Documentos de Académico
Documentos de Profesional
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METALLURGISTS
Failure and Material Evaluation
(502) 955-9847
www.davidnfrench.com
INTRODUCTION
DNFM specializes in boiler tube failure analysis, weld failure analysis, and life and mate-
rial condition assessments. Our engineering staff is qualified and able to determine the
failure mechanism and perform a second-to-none evaluation of conformance to industry
specifications. Laboratory evaluation, engineering analysis, engineering support, solu-
tions to manufacturing problems, enhancing boiler quality and performance, and an im-
proved level of reliability are just some of the quality services David N. French Metallur-
gists deliver.
The staff at David N. French Metallurgists have sixty plus years of wide-ranging industrial
processing, welding, metallurgical engineering, quality assurance, and manufacturing/
root-cause failure-analysis experience. Carbon steels, stainless steels, nickel based, and
other alloys used in ASME boilers and pressure vessels are our specialty.
David N. French
Founder
Dr. David N. French
Dr. David N. French is Founder of David N. French Metallurgists. Dr. French
received his ScD in Metallurgy from Massachusetts Institute of Technology in
1962. He brings 45 years of metallurgical engineering experience, including 10
years as a Quality Assurance Leader for a major boiler manufacturer (Riley Stoker
Corp.) and a pressure parts manufacturer (Leighton Industries Inc.). He’s man-
aged corporate quality assurance functions, materials selection for alloys not
governed by the ASME Boiler and Pressure Vessel Code, metallurgical control of
welding fabrication, heat treatment, and the metallurgical laboratory for failure
analysis of boiler components. His book Metallurgical Failures in Fossil Fired
Boilers has been a vital reference to the industry for years. In 1984, Dr. French
founded David N. French Metallurgists, providing failure analysis, material condi-
tion assessment, metallurgical consultation and seminars on metallurgical failures
in boilers. He is an expert in fuel ash corrosion, welding, high temperature oxida-
tion, creep and stress-rupture failure, and is knowledgeable in boiler operations,
boiler design, materials selection, casting and foundry techniques. Dr. French has
presented many papers and conducted numerous seminars, most recently those
offered by David N. French Metallurgists and United Dynamics Corporation.
Determine the failure mechanism or main cause of damage for any given sample
and provide recommendations to correct and avoid recurrences
Pictured:
A series of micros
Identify service-related environmental factors which contribute to material
used for metallurgical
degradation or failure
analysis of a sample
SAMPLE SERVICES
All services offered through DNFM are processed to meet the needs of our clientele:
Standard – Typically 2 Week Turn-Around Time
RUSH – Typically 48 Hours Turn-Around Time
All failure information may be submitted to DNFM via an easy-to-use online form
FAILURE ANALYSIS CAPABILITIES
Testing Procedures and Capabilities
DNFM offers a wide variety of analysis and testing procedures to meet the require-
ments of our clientele.
Reflecting the heightened focus throughout the industry on boiler tube failure analysis,
the expanded in it’s Second Edition it sheds light on the latest innovative insights and
solutions highlighting the field. It features information on fluid dynamics, heat transfer,
stress calculations, and essential requirements of boiler design. For added relevance,
this edition includes important information on making material-condition and end-of-life
assessments for plant equipment being used beyond its original design expectations.
Also included is up-to-date information on the higher temperature ranges now experi-
enced by boilers. An expanded listing of boiler equipment as well as new case studies
examining an even broader, current range of problems makes this book more useful
than ever.
The fundamentals of elementary metallurgy are clearly presented, enabling even non-
metallurgists to fully grasp the analyses of the examples given.
SOFTWARE
Each failure has a full description of external and internal appearances. Common loca-
tions, causes, and preventive maintenance actions are included; detailed photos of the
failure, technical information, and metallurgical insight are also included.
Key Features
■ Browse the most common known failures
■ Search specific failure content to assist in determining the root cause
■ Print failure reports with photographs
■ Copy and paste technical information into real time documents
■ Customization option allow the user to add new and unusual failures
■ Built in “Boiler Dictionary” for in-depth searches
Boiler Lay Up
Creep Fatigue
Waterside Deposits