DOCUMENT No:

STANDARD OPERATING PROCEDURE SOP-0xx-xx

TITLE: Compressed Air System (Plant Air & Instrument Air) Troubleshooting REV: 00
Guidelines ISSUE DATE XX/XX/XXXX
EFFECTIVE XX/XX/XXXX
UNTIL:
AREA: Compressed Air System
NUMBER OF 11
PAGES:

COMPRESSED AIR SYSTEM ( PLANT AIR & INSTRUMENT AIR) TROUBLESHOOTING

GUIDELINES

Rev No: Prepared By: Reviewed By: Approved By: Date

00

01

02

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 A OBJECTIVE

This SOP is to detail out the troubleshooting guidelines of Compresssed Air System that covering Plant
Air and Instrument Air System.

B PID RELATED :

XXXX

C SAFETY

i. Personal Protective equipment ( PPE)

a. Basic PPE : Safety Helmet, Safety Goggle, Ear Plug and Cotton Glove.

b. Special / additional PPE required : N/A

ii. Hazard

High pressure 10 bar maximum of Compressed Air

iii. Safety Instructions

a. Ensure the all pressure vessels, Cyclone Separator and Air Receiver Tank are comply to PMT
regulatory by DOE.
b. The Compressor Cabinate Covers are properly closed and locked to provide high dBa level
noise isolations.
c. All PSV has been certified and adjusted according to design pressure.

iv. Environmental impact

NA

D PERMIT TO WORK

Not required

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 E TROUBLESHOOTING GUIDELINES

1 Air Compressor Action By

In the event of Process fault or problems refer to the following table Field Tech

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 E TROUBLESHOOTING GUIDELINES

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 E TROUBLESHOOTING GUIDELINES

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 E TROUBLESHOOTING GUIDELINES

Note:
• If the control unit registers an Error, the compressor is immediately and without an idling phase –
automatically shutdown, the error Relay drops and on the right next to the actual pressure value there blinks
a number next to the red indicator lamp: the blinking number indicates the registered cause (see also message
key table under error messages).
• Acknowledge Messages: Display the message – e.g. by pressing the i-key. Press ↵ -key to cancel the
display and acknowledge the message. The main display appears, if the cause for the fault was rectified.

E TROUBLESHOOTING

2 Air Dryer Action By

In the event of Process fault or problems refer to the following table Field Tech

Fault Possible Causes Rectification

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 E TROUBLESHOOTING

Fault Possible Causes Rectification

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 E TROUBLESHOOTING

Fault Possible Causes Rectification

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 E TROUBLESHOOTING

Fault Possible Causes Rectification

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 E TROUBLESHOOTING

Fault Possible Causes Rectification

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Page 11 of 11