Documentos de Académico
Documentos de Profesional
Documentos de Cultura
31-42 (2007) 31
ABSTRACT
A gravity sewer system is a multi-stage multi-option system composed of a se-
ries of pipes and manholes. For each sewer pipe stage, there are several different
commercial pipe sizes available as options. A comparison of optimum design alter-
natives thus becomes very complex, due to the number of combinations of commer-
cial pipe sizes and slopes that must be evaluated in terms of hydraulics. Therefore, a
Sewer System Optimization Model (SSOM) for hydraulic designs is developed. The
model uses 0-1 mixed integer programming (MIP) and an efficient screening algorithm,
the bounded implicit enumeration (BIE) algorithm. The first consideration is to pro-
vide a set of design variables for urban sewer system design problems corresponding
to the various construction modes. A 73-manhole open-cut method model is tested.
The results indicate that this approach is more cost-effective than other previously
developed optimization models and techniques. As well, a practical sewer system
construction case in Taipei is selected, to compare with the traditional design approach.
The obtained design results show that the SSOM program, based on tunnel jacking
construction, can be used for this practical design. It has the effect of saving 12% on
piping and 40% on pumping heads during construction.
Key Words: a 0-1 mixed integer programming, Bounded Implicit Enumeration, com-
mercial standard diameter, multi-stage multi-option system.
has inspired many computerized optimization model 2002; Weng and Liaw, 2003). The obtained hydraulic
studies, which obviate the need for the time-consum- design was shown to be cost-effective, requiring only
ing computations necessary to find cost-effective the aid of a personal computer for the calculations. It
designs. could become an essential tool for designing new ur-
In the past three decades, computerized optimi- ban sewer systems in Taiwan.
zation models or screening algorithms have been
developed and discussed, such as Non-linear Program- II. THE FUNDAMENTALS OF THE SEWER
ming (Holland, 1966, Swamee, 2001); Linear Program- SYSTEM OPTIMAL DESIGN PROGRAM
ming (Deiniger and Su, 1973); Dynamic Programming
(Merrit and Bogan, 1973); Convex Separable Mixed A sewer system generally takes advantage of
Integer Programming (Dajani and Hasit, 1974); gravity to collect and transport sewage from houses
Linear Programming and Mixed Integer Linear Pro- to a sewage treatment plant through a network of hy-
gramming (Wen and Kuo, 1982); Non-uniform state draulically designed sewer pipes. The sewer pipe-
Increment Dynamic Programming (NIDP) (Orth and network, the manholes, the pumping stations and other
Hsu, 1984); Bounded Implicit Enumeration (BIE) (Liaw related appurtenances are all connected. Once the lay-
and Lin, 1990, 1991; Weng et al, 2001); Heuristic out of a sewer network is determined, the main effort
Approach (Charalambous and Elimam, 1990); GIS- of the sewer system optimal hydraulic design program
Based Approach (Agbenowosi, 1995; Greene et al., is to select the size and the slope of the sewer pipes
1999); etc. However, most of the previously devel- that best meet the design criteria and regulatory stan-
oped optimization models were developed from the dards at a minimal cost. The fundamentals of the
traditional open-cut method base, so it is not practi- SSOM programming can be described as follows,
cal to apply them to modern sewerage construction,
unless more complete optimization models which 1. Building the Basic Hydraulic Design Problem
consider different design variables that are respon- Scheme
sive to the various construction modes, are introduced.
In addition to the diversity of the design variables, The design scheme of a branched sewer system
the selected construction method should be feasible. can be viewed as a serial multi-stage multi-option
On-site construction has become a key factor in the problem (Liaw and Lin, 1991), in which each stage
design of urban sewer systems. That is to say, the represents a sewer pipe between two manholes or pump
optimal hydraulic design needs to both satisfy the stations. At each sewer pipe stage, there are several
hydraulic design criteria and to avoid construction options which are the different coupling of commer-
problems that occur in the real world. cially available pipe sizes (the standard diameters for
According to past experience, in Taipei city sew- business) and the assigned piping slopes. For an ur-
erage system construction has encountered many un- ban sewerage design case, any existing on-site con-
predictable on-site construction hindrances that can occur struction problems must be previously considered and
during the construction of an urban sewer system when hindrances avoided by selecting the appropriate con-
the open-cut method is used in narrow urban streets. struction mode. Therefore, the design problem scheme
For example there is insufficient construction space needs to consider a set of different design variables
for the smooth flow of traffic, the avoidance of exist- that are also responsive to various construction methods.
ing underground obstructions, abnormal geological Fig. 1 shows the basic hydraulic design problem scheme
conditions in the coverage layer, and so on, which may of a fixed-layout sewer system for SSOM programming.
cause serious delays in the implementation of house- For example, a typical “stage i” shows, in the shad-
hold connections. To overcome existing hindrance owed block, in Fig. 1, the associated {D ij, S ij} for a
problems, most experienced engineers first decide on selected construction mode case representing each
the most appropriate construction methods that will specific pipe size, Dij, corresponding to a minimal slope,
simplify the optimization model. Recently, for con- S ij, which is obtained by comparing the four slopes
struction in Taipei’s narrow urban streets, the tradi- associated with: (1) the minimal depth of cover; (2)
tional open-cut method has almost been completely the maximal flow velocity; (3) the minimal flow ve-
replaced by novel trenchless (non-dig) technologies, locity of partial flow (Benson, 1985); and (4) the hy-
for example, the Shield Driving Method, the Jacking draulic force due to gravity (Orth, 1986; Liaw and
Method, or the Micro Tunneling Method. In this study, Lin, 1990).
the Sewer System Optimization Model (SSOM) uti- In addition, for an optimal purpose, the associ-
lizing the Micro Tunneling method for the practical ated values for D ij and Sij are then produced from the
sewer system construction case study in Taipei, is sewer pipes cost-slope relationship curve. The fun-
introduced. The SSOM approach has already been damentals of the sewer pipes cost-slope relationship
extensively discussed in another article (Weng et al., curve are illustrated as follows.
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 33
Fig. 1 The basic hydraulic design problem scheme for SSOM programming (Note: (1) Case#1, Case#2 and Case#3 indicate different
construction modes such as the open-cut method, trenchless technologies and so on, should be selected for an urban sewer design
cases and considered to avoid the hindrance of on-site construction problems; (2) Constraint#1, Constraint#2 and Constraint#3
indicate the response to the limitations for each stage, such as passing through a fixed elevation or designating the site of a pump-
ing station; (3) D ij indicates the commercial standard diameter of the j-th option of i-th stage; Sij indicates an optimal slope for the
specified diameter Dij, stage i = 1 ~ n and option j = 1 ~ m; (4) {Dij, Sij} indicates the associated values of Dij and Sij obtained from
a hydraulics process for one selected construction mode case; (5) Couples of the associated {Di1, S i1 }, {Di2, Si2}, ... and {di1, s i1},
{d i2, s i2}, ... for Case#1 and Case#2 respectively represent the associated {Dij , S ij} to respond to the different construction mode.)
Sewer System Optimization Model (SSOM) is pipe should be no less than that of its upstream pipe.
developed. It is a 0-1 mixed integer nonlinear pro- In addition, there are some constraints to meet the
gramming model that can deal with the essentials of hydraulic design criteria,
the various construction methods by providing a set
of design variables for the hydraulic design of a prac- Objective:
tical urban sewer system. This approach is already n m
based on an open-cut construction mode with the pipe MinZ = Σ Σ Cost(Dij, S ij, Hupi) Xij
i=1 j=1
diameter and excavation depth as design variables for
a 73-manhole case, which is used to illustrate the cost n n
of the SSOM approach. The results show that this + Σ MHc(Hupi) + iΣ
i=1 –1
PSi(Q i, H i) , (1)
approach is more cost-effective compared to other
previously developed optimization models and Subject to:
techniques. The SSOM approach saved 27 % over
the DDDP method and 3% over the AIT method re- Xij = 0, 1; i = 1, 2, ..., n, j = 1, 2, ..., m, (2-a)
spectively (Wen and Shih, 1983; Orth and Hsu, 1984). n
In this study, several assumptions are made: (1) Σ
i=1
X ij = 1 , i = 1, 2, ..., n, j = 1, 2, ... , m, (2-b)
the sewer system is a branched gravity sanitary sewer
system; (2) a pumping station may be needed to lift H min ≤ Hup i ≤ H max
the hydraulic water-head; (3) the piping between any
two manholes lies along a flat surface; (4) the sewer H min ≤ Hdm i ≤ H max ; i = 1, 2, ..., n, (2-c)
pipes are circular and of the same material; and (5)
the flow in a pipe is always full. Conditions for can- D i – 1, j ≤ D i,j; i = 1, 2, ... , n, j = 1, 2, ... , m.
didate maximum commercial standard diameters can (2-d)
also be estimated using partially filled pipes.
Given the aforementioned design criteria and Note: D ij is the diameter of the j-th option of the i-th
assumptions, the established SSOM with 0-1 mixed stage; S ij is the optimal slope for a certain
integer programming, is a nonlinear program with an diameter, H i and Q i are the pumping heads and
objective function for an optimal procedure to pro- flow-rates of the i-th stage, X ij is the 0-1 vari-
duce the minimum construction cost. Accordingly, ables for the jth option of ith stage if the option
the objective function of SSOM can be established is selected, X ij is equal to 1. H max and H min are
subject to the limitation of several practical design the maximum and minimum coverage depth
regulatory standards and additional hydraulic design constraints for the entire sewer system. Hup i
criteria, thus achieving the ultimate goal of cost- and Hdm i are the digging depths (inverted
effectiveness. depths) of the upstream and down stream con-
The objective of SSOM can be shown in Eq. (1), nectors of the pipe at stage i.
which is the single cost equation to minimize the to-
tal cost Z including the costs of pipes Cost(D ij , S ij , IV. THE APPLICATION OF THE BIE
Hupi), of manholes MHc (Hupi), and of pumping sta- ALGORITHM TO AN EFFICIENT SSOM
tions PSi (Q i, H i). In practice, the cost of sewer sys-
tems is estimated with a pre-established cost function. In this configuration, the hydraulic design problem
For most cases, the total piping cost Cost(D ij, S ij , can be solved with discrete optimization techniques.
Hup i) can be shown with a function of pipe size ob- The bounded implicit enumeration (BIE) algorithm
tained from the associated {D ij , S ij } and digging can effectively and efficiently solve serial multi-stage
depths (inverted depths) Hupi, which will be affected multi-option optimization problems (Chang and Liaw,
by pipe length, pipe material and construction mode 1990). The flow chart of the BIE algorithm, used in
case considering the entire construction area. Total the SSOM model, is shown in Fig. 3.
manhole cost MHc (Hup i ) is a function of digging Figure 3 showing the tunnel jacking method is
depths, Hupi also, and pumping station cost is a func- different from the open-cut method. It requires, not
tion of the pumping heads H i in a flow-rate Q i if the a trench dug along the piping line, but only the dig-
pumping station is needed. ging of a working-shaft. The main design variables
In the set of constraints, Constraints (2-a) and for the SSOM are thus the pipe sizes and the work-
(2-b) are the 0-1 constraints for multi-stage multi- ing-shaft depths. For each stage, or sewer pipe, the
option problems. Constraints (2-c) are constraints to minimal cost can be obtained by selecting the mini-
assure that the digging depth of each pipe will not mal pipe diameter and the minimal working-shaft
exceed the minimal and maximal coverage depth. depth for this stage. An actual sewer system con-
Constraint (2-d) requires that the size of a downstream struction case in Taipei was selected as an example
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 35
19
START 18
23 24 25 26 27 17 22 21 20
Data Input 16
15
Fig. 3 The Flow Chart of the BIE algorithm used in the SSOM
elevation of about 3.26 meters. The four types of com-
mercial piping sizes are φ300, φ400, φ500 and φ700 mm.
on which to compare the differences between the prac- The maximun and minimum limitation velocity are 3 and
tical traditional design approach and the SSOM 0.6 M/sec; the minimum and maximum coverage depth
approach. The comparison showed that the SSOM are 2.5 meters and 9 meters respectively.
approach could find a cost-effective design. This Table 1 shows the hydraulic calculation sheet
computer program written with FORTRAN language for the traditional design approach used in this case
includes one main process and six sub-processes. The study. At the manhole No. 1 in Table 1, the upstream
execution file occupies about 40 Kbytes on a Microsoft piping invert elevation (UCE) and downstream pip-
FORTRAN Power-Station Compiler (version 4.1), ing invert elevation (DCE) are “–1” and “+3.34”
which means that sewer system design optimization meters, respectively. Therefore the No.1 pumping sta-
can easily be done using a personal computer. tion must be capable of lifting water-heads about
4.34 meters.
V. CASE STUDY
VI. RESULTS AND DISCUSSION
A case study of a practical urban sewer system,
located within residential and commercial areas in the The same design criteria and constraints as for
eastern Taipei administrative areas, was selected. the tradition design approach are accordingly utilized
Generally, sewer construction in Taipei must be car- in this case study. Table 2 presents the hydraulic
ried out along narrow urban streets, about 2.5 meters analysis results of the SSOM program.
below ground, to avoid the hindrances presented by
other types of piping or structures. The pipeline 1. The Comparison of Hydraulic Analysis Results
between manholes could hardly be constructed by an
open-cut method, therefore, the tunnel jacking method In Table 2, the results of the SSOM approach
is adopted, which only digs a 2 meter diameter with the upstream and downstream piping invert el-
starting working-shaft and a 1.5 meter diameter ar- evation of “+0.73” and “+3.36” meters respectively,
rival working-shaft for driving the tunneling pipeline are shown meaning that the No. 1 pumping station
through under an underground obstructer. It is able needs to a lift water-head only about 2.63 meters.
to overcome the construction problems encountered Compared with the tradition design approach, which
using the traditional open-cut mode. The results of produced water-head lifting of about 4.34 meters in
the traditional design approach are shown in Fig. 4 Table 1, the SSOM approach demonstrates a water-
and Table 1. head lifting saved of about 40% from the traditional
Figure 4 shows the layout of the given fixed sys- design approach.
tem which has a total of 98-manholes (97-pipes) and one
pumping station located at the No. 1 manhole. The out- 2. The Comparison of the Construction Cost
let of the network should be directed into an existing
manhole, as at No. 0 in Fig. 4, at a fixed piping invert For the comparison of the construction cost, the
36 Journal of the Chinese Institute of Engineers, Vol. 30, No. 1 (2007)
Table 3 The comparison Results of the Traditional Design approach vs. the SSOM program
Tradition Design
Items SSOM program Compared Results
approach
Lifting water-heads (at SSOM saved of water
pump station of No. 1 4.34 meters 2.63 meters lifting distance about 40%
manhole)
The combined unit-price SSOM uses the combined
of th pipes: unit-price to accord with
φ300 mm = 10,060 NT$/M, the unit-price analysis of
φ400 mm = 11,320 NT$/M, tradition design.
Computing the entire systern φ500 mm = 114,720 NT$/M,
cost with cost functions. The unit-price The cost equation of the SSOM uses the cost
(Including the construction cost analysis approach: working-shaft: equation to regress from
of 97-pipes and 98-manholes cost = Σ unit-price Jacking-shaft (starting pit) the unit-price analysis with
plus working-shafts) *quantity Cws (s) = 32662 H + 67045 NT$ a higher linear relationship
R2 = 0.9966 coefficient (R2)
Arrival-shaft (arriving pit)
Cws (a) = 31097 H + 54017 NT$
R2 = 0.9957
Total construction cost 78,582,710 NT$ 69,718,693 NT$ SSOM saved about 12%
SSOM adopts a series of cost equations based on the Cws (s) = 32662H + 67045, R2 = 0.9966, (4-a)
practical unit-price analysis method that best suits the
bidding process of the tradition design, to get the Cws (a) = 31097H + 54107, R 2 = 0.9957, (4-b)
total construction cost. Moreover, in an actual case,
the obtained cost function must consider the combined where
unit-prices for the different “pipe sizes” and the cost
equation for the “working-shaft depth”. These are Cws (s) = the construction cost of the starting
the two main design variables in SSOM when using working-shaft, (NT$/M), with 2
the novel trenchless (non-dig) technology. meters diameter.
In this case study, Eq. (3-a) ~ Eq. (3-c) showing Cws (a) = the construction cost of the arrival
the three combined unit-prices, 10,060, 11,320 and working-shaft, (NT$/M), with 1.5
14,720 NT$/M, corresponding to the selected com- meters diameter.
mercial standard diameters φ300, φ 400 and φ500 mm H = the working-shaft depth, (meters),
respectively, are used as the cost function of differ-
ent “pipe sizes”. The combined unit-price of the pip- Therefore, the computed total construction cost
ing is obtained as follows: for the tradition design approach is 78,582,710 NT$
and is 69,718,693 NT$ for the SSOM program. The
φ 300 mm = 10,060 NT$/M piping, (3-a) SSOM program saves about 12 % in piping and work-
ing-shaft costs.
φ 400 mm = 11,320 NT$/M piping, (3-b) Consequently, the comparison results of the tradi-
tional design approach vs. the SSOM program can be
φ 500 mm = 14,720 NT$/M piping, (3-c) shown in Table 3. It is clear that the SSOM program
demonstrates cost-effective hydraulic design. In
where φ 300 mm or φ 500 mm are the commercially addition, in this 97-stage pipe case, it took the computer
available standard diameters in millimeters. only a few seconds to find the optimal design solution,
As well, Eq. (4-a) ~ Eq. (4-b) show the two cost from a total of 93,312 combinations, using the BIE al-
equations for the starting and the arrival working- gorithms with the SSOM. Considering the time saved,
shaft with the manholes cost, which have a higher SSOM is clearly a more efficient method for optimizing
linear regression relationship coefficient (R 2) between huge municipal sewer system hydraulic design.
their cost of construction (Cws), (NT$) and the
working-shaft depth (H), (meters). For the working- VII. CONCLUSIONS AND PERSPECTIVES
shaft, the cost function is: (including the manholes
cost) In this study, a 0-1 mixed integer optimization
H. T. Weng and S. L. Liaw: An Optimization Model for Urban Sewer System Hydraulic Design 41
model using the tunnel jacking construction mode, Dajani, J. S., and Hasit, Y., 1974, “Capital Cost Mini-
was developed for branched gravity sewer systems mization of Drainage Networks,” Journal of the
hydraulic designs. The Bounded Implicit Enumera- Environmental Engineering Division, Vol. 100,
tion (BIE) algorithm is used to develop the Sewerage No (EE2), pp. 325-337.
System Optimization Model (SSOM). The SSOM can Deininger, R. A., and Su, S. Y., 1973, “Modeling
provide a set of varied options and constraints, from Regional Wastewater Treatment Systems,” Wa-
which the designer can make a selection, based on ter Research, Vol. 7, No. 4, pp.633-646.
the practical requirements and construction Greene, R., Agbenowosi, N., and Loganathan, G. V.,
environment, to obtain the most optimal design for a 1999, “GIS-Based Approach to Sewer System
sewer trunk and a branched sewer system. The re- Design,” Journal of Surveying Engineering, Vol.
sults generated are easy to understand and practical 125, No. 1, pp. 36-57.
to use, and usable by a personal computer, since the Holland M. E., 1966, “Computer Models of Waste-
memory-space required for programming is small, water Collection System.” Ph.D. Dissertation,
making the method more convenient for design engi- Harvard University, at Cambridge, MA, USA.
neers to evaluate optimal alternatives for decision Liaw S. L., and Lin B. L., 1991, “Optimization of
making. In the case study in Taipei City, the SSOM Sewer System, (II) Hydraulic Design,” Proceed-
was successfully used to produce a practical design ings of International Conference on Computer Ap-
effective in terms of saving construction costs and plication in Water Resources, Tamkang University,
water-head pumping and for optimizing a huge mu- Taiwan, R.O.C., Vol. 2, pp. 77-84.
nicipal sewer system hydraulic design speedily and Liaw S. L., and Lin, B. L., 1990, “An Optimization
accurately. The traditional design approach can be Model for Sewer System Layout and Design,”
expected to be replaced by the SSOM approach, as Master Thesis, Tamkang University, Taiwan,
the latter is easy to input and more user friendly. R.O.C.
Therefore, the SSOM approach will become an ef- Merrit, L. B., and Bogan, R. H., 1973, “Computer-
fective tool, improving overall investment efficacy base Optimal Design of Sewer System,” Journal
and facilitating the household connection rate to sewer of the Environmental Engineering Division,
systems in Taiwan. ASCE, Vol. 99, No. EE1, pp. 35-53.
Orth, H. M., and Hsu, C. L., 1984, “Computer aided
ACKNOWLEDGMENTS Design for Large Sewerage Systems,” Master
Thesis, A. I. T., Thailand.
Many thanks to William Chung, Project Man- Orth, H. M., 1986, Model-based Design of Water Dis-
ger of the CTCI Corporation of Taiwan, who contrib- tribution and Sewage Systems, 1nd Ed., John
uted to the cost equations, and to Dr. Bi-Liang Lin, Wiley and Sons, New York, U.S.A.
Assistant Prof. of the Department of Civil Engineer- Swamee, P. K., 2001, “Design of Sewer Line,” Jour-
ing at the Ming-Hsin University of Science and Tech- nal of Environmental Engineering, Vol. 127, No.
nology of Taiwan, for his programming efforts 9, pp. 776-781.
throughout the development of the model. Tekeli, T., and Belkaya, H., 1986, “Computerized
Layout Generation for Sanitary Sewers,” Journal
REFERENCES of the Environmental Engineering Division,
ASCE, Vol. 112, No. 4, pp. 500-515.
Agbenowosi, N., 1995, “GIS Based Optimal Design Wen, C. K., and Kuo, H. W., 1982, “The Comparison
of Sewer Networks and Pump Stations,” Master and Application of Dynamic Programming
Thesis, Virginia Polytechnic Institute and State and Linear Programming in the Sewer System
University, Blacksburg, VA, USA. Design,” Master Thesis, National Cheng kung
Benson, R. E., 1985, “Self-Cleaning Slope for University, Taiwan, R.O.C.
Partially Full Sewers,” Journal of the Environ- Wen, C. K., and Shih, C. S., 1983, “Discrete Differ-
mental Engineering Division, ASCE, Vol. 111, ential Dynamic Programming and Zero-one
No. 6, pp. 925-928. Programming to Develop the Computer Program
Charalambous, C., and Elimam, A. A., 1990, “Heu- for Optimal Sanitary Sewer system Design,”
ristic Design of Sewer Networks,” Journal Master Thesis, National Cheng Kung University,
ofEnvironmental Engineering, Vol. 116, No. 6, Taiwan, R.O.C.
pp. 1181-1199. Weng, H. T., Lin B. L., Yu, R. F., Lu P. C., and Liaw
Chang, S. Y., and S. L., Liaw, 1990, “Bounded Im- S. L., 2001, “The Application of BIE Algorithm
plicit Enumeration for Wastewater- Treatment to Optimize a Municipal Sewer Systems Hydrau-
Systems,” Journal of Environmental Engineering, lic Design Model,” Proceeding of the 14th Envi-
ASCE, Vol. 116, No. 5, pp. 910-926. ronmental Planning and Management Conference
42 Journal of the Chinese Institute of Engineers, Vol. 30, No. 1 (2007)