A, 54. 55. 56. 57. 58, 27 All amounts of feeds and thread leade are derived from the spindle speed vie the gear wheels and depend di- reotly on the spindle speed, except the quickfeed. The quickfeed is provided with its own drive and its speed is constant, independently on the spindle speed. Before seetting feeds and threads, it is always ne~ cessery to check the replaceable gears a, b, o, 4 gee fig. 5, namely their arrangement and also the clearances between the gears which are to be set al- ways corectly. Bacc SUI 40-50 Any replacement (or resetting) of the replaceable gears is only necessary when special threads are to be cut, as the design of gears inside the headstock and the apron enables the setting of leads for all current threads and used feeds. The setting of the feed amounts and thread leads is made according to the tables, some of them being fixed on the machine, the other ones enclosed with the machi-~ ne documentation, according to the figures 54, 56, 57, 58, 21, The tables comprise the values of feeds.and thread leads in dependence on the arrange, ent of the replaceable gears and on the position of the setting levers and hubs provided with handles, Setting of feeds and thread leads is only car~ ried out when the machine is at the standstill, The guiding screw is intended for thread cutting in the longitudinal direction, For thread outting in the transversal direction, there is the tension rod, the ratio of which to the motion serew of the transversal carriage is 2: 1, i.e, that for the selected lead in the transversal direction, the double value of the feed amount is to be set in the longitudinal direction, this value being indicated in the table. The same is also valid for setting the feed amounts. For the carriage displacements in the longitudinal di~ rection, there is the tension rod, When cutting threads with the help of the guiding screw, neither the stop dogs nor the carriage sled are allo- wed to be locked, 48SUI 40-50 Closing of the carriage onto the guiding sorew when cutting longitudinal threads ia accomplished by mo~ ving the handle of the cam pos. 31, fig. 6, 6A for clo- sing and disengeging the split nut downward - never however using excessive force. Closing of the carriage to the tension rod during the longitudinal, transversal feeds and when cutting threads in the transversal direction is accomplished by moving the lever item 30, for closing the direotion and the sense of the feed, to the selected direction or sense, see fig. 6, 6A, When handling the quickfeed, it is necessary to bear in mind, thet due to the system inertia, the carriage runs out even when the quickfeed movement has been turned off (its drive), The control of the quickfeea is accomplished by moving the lever item 30, fig. 6, 6A to the selected directions and senses and by pul- ling the pull rod for actuating the switch $Q6, for turning on the motor run of the quickfeed drive, item 29, fig. 6, 6A. 3.1 Examples of setting feeds end threads 3.1.1 Machine version with the step gearbox ist example: The feed of 0,300 mm/rpm in the longitudinal direc tion, this corresponding to 0,150 mm/rpm in the trans- versal direction, Replaceable gears: a/b . c/a = 30/96 . 96/120 (fig. 5, fig. 59 - Feed pla~ te) The handle fig. 6, item 16 can be set to positons I, II, IID. 49 ne,SUI 40-50 The hub with the handle fig, 6, item 21 to be set to the position f. The hub with the handle fig. 6, item 17 to be set to the position f The hub with the handle fig. 6, item 18 to be set to the position B, 2nd_example: The feed of 66 . 1/10 000 inch/rev. in the longitudi- nal direction,,'this corresponding to: 33. 1/10 000 inoh/rev. in the transver- sal direction Replaceable gears: a/b . o/d = 30/96 . 96/120 (fig. 5, fig. 55 Feed plate) Handle fig. 6, item 16 can be set to the position I, Il, Ir Hub with the handle fig. 6 item 21 to be set to the position 4. Hub with the handle fig. 6, item 20 to be set to the position f. Hub with the handle fig, 6, item 17 to be set to the position # Hub with the handle fig. 6, item 18 to be set to the position B. 3rd_examples Metric thread of 2,5 mm/rev,,lead: Replaceable gears: a/b . o/d = 30/120 . 120/60 (fig. 5, fig. 58 - Plate of threads) Handle fig. 6, item 16 can be set to the pos. I, II, III, - BsSUI 40-50 Hub with the hendle fig, 6, item 21 to be set to the position g. Hub with the handle fig. 6, item 20, to be set to the position oc. Hub with the handle fig. 6, item 17 to be set to the position 4 Hub with the handle fig. 6, item 18 to be set to the position C, 4th example: Withwortn thread of 10 threads lead per 1 inch: Replaceable gears: a/b . o/d = 30/120 . 120/60 (fig. 5, fig. 58 Plate of threads) Hendle fig, 6, item 16 can be set to the pos, I, II, Ur Hub with the handle fig. 6 item 21 to be set to the position k Hub with the hendle fig, 6 item 20 to be set to the position o. Hub with the handle fig, 6 item 17 to be set to the position # Hub with the handle fig, 6 item 18 to be set to the position G. Sth example: Modulus thread of 3/3J[ lead mm/rev. Replaceable gears: a/b . ofa = 110/44 . 71/113 (fig. 5, fig. 21 Plate of threada) Handle fig. 6 item 16 can be set to pos. I, II, III. 51 AySUI 40+50 Hub with the handle fig. 6, item 21 to be set to the position h, Hub with the handle fig. 6 item 20 to be set to the po~ sition f. Hub with the handle fig. 6 pos. 17 to be set to the position * Hub with the handle fig. pos. 18 to be set to the po~ sition C, Sth example: DP (Diemetral Pitch) thread of 12 threads lead per inch: Replaceable gears: a/b . ofa = 110/44 . 71/113 (fig. 5, fig. 21 - Plate of threads) Handle pos. 6, item 16 can be set to pos, I, II, IIT Hub with the handle fig. 6, item 21 to be set to the position 1. Hub with the handle fig. 6, item 20 to be set to the position 2. Hub with the handle fig. 6, item 17 to be set to the position * Hub with the handle fig. 6, item 18 to be set to the position C. 3.1.2 Machine version with the regulating motor ‘Th example: Feed of 0,300 mm/rev. in the longitudinal direction, this corresponding to 0,150 mm/rev. feed in the tran- sversal ai rection: Replaceable gears: a/b . 0/a = 30/96 . 96/120 (fig. 5, fig. 54 Plate of feeds. 52SUI_40-50 Handle fig. 6A, item 16 can be set in pos. 1, 2, 35 4, 5e Hub with the handle fig. 6A, item 21 to be set to the position m Hub with the handle fig. 6A, item 20 to be set to the position f Hub with the handle fig. 6A, item 17 to be set to the position t Hub with the handle fig. 6A, item 17 to be set to the positon B. The feed of 66 . 1/10 000 inch/rev. in the longitudi- nal direction, this corresponding to the feed of: 33 » 1/10 000 inch in the transversal dir. Replaceable gears: a/b. 0/a = 30/96 . 96/120 (fig. 5, fig. 54.Plate of feeds) Handle fig. 6A, item 16 can be set to pos. 1, 2) 3, 4y 5 Hub with the handle fig. 6A, item 21 to be set to the positon 1. Hub with the handle fig. 6A, item 20 to be set to the positon f. Hub with the handle fig. 6A, pos. 17 to be set to the positon t Hub with the handle fig. 6A, item 18 to be set to the positon B. 9th example: Metric thread of 2,5 mm/rev, lead: Replaceable gears: 53 aySUI 40-50 a/b . o/d = 30/120 . 120/60 (fig. 5, fig. 57 Plate of threads) Handle fig. 6A, item 16 can be set to pos, 2,354,5 Hub with the handle fig. 6A, item 21 to be set to the position g Hub with the handle fig. 6A, item 20 to be set to the position c. Hub with the handle fig. 6A, item 17 to be set to the positon Hub with the handle fig. 6A, item 18 to be set to the positon ¢. 10th exampl: Withworth thread of 10 threads lead per 1 inch: Replaceable gears: a/b . c/a = 60/80 . 80/120 (fig. 5, Fig. 20 Plate of threads) Handle fig. 6A, item 16 can be set to pos. 2,3,4)5 Hub with the handle fig. 6A, item 21 to be set to the position k Hub with the handle fig. 6A, item 20 to be set to the position o Hub with the handle fig. 6A, item 17 to be set to the position A Hub with the handle fig. 6A, item 18 to be set to the yosition 0. iith example: Modulus thread of 3/39 mm/rev. lead Replaceable gears: a/b .-c/d = 110/44 . 71/113 (fig. 5, figs 21 Plate of threads) aSUI 40-50 Handle fig. 6A, item 16 can be set to pos. 24354,5 Hub with the handle fig, 6A, item 21 to be set to the position h Hub with the handle fig, 6A, item 20 to be set to the position f Hub with the handle fig. 6A, item 17 to be set to the position! Hub with the handle fig. 6A, item 18 to be set to the position ¢ 12th exemple: DP thread (Diemetral Pitch) of 12 /7 inch/12 mm/ lead: Replaceable gears: a/b . cfd = 110/44 . 71/113 (fig. 5, fig. 21 Plate of threads) Handle fig. 6A, item 16 can be set to pos. 2,3,4,5 Hub with the handle fig. 6 item 21 can be set to the position 1 Hub with the handle fig. 6 item 20 can be set to the position f Hub with the handle fig. 6 item 17 dan be set to the position Hub with the handle fig.6 item 18 can be set to the position ¢ 4. Settii locking the tailstock position/fige 6, The tailstock is guided along its own guiding surfa- ces, and with the lower clamp released it can be displaced manually in the longitudinal direction to the selected position, In the transversal direction At is displaced during the turning operation of long tapers. Fixing of the tailstock position is accomplished: AySUI 40-50 - by the lever of the eccentre item 13 for simpler ope- retions, as for example at the removal of a small chip during the finishing operations, and also when centering holes or drilling with small drills. ~ by the lever of the eccentre item 13 and by the screws item 12 for heavier operations, as for example when removing heavier chips during the roughing ope- vation and when using lerger drills for drilling. When selecting the tailstock position for heavier ope- rations, it is necessary that the centre sleeve is shifted out es little as possible and fixed by the handle item 11. 5. Loading the semiproducts with the help of a crane. When hendling heavy semiproducts or workpieces it is possible to use a crane without the necessity of dismantling the rear cover of the machine, However it is necessary to move away the cover against the chips and to open the cover of the chuck, When setting and operating the mechine, it is ne~ cessary to follow the tables and plates fixed on the machine, Explenations of symbols are listed in fig. 26.SUI 40-50 V. DETAILED DESCRIPTION OF THE MACHINE FUNCTION AND The bed of the machine is of the beam form, made from grey cast iron, this securing the high machine stiffness and the good overfall of chips. The bed is mounted on stands (legs), and hardened guiding surfaces are on the surface, these surfaces accomo~ dating the headstock, the sled with carriages, the tailatock and other machine groups. On the bed si- des, there is suspended the feed box and the gear- box, Below the centre section of the bed, there is the dish for catching the chips or possibly the coolent, The dish for chips is mounted on bars, along which it can be removed from the operational position backward (viewed from the operator) and this dish is sloped toward a screen, through which the coolant flows in the tank for the coolant. Maintaining of the permanent precision of the bed guiding surfaces is the primary condition of the entire machine precision, thus it is necessary to avoid any storing of objects on the bed, which might damage its surface, When found out, that the machi-~ ne is not achieving the required precision, then it is necessary to check or possibly to reset the straightness and the evenness of the bed as desori~ bed in the chapte III/3, The headstock (fig. 8, 9, 10, 104) The headstock is a separate body of the box type, casted from the grey cast iron, It is screwed to the bed and forms with it a stiff unit, Inside A aSUI 40-50 the headstock body, there is accomodated the operatio- nal. spindle and the countershaft gear wheels with the shifting mechanism and the lubrication distribution system. The spindle is supported in its front section with the help of a two-row roller bearing of the type NN 30 K, end in its rear section by two ball bearings of the ty- pe 72, these catching the axiallforces. The front end of the spindle is according to the CSN 20 1011, of the 'B-6 form, with the flange diameter of 170 mm and the inner taper of Morse 6, ‘The rear end of the spindle has been modified for the possibility of mounting the drive of the clamping de~ vice. On special request it is possible to supply also the version of the spindle front end in accordance with the ISO 702/II-1975/E/ CAMLOGK 6. The radial clearance in the front spindle bearing has been set up at the manufacturing plant to 0,01 mm, hence it does not need to be set for several years, In case, there appears the wear of paths of the nearing outer ring exceeding the value of 0,011 mm, the bearing is not any more capable of operation with the preci~ gion prescribed by the precision protocol end thus must be replaced. This is a very complicated operation and should be ordered at the manufacturer, In case of necessity to adjust the clearance in the spindle front bearing, usually the clearance is redu- ced, the procedure is as follows (see fig. 8). + Dismantle and remove the headstock cover item 49, whilst maintaining the cleaneness - Loosen the safety screw item 56 Ay | 58SUT 40-50 - Loosen the compression nut item 57 by about 1 revo~ lution - Unsorew and remove screws item 5 with the nuts item 7 and move the washer item 6 toward the headstock body - Remove the two-sectional matching ring item 3, redu- ce (grind) its width to the required dimension. The dimensions of the matching ring reduction in depen~ dence on the radial clearance reduction of the spindle front bearing are listed in the following table. — Depth reduction of the two- Radial clearance reduc~ sectional matching ring tion of the spindle y front bearing in mm in om 0,040 0,002 0,095 0,005 0,180 0,010 0,255 0,015 0,320 0,020 0,375 0,025 +) Wall perellelism of the matching ring must be main~ tained, the values are valid for cold machine (20°C) The ground two-sectional ring item 3 to be cleaned or demagnetized and replaced to its initial place = Move the bayonett washer item 6 toward the spindle flenge and tighten by the nut item 57 with the simulte~ neous rotation of the washer item 6 so, that both sec~ tion of the matching ring item 3 seat by their opening to the spindle 59SUI 40-50 ~ The safety sorew item 56 to be locked by the compres- sion nut against loosening ~ Instal back the headstock cover item 49 - Fix the bayonett washer with the screws item 5 and the nuts item 7 - Measure (check) the radial clearance, When measuring the radial clearance, the spindle def- lects, due to its weight, by the force of 1350 N. The contact of the dial gauge is set up upstair to the outer diameter of the spindle flange, The bedding of the spindle in the axial direction in the rear bearings has been set up at the manufactu- ring plant. Bearings with the oblique contact are paired, set up with the prestress and are not set up any more at the user’s plant, When the wearing of the bearings has achieved such amount, that the clearance of the bearings in the axial exceeds the limit of 0,01 mn, these bearings must be replaced. Fearings are greuse lubricated, see the chapter V/7 LUBRICATION CHART - indicating also the sorts of oils to be used. The countershaft of three-step type or five-step type, according to the machine version, is a part of the headstock and is accomodated in the front and also the rear section of the headstock inner space. The mechanism of engaging three countershaft steps, for the machine version with the asynchronous motor and the step gearbox, and also the gear for the pre~ selection and engagement of individual speed steps in the gearbox, is shown in fig. No. 10. 60 nas TosSUL 40-50 The mechaniem of engaging five countershaft steps, for the machine version with the unidirectional regulating motor is shown in fig. 104. The input shaft of the headstock is provided with the V-belt pulley, this being driven from the gearbox or the reductor (with the regulating motor). The opera- tional spindle is driven by gear wheels, from which also the drive to replaceable gears is derived, The mechanism of engaging the éviva gears to the reple- cerble gears is shown in fig. 9, 3, Gearbox fix. 11 The gearbox only appeara on the machine version dri- ven by the asynchronous motors The gearbox is a separate asverbly unit, firmly soxewed to the rear section of the bed. The rotary motion from the belt pulley of the asynchronous mo- tor is transfered with the help of V-belts to the belt pulley item 27 of the clutoh enaft of the ge~ arbox, The multiplete clutch item 21¢ transfers the rotary motion from the clutch shaft to individual pairs of gear wheels in the gearbox. The gear wheel item 20a serves tor the alteration of the spindle speed sense. Jn case of disengaging any miltiplete clutch, the brake item 18 is enga~ ged, hence stopping the rotation of the spindle whilst it is not necessary to atop the uotor of the main drive, Multiplate clutches are actuated by means cf the clutch levers item 23, 32, f4g. 6, while’ the lever item 23 serves only for the clutch disengaging, i.e. fox stopping the machine run. 61 ddSUI 40-50 Speed engagement has been described in chapte IV/2. The normal maintenance comprises the adjustment of the multiplate clutches and of the brake, which are expo- sed to the wear during the long time operation, hence reducing their efficiency. The access to the multiple- te clutches is from the rear side of the gearbox after unsorewing the cover. The adjustment itself is accomplished with the help of supporting nuts, which should be released before being turned snd locked again by means safety screws against the Undesirable loosening after the adjustment. The properly adjusted clutch should not be slipping when engaged and should warm up in the disengaged po- sition by the friction. To achieve the proper function and efficiency of bre~ king, the brake must be vented, Venting of the brake is accomplished by loosening thescrew item 12. Ven- ting is always made after the oil replacement and possibly when the machine has been out of operation for a longer time period or if the brake efficiency is unsufficient. On lathes, manufactured from 1982, the braking force is derived from the pressure of the spring item 8, which by means of the flange pos. 9 compresses the brake plates item 17, item 18, see NB-1982, page ll. The shaft rotation item 23 is braked when the clutches item 20a item 24 have been diengaged, i.e. when the clutch ring item 24 is at the centre position. When moving the clutch ring item 24 to any side, i.e. with the clutch engaged, balance beams item 11 and rods item 7 and the flange item 9 are released with 62 —____]