Risk assessment form

Name of assessor Mustafa Adnan Shaban Da June 13th, 2020

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Ti 10: 30 Am Work area Oil and Gas Station, 1000 m² with up to 100 people
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Task being assessed Welding & Cutting in pipeline by using Electrical Welding Machine and grinder

New
What How risk
is Who might might Existing Risk Action/ Action/
rating monitored monitored by
the be people risk rating Additional controls (Resi by whom? when?
haza harmed? be control
dual)
rd? harmed measures
? L C R L C R
Fire 10 Welders, High  Training of 5 4 Site Daily (Before
 Qualified and Dedicated
hazard 5 Helpers temperature workers persons shall be designated Supervisor start of the
(Welding 10 workers , flames, involved to direct the operations. Or Welder work)
& Cutting 2 arcs, hot  PTW
 Certified welders
 Pipe
Operation supervisors work pieces
isolation  Welding Mask
s in the Up to 4 could catch
 gas test  Use of Flame-Resistant
life visitors per fire and burn  toolbox talk personal protective
pipeline day someone  site 2 equipment
with 20" resulting in barricades
4
0
1 4
inside of burn,  Shelter and suitable fireproof
and warning
canvas are built when hot
the scarring and signs work nearby live facilities to
station) possibly  inspection prevent fire or spark
death to the work
site,  Combustible materials are
kept to a minimum to
equipments
minimize the risk of fire
hazards. All combustible
waste is kept in lidded
 Risk assessment form
bins/containers.
 The fire extinguisher should
be prepared at work site
(Powder).
 Fire watcher should be
presented during hot work.
 Use the fire blanket if needed
 First aider and fully stocked
first aid kit to be available at
site.

 Additional personal multi gas

detectors to be used when
performing hot cutting

Electricit Worker and  Electrical PTW 5  All person referred to the 2 Site Daily, before
y other Shock isolation pipe work shall have attended the Supervisor start of the work
safety training and got the
(Welding coordinator  Burn and gas test safety passport with
Machine, in the fire toolbox competent ability to their job
Grinder, working  Sign and barricades shall be
Wires area set for the workplace
and  Check cables and the device
by electrician before daily
cables) work
2  Proper PPE shall be provided
4  2 4
0 Fire extinguishers and fire
watchers must be in the place
 Operate the device following
the specification of
manufacture
 Cable management
 Ensure proper color code
electrical equipment tag is
provided for updated
inspections
 First aider and fully stocked
Risk assessment form
first aid kit to be available at
site
 Additional personal multi gas
detectors to be used
 Ensure all welding machines
are grounded/earthing by use
of proper earth cable and
copper rod.
 New risk
How
What Existing rating Action/ Action/
might
is Who might risk Risk rating Additional controls (Residual monitored by monitored by
people
the be control whom? when?
be )
haza harmed? measure
harme
rd? s L C R L C R
d?
Mechanic The grinder Personal PTW 4 2 Site Before or
al Hazard  All person referred to the work
worker injury Toolbox shall have attended the safety
supervisor during the
(cuts and training and got the safety Or Forman work period
(Grinder bruises) passport with competent ability
Machine to their job

)  Proper PPE shall be provided

 Always ensure the safe guard is in

place and the handle, never
remove any safe guard.

 Check expiry dates on the cutting

4 16 and grinding discs to make sure it 3 6
is valid for use.

 First aider and fully stocked first

aid kit to be available at site.

 Make inspection for the device

before start of the work
 Grinding wheels shall be chosen
appropriate to the material
which will grinded or cut.

 Suitable shields and goggles are

supplied to give eye protection
Environment Workers in hearing PTW 2 1 Site Before or
al Hazard the working loss Toolbox  wear ear protection must supervisor during the
(Noise) place be used (Earplugs) Or work period
From Worker
grinding 2 4  Check the earplugs and 1 1
and make sure they match
welding to the noise level
machine


Review date June 21st, 2020 Signature

Training Provider name ROYAL CROWN