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4765-1901-0003 MAN Diesel
Static electricity may harm the MPC. When changing battery or doing other
maintenance on the MPC it is important to level the electric potential between
WARNING hand and frame. This is done immediately before any work on the MPC and
MPC cabinet by simply touching any piece of non coated metal of the cabinet.
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Dismantling of
amplifier In the CCU and ACU panels amplifiers are mounted below the MPC board.
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MAN Diesel 4765-1901-0003
NOTE Do not mount an MPC board unless the backup battery is installed.
The battery only serves as backup supply for the builtin clock of the
MPC, and a low battery level for several days until entering port is of
no consequence to the safe operation of the engine.
Service terminal
connection (j67)
DIP-switch S1:
neutral > all in off position
On>binary 1
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Off>binary 0
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S1
off(0)
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DIP switches
Check that the coloured DIP switches
Multi Purpose Controller • Mounting
1 23 4567 8
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ID-key
Mount the ID-key.
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The program completes the ID-key verification and is now ready to continue
the boot sequence. Any deviations will send an error message via the LED. The
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startup time of a new MPC board may vary but will take about 15 minutes.
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When the LED shows green, the MPC board is running normally.
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The MPC LED indications are shown on the appendix in this procedure.
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screws.
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The MPC LED flashes different sequences according to the process performed.
Some of these indications are for normal use and some are for service person-
nel use.
All of the LED indication sequences are shown in the diagram below.
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MAN Diesel 4765-1901-0003
Syntax The MPC LED may be issuing indications by either emitting constant light or by
flashing. The LED indications are uniquely identified by the colour that the MPC
LED emits.
Green
Green
Green
Red
Red
Red
1 second 1 second
pause pause
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For identification of the indication the user must therefore note the number of
red and green pulses. The first digit is the number of red pulses and the second
digit is the number of green pulses. In the illustration above, the indication code
would thus be (2,3).
Indications Constant
Colour Short name Short description
Red ERROR Either early initialization or fatal error
Orange INIT Initialization, no parameters available or non-normal node mode
Green NORMAL Application up and running
Flashing
Digits Short name Short description
Red Green
1 1 CTRL_PRG Onboard control programming in progress
2 1 APPLOAD_SCAN Application download in progress - sacnning for server
2 2 APPLOAD_DOWNLOAD Application download in progress - downloading program
2 3 APPLOAD_DIP Application download completed -reset yellow DIP switch set to ON
3 1 BOOTLOAD_SCAN Bootloader download in progress - scanning for server
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4 3 DONGLE_DIP Node DIP switch S1 not correctly reset - set all switches to “OFF”
4 4 DONGLE_FORMAT The ID-key needs to finalize the formatting process
4 5 DONGLE_DIP ID Key EID number does not match MOP and/ or MPC
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ERROR (Red) This code is used primarily for indicating if the MPC has experienced a fatal
error. However, the MPC will also use this indication during early initialisation.
Therefore, the user should only take this code as an indication of error if it per-
sists more than 10 seconds.
INIT (Orange) Generally, this code is used for indicating initialisation, but the MPC may also
use this indication to signal one of the following conditions:
No parameters: No valid parameters are available to the application software.
Configuration or test mode: The MPC is in a nonnormal node mode.
Generally, if the INIT code is shown longer than 10 seconds this would indicate
one of the latter conditions.
CTRL_PGM (1,1) One of the onboard micro controllers is being programmed. This is a part of the
MPC initialization process.
APPLOAD_SCAN The application software download program (bootloader) is trying to find a serv-
(2,1) er from which it can download its application program. If this code persists it
indicates either that no application program server is connected to the network
or the network is broken.
APPLOAD_DIP (2,3 The yellow DIPswitch on the MPC CPU board can be used for forcing down-
load of new application software. To avoid looping it is therefore required that
the yellow DIPswitch be reset on completion of such a forced download. Reset
it to ON/down.
BOOTLOAD_SCAN This indication is analogous to the APPLOAD_SCAN indication except that this
(3,1) code indicates that there is not server available from which the MPC can down-
load a new bootloader. This code should only be indicated if attempts are being
made to update the bootloader using the special update program.
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DONGLE_VERIFY The ID-key is being checked. This should only take a couple of seconds.
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DONGLE_ERROR An ID Key error has been identified. Either the ID Key is missing, broken or holds
DONGLE_DIP (4,3) The programming procedure requires that the DIP-switch S1 be reset before
completing.
The operator must respond to this by setting all 8 switches on the DIP-switch S1
to “OFF” (Down).
DONGLE_FORMAT
The ID Key needs to finalize the formatting process. This situation may occur for
(4,4)
different reasons; it might be that the ID key or MPC have been replaced.
The operator must respond to this by setting the first (left) DIP-switch on S1 to
“ON” (Up) in min. 2 sec.
Then put it back in “OFF” (Down).
This causes the final formatting of the ID key.
DONGLE_DIP_CON- ID Key EID number does not match MOP and/or MPC. This situation may occur
FLICT (4,5) when a new ID Key has been programmed and the old ID Key is inserted in the
MPC.
The operator should insert the newly programmed ID Key and reset the MPC, or
a new unused ID Key must be programmed following the “Replacing an ID Key”
procedure.
Replacing an ID On the rare occasion, that an ID key fails, it can be replaced by a new one. The
key new key should be programmed as described in the following.
This key has to be formatted when the application use it for the first time and it
will be reflected in a new parameter backup sent to the MOP. After that is done,
the old key is no longer accepted.
• Plug-in a new unused ID Key. Then the LED indicates 4 red and 3 green
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flashes.
• While the LED indicates 4 red and 3 green blinks, the operator must set
all 8 switches on the DIP-switch S1 to “OFF” (Down).
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Multi Purpose Controller • Mounting
Now the MPC proceeds with application program download and final formatting.
The MPC may start to download the application program while the LED indi-
cates 2 red and 2 green flashes. This will take up to 5 minutes.
After this the MPC restarts and stops for an operator dialog. The LED indicates
this with 4 red and 4 green flashes.
• The operator must respond to this by setting the first (left) DIP-switch on
S1 to “ON” (Up) in min. 2 sec.
Programming a This use case concerns the initial use of an installation, or the case that the ID
blank ID key Key for some reasons has been replaced with a new and blank ID Key.
When the ID Key is blank, it means that the internal flash memory had the data
values, as was left from the factory test of the ID Key itself.
The way to define the network address for a new ID key is using the DIP switch
on the MPC (all versions of BES and bootloader).
After this is done, the final formatting of the remaining fields in the ID key is done
the first time an application program starts. User interaction is required to con-
firm this step.
Initializing a blank The service terminal can optionally be used to observe what is happening in the
ID key from DIP MPC. The MOP is assumed to be running and connected to the MPC.
switch
As this is the first set-up with a blank ID Key, the DIP-switch 1 must have the
node address coded before power up (241 in this example) please see page 15
for correct network adress. The ID Key must be unplugged before power up.
• Plug the blank ID Key in the current MPC. Then the LED indicates 4 red and 3
green blinks.
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• While the LED indicates 4 red and 3 green blinks, the operator must change the
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value in the DIP-switch to 0 in all bits.Then the LED indicates 2 red and 1 green
blinks.
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Now the MPC proceeds with application program download and final formatting.
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Software down- Hereafter the MPC starts downloading the application program while the LED
The operator must respond to this by setting bit 0 of DIP-switch 1 to 1, and keeping
it there for at least 2 seconds.
After this the MPC makes another restart before the application is executed.
For correct settings of the DIP switch we refer to below table of network adresses:
CCU16 255 On On On On On On On On
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