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XS123 单钢轮振动压路机

XS123 Single Drum Vibratory Roller

技术规格书
Technical Specification

徐工集团工程机械股份有限公司道路机械分公司
XCMG Construction Machinery Co., LTD Road Machinery Branch
二 Ο 一六年一月
Jan. 2016
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

目次
Table of contents

1. 概述........................................................................................................................................................1
1. Overview................................................................................................................................................1
2. 主要技术性能与特点............................................................................................................................1
2. Main technical performance and characteristics.....................................................................................1
3. 主要技术参数......................................................................................................................................12
3. Main Technical parameters...................................................................................................................12
3.1. 技术参数表...................................................................................................................................12
3.1 Technical parameters table............................................................................................................12
3.2. 外形及外形尺寸...........................................................................................................................14
3.2. Shape and dimension.....................................................................................................................14
3.3 产品执行标准...............................................................................................................................14
3.3 Product implementing standard.....................................................................................................14
4. 主要零部件配置表..............................................................................................................................14
4. Main components configuration tables.................................................................................................14
5. 主要系统结构......................................................................................................................................15
5. Main system structure...........................................................................................................................15
5.1 前后车架.......................................................................................................................................15
5.1 Front/rear frame.............................................................................................................................15
5.2 振动轮...........................................................................................................................................16
5.2 Vibration drum..............................................................................................................................16
5.3 驱动系统.......................................................................................................................................16
5.3 Drive system..................................................................................................................................16
5.4 动力系统.......................................................................................................................................17
5.4 Power system.................................................................................................................................17
5.5 液压系统.......................................................................................................................................18
5.5 Hydraulic system...........................................................................................................................18
5.6 操作系统.......................................................................................................................................20
5.6 Operating system...........................................................................................................................20
5.7 驾驶室...........................................................................................................................................20
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

5.7 Cab................................................................................................................................................20
5.8 空调系统.......................................................................................................................................20
5.8 Air conditioning system.................................................................................................................20
5.9 电气系统.......................................................................................................................................21
5.9 Electrical system............................................................................................................................21
5.10 覆盖件.......................................................................................................................................21
5.10 Covering parts...............................................................................................................................21
6. 同类产品对比性能分析......................................................................................................................21
6. Similar products comparative performance analysis.............................................................................21
7. 标准随机装箱件清单..........................................................................................................................22
7. Standard packing list.............................................................................................................................22
7.1 随机工具明细表...........................................................................................................................22
7.1 Attachment tools list......................................................................................................................22
7.2 随机备件明细表...........................................................................................................................23
7.2 Attachment list..............................................................................................................................23
8. 易损件备件明细表..............................................................................................................................24
8. Wear parts list.......................................................................................................................................24
8.1 随机免费易损件备件表...............................................................................................................24
8.1 Free spare parts list........................................................................................................................24
(同表 7-2)............................................................................................................................................24
(The same as table 7-2)..........................................................................................................................24
8.2 2000 小时(1 年)易损件备件明细表........................................................................................24
8.2 2000 hours (1 year) spare wear parts list.......................................................................................24
8.3 4000 小时(2 年)易损件备件明细表........................................................................................27
8.3 4000 hours (2 years) spare wear parts list......................................................................................27
9. 产品可选择特殊非标配置说明...........................................................................................................29
9. Optional configuration description.......................................................................................................29
9.1 振动轮...........................................................................................................................................29
9.1 Vibration drum..............................................................................................................................29
10. 产品随机技术文件清单...................................................................................................................30
10. Attached technical files list...............................................................................................................30
11. 柴油机相关技术参数.......................................................................................................................31
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

11. Diesel engine related technical parameters........................................................................................31


12. 声明:...............................................................................................................................................32
12. Statement:.......................................................................................................................................32
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

XS123 单钢轮振动压路机
XS123 Single Drum Vibratory Roller

技术规格书
Technical Specification
1. 概述

1. Overview
XS123 单钢轮压路机产品是一种中型、自行式、单钢轮、全液压振动压路机,具有 激
振力大、压实效率高、压实质量好等特点,它广泛用于高速铁路、高等级公路、机场、 港
口、堤坝及工业建筑工地的基础层、次基础层及岩石填方的压实作业。
XS123 single drum roller is medium, self-propelled, full-hydraulic vibratory roller, has the
big exciting force, high compaction efficiency, good compaction quality, used mainly for
compaction operation of base coarse, sub-base coarse, stone filling of high-speed railway, high-
grade highway, airport, harbor, dams and industrial construction site.
El rodillo de tambor simple XS123 es mediano, autopropulsado, rodillo vibratorio
totalmente hidráulico, tiene una gran fuerza de excitación, alta eficiencia de compactación,
buena calidad de compactación, se utiliza principalmente para la operación de compactación
de base gruesa, sub-base gruesa, relleno de piedra de alta tren de alta velocidad, carreteras
de alta calidad, aeropuertos, puertos, represas y obras de construcción industrial.

2. 主要技术性能与特点

2. Main technical performance and characteristics


2.1 产品特点
2.1 Characteristics of product

Caracteristicas del producto


(1) 配备康明斯电控发动机,水冷、涡轮增压,功率储备大,油耗低、噪音小。排 放符
合国 II 标准。
(1) Equipped with Cummins electrical control engine, water-cooled, turbocharged with big
power reservation, low oil consumption, small noises. Europe stage Ⅱ emission standard.
Compliant with National II Emission Standard
Equipado con el motor de control eléctronico Cummins, refrigerado por agua, turboalimentado con

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

gran reserva de potencia, bajo consumo de aceite, pequeños ruidos. Europa etapa Ⅱ estándar de
emisión. Cumple con la norma de emisión nacional II
(2) 采用进口变量泵定量马达组成的闭式液压系统,确保压路机具有良好的驱动性 能和
较高的爬坡能力。两档无级变速,确保在不同工况下以最适宜的速度进行作业。
(2) Adopt imported closed hydraulic drive system composed of variable displacement pump
and motor to ensure better drive performance and gradeability. Two gears infinitely variable
speeds to ensure optimized working speeds under different working conditions.
(3) 采用进口中型驱动桥,带防打滑差速器,能够根据路面状况自动实现扭矩分配, 确
保压路机在各种工况下均能发挥其所需最大牵引力。
(3) The machine is equipped with imported middle type drive axle with anti-slip differential,
which realizes automatic torque allocation according to road condition. It allows the roller to reach
max tractions under any working condition.
(4) 采用进口变量泵定量马达组成闭式液压系统,双频、双幅,科学合理的静线载 荷与
激振力配置,确保对不同类型的材料、不同厚度的铺层进行有效压实。
(4) With imported variable displacement piston pump and constant displacement hydraulic
motor. Dual vibrating frequency and amplitude, coupled with optimized match of static linear load
and centrifugal force enable the machine to deliver excellent compaction performance over
materials of varied layer thickness.
(5) 由驱动桥、振动轮边减速器上的多片湿式制动器和闭式液压系统的静液制动组 成制
动系统,具有行车、停车、紧急三种功能,确保驾驶安全可靠。
(5) Braking system is made up with drive axle, wet type brakes at front drum speed reducer,
and brake of closed hydraulic system. It owns travelling, parking, and emergency braking
functions to ensure driving safety.
(6) 振动轮采用内筒式振动室结构形式,其结构简单、强度高、刚性好,具有双频 双振
功能,静线压力以及激振力大,作业效率高,振动轴承采用专用振动轴承,寿命长, 可靠
性高。
(6) Simple in structure, the inner cylindrical vibrating chamber provides high rigidity and
strength. With double frequency and resonance function, large static line and exciting force, high
efficiency, dedicated vibrating bearings are used on the machine to deliver long service life and
high reliability.
(7) 仪表板上的声光报警装置,可随时提供保养和维修信息,避免设备带“病”作
业,预防设备损坏。

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

(7) Sound and light warning indicators on the instrument panel provide instant information on
service and maintenance, preventing the machine from working with fault and avoid disastrous
damages for minimum on-site downtime.
(8) 根据人机工程学原理,仪表箱集合了方向盘、各种仪表、钥匙起动开关等元件, 美
观、实用,提高了操作舒适性。操纵箱位于座椅右侧,操作方便、省力。悬浮式、附
安全带座椅,安全、舒适。
(8) According to the HMI principle, the instrument box integrated steering wheel, various
meters. Key ignition switch and so on, beautiful, practical, the control box is located on the right
side of the seat, easy to operate. Suspended type, seat belt seats, safe and comfortable.
(9) 防滚翻驾驶室,密封性能好,配备空调、收录机、悬浮式座椅,内部空间大并 配装
大面积玻璃,视野开阔,为驾驶员提供了安全舒适的操作环境。
(9) Cab equipped with ROPS is well sealed. Its interior space is large. Large glass provides
broad view of sight; radio-tape recorder and air conditioner, suspended seat are available for
providing a safe and comfort operational environment.
(10) 大角度前翻的发动机罩,使得维修部位一览无遗。
(10) With large angle engine hood make the repair part easy accessible.

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

2.2 产品亮点
2.2 Product highlight
(1) 关键零部件均采用国际一流品牌,可靠性高;
(1) Key components are of international first-class brand, high reliability;

配置 2 阶段康明斯发动机;
Stage 2 Cummins engine;
配置丹佛斯液压系统;
Danfoss hydraulic system;
配置 NO-SPIN 驱动桥,驱动能力强;
No-spin drive axle, strong drive ability;
配置 VDO 品牌组合仪表。
VDO combination instrument.
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

(2) 高可靠性、高压实能力的振动轮
(2) Vibratory drum with high reliability and high compaction ability
采用三心合一技术,振幅均匀性高,避免偏振,实现卓越的压实性能;
The conjunction of the three key properties ensures high amplitude uniformity, avoiding
polarization, achieving best possible compaction effect;
采用四点支撑结构,使得激振力四个轴承平分,大大提高了轴承的使用寿命!
Four-point supporting structure makes equal exciting force for four bearings, greatly improving the
service life of the bearing!
采用双骨架油封结构,避免了润滑油泄漏,保证振动轮可靠性。
Double framework oil seal structure avoids oil leakage, ensuring the reliability of vibratory drum.

(3) 前后视野开阔,操控舒适性高
(3) Wide visibility, comfort operation
驾驶室采用大面积玻璃,无立柱,视野开阔
Cabin uses large area of glass, no stand column, wide vision.

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

(4) 采用 NO-SPIN 驱动桥,


(4) NO-SPIN drive axle
选配农业轮胎,驱动能力更强;
Standard agriculture tire ensure stronger drive ability;

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

(5) 采用驾驶室立体减振、振动轮减振优化等技术,振动烈度均达到国家标准许 可级及


以上;
(5) Adopt cabin three-dimensional shock absorbing, vibration drum shock absorbing
optimization technology, vibration intensity has reached the national standard level or above;
实验内容 Test description
标准值 检测值
序号 项目 设计值 备注
Standard Measureme
No. Item Design value Note
value nt value
1 压轮框架 振动 振动烈度最大
不低于许可 不低于许可
烈度, 点 XD
级 级 许可级
mm/s Maximum
No less than No less than Acceptable 19.2
Vibration vibration
acceptable acceptable level
intensity of drum intensity point
level level
frame, mm/s XD
左侧中点 XZ 不低于许可 不低于许可 许可级 17.8
Left middle 级 级 Acceptable
point XZ No less than No less than level
acceptable acceptable
level level

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

不低于许可 不低于许可
右侧中点 XY 级 级
良好级
Right middle No less than No less than 7.0
Good level
point XY acceptable acceptable
level level
振动烈度最小
不低于许可 不低于许可
点 XX
级 级 许可级
Minimum 6.4
No less than No less than Acceptable
vibration
acceptable acceptable level
intensity point
level level
XX
不低于许可 不低于许可
左侧后点 XZ 级 级 许可级
Left rear point No less than No less than Acceptable 6.5
XZ acceptable acceptable level
level level
后车架振 动烈 不低于许可 不低于许可
度,mm/s 右侧后点 XY 级 级 许可级
Vibration Right rear No less than No less than Acceptable 5.7
intensity of rear point XY acceptable acceptable level
frame, mm/s level level
不低于许可 不低于许可
中点 XQ 级 级 许可级
Middle point No less than No less than Acceptable 6.5
XQ acceptable acceptable level
level level
不低于许可 不低于许可
底板垂向 XD 级 级 许可级
Baseplate No less than No less than Acceptable 3.0
驾驶室振动烈 vertical XD acceptable acceptable level
度,mm/s level level
Vibration
intensity of cab, 不低于许可 不低于许可
mm/s 纵向 YQ 级 级 许可级
Longitudinal No less than No less than Acceptable 6.7
YQ acceptable acceptable level
level level
驾驶员承受振动评定等级 不低于良好
良好级
Assessment level of driver’s / No less than
Good level
carrying vibration good
发动机支撑振动 不低于 B 级
左前支腿 B级
烈度,mm/s / No less than
Left front leg Level B
Vibration intensity level B
of engine support,
右前支腿 不低于 B 级
mm/s B级
Right front / No less than
Level B
leg level B
左后支腿 / 不低于 B 级 B级
Left rear leg No less than Level B
level B
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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

不低于 B 级
右后支腿 B级
/ No less than
Right rear leg Level B
level B

(6) 全新新外观覆盖件设计,应用驾驶室隔音降噪技术和导流式风道技术,高效 散热。


(6) Fully new cover appearance design, application of sound insulation and noise reduction
technology and wind diversion technology in the cabin, effective cooling function.

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

(7) 驾驶室防翻滚和防落物认证;
(7) Cabin with ROPS and FOPS certificate ;

Figure A4-10 Drop Hammer Test


Bench

Figure A4-9 Longitudinal Load and Longitudinal Displacement Relationship Curve


XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

(8) 机罩可以大角度开启,维修保养方便。
(8) Engine hood can be opened to large angle, easy to maintain and repair.

(9) 驾驶室内配备有行车制动、停车制动和紧急制动。
(9) The cabin is equipped with service brake, parking brake and emergency brake
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

3. 主要技术参数
3. Main Technical parameters

3.1. 技术参数表
3.1 Technical parameters table
表 3-1 XS123 单钢轮振动压路机技术参数表
Table 3-1 XS123 single drum vibratory roller technical parameter

项目
XS123
Item
最大工作质量(kg)
12000
Maximum operating mass (kg)
质量 前轮分配质量(kg)
6700
Mass Front wheel mass distribution (kg)
后轮分配质量(kg)
5300
Rear wheel mass distribution (kg)
型号
4BTAA3.9-C125
Model
发动机 额定功率(kW)
93
Engine Rated power (kW)
额定转速(r/min)
2200
Rated speed (r/min)
静线压力(N/cm)
308
Static linear pressure (N/cm)
高频
振动频率(Hz) 35
High frequency
Vibration
frequency (Hz) 低频
30
Low frequency
压实性能 大(低频时)
Compacting 名义振幅(mm) 1.8
High (at low frequency)
performance Nominal
amplitude (mm) 小(高频时)
0.9
Low (at high frequency)
大(低频时)
激振力(kN) 280
High (at low frequency)
Exciting force
(kN) 小(高频时)
190
Low (at high frequency)
行驶性能 速度(km/h) Ⅰ档
0~4.8
Driving Speed (km/h) Gear I
performance
Ⅱ档 0~10.4
Gear II
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

最小转弯外半径(mm)
6800
Minimum outer turning radius (mm)
理论爬坡能力(%)
45
Theoretical gradeability (%)
转向角(°)
±33
Steering angle (º)
摇摆角(°)
±10
Oscillation angle (º)
长度
5970
Length
整机尺寸(mm)
宽度
Overall dimensions 2300
Width
(mm)
高度
3150
尺寸 Height
Dimension 轴距(mm)
3010
Wheelbase (mm)
最小离地间隙(mm)
417
Minimum ground clearance (mm)
振动轮直径(mm)
1523
Diameter of vibrating drum (mm)
振动轮宽度(mm)
2130
Width of vibrating drum (mm)
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

3.2. 外形及外形尺寸
3.2. Shape and dimension

尺寸 (mm)
Dimension A B D H K L S W
(mm)
XS123 3010 2300 1523 3150 417 5970 30 2130

3.3 产品执行标准
3.3 Product implementing standard
产品按 GB/T8511-2005《振动压路机》和 GB/T13328-2005《压路机通用要求》和《制
造验收技术条件》标准设计、生产、制造和验收。
Product is designed, produced, manufactured and tested according to the GB/T8511-2005
vibratory roller and GB/T13328-2005 roller general requirement and manufacture and test technical
requirement.
4. 主要零部件配置表
4. Main components configuration tables
XS123 主要配置
XS123 Main configuration

序号 部件 型号
No. Component Model
发动机
1 4BTAA3.9-C125
Engine
驱动桥
2 XCMG WA2120
Drive axle
驱动泵
3 90R075
Drive pump

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

前驱动马达
4 90K055
Front drive motor
后驱动马达
5 H1B110
Rear drive motor
振动泵
6 MPV046
Vibrating pump
振动马达
7 MMF044
Vibrating motor
振动轴承
8 NJ322
Vibrating bearing
电器仪表 进口
9
Electric instruments Imported

5. 主要系统结构
5. Main system structure
5.1 前后车架
5.1 Front/rear frame
前车架不仅起到联接前轮的作用,而且是压实的重要组成部分。首先拆除前梁联接 螺
栓可以将前梁与车架分离,然后拆除前轮联接螺栓,前轮即与车架分离并可以从前方 滚出。
The front frame plays not only the role of connecting the front wheel, and is an important part
for compaction. First removed the connecting bolt at the front beam, which can be separated from
the frame, then remove the connecting bolt of front wheel, the front wheel is separated from the
frame and can roll out from the front.
后车架尾部左、右分别为液压油箱、柴油箱,中部焊接有驱动车桥安装板,前端焊 接
有上、下铰接板,另外还有柴油机安装板、转向油缸安装板、驾驶室安装板等。
At the left and right of rear frame are the hydraulic oil tank and diesel tank respectively, driving
axle mounting plate is welded in the middle part, the front part is welded with upper and lower
hinged plate, and diesel engine mounting plate, steering cylinder mounting plate, cab mounting
plate, etc.
前、后车架通过铰接机构联接。铰接机构起到铰接转向、车架摇摆等作用。铰接转 向
实现较小转弯半径。
Front and rear frame is connected by hinged mechanism. The hinge mechanism provides the
hinge steering and frame swing function. Hinge steering is used to achieve turn with small radius.

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XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

5.2 振动轮
5.2 Vibration drum
振动轮不仅是行走车轮,而且是压路机的主要工作装置。左、右安装支架与前车架 相
联接。左安装支架另一端联接前轮减速机,通过驱动花板、左橡胶减振块使得前轮滚 动。
振动轮驱动侧及振动侧橡胶减震块刚度不同,不能互换。
Vibrating wheel is not only the traveling wheel, but also the major working device of road
roller. Left, right mounting bracket and front frame are connected. The other end of left mounting
bracket is connected to front wheel reducer, drive the front drum rolling through the drive plate and
left rubber damping block. Vibration drum drive side and vibration side rubber damping block are
not interchangeable due to different rigidity.
左、右激振器通过振动专用轴承支撑在轴承座上。振动室内加注有一定容量的齿轮 油,
前轮滚动时,齿轮油沿振动室壁自上而下滴落,润滑轴承。
Left and right exciters are located on the bearing seat supported by vibration bearing.
Vibration chamber is filled with a certain capacity of gear oil, when the front drum is moving, gear
oil is dripping along the inwall from top to bottom, thus to lubricate the bearing.
5.3 驱动系统
5.3 Drive system
后轮采用轮胎驱动,主要由轮胎、轮辋、驱动车桥等组成。
Rear drum is driven by tires, mainly composed of tire, rim and driving axle.
轮胎采用低压宽基轮胎,充气压力为 150~170kPa,表面上分布有菱形块状浅花纹,减
振性能好。
Low-pressure wide base tires, inflation pressure is 150 ~ 170 kPa, rhombus block light patterns
are distributed on the surface, achieving good damping performance.
轮辋采用 DW20 标准轮辋。轮辋与驱动车桥由螺栓、螺母联接。螺栓与驱 动车桥固定
在一起,不可拆卸,螺母为车桥专用球螺母。驱动车桥采用重型、防打滑车 桥。
Drive rim utilizes DW20 standard rim. Rim and drive axle is connected by bolts and nuts. Bolt
and drive axle are fixed together, cannot be disassembled, nut is special ball nut for axle. Drive axle
adopts heavy type, anti-slip axle.
前、后轮双驱动、防打滑驱动车桥、低压宽基轮胎保证压路机具有良好的驱动性能 和
较高的爬坡能力,理论爬坡能力可达 45%。
Front and rear drum double drive, anti-slip drive axle, low-pressure wide tires ensure that the
roller has good driving performance and high gradeability, theoretical gradeability can reach up to
17
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

45%.
5.4 动力系统
5.4 Power system
动力系统采用 II 阶段康明斯发动机,包括下列子系统:
Power system utilizes stage 2 Cummins engine and its after-treatment system, including the
following subsystems:
悬置系统:减振垫衰减发动机的振动。
Suspension system: vibration cushion reduces the vibration of the engine.
动力输出:弹性元件法兰联轴器将飞轮输出动力传递给驱动泵、振动泵。前齿轮系驱动
接口联接转向泵。
Power output: elastic element flange coupling transfers the flywheel output power to drive
pump and vibration pump. Front gear train drive interface connects to the steering pump.
进气系统:采用两级过滤,预滤器过滤较大粒径尘埃,且防止雨水流入管路,空气滤清
器进一步净化空气,保证发动机获得干净空气。与自然进气式发动机相比,涡轮增 压式发
动机进气量大,功率也大。由于涡轮增压器旋转速度相当高,对尘埃的敏感度也 高,因此
进气管路保持密封更为重要。
Air intake system: utilizing the two-stage filtration; the pre-filter filters larger size dust,
preventing rainwater flowing into pipe, then the air filter further purifies the air, to ensure clean air
for engine. Compared with natural air intake engine, turbocharged engine has larger air inflow, also
higher power. Due to the high rotation speed of the turbocharger, the engine has also a high
sensitivity to the dust, so the sealing of intake pipe is more important.
燃油系统:柴油箱储存的柴油大约可以满足一个工作日的用量。
Fuel system: diesel oil tank stores diesel for whole working day.
排气系统:消音器声衰减值大于 20 分贝。
Exhaust system: The acoustic attenuation of muffler is higher than 20db.
冷却系统:水散热器用于冷却发动机机体,液压油散热器用于冷却循环液压油。风扇为
吸风式。
Cooling system: water radiator is used for cooling the engine body, hydraulic oil cooler for
cooling cycled hydraulic oil. The fan is suction fan.
起动及电气系统:起动机电压 24V,发电机电压 28V 左右。
Starting and electrical system: starter voltage is 24V, generator voltage is about 28V.

18
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

5.5 液压系统
5.5 Hydraulic system
(1) 液压驱动系统
(1) Hydraulic drive system
采用丹佛斯公司 90 系列轴向柱塞变量泵,斜盘设计实现变量调节,变量可以在零至 最大排
量之间任意调节。内置补油泵,以补充内泄露、维持主回路的正压力,提供冷却 油液、补
充由外部液压阀或辅助系统所造成的任何泄露损失,并且为控制系统提供压力 油。
The hydraulic system uses danfoss 90 series axial variable displacement piston pump that features
swash plate to vary the displacement, the pump provides an infinitely variable flow rate between
zero and maximum. The internal charge pump provides flow to make up internal leakage and
maintain positive pressure n the main circuit, provides flow for cooling and filtration and make up
any leakage losses from external hydraulic valve or auxiliary systems, and provides flow and
pressure for the control system.
前、后轮采用柱塞马达。马达起始工作位为最大排量处,以确保马达能提供最大的 启动扭
矩满足系统高加速要求。
The front and rear drums all installed with piston motor. The motor starts to work from Max.
displacement so as to provide Max. starting torque to meet the requirement of the system for high
acceleration.
变量泵、定量马达组成闭式液压系统,与系统中其它元件一起完成液压能量的传递 与控制。
后轮变量马达为双位控制,通过排列组合实现两档速度,变量泵则实现前进 / 后退无级变速,
适应压路机在不同工况的要求。
The closed hydraulic drive system composed of constant displacement pump and motor, with other
components in the system ensure the transmission and control of hydraulic power. The variable
motor of front and rear wheel is dual-controlled; four gears infinitely variable speeds to ensure
optimized working speeds under different working conditions.
(2) 液压振动系统
(2) Hydraulic vibration system
采用丹佛斯公司 90 系列轴向柱塞变量泵、90 系列轴向柱塞定量马达组成闭式液压 系统。
变量泵出口油液方向随斜盘方向变化而改变,从而实现马达输出轴正/反转向切换, 即双频。
前轮左、右激振器正/反转向偏心矩不同,从而导致前轮振动幅度不同,即双幅。 双频、双
幅适应压路机对不同类型的材料、不同厚度铺层的有效压实。
The closed hydraulic system is composed of danfoss 90 series of axial piston variable displacement
19
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

pump and 90 series of axial plunger constant motor. Oil from the variable displacement pump
changes with the direction of the swash plate and thus changes the direction of rotation of the motor
output, namely dual frequency. The exciters on the left and right sides have different eccentric
moments when rotating in forward and reverse directions, resulting in different vibration
amplitudes, namely two amplitudes. Dual vibration frequencies and amplitudes allow the machine to
deliver excellent performance during the compaction of different materials and layer thicknesses.
(3) 液压转向系统 采用齿轮泵、全液压转向器和转向油缸组成开式液压系统。转向操作
轻便灵活。
(3) Hydraulic steering system use the open type hydraulic system consisting of gear pump, full
hydraulic steering unit and steering cylinder. The steering operation is convenient and flexible.
(4) 液压举升系统 采用液压泵站为后机罩的举升油缸提供压力油,仪表箱上有开关控制
后机罩升降。操作舒适、可靠性高。
(4) Hydraulic lift system hydraulic pump station is designed to provide pressurized hydraulic oil
flow to the engine hood lift cylinder. There are control switches on the instrument box to control the
engine hood lift with the feature of comfortable operation and high reliability. Comfort operation,
high reliability.
(5) 液压制动系统 分为行车、停车、紧急制动,利用驱动泵中位功能实现行车制动。 驱
动车桥和前轮减速机均带制动盘,为弹簧压紧、压力油释放。压路机停车时,由于无压力油,
制动盘闭合,前、后轮均无法转动。 遇到紧急情况时,按下仪表箱上的紧急制动按钮,压
力油卸荷,制动盘闭合,前、后轮立即停止转动。同时,应立即把驱动手柄置于中位。
(5) Hydraulic Braking system has travelling brake, parking brake and emergency brake. Service
braking is activated when the drive pump’s swash plate is moved to neutral position. Spring applied
and hydraulically released multi-disc brakes are mounted on the drum gear reducer and within the
drive axle for parking braking. When parking braking is activated, the drum and rear wheels are
unable to move because the hydraulic fluid has been released and the brake discs closed. In
emergency case, when the emergency stop button on the instrument panel is pressed down,
pressurized hydraulic fluid is relieved and brake discs closed, causing the drum and rear wheels in
travelling to stop abruptly. You should, in the meanwhile, place the propulsion lever to neutral
position.
5.6 操作系统
5.6 Operating system
仪表箱集合了方向盘、仪表、指示灯、开关等元件,美观、实用;操纵箱位于座椅 右
20
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

侧,操作方便、省力;悬浮式、附安全带座椅,安全、舒适。
Nice in appearance, the instrument panel integrates steering wheel, instruments, indicators,
switches, etc. The control box is located on the right side of the operator’s station with ease of
operation. Air suspension seat equipped with seat belt ensures safe and comfortable driving.
5.7 驾驶室
5.7 Cab
驾驶室保证操作人员的人身安全。配装大面积玻璃,各角度视野开阔。内部空间大,
乘座舒适。驾驶室与车架之间安装减振垫,以及悬浮式座椅,减轻振动对操作人员的影 响,
提高驾驶舒适性。驾驶室同时起到隔音作用,降低噪音危害。
The cab ensures the safety of the operator. Large glass is equipped in the cab. Clear sight is
available from all angles. Driver’s cabin has a large internal space and comfortable driving feeling.
The shock absorption pad and suspension seat are installed between the cab and frame to reduce the
effects of vibration on operators and improve driving comfort. The cab has sound insulation function
to reduce noise hazards. At the same time, the cab has excellent sound proof function, and can
reduce the hazard of noise.
5.8 空调系统
5.8 Air conditioning system

采用卧式冷、暖两用空调,其中暖风为利用发动机循环水。空调蒸发器安装在座椅
下方,冷凝器布置在水、油散热器前方,压缩机通过皮带与发动机前端(风扇端)V 形
槽联接。
Adopt horizontal air conditioner (cold and warm); the warm wind is generated through the
cycling water of engine. The evaporator of air conditioner is installed under the seat. The
condenser is set up in front of the water radiator. The compressor is connected to the V shaped
groove of the front end of engine (fan end) via belt.
5.9 电气系统
5.9 Electrical system

为整机提供电源,包括起动回路、动力回路、停车回路及关键零部件工作状态指示
和故障报警系统等;仪表板上的声光报警装置,可以随时提供保养和维修信息以及发动
机的工作状态,避免设备“带病”作业,预防设备损坏。
The electrical system supplies power to the whole machine, including the starting circuit,
power circuit, stopping circuit, working status indication of key components, fault warning
systems. Sound and light warning indicators on the instrument panel provide instant information

21
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

on service and maintenance, preventing the machine from working with fault and avoid
disastrous damages for minimum on-site downtime.
5.10 覆盖件
5.10 Covering parts

包括后机罩、刮泥板等。后机罩为薄板件,压型而成,重量较轻,采用举升油缸支
撑。
Covering parts include rear engine hood, scraper, etc. The engine hood is thin sheet part,
light in weight, is supported by lift cylinders.

6. 同类产品对比性能分析
6. Similar products comparative performance analysis
表 6-1 XS123 单钢轮振动压路机同类产品性能对比分析表
Table 6-1 XS123 single drum vibratory roller technology parameter table
生产厂家 徐工 三一
Manufacturer XCMG SANY
产品型号
XS123 SSR120
Product model
工作质量,kg
12000 12000
Operating mass, (kg)
前轮分配质量,kg
6700 7000
Front wheel mass distribution, kg
静线载荷,N/cm
308 329
Static linear load, N/cm
理论爬坡能力,%
45 43
Theoretical gradeability, %
速度范围,km/h
0-10.4 0-12.6
Speed range, km/h
振动频率,Hz
30/35 30/36
Vibration frequency, Hz
名义振幅,mm
1.8/0.9 1.8/0.9
Nominal amplitude, mm
激振力,kN
280/190 275/198
Exciting force, kN
功率,kW
93 93
发动机 Power, kW
Engine 型号
4BTAA39-C125 4BTAA3.9-C125
Model
22
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

7. 标准随机装箱件清单
7. Standard packing list

7.1 随机工具明细表
7.1 Attachment tools list

表 7-1 随机工具明细表
Table 7-1 Attachment tools list
数量
序号 代号 名称 备注
Quanti
No. Code Name Note
ty
工具备件箱
1 230500319 1
Tools and spare parts box
通用工具箱 包括工具
2 801501918 1
Common toolbox Including tools
黄油枪
3 801505255 1 600CC
Grease gun
黄油枪软管嘴
4 801101757 1
Grease gun hose nozzle
加油漏斗
5 801101758 1
Refilling funnel
塑料软管
6 839901423 1
Plastic hose
活络扳手
7 801501949 1 18”
Adjustable wrench
双头开口扳手
8 801502006 1 41-46
Double-ended open wrench

9 801501926 3 25mm
Lock
工具箱 包括工具
10 801502005 1
Toolbox Including tools
测量装置
11 803201539 1
Measurement device 0~6MPa
测量装置
12 803201540 1
Measurement device 0~60MPa
轮胎气压表
13 840101298 1
Tire pressure gauge 400kPa
钥匙牌 XGYSP01
14 802133885 1
Key tag XGYSP01
23
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

工作服
15 840933732 1
Work clothing

7.2 随机备件明细表
7.2 Attachment list

表 7-2 随机附件明细表
Table 7-2 Attachment list
序号 代号 名称 数量 备注
No. Code Name Quantity Note
骨架油封
1 801101754 160×190×15 2
Framework oil seal
骨架油封
2 803166351 120×150×14 1
Framework oil seal
O 形密封圈
3 801100314 165×3.55 2
O-ring
O 形密封圈
4 803164151 387×7 2
O-ring
803604632 5A 5
保险丝
5 803604634 10A 4
Fuses
803604637 25A 2
液压油滤清器
6 803164538 SF6720 2
Hydraulic oil filter
匹配发动机:
800101675 F122-B-001 1 Applied engine:
柴油滤清器 CUMMINS 4B3.9
7
Diesel filter 匹配发动机:
800101675 F122-B-001 1 Applied engine:
4BTAA3.9-C125

8. 易损件备件明细表
8. Wear parts list

8.1 随机免费易损件备件表
8.1 Free spare parts list

(同表 7-2)
(The same as table 7-2)

24
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

8.2 2000 小时(1 年)易损件备件明细表


8.2 2000 hours (1 year) spare wear parts list

表 8-1 XS123-2000 小时(1 年)易损件备件明细表


Table 8-1 XS123 - 2000 hours (1 year) spare wear parts list
物料编码 数量
序号 代号 名称 规 格
Material Quant
No. Code Name Specification
code ity
22870268 减振块 件
1 XS202XI.8.2 2
4 Shock pad Piece
22870268 减振块 件
2 XS202XI.8.2 2
5 Shock pad Piece
22700017 橡胶垫 件
3 XS142J.08-4 4
6 Rubber pad Piece
80210128 碰锁 件
4 NBS526 2
1 Collision lock Piece
80210128 门锁 件
5 NBS502 1
2 Door lock Piece
22870015 橡胶套 件
6 XS202.02.1-10 2
7 Rubber sleeve Piece
22830228 花键套 件
7 XS123.02.1-7A 1
4 Spline sleeve Piece
23990023 透气螺栓 件
8 TQLS-M12 1
6 Ventilation bolt Piece
80110175 FB160X190X15HNB 骨架油封 件
9 1
4 R Framework oil seal Piece
80316635 油封 件
10 120³150³14 1
1 Oil seal Piece
80316415 O 形密封圈 387³7 件
11 GB/T3452.1-2000 2
1 O-ring 387³7 Piece
80110031 O 形圈 165³3.55G 件
12 GB/T3452.1-1992 1
4 O-ring 165³3.55G Piece
80190282 减振器 件
13 YLJ-19C 4
0 Shock absorber Piece
80190279 减振块 件
14 YLJ-19B 6
8 Shock pad Piece
80316453 滤清器 件
15 SF6720 2
8 Filter Piece
80315069 O 型圈 100³3.55 件
16 GB3452.1-1992 1
8 O-ring Piece

25
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

80319213 O 型圈 125³3.55 件
17 GB3452.1-1992 1
1 O-ring Piece
80055371 关节轴承 GE25ES 件
18 GB/T9163-2001 2
1 Knuckle bearing Piece
80308172 转向油缸 件
19 XGYG04-007B 1
0 Steering cylinder Piece
80307386 转向器 件
20 503-1189/841-1667 1
5 Steering gear Piece
86011975 MPV046 电 磁 阀 电磁阀 件
21 1
2 24V Solenoid valve Piece
80308067 支撑油缸 件
22 XGYG04-032 2
4 Support cylinder Piece
80360463 保险丝 5A 件
23 257005 3
2 Fuse 5A Piece
80360463 保险丝 10A 件
24 257010 3
4 Fuse 10A Piece
80360463 保险丝 25A 件
25 257025 7
7 Fuse 25A Piece
选择开关 (三位复位)
80360467 件
26 XB2BD53C Selector switch (Three-position 2
7 Piece
resettable)
紧急停止按钮(转动复位)
80360473 件
27 XB2BS542C Emergency stop button (Rotate 1
6 Piece
to reset)
80316489 常开触点 件
28 ZB2BE101C 3
6 Normally open contact Piece
80366944 自锁按钮开关 件
29 IRR1F422 1
6 Self-locking button switch Piece
22810198 翘板开关总成 件
30 1
7 Rocker switch assembly Piece
80368663 组合开关 件
31 JK339A 1
5 Combination switch Piece
80360866 点火开关 件
32 JK428XG 1
7 Ignition switch Piece
80360462 微动开关 件
33 LXW5-11G2 2
8 Micro-switch Piece
80350254 频率传感器 件
34 71256-00 1
5 Frequency sensor Piece
80354832 温度传感器 件
35 323 805 001 005N 2
6 Temperature sensor Piece
80361085 继电器总成 24V 件
36 M105R3002SE 1
8 Relay assembly 24V Piece
26
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

80368597 油位传感器 件
37 XGYW570-VB 1
5 Oil level sensor Piece
80368046 PS31C-20-2MNB-B- 压力报警开关 件
38 1
2 DT-FS0.7BARF Pressure warning switch Piece
80358728 内顶灯 件
39 XGDD-XS202J 1
8 Interior roof lamp Piece
80210127 前雨刮器 件
40 TM520WX 1
9 Front wiper Piece
80214132 后雨刮器 件
41 ZD2430-2 1
2 Rear wiper Piece
80350638 XGLB24(3CA-004- 喇叭 件
42 1
4 811-03 Horn Piece
80354814 收音机 件
43 TK-35-01 1
8 Radio Piece
80354288 洗涤器总成 件
44 XD206B-1 1
4 Washer assembly Piece

27
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

8.3 4000 小时(2 年)易损件备件明细表


8.3 4000 hours (2 years) spare wear parts list

表 8-2 XS123-4000 小时(2 年)易损件备件明细表


Table 8-2 XS123 - 4000 hours (2 year) spare wear parts list
物料编码 规 格 数量
序号 代号 名称
Material Specificatio Quantit
No. Code Name
code n y

86011784 气弹簧 件
1 016 10112-L Air spring 2
7 Piece

22870015 橡胶套 件
2 XS202.02.1-10 Rubber sleeve 2
7 Piece

22830228 花键套 件
3 XS123.02.1-7A Spline sleeve 1
4 Piece

23990023 透气螺栓 件
4 TQLS-M12 Ventilation bolt 1
6 Piece

80110175 FB160X190X15HNB 骨架油封 件


5 1
4 R Framework oil seal Piece

80316635 油封 件
6 120³150³14 1
1 Oil seal Piece

80316415 O 形密封圈 387³7 件


7 GB/T3452.1-2000 2
1 O-ring Piece

80110031 O 形圈 165³3.55G 件
8 GB/T3452.1-1992 1
4 O-ring Piece

80190282 减振器 件
9 YLJ-19C 4
0 Shock absorber Piece

80190279 减振块 件
10 YLJ-19B 6
8 Shock pad Piece

80316453 滤清器 件
11 SF6720 2
8 Filter Piece

80315069 O 型圈 100³3.55 件
12 GB3452.1-1992 1
8 O-ring Piece

80319213 O 型圈 125³3.55 件
13 GB3452.1-1992 1
1 O-ring Piece

80055371 关节轴承 GE25ES 件


14 GB/T9163-2001 2
1 Knuckle bearing Piece

80308172 转向油缸 件
15 XGYG04-007B Steering cylinder 1
0 Piece
28
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

80307386 转向器 件
16 503-1189/841-1667 Steering gear 1
5 Piece
MPV046 电 磁 阀
86011975 电磁阀 件
17 24V 1
2 Solenoid valve Piece
Solenoid valve

80308067 支撑油缸 件
18 XGYG04-032 Support cylinder 2
4 Piece

80360463 保险丝 5A 件
19 257005 Fuse 5A 3
2 Piece

80360463 保险丝 10A 件


20 257010 3
4 Fuse 10A Piece

80360463 保险丝 25A 件


21 257025 7
7 Fuse 25A Piece
选择开关 (三位复位)
80360467 件
22 XB2BD53C Selector switch (Three-position 2
7
resettable) Piece
紧急停止按钮(转动复位)
80360473 件
23 XB2BS542C Emergency stop button (Rotate 1
6
to reset) Piece

80316489 常开触点 件
24 ZB2BE101C Normally open contact 3
6 Piece
80366944 自锁按钮开关 件
25 IRR1F422 1
6 Self-locking button switch Piece
22810198 翘板开关总成 件
26 1
7 Rocker switch assembly Piece
80368663 组合开关 件
27 JK339A 1
5 Combination switch Piece
80360866 点火开关 件
28 JK428XG 1
7 Ignition switch Piece
80360462 微动开关 件
29 LXW5-11G2 2
8 Micro-switch Piece
80350254 频率传感器 件
30 71256-00 1
5 Frequency sensor Piece
80354832 温度传感器 件
31 323 805 001 005N 2
6 Temperature sensor Piece
80361085 继电器总成 24V 件
32 M105R3002SE 1
8 Relay assembly 24V Piece
80368597 油位传感器 件
33 XGYW570-VB 1
5 Oil level sensor Piece
29
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

PS31C-20-2MNB-B-
80368046 压力报警开关 件
34 DT-F 1
2 Pressure warning switch
S0.7BARF Piece

80358728 内顶灯 件
35 XGDD-XS202J 1
8 Interior roof lamp Piece

80210127 前雨刮器 件
36 TM520WX Front wiper 1
9 Piece

80214132 后雨刮器 件
37 ZD2430-2 Rear wiper 1
2 Piece
80350638 XGLB24(3CA-004- 喇叭 件
38 1
4 811-031) Horn Piece

80354814 收音机 件
39 TK-35-01 Radio 1
8 Piece
80354288 洗涤器总成 件
40 XD206B-1 1
4 Washer assembly Piece

9. 产品可选择特殊非标配置说明
9. Optional configuration description

9.1 振动轮
9.1 Vibration drum
1. XS123 可选配置:(1)焊接式凸块轮;(2)可拆卸式凸块轮;(3)驾驶棚。
1. Optional configuration of XS123: (1) welded padfoot drum; (2) removable padfoot; (3) roof.

30
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

10. 产品随机技术文件清单
10. Attached technical files list
表 11-1 随机技术文件清单
Table 11-1 Attached technical files list
序号 名称 数量 备注
No. Name Quantity Note
圆珠笔
1 1
Ball pen
塑料文件袋
2 1
Plastic document bag
装箱单
3 1
Packing list
零件手册
4 1
Parts Catalog
操作及保养手册
5 1
Operation and Maintenance Manual
匹配发动机型号:
发动机操作及保养手册
6 1 Applied engine model:
Operation and Maintenance Manual of Engine
4BTAA3.9-C125
空调型号:
空调操作及保养手册
7 1 A/C model:
Operation and Maintenance Manual of A/C
XGKT460W2
压路机压实施工技术指南
8 Technical guidance for compacting operations of 1
road roller
匹配发动机型号:
XS 系列简易操作手册
9 1 Applied engine model:
XS series simple operation manual
4BTAA3.9-C125

31
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

11. 柴油机相关技术参数
11. Diesel engine related technical parameters
1) XS123 柴油机标准配置:东康 4BTAA3.9-C125/93kW
1) Standard configuration of XS123 diesel engine: Dongfeng Cummins 4BTAA3. 9-C125/93kw.

额定功率 功率/扭矩曲线
1 Rated power kW 93
Power/torque curve
标定转速
2 Nominal speed r/min 2200

标定油耗
3 Nominal fuel g/kW²h 227
consumption
最高排温
4 Maximum exhaust ℃ 510
temperature
排放标准 第二阶段
5 Emission standard Tier-2
调 速 率
6 Speed regulation ≤8%
rate
怠速
7 Idling speed r/min 900±20

最大扭矩/转速
Maximum N²m/rp
8 m 480/1400
torque/speed
机燃油消耗率
9 Oil-fuel ≤0.5%
consumption rate
提前角
10 Advance angle
缸径/冲程
11 Cylinder mm 102/120
bore/stroke
排量
12 Displacement L 3.9

适用环境温度
Applicable
13 environment ℃ -15~+45
temperature
适用海拔高度
14 Applicable altitude m 2000

32
XS123 型单钢轮振动压路机
XS123 Single-Drum Vibratory Road Roller

12. 声明:
12. Statement:
本公司遵循可持续发展的原则,因此,我们保留在不预先通知的情况下,对产品进行
持续改进的权力。相关内容的持续改进,恕不另行通知。
The Company follows the principles of sustainable development, and reserves the right to
continuously improve our products without prior notice. We will perform continuous improvement
of relevant contents without notice.

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