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Journal of the Chinese Institute of Engineers, Vol. 30, No. 1, pp.

31-42 (2007) 31

AN OPTIMIZATION MODEL FOR URBAN SEWER SYSTEM


HYDRAULIC DESIGN

Huahn-Tyng Weng* and Shu-Liang Liaw

ABSTRACT
A gravity sewer system is a multi-stage multi-option system composed of a se-
ries of pipes and manholes. For each sewer pipe stage, there are several different
commercial pipe sizes available as options. A comparison of optimum design alter-
natives thus becomes very complex, due to the number of combinations of commer-
cial pipe sizes and slopes that must be evaluated in terms of hydraulics. Therefore, a
Sewer System Optimization Model (SSOM) for hydraulic designs is developed. The
model uses 0-1 mixed integer programming (MIP) and an efficient screening algorithm,
the bounded implicit enumeration (BIE) algorithm. The first consideration is to pro-
vide a set of design variables for urban sewer system design problems corresponding
to the various construction modes. A 73-manhole open-cut method model is tested.
The results indicate that this approach is more cost-effective than other previously
developed optimization models and techniques. As well, a practical sewer system
construction case in Taipei is selected, to compare with the traditional design approach.
The obtained design results show that the SSOM program, based on tunnel jacking
construction, can be used for this practical design. It has the effect of saving 12% on
piping and 40% on pumping heads during construction.

Key Words: a 0-1 mixed integer programming, Bounded Implicit Enumeration, com-
mercial standard diameter, multi-stage multi-option system.

I. INTRODUCTION for the selected layout (this requires the determina-


tion of discharge rates, pipe sizes, slopes, and piping
Taiwan has a goal to connect more households invert elevations) (Tekeli and Belkaya, 1986).
to sewer systems. The government will allocate more In practice, a sewerage project is produced by
funding to expedite the building of the necessary ur- manually generating a network layout that will meet
ban sewerage infrastructure. Consequently, cost-ef- the needs of the population to be served, and fit the
fectiveness analysis becomes an important issue for street layout and the local topography in the sewage
the optimal design of new sewer systems. The de- tributary area. The available pipe sizes and slopes of
sign principles and processes behind sewer systems this specific layout must be evaluated in terms of
may be simple, but to design a real, least-cost, sewer hydraulic design processes. The number of possible
system is surely not an easy job for design engineers. design alternatives is always very huge and the pro-
The job of designing a sewer system may be divided cess for finding the optimal solution long. Obviously,
into two phases: (1) the selection of the network the results will also be limited by the engineer’s ex-
layout; and (2) the hydraulic design of the sewer pipes perience and intuition and only a very small number
of the alternatives can actually be evaluated. Some-
*Corresponding author. (Tel: 886-2-27270567; Email: times the final design is deficient. There is no guar-
tyng@ms14.hinet.net) antee that it is the best design. The finding of an
H. T. Weng is with the Sewerage System Office, Public Work
optimal sewer system is not an easy job for engineers,
Department, Taipei City Government, Taipei, Taiwan 103, R.O.C.
S. L. Liaw is with the Graduate Institute of Environmental particularly with the large networks necessary for an
Engineering, National Central University, Chungli,Taiwan 320, urban sewer system. The dependency on manual cal-
R.O.C. culation limits the evaluation of the alternatives. This
32 Journal of the Chinese Institute of Engineers, Vol. 30, No. 1 (2007)

has inspired many computerized optimization model 2002; Weng and Liaw, 2003). The obtained hydraulic
studies, which obviate the need for the time-consum- design was shown to be cost-effective, requiring only
ing computations necessary to find cost-effective the aid of a personal computer for the calculations. It
designs. could become an essential tool for designing new ur-
In the past three decades, computerized optimi- ban sewer systems in Taiwan.
zation models or screening algorithms have been
developed and discussed, such as Non-linear Program- II. THE FUNDAMENTALS OF THE SEWER
ming (Holland, 1966, Swamee, 2001); Linear Program- SYSTEM OPTIMAL DESIGN PROGRAM
ming (Deiniger and Su, 1973); Dynamic Programming
(Merrit and Bogan, 1973); Convex Separable Mixed A sewer system generally takes advantage of
Integer Programming (Dajani and Hasit, 1974); gravity to collect and transport sewage from houses
Linear Programming and Mixed Integer Linear Pro- to a sewage treatment plant through a network of hy-
gramming (Wen and Kuo, 1982); Non-uniform state draulically designed sewer pipes. The sewer pipe-
Increment Dynamic Programming (NIDP) (Orth and network, the manholes, the pumping stations and other
Hsu, 1984); Bounded Implicit Enumeration (BIE) (Liaw related appurtenances are all connected. Once the lay-
and Lin, 1990, 1991; Weng et al, 2001); Heuristic out of a sewer network is determined, the main effort
Approach (Charalambous and Elimam, 1990); GIS- of the sewer system optimal hydraulic design program
Based Approach (Agbenowosi, 1995; Greene et al., is to select the size and the slope of the sewer pipes
1999); etc. However, most of the previously devel- that best meet the design criteria and regulatory stan-
oped optimization models were developed from the dards at a minimal cost. The fundamentals of the
traditional open-cut method base, so it is not practi- SSOM programming can be described as follows,
cal to apply them to modern sewerage construction,
unless more complete optimization models which 1. Building the Basic Hydraulic Design Problem
consider different design variables that are respon- Scheme
sive to the various construction modes, are introduced.
In addition to the diversity of the design variables, The design scheme of a branched sewer system
the selected construction method should be feasible. can be viewed as a serial multi-stage multi-option
On-site construction has become a key factor in the problem (Liaw and Lin, 1991), in which each stage
design of urban sewer systems. That is to say, the represents a sewer pipe between two manholes or pump
optimal hydraulic design needs to both satisfy the stations. At each sewer pipe stage, there are several
hydraulic design criteria and to avoid construction options which are the different coupling of commer-
problems that occur in the real world. cially available pipe sizes (the standard diameters for
According to past experience, in Taipei city sew- business) and the assigned piping slopes. For an ur-
erage system construction has encountered many un- ban sewerage design case, any existing on-site con-
predictable on-site construction hindrances that can occur struction problems must be previously considered and
during the construction of an urban sewer system when hindrances avoided by selecting the appropriate con-
the open-cut method is used in narrow urban streets. struction mode. Therefore, the design problem scheme
For example there is insufficient construction space needs to consider a set of different design variables
for the smooth flow of traffic, the avoidance of exist- that are also responsive to various construction methods.
ing underground obstructions, abnormal geological Fig. 1 shows the basic hydraulic design problem scheme
conditions in the coverage layer, and so on, which may of a fixed-layout sewer system for SSOM programming.
cause serious delays in the implementation of house- For example, a typical “stage i” shows, in the shad-
hold connections. To overcome existing hindrance owed block, in Fig. 1, the associated {D ij, S ij} for a
problems, most experienced engineers first decide on selected construction mode case representing each
the most appropriate construction methods that will specific pipe size, Dij, corresponding to a minimal slope,
simplify the optimization model. Recently, for con- S ij, which is obtained by comparing the four slopes
struction in Taipei’s narrow urban streets, the tradi- associated with: (1) the minimal depth of cover; (2)
tional open-cut method has almost been completely the maximal flow velocity; (3) the minimal flow ve-
replaced by novel trenchless (non-dig) technologies, locity of partial flow (Benson, 1985); and (4) the hy-
for example, the Shield Driving Method, the Jacking draulic force due to gravity (Orth, 1986; Liaw and
Method, or the Micro Tunneling Method. In this study, Lin, 1990).
the Sewer System Optimization Model (SSOM) uti- In addition, for an optimal purpose, the associ-
lizing the Micro Tunneling method for the practical ated values for D ij and Sij are then produced from the
sewer system construction case study in Taipei, is sewer pipes cost-slope relationship curve. The fun-
introduced. The SSOM approach has already been damentals of the sewer pipes cost-slope relationship
extensively discussed in another article (Weng et al., curve are illustrated as follows.
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 33

Fig. 1 The basic hydraulic design problem scheme for SSOM programming (Note: (1) Case#1, Case#2 and Case#3 indicate different
construction modes such as the open-cut method, trenchless technologies and so on, should be selected for an urban sewer design
cases and considered to avoid the hindrance of on-site construction problems; (2) Constraint#1, Constraint#2 and Constraint#3
indicate the response to the limitations for each stage, such as passing through a fixed elevation or designating the site of a pump-
ing station; (3) D ij indicates the commercial standard diameter of the j-th option of i-th stage; Sij indicates an optimal slope for the
specified diameter Dij, stage i = 1 ~ n and option j = 1 ~ m; (4) {Dij, Sij} indicates the associated values of Dij and Sij obtained from
a hydraulics process for one selected construction mode case; (5) Couples of the associated {Di1, S i1 }, {Di2, Si2}, ... and {di1, s i1},
{d i2, s i2}, ... for Case#1 and Case#2 respectively represent the associated {Dij , S ij} to respond to the different construction mode.)

2. The Resultant Sewer Pipes Cost-Slope Relation- Cost


ship Curve for Each Stage

Two fundamental hydraulic processes and equa-


tions are applied to the SSOM program to ensure that C1 D4
this associated {D ij, S ij} will be the correct associa- C4
C2
tion of the diameter and the slope for each stage in C3 D3
the optimization process:
D2

(1) Given a constant flow rate, Q, the minimum and D1


maximum feasible diameters of sewer pipe sizes S4 S3 S2 S1 Slope
can be derived by using the “Continunity Equa-
tion” to calculate the minimum and maximum Fig. 2 The sewer pipe Cost-Slope relationship curve for each
stage (Note: (1) Given a constant flow-rate, Q, (M 3/sec);
flow velocities. The commercial standard
(2) D 4 > D 3 > D2 > D 1, from maximum to minimum com-
diameters, Dij, can be selected on the basis of what mercial standard diameters, (meter); (3) S4 > S 3 > S2 > S 1,
is available commercially; the optimal slopes, (%); are assigned to D 4 > D 3 > D 2 >
(2) Given a fixed upstream depth, “Manning’s For- D 1, respectively.)
mula” can be used to determine the four designed
slopes, i.e., the partial flow slope, the minimum
velocity slope, the minimal slope of coverage, and for each pipe size for the given discharge. The con-
the maximal velocity slope. Through a procedure tinuous line indicates the cost-slope relationship. An
comparing the design criteria and the minimized increase in the slope beyond the necessary minimum
cost, the optimal slope, S ij , one of the four de- results in greater depth and cost. It can be shown
signed slopes, can be assigned to the selected D ij. that the minimum slopes for this set of pipe sizes will
be located on a unimodular curve (Orth, 1986).
Therefore, the couple of D ij and S ij associated Therefore, the possible minimum slope is selected for
with each stage can be figured out using the “Cost- each standard diameter during the optimization
Slope relationship curve”, which can in turn give the process. This will be the optimal slope (S1, S2, S3, or
minimum cost for different commercial standard S 4). In this case, the associated {D 1 , S 1}, {D 2 , S 2 },
diameters. The resulting relation for each stage, for {D 3, S 3} and {D 4 , S 4} are produced as optimization
example, given four selected commercial standard process options for each stage.
diameter options, is shown in Fig. 2 (Orth, 1986)
In Fig. 2, the broken lines represent the cost per III. THE ESTABLISHMENT OF THE SEWER
linear meter for four commercial pipe sizes, D 1, D 2 , SYSTEM OPTIMIZATION MODEL (SSOM)
D3 and D4, depending on the mean depth. The afore-
mentioned fluid formula defines the minimum slope Based on the principles illustrated in Fig. 1, the
34 Journal of the Chinese Institute of Engineers, Vol. 30, No. 1 (2007)

Sewer System Optimization Model (SSOM) is pipe should be no less than that of its upstream pipe.
developed. It is a 0-1 mixed integer nonlinear pro- In addition, there are some constraints to meet the
gramming model that can deal with the essentials of hydraulic design criteria,
the various construction methods by providing a set
of design variables for the hydraulic design of a prac- Objective:
tical urban sewer system. This approach is already n m
based on an open-cut construction mode with the pipe MinZ = Σ Σ Cost(Dij, S ij, Hupi) Xij
i=1 j=1
diameter and excavation depth as design variables for
a 73-manhole case, which is used to illustrate the cost n n
of the SSOM approach. The results show that this + Σ MHc(Hupi) + iΣ
i=1 –1
PSi(Q i, H i) , (1)
approach is more cost-effective compared to other
previously developed optimization models and Subject to:
techniques. The SSOM approach saved 27 % over
the DDDP method and 3% over the AIT method re- Xij = 0, 1; i = 1, 2, ..., n, j = 1, 2, ..., m, (2-a)
spectively (Wen and Shih, 1983; Orth and Hsu, 1984). n
In this study, several assumptions are made: (1) Σ
i=1
X ij = 1 , i = 1, 2, ..., n, j = 1, 2, ... , m, (2-b)
the sewer system is a branched gravity sanitary sewer
system; (2) a pumping station may be needed to lift H min ≤ Hup i ≤ H max
the hydraulic water-head; (3) the piping between any
two manholes lies along a flat surface; (4) the sewer H min ≤ Hdm i ≤ H max ; i = 1, 2, ..., n, (2-c)
pipes are circular and of the same material; and (5)
the flow in a pipe is always full. Conditions for can- D i – 1, j ≤ D i,j; i = 1, 2, ... , n, j = 1, 2, ... , m.
didate maximum commercial standard diameters can (2-d)
also be estimated using partially filled pipes.
Given the aforementioned design criteria and Note: D ij is the diameter of the j-th option of the i-th
assumptions, the established SSOM with 0-1 mixed stage; S ij is the optimal slope for a certain
integer programming, is a nonlinear program with an diameter, H i and Q i are the pumping heads and
objective function for an optimal procedure to pro- flow-rates of the i-th stage, X ij is the 0-1 vari-
duce the minimum construction cost. Accordingly, ables for the jth option of ith stage if the option
the objective function of SSOM can be established is selected, X ij is equal to 1. H max and H min are
subject to the limitation of several practical design the maximum and minimum coverage depth
regulatory standards and additional hydraulic design constraints for the entire sewer system. Hup i
criteria, thus achieving the ultimate goal of cost- and Hdm i are the digging depths (inverted
effectiveness. depths) of the upstream and down stream con-
The objective of SSOM can be shown in Eq. (1), nectors of the pipe at stage i.
which is the single cost equation to minimize the to-
tal cost Z including the costs of pipes Cost(D ij , S ij , IV. THE APPLICATION OF THE BIE
Hupi), of manholes MHc (Hupi), and of pumping sta- ALGORITHM TO AN EFFICIENT SSOM
tions PSi (Q i, H i). In practice, the cost of sewer sys-
tems is estimated with a pre-established cost function. In this configuration, the hydraulic design problem
For most cases, the total piping cost Cost(D ij, S ij , can be solved with discrete optimization techniques.
Hup i) can be shown with a function of pipe size ob- The bounded implicit enumeration (BIE) algorithm
tained from the associated {D ij , S ij } and digging can effectively and efficiently solve serial multi-stage
depths (inverted depths) Hupi, which will be affected multi-option optimization problems (Chang and Liaw,
by pipe length, pipe material and construction mode 1990). The flow chart of the BIE algorithm, used in
case considering the entire construction area. Total the SSOM model, is shown in Fig. 3.
manhole cost MHc (Hup i ) is a function of digging Figure 3 showing the tunnel jacking method is
depths, Hupi also, and pumping station cost is a func- different from the open-cut method. It requires, not
tion of the pumping heads H i in a flow-rate Q i if the a trench dug along the piping line, but only the dig-
pumping station is needed. ging of a working-shaft. The main design variables
In the set of constraints, Constraints (2-a) and for the SSOM are thus the pipe sizes and the work-
(2-b) are the 0-1 constraints for multi-stage multi- ing-shaft depths. For each stage, or sewer pipe, the
option problems. Constraints (2-c) are constraints to minimal cost can be obtained by selecting the mini-
assure that the digging depth of each pipe will not mal pipe diameter and the minimal working-shaft
exceed the minimal and maximal coverage depth. depth for this stage. An actual sewer system con-
Constraint (2-d) requires that the size of a downstream struction case in Taipei was selected as an example
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 35

19
START 18
23 24 25 26 27 17 22 21 20
Data Input 16
15

Calculate the flow rate of manhole for a fixed system layout 14 32


35 36 37 38 39 40 41 13 31 30 29 28
34 66
Calculate the feasible diameters for each pipe
12 33 67
11 68
Calculate the system lower bound for each stage with
minimal pipe cost and shaft cose 10 69
9 70 63
Calculate the initial feasible solution 53 8 71 64
42 43 44 45 46 47 48 49 50 51 52 7 73 72 65
Design variables 6 62 61 60 59 58 57 56 55 54
(piping size & shaft Hydraulic Deisng: 5 93 90 88 87 86 85
BIE Algorithm depth) 1. Constrain with design 4 94 91 89
(search procedure
criteria and practical 95 96 97 3 84 83 82 81 80 79 78 77 76 75 74
and alternative
requirement 2 92
comparison) Results of hydraulic
and cost analysis 2. Hydraulic analysis 1
0
Data Output
Fig. 4 The Layout of a given fixed System
END

Fig. 3 The Flow Chart of the BIE algorithm used in the SSOM
elevation of about 3.26 meters. The four types of com-
mercial piping sizes are φ300, φ400, φ500 and φ700 mm.
on which to compare the differences between the prac- The maximun and minimum limitation velocity are 3 and
tical traditional design approach and the SSOM 0.6 M/sec; the minimum and maximum coverage depth
approach. The comparison showed that the SSOM are 2.5 meters and 9 meters respectively.
approach could find a cost-effective design. This Table 1 shows the hydraulic calculation sheet
computer program written with FORTRAN language for the traditional design approach used in this case
includes one main process and six sub-processes. The study. At the manhole No. 1 in Table 1, the upstream
execution file occupies about 40 Kbytes on a Microsoft piping invert elevation (UCE) and downstream pip-
FORTRAN Power-Station Compiler (version 4.1), ing invert elevation (DCE) are “–1” and “+3.34”
which means that sewer system design optimization meters, respectively. Therefore the No.1 pumping sta-
can easily be done using a personal computer. tion must be capable of lifting water-heads about
4.34 meters.
V. CASE STUDY
VI. RESULTS AND DISCUSSION
A case study of a practical urban sewer system,
located within residential and commercial areas in the The same design criteria and constraints as for
eastern Taipei administrative areas, was selected. the tradition design approach are accordingly utilized
Generally, sewer construction in Taipei must be car- in this case study. Table 2 presents the hydraulic
ried out along narrow urban streets, about 2.5 meters analysis results of the SSOM program.
below ground, to avoid the hindrances presented by
other types of piping or structures. The pipeline 1. The Comparison of Hydraulic Analysis Results
between manholes could hardly be constructed by an
open-cut method, therefore, the tunnel jacking method In Table 2, the results of the SSOM approach
is adopted, which only digs a 2 meter diameter with the upstream and downstream piping invert el-
starting working-shaft and a 1.5 meter diameter ar- evation of “+0.73” and “+3.36” meters respectively,
rival working-shaft for driving the tunneling pipeline are shown meaning that the No. 1 pumping station
through under an underground obstructer. It is able needs to a lift water-head only about 2.63 meters.
to overcome the construction problems encountered Compared with the tradition design approach, which
using the traditional open-cut mode. The results of produced water-head lifting of about 4.34 meters in
the traditional design approach are shown in Fig. 4 Table 1, the SSOM approach demonstrates a water-
and Table 1. head lifting saved of about 40% from the traditional
Figure 4 shows the layout of the given fixed sys- design approach.
tem which has a total of 98-manholes (97-pipes) and one
pumping station located at the No. 1 manhole. The out- 2. The Comparison of the Construction Cost
let of the network should be directed into an existing
manhole, as at No. 0 in Fig. 4, at a fixed piping invert For the comparison of the construction cost, the
36 Journal of the Chinese Institute of Engineers, Vol. 30, No. 1 (2007)

Table 1 The Tradition Design Calculation Sheet


Manhole No. Flowrate Length Slope Diamete UCE DCE UGL DGL Velocit Remarks
from to (CMS) (M) (%) (mm) up (M) down (M) up (M) down (M) (M/S) drop(M)
No.19 No.18 0.0029 23 1.0 300 3.36 3.13 6.48 6.50 1.19
18 17 0.0059 26 1.0 300 3.13 2.87 6.50 6.55 1.19
17 16 0.0320 31 0.8 300 2.87 2.62 6.55 6.70 1.06
16 15 0.0320 43 0.8 300 2.62 2.28 6.70 6.85 1.06
15 14 0.0320 32 0.8 300 2.28 2.02 6.85 6.86 1.06
14 13 0.0320 32 0.8 300 2.02 1.76 6.86 6.70 1.06 0.10
13 12 0.0802 45 0.6 400 1.66 1.39 6.70 6.68 1.11
12 11 0.0802 43 0.6 400 1.39 1.13 6.68 6.68 1.11
11 10 0.0866 39 0.6 400 1.13 0.90 6.68 6.70 1.11
10 9 0.0866 30 0.6 400 0.90 0.72 6.70 6.46 1.11
9 8 0.0866 36 0.6 400 0.72 0.50 6.46 6.56 1.11
8 7 0.0866 41 0.6 400 0.50 0.25 6.56 6.80 1.11 0.10
7 6 0.1062 51 0.4 500 0.15 -0.05 6.80 7.02 1.05
6 5 0.1415 36 0.4 500 -0.05 -0.19 7.02 7.20 1.05
5 4 0.1475 36 0.4 500 -0.19 -0.33 7.20 7.35 1.05
4 3 0.1475 48 0.4 500 -0.33 -0.52 7.35 7.36 1.05 0.20
3 2 0.2036 51 0.3 700 -0.72 -0.87 7.36 7.23 1.32 No.1
No.2 No.1 0.2036 45 0.3 700 -0.87 -1.00 7.23 7.41 1.32 pump st.
No.1 No.0 0.2036 25 0.3 700 3.34 3.26 7.41 7.40 1.32 No. 0:
20 21 0.0024 33 1.2 300 3.83 3.43 6.26 6.30 1.30 existed
21 22 0.0024 22 1.2 300 3.43 3.17 6.30 6.48 1.30 manhole
22 17 0.0084 30 1.0 300 3.17 2.87 6.48 6.55 1.19
23 24 0.0060 27 0.8 300 3.83 3.61 6.76 6.80 1.06
24 25 0.0060 25 0.8 300 3.61 3.41 6.80 6.75 1.06
25 26 0.0092 23 0.8 300 3.41 3.23 6.75 6.70 1.06
26 27 0.0109 20 0.8 300 3.23 3.07 6.70 6.64 1.06
27 17 0.0177 25 0.8 300 3.07 2.87 6.64 6.55 1.06
28 29 0.0016 22 1.2 300 2.78 2.52 6.09 6.11 1.30
29 30 0.0046 27 1.2 300 2.52 2.20 6.11 6.49 1.30
30 31 0.0135 21 1.0 300 2.20 1.99 6.49 6.55 1.19
31 13 0.0202 23 1.0 300 1.99 1.76 6.55 6.70 1.19 0.1
32 30 0.0030 30 1.0 300 3.10 2.80 6.50 6.49 1.19 0.6
33 34 0.0042 34 1.0 300 3.17 2.83 6.38 6.40 1.19
34 30 0.0059 33 1.0 300 2.83 2.50 6.40 6.49 1.19 0.3
35 36 0.0040 40 0.8 300 3.97 3.65 6.65 6.64 1.06
36 37 0.0071 33 0.8 300 3.65 3.39 6.64 6.60 1.06
37 38 0.0099 32 0.8 300 3.39 3.13 6.60 6.65 1.06
38 39 0.0141 25 0.8 300 3.13 2.93 6.65 6.70 1.06 0.5
39 40 0.0217 21 0.8 300 2.43 2.26 6.70 6.75 1.06
40 41 0.0281 20 0.8 300 2.26 2.10 6.75 6.80 1.06
41 13 0.0281 42 0.8 300 2.10 1.76 6.80 6.70 1.06 0.1
42 43 0.0032 37 1.0 300 3.03 2.66 6.80 6.72 1.19
43 44 0.0032 40 1.0 300 2.66 2.26 6.72 6.70 1.19
44 45 0.0050 31 0.8 300 2.26 2.01 6.70 6.78 1.06
45 46 0.0050 34 0.8 300 2.01 1.74 6.78 6.84 1.06
46 47 0.0131 21 0.8 300 1.74 1.57 6.84 6.80 1.06
47 48 0.0161 20 0.8 300 1.57 1.41 6.80 6.70 1.06
48 49 0.0161 35 0.8 300 1.41 1.13 6.70 6.50 1.06
49 50 0.0161 30 0.8 300 1.13 0.89 6.50 6.60 1.06
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 37

Table 1 The Tradition Design Calculation Sheet (Continues)


Manhole No. Flowrate Length Slope Diamete UCE DCE UGL DGL Velocit Remarks
from to (CMS) (M) (%) (mm) up (M) down (M) up (M) down (M) (M/S) drop(M)
No.50 No.51 0.0199 26 0.8 300 0.89 0.68 6.60 6.58 1.06
51 52 0.0199 20 0.8 300 0.68 0.52 6.58 6.70 1.06
52 7 0.0242 21 0.8 300 0.52 0.35 6.70 6.80 1.06 0.2
53 46 0.0081 21 0.8 300 2.81 2.64 6.90 6.84 1.06 0.9
54 55 0.0030 44 0.8 300 2.34 1.99 6.00 6.08 1.06
55 56 0.0030 40 0.8 300 1.99 1.67 6.08 6.15 1.06
56 57 0.0157 44 0.8 300 1.67 1.32 6.15 6.20 1.06
57 58 0.0157 21 0.8 300 1.32 1.15 6.20 6.25 1.06
58 59 0.0229 20 0.8 300 1.15 0.99 6.25 6.35 1.06
59 60 0.0312 28 0.6 400 0.99 0.82 6.35 6.38 1.11
60 61 0.0383 46 0.6 400 0.82 0.54 6.38 6.75 1.11
61 62 0.0446 23 0.6 400 0.54 0.40 6.75 6.80 1.11
62 6 0.0464 42 0.6 400 0.40 0.15 6.80 7.02 1.11 0.2
63 64 0.0079 39 0.8 300 2.48 2.17 6.04 6.00 1.06
64 65 0.0079 45 0.8 300 2.17 1.81 6.00 6.20 1.06
65 66 0.0127 17 0.8 300 1.81 1.67 6.20 6.15 1.06
66 67 0.0035 22 1.0 300 2.89 2.67 6.08 6.14 1.19
67 68 0.0084 32 0.8 300 2.67 2.41 6.14 6.20 1.06
68 69 0.0084 24 0.8 300 2.41 2.22 6.20 6.25 1.06
69 70 0.0084 34 0.8 300 2.22 1.95 6.25 6.15 1.06
70 71 0.0084 47 0.8 300 1.95 1.57 6.15 6.08 1.06
71 72 0.0084 33 0.8 300 1.57 1.31 6.08 6.20 1.06
72 59 0.0084 28 0.8 300 1.31 1.09 6.20 6.35 1.06 0.1
73 62 0.0017 33 1.2 300 1.70 1.30 6.75 6.80 1.30 0.9
74 75 0.0099 32 0.8 300 3.21 2.95 6.40 6.45 1.06
75 76 0.0186 34 0.8 300 2.95 2.68 6.45 6.40 1.06 0.1
76 77 0.0282 41 0.6 400 2.58 2.33 6.40 6.64 1.11
77 78 0.0282 22 0.6 400 2.33 2.20 6.64 6.70 1.11
78 79 0.0310 17 0.6 400 2.20 2.10 6.70 6.75 1.11
79 80 0.0387 23 0.6 400 2.10 1.96 6.75 6.80 1.11
80 81 0.0410 23 0.6 400 1.96 1.82 6.80 6.80 1.11
81 82 0.0432 28 0.6 400 1.82 1.65 6.80 6.90 1.11
82 83 0.0541 48 0.6 400 1.65 1.36 6.90 7.04 1.11 0.5
83 84 0.0606 21 0.6 400 0.86 0.73 7.04 7.20 1.11 0.5
84 3 0.0636 42 0.6 400 0.23 -0.02 7.20 7.36 1.11 0.7
85 86 0.0043 12 1.0 300 3.85 3.73 6.10 6.12 1.19
86 87 0.0043 16 1.0 300 3.73 3.57 6.12 6.14 1.19
87 88 0.0043 16 1.0 300 3.57 3.41 6.14 6.50 1.19
88 89 0.086 30 0.8 300 3.41 3.17 6.50 6.45 1.06
89 75 0.0086 27 0.8 300 3.17 2.95 6.45 6.45 1.06
90 91 0.0022 31 1.2 300 3.89 3.52 6.45 6.38 1.30
91 76 0.0043 28 1.2 300 3.52 3.18 6.38 6.40 1.30 0.6
92 76 0.0053 34 0.8 300 3.75 3.48 6.60 6.40 1.06 0.9
93 94 0.0022 26 1.2 300 3.91 3.60 7.00 6.90 1.30 0.5
94 81 0.0022 32 1.2 300 3.10 2.72 6.90 6.80 1.30 0.9
95 96 0.0084 28 0.8 300 2.68 2.46 7.34 7.30 1.06 0.9
96 97 0.0115 27 0.8 300 1.56 1.34 7.30 7.32 1.06 0.9
97 3 0.0177 33 0.8 300 0.44 0.18 7.32 7.36 1.06 0.9
Total cost = ΣUNIT PRICE * QUANTITY = 78,582,710 NT$
38 Journal of the Chinese Institute of Engineers, Vol. 30, No. 1 (2007)

Table 2 The SSOM Hydraulic Analysis Results


Manhole No. Flowrate Length Slope Diamete UCE DCE UGL DGL Velocit Cost
from to (CMS) (M) (%) (mm) up (M) down (M) up (M) down (M) (M/S) (NT$)
No.1 No.0 0.2036 25 0.39 0.5 3.36 3.26 7.41 7.4 1.04 4570253
No.2 No.1 0.2036 45 0.39 0.5 0.91 0.73 7.23 7.41 1.04 1125607
3 2 0.2036 51 0.39 0.5 1.1 0.91 7.36 7.23 1.04 1343644
4 3 0.1475 48 0.67 0.4 1.42 1.1 7.35 7.36 1.17 993605
5 4 0.1475 36 0.67 0.4 1.66 1.42 7.2 7.35 1.17 821465
6 5 0.1415 36 0.61 0.4 1.89 1.66 7.02 7.2 1.13 910442
7 6 0.1062 51 0.35 0.4 2.03 1.89 6.8 7.02 0.84 1044781
8 7 0.0866 41 0.23 0.4 2.16 2.06 6.56 6.5 0.69 864684
9 8 0.0866 36 0.23 0.4 2.24 2.16 6.46 6.56 0.69 780606
10 9 0.0866 30 0.23 0.4 2.31 2.24 6.7 6.46 0.69 739783
11 10 0.0866 39 0.23 0.4 2.4 2.31 6.68 6.7 0.69 816476
12 11 0.0802 43 0.2 0.4 2.48 2.4 6.68 6.68 0.64 880595
13 12 0.0802 45 0.2 0.4 2.57 2.48 6.7 6.68 0.64 1036226
14 13 0.0320 32 0.21 0.3 2.64 2.57 6.86 6.7 0.6 716583
15 14 0.0320 32 0.21 0.3 2.7 2.64 6.85 6.86 0.6 692706
16 15 0.0320 43 0.21 0.3 2.79 2.7 6.7 6.85 0.6 816964
17 16 0.0320 31 0.21 0.3 2.85 2.79 6.55 6.7 0.6 825171
18 17 0.0059 26 0.71 0.3 3.71 3.52 6.5 6.55 0.6 609555
19 18 0.0029 23 1.20 0.3 3.98 3.71 6.48 6.5 0.6 472627
20 21 0.0024 33 1.35 0.3 3.76 3.32 6.26 6.3 0.6 591842
21 22 0.0024 22 1.35 0.3 3.32 3.02 6.3 6.48 0.6 555922
22 17 0.0084 30 0.55 0.3 3.02 2.85 6.48 6.55 0.6 671526
23 24 0.0060 27 0.7 0.3 4.26 4.07 6.76 6.8 0.6 531482
24 25 0.0060 25 0.7 0.3 4.07 3.9 6.8 6.75 0.6 578130
25 26 0.0092 23 0.51 0.3 3.9 3.78 6.75 6.7 0.6 581227
26 27 0.0109 20 0.45 0.3 3.78 3.69 6.7 6.64 0.6 533784
27 17 0.0177 25 0.32 0.3 3.69 3.61 6.64 6.55 0.6 604543
28 29 0.0016 22 1.85 0.3 3.59 3.18 6.09 6.11 0.6 462567
29 30 0.0046 27 0.85 0.3 3.18 2.95 6.11 6.49 0.6 623924
30 31 0.0135 21 0.39 0.3 2.95 2.87 6.49 6.55 0.6 719619
31 13 0.0202 23 0.29 0.3 2.87 2.81 6.55 6.7 0.6 608185
32 30 0.0030 30 1.15 0.3 4 3.65 6.5 6.49 0.6 561662
33 34 0.0042 34 0.91 0.3 3.88 3.57 6.38 6.4 0.6 583287
34 30 0.0059 33 0.71 0.3 3.57 3.34 6.4 6.49 0.6 681116
35 36 0.0040 40 0.94 0.3 4.15 3.78 6.65 6.64 0.6 662262
36 37 0.0071 33 0.62 0.3 3.78 3.57 6.64 6.6 0.6 662846
37 38 0.0099 32 0.48 0.3 3.57 3.42 6.6 6.65 0.6 677563
38 39 0.0141 25 0.37 0.3 3.42 3.32 6.65 6.7 0.6 593871
39 40 0.0217 21 0.27 0.3 3.32 3.26 6.7 6.75 0.6 578288
40 41 0.0281 20 0.23 0.3 3.26 3.22 6.75 6.8 0.6 551378
41 13 0.0281 42 0.23 0.3 3.22 3.12 6.8 6.7 0.6 796170
42 43 0.0032 37 1.12 0.3 4.3 3.89 6.8 6.72 0.6 632082
43 44 0.0032 40 1.12 0.3 3.89 3.44 6.72 6.7 0.6 732288
44 45 0.0050 31 0.79 0.3 3.44 3.2 6.7 6.78 0.6 674998
45 46 0.0050 34 0.79 0.3 3.2 2.93 6.78 6.84 0.6 695322
46 47 0.0131 21 0.4 0.3 2.93 2.84 6.84 6.8 0.6 674338
47 48 0.0161 20 0.34 0.3 2.84 2.77 6.8 6.7 0.6 566087
48 49 0.0161 35 0.34 0.3 2.77 2.66 6.7 6.5 0.6 737038
49 50 0.0161 30 0.34 0.3 2.66 2.55 6.5 6.6 0.6 663671
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 39

Table 2 The SSOM Hydraulic Analysis Results (Continues)


Manhole No. Flowrate Length Slope Diamete UCE DCE UGL DGL Velocit Cost
from to (CMS) (M) (%) (mm) up (M) down (M) up (M) down (M) (M/S) (NT$)
No.50 No.51 0.0199 26 0.29 0.3 2.55 2.48 6.6 6.58 0.6 650448
51 52 0.0199 20 0.29 0.3 2.48 2.42 6.58 6.7 0.6 570589
52 7 0.0242 21 0.25 0.3 2.42 2.37 6.7 6.8 0.6 607798
53 46 0.0081 21 0.56 0.3 4.4 4.28 6.9 6.84 0.6 452507
54 55 0.0030 44 1.15 0.3 3.5 2.99 6 6.08 0.6 683887
55 56 0.0030 40 1.15 0.3 2.99 2.53 6.08 6.15 0.6 759953
56 57 0.0157 44 0.35 0.3 2.53 2.38 6.15 6.2 0.6 875283
57 58 0.0157 21 0.35 0.3 2.38 2.31 6.2 6.25 0.6 592785
58 59 0.0229 20 0.26 0.3 2.31 2.25 6.25 6.35 0.6 565660
59 60 0.0312 28 0.21 0.3 2.25 2.19 6.35 6.38 0.6 750701
60 61 0.0383 46 0.18 0.3 2.19 2.11 6.38 6.75 0.6 834726
61 62 0.0446 23 0.28 0.3 2.11 2.05 6.75 6.8 0.63 639600
62 6 0.0464 42 0.31 0.3 2.05 1.92 6.8 7.02 0.66 890456
63 64 0.0079 39 0.57 0.3 3.54 3.32 6.04 6 0.6 652202
64 65 0.0079 45 0.57 0.3 3.32 3.06 6 6.2 0.6 777930
65 56 0.0127 17 0.41 0.3 3.06 2.99 6.2 6.15 0.6 530279
66 67 0.0035 22 1.05 0.3 3.58 3.35 6.08 6.14 0.6 462567
67 68 0.0084 32 0.55 0.3 3.35 3.17 6.14 6.2 0.6 669761
68 69 0.0084 24 0.55 0.3 3.17 3.04 6.2 6.25 0.6 577345
69 70 0.0084 34 0.55 0.3 3.04 2.86 6.25 6.15 0.6 703524
70 71 0.0084 47 0.55 0.3 2.86 2.6 6.15 6.08 0.6 817080
71 72 0.0084 33 0.55 0.3 2.6 2.42 6.08 6.2 0.6 702448
72 59 0.0084 28 0.55 0.3 2.42 2.26 6.2 6.35 0.6 641165
73 62 0.0017 33 1.74 0.3 4.25 3.68 6.75 6.8 0.6 591842
74 75 0.0099 32 0.48 0.3 3.9 3.75 6.4 6.45 0.6 581782
75 76 0.0186 34 0.31 0.3 2.9 2.8 6.45 6.4 0.6 772437
76 77 0.0282 41 0.23 0.3 2.8 2.71 6.4 6.64 0.6 943782
77 78 0.0282 22 0.23 0.3 2.71 2.66 6.64 6.7 0.6 585447
78 79 0.0310 17 0.21 0.3 2.66 2.62 6.7 6.75 0.6 559789
79 80 0.0387 23 0.18 0.3 2.62 2.58 6.75 6.8 0.6 601589
80 81 0.0410 23 0.17 0.3 2.58 2.54 6.8 6.8 0.6 625934
81 82 0.0432 28 0.27 0.3 2.54 2.47 6.8 6.9 0.61 734256
82 83 0.0541 48 0.42 0.3 2.47 2.27 6.9 7.04 0.77 884416
83 84 0.0606 21 0.52 0.3 2.27 2.16 7.04 7.2 0.86 601523
84 3 0.0636 42 0.58 0.3 2.16 1.91 7.2 7.36 0.9 843965
85 86 0.0043 12 0.89 0.3 3.6 3.49 6.1 6.12 0.6 380582
86 87 0.0043 16 0.89 0.3 3.49 3.35 6.12 6.14 0.6 484446
87 88 0.0043 16 0.89 0.3 3.35 3.21 6.14 6.5 0.6 508760
88 89 0.0086 30 0.54 0.3 3.21 3.05 6.5 6.45 0.6 645951
89 75 0.0086 27 0.54 0.3 3.05 2.9 6.45 6.45 0.6 639444
90 91 0.0022 31 1.47 0.3 3.95 3.49 6.45 6.38 0.6 571722
91 76 0.0043 28 0.89 0.3 3.49 3.24 6.38 6.4 0.6 613266
92 76 0.0053 34 0.76 0.3 4.1 3.84 6.6 6.4 0.6 583287
93 94 0.0022 26 1.47 0.3 4.5 4.12 7 6.9 0.6 502807
94 81 0.0022 32 1.47 0.3 4.12 3.64 6.9 6.8 0.6 669539
95 96 0.0084 28 0.55 0.3 4.84 4.69 7.34 7.3 0.6 541542
96 97 0.0115 27 0.43 0.3 4.69 4.57 7.3 7.32 0.6 594707
97 3 0.0177 33 0.32 0.3 4.57 4.46 7.32 7.36 0.6 678546
TOTAL NUMBER OF COMBINATIONS = 93312 TOTAL COST = 69,718,693 NT$
40 Journal of the Chinese Institute of Engineers, Vol. 30, No. 1 (2007)

Table 3 The comparison Results of the Traditional Design approach vs. the SSOM program
Tradition Design
Items SSOM program Compared Results
approach
Lifting water-heads (at SSOM saved of water
pump station of No. 1 4.34 meters 2.63 meters lifting distance about 40%
manhole)
The combined unit-price SSOM uses the combined
of th pipes: unit-price to accord with
φ300 mm = 10,060 NT$/M, the unit-price analysis of
φ400 mm = 11,320 NT$/M, tradition design.
Computing the entire systern φ500 mm = 114,720 NT$/M,
cost with cost functions. The unit-price The cost equation of the SSOM uses the cost
(Including the construction cost analysis approach: working-shaft: equation to regress from
of 97-pipes and 98-manholes cost = Σ unit-price Jacking-shaft (starting pit) the unit-price analysis with
plus working-shafts) *quantity Cws (s) = 32662 H + 67045 NT$ a higher linear relationship
R2 = 0.9966 coefficient (R2)
Arrival-shaft (arriving pit)
Cws (a) = 31097 H + 54017 NT$
R2 = 0.9957
Total construction cost 78,582,710 NT$ 69,718,693 NT$ SSOM saved about 12%

SSOM adopts a series of cost equations based on the Cws (s) = 32662H + 67045, R2 = 0.9966, (4-a)
practical unit-price analysis method that best suits the
bidding process of the tradition design, to get the Cws (a) = 31097H + 54107, R 2 = 0.9957, (4-b)
total construction cost. Moreover, in an actual case,
the obtained cost function must consider the combined where
unit-prices for the different “pipe sizes” and the cost
equation for the “working-shaft depth”. These are Cws (s) = the construction cost of the starting
the two main design variables in SSOM when using working-shaft, (NT$/M), with 2
the novel trenchless (non-dig) technology. meters diameter.
In this case study, Eq. (3-a) ~ Eq. (3-c) showing Cws (a) = the construction cost of the arrival
the three combined unit-prices, 10,060, 11,320 and working-shaft, (NT$/M), with 1.5
14,720 NT$/M, corresponding to the selected com- meters diameter.
mercial standard diameters φ300, φ 400 and φ500 mm H = the working-shaft depth, (meters),
respectively, are used as the cost function of differ-
ent “pipe sizes”. The combined unit-price of the pip- Therefore, the computed total construction cost
ing is obtained as follows: for the tradition design approach is 78,582,710 NT$
and is 69,718,693 NT$ for the SSOM program. The
φ 300 mm = 10,060 NT$/M piping, (3-a) SSOM program saves about 12 % in piping and work-
ing-shaft costs.
φ 400 mm = 11,320 NT$/M piping, (3-b) Consequently, the comparison results of the tradi-
tional design approach vs. the SSOM program can be
φ 500 mm = 14,720 NT$/M piping, (3-c) shown in Table 3. It is clear that the SSOM program
demonstrates cost-effective hydraulic design. In
where φ 300 mm or φ 500 mm are the commercially addition, in this 97-stage pipe case, it took the computer
available standard diameters in millimeters. only a few seconds to find the optimal design solution,
As well, Eq. (4-a) ~ Eq. (4-b) show the two cost from a total of 93,312 combinations, using the BIE al-
equations for the starting and the arrival working- gorithms with the SSOM. Considering the time saved,
shaft with the manholes cost, which have a higher SSOM is clearly a more efficient method for optimizing
linear regression relationship coefficient (R 2) between huge municipal sewer system hydraulic design.
their cost of construction (Cws), (NT$) and the
working-shaft depth (H), (meters). For the working- VII. CONCLUSIONS AND PERSPECTIVES
shaft, the cost function is: (including the manholes
cost) In this study, a 0-1 mixed integer optimization
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 41

model using the tunnel jacking construction mode, Dajani, J. S., and Hasit, Y., 1974, “Capital Cost Mini-
was developed for branched gravity sewer systems mization of Drainage Networks,” Journal of the
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tion (BIE) algorithm is used to develop the Sewerage No (EE2), pp. 325-337.
System Optimization Model (SSOM). The SSOM can Deininger, R. A., and Su, S. Y., 1973, “Modeling
provide a set of varied options and constraints, from Regional Wastewater Treatment Systems,” Wa-
which the designer can make a selection, based on ter Research, Vol. 7, No. 4, pp.633-646.
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memory-space required for programming is small, water Collection System.” Ph.D. Dissertation,
making the method more convenient for design engi- Harvard University, at Cambridge, MA, USA.
neers to evaluate optimal alternatives for decision Liaw S. L., and Lin B. L., 1991, “Optimization of
making. In the case study in Taipei City, the SSOM Sewer System, (II) Hydraulic Design,” Proceed-
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expected to be replaced by the SSOM approach, as Master Thesis, Tamkang University, Taiwan,
the latter is easy to input and more user friendly. R.O.C.
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ACKNOWLEDGMENTS Design for Large Sewerage Systems,” Master
Thesis, A. I. T., Thailand.
Many thanks to William Chung, Project Man- Orth, H. M., 1986, Model-based Design of Water Dis-
ger of the CTCI Corporation of Taiwan, who contrib- tribution and Sewage Systems, 1nd Ed., John
uted to the cost equations, and to Dr. Bi-Liang Lin, Wiley and Sons, New York, U.S.A.
Assistant Prof. of the Department of Civil Engineer- Swamee, P. K., 2001, “Design of Sewer Line,” Jour-
ing at the Ming-Hsin University of Science and Tech- nal of Environmental Engineering, Vol. 127, No.
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throughout the development of the model. Tekeli, T., and Belkaya, H., 1986, “Computerized
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