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Service Information

Document Title: Function Group: Information Type: Date:

Service Information 10/08/2009
Profile:
EXC, EC210B LC (Volvo) [GB]

V-ECU (MID187) Vehicle control unit, active measuring

conditions

Figure 1
Active voltage measurement with multi-pin breaker box and adapter cable connected between cable harness
and vehicle control unit (V-ECU)

Conditions
1) Control unit connected
2) Multi-pin breaker box connected between control unit and cable harness

3) Inter-connecting cable connected to the other connector.

For measuring resistance, the following

NOTE applies:
For measuring voltage, the following
NOTE applies:

4b) Turn start switch to the OFF position,

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4a) Turn master switch to the ON position, turn master switch to the OFF position and

turn start switch to the ON position and measure the resistance with the multimeter.

measure the voltage with the multimeter.

During all resistance measurements, the
NOTE master switch must be turned OFF.

5)Engine off

Abbreviation Explanation
U Direct voltage in volts (V)
Ubat Battery voltage
Ulow Voltage near to 0 volt or 0 volt
R Resistance in ohm (Ω)

V-ECU Active measuring

Measuring
Pin Signal / component Correct value Miscellaneous
points
U ≈ Ubat (key: ON)
JA1 Contronics key “V” JA1 - JB8
U ≈ 0 V (key: OFF)
U ≈ Ubat (SDU install)
JA2 Contronics clock JA2 - JB8
U ≈ 0 V (SDU uninstall)
U < 0.5 V (indicator: ON)
JA3 Preheater indicator JA3 - JB8
U ≈ Ubat (indicator: OFF)
JA4 Not connected
MA9102, power shift
JA5 JA5 - JB8 U ≈ 0–1.0 V
proportional valve ground
JA6 Not connected
FU25, fuse for auxiliary
JA7 JA7 - JB8 U ≈ Ubat
proportional valve
JA8
JA9
JA10 Not connected
JA11
JA12
RE3701, EMS power cut off
JA13 JA13 - JB8 U ≈ Ubat
relay
JA14 Rotary switch ground JA14 - JB8 U≈0V
JA15
Not connected
JA16
Float position pilot pressure
JA17 JA17 - JB8 U≈5V
switch
SW9103, travel speed selection U ≈ 5 V (automatic position)
JA18 JA18 - JB8
switch U ≈ 0 V (low speed position)
SE9101, attach pilot pressure
JA19 JA19 - JB8 U≈5V
switch
U ≈ Ubat (switch: ON)
JA20 Safety lever switch JA20 - JB8
U ≈ 0 V (switch: OFF)
JA21 Not connected
SW2704, emergency RPM
JA22 control and stop switch (EMS JA22 - JB8 U ≈ Ubat
power check)

JA23 SW9104, quickfit switch JA23 - JB8

U ≈ Ubat (switch: ON)

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U ≈ 0 V (switch: OFF)
U ≈ Ubat (key: ON)
JA24 Contronics key “#” JA24 - JB8
U ≈ 0 V (key: OFF)
U ≈ Ubat (key: ON)
JA25 Contronics key “>” JA25 - JB8
U ≈ 0 V (key: OFF)
U ≈ Ubat (SDU install)
JA26 Contronics data JA26 - JB8
U ≈ 0 V (SDU uninstall)
U ≈ Ubat (indicator: OFF) indicator OFF:
JA27 Coolant level indicator JA27 - JB8
U ≈ 0 V (indicator: ON) normal condition
Coolant temperature warning U < 1 V (indicator: ON)
JA28 JA28 - JB8
indicator U ≈ Ubat (indicator: OFF)
JA29 Not connected
MA9101, flow control
JA30 JA30 - JB8 U ≈ 0–1.0 V
proportional valve ground
JA31 Not connected
MA9102, power shift See passive
JA32
proportional valve signal measuring.
FU25, fuse for proportional
JA33 JA33 - JB8 U ≈ Ubat
valve
See passive
JA34 VECU status signal check
measuring.
JA35 FU27, fuse for conflux shut off JA35 - JB8 U ≈ Ubat
MA9107, power boost solenoid See passive
JA36
valve measuring.
MA9105 / MA9106, conflux shut See passive
JA37
off solenoid valve measuring.
See passive
JA38 RE9102, travel motor relay
measuring.
SW2701, engine speed control
JA39 JA39 - JB8 U ≈ 0.3–4.5 V
switch signal
JA40
Not connected
JA41
SW9105, quickfit switch U ≈ 0 V (switch: ON)
JA42 JA42 - JB8
(confirm) U ≈ 5 V (switch: OFF)
SE9103, travel pilot pressure U ≈ 0 V (machine moving)
JA43 JA43 - JB8
switch U ≈ 5 V (machine stop)
SW2702, Power max mode U ≈ 0.5 V (switch: ON)
JA44 JA44 - JB8
select switch U ≈ 5 V (switch: OFF)
JA45
Not connected
JA46
SW2704, emergency RPM See passive
JA47
control and stop switch (IVS) measuring.
U ≈ Ubat (key: ON)
JA48 Contronics key "*” JA48 - JB8
U ≈ 0 V (key: OFF)
U ≈ Ubat (SDU install)
JA49 Contronics enable JA49 - JB8
U ≈ 0 V (SDU uninstall)
JA50 Not connected
U ≈ 0.5 V (indicator: ON)
JA51 Air cleaner indicator JA51 - JB8
U ≈ Ubat (indicator: OFF)
JA52 Float position indicator JA52 - JB8
JA53
JA54 Not connected
JA55

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MA9101, flow control See passive

JA56
proportional valve signal measuring.
JA57
Not connected
JA58
See passive
JA59 Float position solenoid valve
measuring.
FU27, fuse for power boost
JA60 JA60 - JB8 U ≈ Ubat
solenoid valve
RE3101, battery relay cut off
JA61 JA61 - JB8 U ≈ Ubat
signal
SW9101, flow control switch
JA62 JA62 - JB8 U ≈ 0.3–4.5 V
signal
JA63
JA64 Not connected
JA65
SE9102, hammer pilot pressure U ≈ 0 V (switch: ON)
JA66 JA66 - JB8
switch U ≈ 5 V (switch: OFF)
U ≈ 0 V (switch: ON)
JA67 SW2703, auto idle select switch JA67 - JB8
U ≈ 5 V (switch: OFF)
MA9117, hammer selection
JA68 solenoid valve (hammer select
check) (option)
U ≈ Ubat (switch: ON)
JA69 Float position switch JA69 - JB8
U ≈ 0 V (switch: OFF)
SW9109 / SW9110, Rotator U ≈ Ubat (switch: ON)
JA70 JA70 - JB8
switch, left / right (option) U ≈ 0 V (switch: OFF)
---------------------------------------
----- ---------------------------------------- --------------- --------------------
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SW9107, boost / hammer / U≈0V
JB1 JB1 - JB8
shear selecting switch U ≈ Ubat (boost select only)
U ≈ Ubat (engine cranking
JB2 SW3301, engine start key (R2) JB2 - JB8 only)
U ≈ 0 V (other condition)
JB3 Not connected
JB4 J1587 B (white color) JB4 - JB8 U ≈ 0–5 V
JB5 Shield ground (J1939)
JB6 CAN L (J1939 L, green color) JB6 - JB8 U ≈ 0–3 V
JB7 Battery ground
JB8 Battery ground
SW3301, engine start key
JB9 JB9 - JB8 U ≈ Ubat
(ACC)
JB10 Not connected
JB11 Rotary switch power (option) JB11 - JB8 U ≈ Ubat
JB12 J1587 A (red color) JB12 - JB8 U ≈ 0–5 V
JB13 Shield ground (J1587)
JB14 CAN H (J1939 H, yellow color) JB14 - JB8 U ≈ 2–5 V
JB15 Battery +24 V JB15 - JB8 U ≈ Ubat
JB16 Battery +24 V JB16 - JB8 U ≈ Ubat

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