TROUBLESHOOTING EA.20, BA EA-30 Error code [263} (Abnormality in fuel temperature sensor system high level} Cause ~~ Remedy * Tu staring enh OFF is rasianastetasin ITS ral . . {eoemnec 8 area ponte Betective fue tempratire sanaor | Replace ~ ~ YES ! rena BAST etecie conte cesernmcton er f femsteys ances tere lao | SetSrae ation fog or (28) ard saroundina wring JECIA (formal) (28) and PTS (lernale} jrephaco Siihovee oy alan Tao 1= ian ES . 3 po Ene, Geter seen. | Tom stawting swech OFF. ie ant tak ING Tort wince in wing hamegs between air ar *Dowarnest EChAend FTS. P~ Faarlereen peter Peal EGiHA female) Cand FTS Conte) | eae re nen barca shawn ae 27 er Yeo Detecva enone contotar Relece Test tee [ecusicmaky ereenie) | Resilwenvive” | [Ecuarena Fre rans) | aetna vabe Ban/oer EGNA EP and FT (A) ar, 108. Iectwean BORN) and FTS B] [Mex 1B Berwsan ECHAADS) arc "Bernsen FOMR (1) ort Serna roan wean {Sooo wy frames Be te EA-30 Related electrical circuit diagram bigine tearol tat cs FTS rual ECMA (DRC-40) (CUMRINS-2) ¢ aanecozt 12-246 170-3 SERIES o‘TROUBLESHOOTING EA-33 Error code [318] (Abnormality in fuel pump actuator) {Tone sng mich ON, 170-3 SERIES whi seokeis discharges when snaira is safiad c eraire oueut lowers or rine vara untishig hem are base fr Heine #68 FRI IQvBI gata. econ ene tn ral range EA33 Gauss Fomedy rsciicent wa fs anathor crm ea stay #” ING ves ‘lw fave usp inet ay a rien el 4 Tig nopache caesar a aushan — sen an sy 0 fae er mero ING shan 28tatTiemig)? —"t f 5 grand [i ‘ay pol beter west | ae baad - Ee hes 3B cated on @ Gas pump acustor nave rou» [NO te i > Dereeth pump exter Is store_probles ars atigneia rth inert NO) acre enire sorter (lo stectre inser ic sched a1 ering aecouee at lapgiig, nee, braskaga. oF beakaye han fuel ec Eph Excacive sucton satan aia ‘ee Jaca len reste ‘aang se saniva code Jaisosy6c Reparar epics eguirar epic epairat snes Renteee apace Hopace 12-247 aTROUBLESHOOTING EA‘34, BA.3S EA-34 Error code [343} (Abnormality in controller intemal communtcation) cause Remedy “adi a loowunsueomea We UTbtidee rime betam ———|wenereocseayreceasac 8 oe } ES i wate engne cocci epics | torreaang sen errs) z eeastancg | es Ea ate caret Ynonrcose sa woes? [MOA sre tes bo es - Bu ogee TYEE Tim aartng seh ON, Defectva engine canner Roplace EA-35 Error code [346] (Abnormality in contraller power dawn} Cause ema Daten cance tent — | pay remely? |] terminal ere ~ _ _— 2 wong atc OF aver crnatag 7227 4,524] pro aan cage Singer come bal acter ar ro rat ag Shee 7 ~— yes 4 Ietane baw in ES Psd eum aioe — on 4 ‘ “famewticg oncnore | __([legeatce awe iam eh Setecte nls dheelon 2t _acmettus nr Teaiusere ard oes a MO ye stn ig es Dobe [emivalond Sater te) inlstane stung tines Stow ell ard eallery 11) ‘ealace Serna Faraves ao sent ab 817 Free a ' ‘ ‘Ig nagiatarcas Lnstgnony Defective sonlact. disconedtlon, or er BEKerd cece Luo | enonccatn on nameasbeear | Reps: cr secre ELM Cara ECU foraleiBuaisionetiee [epee fanbes se itsanar ate aut res . Defector magia conor pace 12-248 170-3 SERIES @‘TROUBLESHOOTING Table BAs§ FMB Home fuse cl Reicks wales a ies, balar Rewstance velo Aponean to at ane a Wan, Tat Sopmen peat are BATT] EA-25 Related electrical circuit diagram Fecire eeitral ler ECMB (2RC-40) Between FEM (ishSl and fe Fewren EERE AS) amt ‘| arcu wie nese ENG2 (HD30-21) Moe 10.0 in, MO Powe or Powe . . fewe= gcarsecea | G/T EoMa (ORC~40) | Gg aM g oe ql 170-3 SERIES BEES 12-248-4 ZBTROUBLESHOOTING FA.6, EAT EA-36 Error code [364] {Abnormality in preheating heater control system) Cause Remedy: siting pont OFF. Davemac hat aye Dre het ranics sng ae a “ip reimance Deron ECAR Defective sortset, discannattion. ot Testa mai) ENT em) 264—, Io | ana tat In wing namees bree | Rana 0° LCanheate insignia | ~ |e Snon eee? Efron oye ©) NOT #999) 028: cenvee Ekomnreaion, of sronaicultay [No 1 Tun sti tach OFF _j wengamers wegen ER [MO —e] pecs engine conor eplave Ll + Dishes EMG Eager - er tin 6 Remocsal dhottesn Tablet OMA irnee). ENT ima), hecar relay Between EMA 2) - ERE 25) - neat tetay [Beseen EGMAG adsaineucing wring lamers Mi TA EA-36 Related electrieat circuit diagram irare eee tral Let deacer relay Iatace eir ECMA (DRC=40) —a ree : : tener cat YQ T —aesl 1 ENG1 {HD30-31) Baztery Bone =< a-ha} exreetee EA-37 Error code [415] {Abnormal drop in olf pressure {level 2)) Carry out woublashooting tor amor code [143]. 170-3 SERIES. 12-249. DTROUBLESHOOTING EA28 EA-38 Error code [423] (Abnormality in in range} ing rail pressure sensor system "Risiowe ting val areas | (/sanepr ang eral bese | po lneer Ladamer me TPR | Tevoiage eriver TPR CaM |yac5 Gleama a: vonage becwean AS | rofecve ing al prescary sone GPR (C) ond NES ne tor. [slum eraning ent ON, : jo Tum starting switch OFF. ah Bese mee No CORRES ton, ag er a Rosas Regier rs Defectur coma acannon oF shart disut in-wking hamoss between | Repair or EOWA fore} (and TPR Clevale) | replace a Detecive contact deco nection, or later tour inv harns tetcen | Repair or Eee] en ran | moc - - EGR BUSH ECAR Yue, “Tum essting anton OFF... Sana berncen Een ery Dacoenect EMA ng TPR. | ftjend sarndngsaia “rare am ener Htrbacses os Sew athe 7? rs trey cee Deere $ ml Betwaon Eosth female; (NC fehTaetaruag eine harnecoes a showin Tale 5? ives. Defective conan dsconnealon, of arent acu Inving hares tetvean | Repair or ECHIA female} (8) re TPR. lala | eEISEe © “Tm sating swith OFF Dhaconmeet ECA ard TPR, + Temagaive asso at oT side fank-re) ofa Tecmere [NS | aetgative engin sortrallor space man grera nouns)? YES Exosseie susionresistanoeoftual | Rapa or Fier rope comtonl W eons | eines | egal wean” [Remora tomnatmmeaeeay [mea] \ameersnn sneer [men ee eee a Sem S| mise | (ERRESEER a | wnt Joma Sn ea TOR) Rn ae ee a a a 12-250 170-3 SERIES DTROUBLESHOCTING Aga EA-25 Related electrical Sea re centre! or TPR ECHA (ORC-40) {CUMM | NS-3) mimic rai Senzor wower g ) oressure sersor senser SMD a (3) rin srw tee] B fy\ Lt 170-8 SERIES 12-251 GTROUBLESHOOTING Aaa EA-39 Error code [431] (Abnormatity 4 in idling validation switch system) Cause Ratnady 1 Teraataanoe betwen 1S (ak ~~) a'naoy ana pervean ang |M2—| natecove rang ateton wien | Repece 1G) 38 chow Tan 17 ves Te Tan Basar EON Defect cone, dlcanniion oF female} (2h) ana VS forme al) 1, (Mo shat dre wing hameee bowean | Repalr oF | fay sre sunrour ECR (ipmale) (21) pnd IVS femme) | replsce: ee ® ives 3 | REED Detect cata, acannon or Tum sory avan ore | iit a io _,| snort aout wingaamas baton | epar r Dacannest ECB ana. | i rcloeiens EoMsfamep 2 few ior Ca) | weaee oe oo fahoneob Ss Shout a 37 ‘e) ES 4 SE Bana EO Datos sone, scant ot (RISE Eie: See rt rt a ee oe Sara surcurara EEG anh 0) mc femal) | race rhe a swe 67 @ ial E+ poss nine conor pepin “abet aoe 5 trate) __ Pa CMG (fret) IVS fora) Reairance vaue Berween (Avera) | eicased ating ony [Roteen EWAN and VEGA) Max TOR Batecen jani(o] | Dowressed fdlng OFF eleeen ECM (21) mid C Se Strung wring Horeca mana wns _ . “Tables BOR (emale, WS(emalel | Resitance ave GPG (mele. 1¥8 feral) Realtones vas Batwoon ECNB (om WEI) | Max 108 | [pores EOWE (12) and SIG) Max 1012 Some, | Mine Min EA.96 Aelated electrical cirouit diagram Hoang gonzegl-ar 14 ing velinat-ar ae se teh ECM (DRO-40) ENG! (HD30~213 4v5 {DF=3) cling CEE sisns ra) Tel we CH ssaral B st Dro 12-252 170-9 SERIES. «TROUBLESHOOTING Ean EA-40 Error code [432] {Idling valldation process error) Cause Remedy pom 1 i Trains belwsan WS ral] + Tum starting Safi OFF. eee 27 |No aston vo we pleconnedt ia, I (By aC, ae bey (art >) Descmaicing atastonwoten | — ~— ves z - ‘Eres a beep ECE Detecva cnt aucommecton or figrise) 2ihar WS forele). cla chet nang arse atonen | Repairer em starting sch OFF, |*Dieeanner EON wd 8 i ra OM 3 feral) (2¥ am! fers) |mplace = a neta re Sant ete 29 ai ives a - - eT ote EC Defects contat davon ot “Tumswstng such OFF. emake) HShandIVE (eens) fryer | stan ara n-wing hares betwen | asia *Diseanact ECM anes, | 1) ard Beton ECM (amalep [YS —> ses aren Ce tara? ROME (ermal) {13}.and VS female | replace ~ Robreen ae Sekine 37 & RES 4 oon FR a Eo Daftive crac comet 1 “umming men orn ____|faaleaansls era) Ic) | Shon crewing arse bewcer | Rep or {Become eeu ale, | apa pemaen EC EOMG fore) Eland NS fom) |relone —_0«~l-""- reac nee lk 67 @ ves Detesineengine caller fesiaca este Tbe ws qrate) Pom Teskunccveue —EGREA eat), NS femnk] Restos ana Baween ana tc) | Rewsstdor diomomad 2006 ~ 3000 oNGoT ECM 2D ond 3) Nav. 100 ims ing OM) CD Botson ECM (21) oe atuoen jana ey [Reema lng ON) UD ET ane ine Beproand ding OFF Szperieystintemenes _U Tete Tabled CMB dternie), 1VS (female) ‘Resistance value | ECHE: (female). IVS (ternal) Recisance was teen ECMO OSIand NEE | Muto | BeleenCCMG (13 ara NIG] Nav. 100 Seomeet ECE (yao win 1 amean ECR aad Win ta EA.40 Related electrical cireuit diagram ncire covtraliae UL ge val det or aeiten ECHE (DRE-40) ENGI {#)30-21) vs (0T-3) Icling oF cise ht OF Bp lel Haars |G a abo | J Sona us a ae bacnoset 170-3 SEAIES: 12-253 =TROUBLESHOOTING EAM11, EA-A2 EA-41 Error code [441] (Abnormality in battery voltage low level) 3 Garry our roublashoating for error code [346] EA-42 Error code [442] (Abnormality in battery voltage high level} Camry out roubleshooting for errar code [346]. 12.284 170-3 SERIES‘TROUBLESHOOTING EA-43 Error code [451] (Abnormality in fuel rail pressure sensor system high level) i 13 EGHA fem) [NO | svar ciuuit in wing namess brtwean | Rena of _Biesonnacl CMA BPR ‘Sad wuracndngwteg EGMA mod) (6) end RR fra | resco cones un bls 17 a YES 2 - ae FM Tamara utcn OF) jardin cu fomety Sorel mur tarase trier | Repay or + Bisconnest ECAMS and RPRL | and srouring wen smal} {16 and RPRsfemata]| replace (See rae ay oman) teh ano PR deme en YES om ~ — a (ard 2 fra) Detect contact dlasarnceten, or + Tum starting atten OFF, i “ae battean ECM garisie) [NO |shartrcuttn wring namoea uetveen | Resi + Divonies ECA and RP i Cause Remedy 4 when Ferrie secon nctae, does ]NO ror cosa M51) 90 at? YES rasa ro Tmarmgamnort |____ [fered eaten Detect tut rat pressure saruer | Replace ale Detective conta, csroneaton, er ara sureuring wily & messes oe chow TB 9 ECA Gamatey {31} and RP erat}| plan a +] etre engi erate: ecioce Tle 1 tee ECMAttomae: RPRifamae) | Resistance waive ; [ECMA(Tomate), RPR(ierwiey | Resstance value Seteiim EEN GE} and BPRS Ma Tit owean CHAE) and RARE) | Max 102 Benin ECNAESaned Botwoan ECHAR (18) and Sarco arrose wna smouaneangtoriven [M1 NA Tie ECMA (temic) RERYeraie) | Reizanccvaibe + Bcincon EMAL) nd PRTG) | Max Tost Between ECRIALST) ok sinecvingeteag Fame Metis | EA-d3 Ralated electrical circuit diagram Erewe contra’ le RPR Ecma (ORC-401 (CUMM | NS~3) Senger penes Gv sor oN sensor | | sail erssaucal aaa 0} Dressu's $21 f pr 170-8 SERIES. {8} easnpeaeTROUBLESHOOTING casa EA-44 Error code [452] (Abnormality in fuel raif pressure sensor system low level) Cause Remedy aS 1s voriaga bebvaeh RPR ON) and —--—-Jtearceaten cyand (2)42 YS! nofectun fun ell genes re soneor | Reriace naw in Tbe 1? ey 2 Te jaiiange between ECAR. Detach eortac| drcamedion ot short crouin wing harass batwase | Roa or farsi Bare Wit fens and Steaen EC arate) | | Discangee: Ecard ROR. (Sand eneanang weg OMA Gorslo} Stand RPR forals) | rplace = srrescs show (oa 2 @ 3 cee ween Tereaaner Gowen FE Delete och, dstinretinn a . fucose Settaatmureoneresssekres | roa or ; oc arg wi ECMA (on) (15) so BPR (emule | menace “Tum sarin sai OFF + Disconnect CCMA and PR a fhe esate tae a7 = Nee 4 eae, Dees tab Sacamactn or fame ar tena No ‘shor Grcuil in-wiring fmmeas bow son | Rapair or (BIS ESL | ee ee | oe seengcaita Se Ear o { Nes i [ER shot enn car irecca i ses Tale _ ape] ECWA fara] ROR Qarah} Revinenec value atwaen (ajand B) | A75— 825 Betwoon ECAUAIG} and APR) Max incr [Betacen (Cj ane iB) | 42-0580 [Between EOMA 5) and ~ 7 ras oman ie atone i 0 saves rite etuaersic| APiemen) | Rawieesco | [ECNAViao] MPR Garab) itn vee carr EGAK (TB PR) | Mex 108 Exivoen ECVA(GT and FPR) wos. 108 Benwesn ESM (1) ena Ecce EIA rd SERENE | mens | REDE DS aw ta EA-44 Related electrical circuit diagram Exp ne eenbret a1 RPR ECMA [DRE-40} (CUMM INS-3F 1 de-sa" uh) (BD Oo] preagurc _ o Ce=e be Fue cel areass extuomte 12-256 170-3 SERIES ®TROUBLESHOOTING EAs EA-45 Error cade [455] (Abnormality in tuel rail actuator system current) ‘Tum sans OFF * Dracennast RAL. Isresiatarme uetween Rl ste} and (0)? 907 res Tum gartng evtth OFF, Diewonnat RAL, than a7 H Io resistance cotuson Fal = (male) (Gand grand more wiacgies Gee” | __ fea BeRNL fo + Tum sarting wich OFF. Bhar x) BOS Ra, on Ag ter ee ar) irvaatiigeich OFF rua) (aa Sa “Digan Eo aod {ra btu ~~ (Be and betaean Et emate} (2) Defeciie ue val actual steve contac disconnection, oF short cicuttin weing mamas betwoon EGHA form) Ohad RAL fae ‘bedectiva contac, dlaconneaton, or stor: clout wring Smads bowen OHA arate} (10}and RAIL oferin ergine conser tae __. Tate? Eowk(feraie RAIL eras, ——‘Redeanee vale CUA male RAIL forte) | Reashtanoe vue eeroer ECA) at RAL (AI. 1002 Garvan ECIA (10) and RAL a Ssrowariswti haorses et Me Seung win Raa Mis Ma EAS Related electrical. it diagram fraire cons La one RAIL ECMA (DRC-40) (CUMMINS-3¥ feat rail Ful a tore VG alr @ | 1708 SERIES @ (Te © pegscess 12-257 ®TROUBLESHOOTING EA-dé, BA-47, EAda EA-46 Error code [467] (Abnormallty in timing rail actuator control} %& Carry our troubleshaoting for error code [112]. EA-47 Error code [468] (Abnormality in fuel ralt actuator control) canes Remedy — j Tum martng sites 08, _[isenesnar arr cede atspayed at Io con ata res vaubtesroatng - ee aarens ede deniayea ve ceetneneneennne 2 i Fiwienenainatens al nasa, + Sut engine (ce ero oe dour, oF |S ee au aerate po up? ES | Detect ve ua etuer place y | ERSTE, BAST trope, or ebege fr Sie pg? [ES «| @899ne, Koesnass, kreakace, or | Rena or ssoingetemtie ir peng |r i 4 : lefue walacuctreceen (MO i | anes he nes a Popeet teaaierrccen | Hane f 5 Ie engine of cua er nr? Dette sl ral actus er defectiva| Regiace engine corecber res rok njacor 0-nng eplaoe EA-48 Error code [514] (Abnormality in fuel rall actuator) Carty out troubleshooting for arrar code (468). 12-258 170-3 SERIES oeTROUBLESHOOTING EA EA-48 Error code [527] {Abnormallty In dual output solenoid A system) Ty Rarmady eos . _. 4 GB AERO seoeanee of sonra 24-32 Ju. * Dement eno 5 INO joetenme tus eupulsctera® — |rlase ean - ! ves OFF, 3 reat + Fara rng oven OFF TE mekiE a bSMESN EOE [yo |Delectie contactardoccnnectonin | + Disconmort ECMB and tard solaneid lass © [7 =) nny harnace between EGME ae ocdomeee genau Femeia(i ens esenc esac ves 3 Javessionae bemeen EOE ste} 1) and sureuring F ‘ering hornesose more han 100, | ba i agenda OPE “Diecoment CCMBand aulataiseamedist | Shosi drat string hornars boheme [Repairer | ROME (mae) (Tard saleia (rept ree DDetaute engine canoer Replace Efnd9 Related electrical circuit diagram Fou te canta: ECMB (DRC-40) ENG2 (RO30-21) cua avteul z arenas 12-259 2 170-2 SERIESTROUSLESHOOTING EA.50, EAST EA-50 Error code [529] (Abnormality In dual output solenoid B system) I Cauee Remedy 1 fs tenisiawe of seleretd 28— 22 INO. (Gefective dus! oulpul sxleoid B Risks res oe 2 Taresaiamse bean FONE Detect conta or ETI ce ena EME ed ftemoey(e)andcobnodiece (M2 wy weingremecsbetmeenecus Reps or | _slinsidegrmedar | [Phan 1837 (orale (pana salt ine : ves : —_+ _3 | cana. is iealiroa tenwcen COME Tolseamee COME end fem) (Bhar srcinciog INO | shor craut imwring hamexs bewesn| Revairot aceanec EOMB ant ity harvesone ree Yo 120 Ee tarde) easenas” "| enons 2d cone ext ! 0 eterno sess EA-60 Helated ctrical circult diagram Fenire cafrolies dual oute al ECNE (ORC-40) ENG2 (HD30-211 sclevnic 6 A eesti EA-51 Error code [551] (Abnormality 2 in Idling validation switch system) * Camry out troublashocting for emer cade [431]. 12-260 170-3 SERIES aTROUBLESHOOTING EAs2 EA-52 Error code [554] (Abnormality in fuel rail pressure sensor In range) * Perna trang val precsure ‘ara en eral | ieee apie i ROR. ante : | Tutestring oaeh OM. 7 Tum staring tc OFF, | ogeeoanact ECM an RR, | tum wartng pian OFF [5 Disronnord ECB. ond Rea | Tien sustng ston OFF. | teconrent ech ana PR Cause Remedy 4 Tpaollge belncer RPRAC) and Ghose ms valgtewesen MO ol pgfan at wl prere era Patewwlep ME é 2 Frese aE Dene oe, cennneaan, Rea) (SoC a cen Rete surcacleg rege | | EGMA feral) (and RFF erie Linarneozes es chown m neti 1? A) fies 3 Decco, decomnecn, Rey Cue ena, [2 | Se cn wineries ~ ie Seles! EERAA rsa) ECMA oma) {18}ans RPR tere) vrai e ‘Sawer aoez: MES t 4 7s asians ooneen EHR ttscme eats, dzoanortt, _ [fac ES EE ite) lo | Sercacutn wig remase srvee™ th Th cavern wg CMA Cenicia Gtvand RAR (fonate]l [katana oa Tal se te res ‘ 5 | Tanya esac anion at errs ctiastmartewe [SO Deteane ena conmoar ingn zara YES Exoonais sulin atten fd ane Bi Table? Reccoocsvabe | [EC erab), RAR omen) | ego us Between ECM [5] pre RPR Mex. 104% [esren ECM 1a) ana APR IS) | who 100 Betncen ECMAIS) an Botwoan EO 18) end Scrstngomd een |. fisnaeseAtarsces [1520 Replace feepair oF ‘sp 300 egar or renlaca Repiace Pepa oF veface Tadeo ecrmer CAMA (1) ana PEC) ‘Betesen ELIA (a T 170-4 SERIES. EG gemaies, RPA Heraist | Resttanca BURGURSIg WI Nerbeseos ox. 1061 van 4 12-261 oTROUBLESHOOTING EAs EA-52 Related electrical circuit diagram Eneise cortrel ex RPR CMA (DRO~49) (CUMNINS-3) Senex omer tit | i) vituei! 3 enson i | gerea aan \j ip [ee am ed =e ugsoeas 12-262 170-3 SERIES £TROUBLESHOOTING OF CONTROLLER SYSTEM OF ENGINE FOR GENERATOR EQUIPMENT (EB MODE) Points to remember when troubleshooting .. a - 12.002 Method of using troubieshooting charts. _ - 2004 Error code display and peints to ramambor when toubleshagting sn 42-995 Action taken by cormollor and condition af machine when error code is displayed. 12-308 2316 W317 12318 12319 12.820 12.021 12-921 EB- 1 Esror coda [E+10] (Abnormality in power soures voltage System)... EB- 2 Error ode (E-16] (Abnormal ty in fuel shut-off valve system voltage) - EB. 3 Error pode [E-1b] tAbnormaliy in engine spead sensor A systern) wann EB. 4 Error coda [E-1C] (Abnoirnaliy in engine speed sensor B system} EB. 5 Error cede (E-21} tMistaken of connection of wing hamess connector) EB. 6 Errorcode [E221 (OV@MUIN) were EB 7 Errorcode [E-231 (Ovemneat) - 8 EB- 8 Error-cade [E-24] [Abnormal drop in all prague) 12-322 EB- 9 Error cada [E-34] tAbnormality it esolant temperature sensor system 12-393 EB-10 Error cede [E-98) (Abnormality in solenoid power source 1 system)... 12-824 EB-11 Errer code [E-573 (Abnormality in solenoid power source 2 system}... os 12926 EG-12 Error code [E-S8t (Abnormality in backup power souma systern}... 72-808 EB.12 Error coda [E-58] (Abnormality is switsh power source syste) oe 12.397 E814 Error cade [F-79] (Abnormelity in fuel rail pressure censor system high Havel) cece 12-828 EB+15 Errorcode {E-77] (Abnormality in fuel rail pracsura songor system low leval)...... 12328 EB-16 Error cade [E-72] (Abnormality in fusl rail pressure sensor system in range) 12-330 EB47 Error eade {-73+ (Abnormality in fuel rail actustor} 12H EB13 Error cade [E-75] (Abnormality with electric cunart in fuai rail actuate systern) es ABBOD EB-19 Error eode [E-86] (Abnormality in timing rail pressure sancor system high lavell 129d EB-20 Error code [E-81] (abnormality in timing rail pressure sensor aystem low lave... ce 126835 EB-21 Error code FE-82] (Abnormality in timing rail pressure sensor system in range} B22 Error cade [E-83) (Abnormality in thning rail actuator) £8.23 Errorecde [E-85] (Abnormality with electric eurent in ming ral actuator system). EB-24 Error cade fE-90] (Abnormality in fuel pump prassure soneor system high level} EB-26 Errercode fE-91] (Abnormality in fuel pump pressure sensor system low level. 12-341 8-26 Error code [£95] [Abnormality in fue! pump actuator) 12442 B97 Error code fE-95] (Abnormality with alectrie current in iuel puri actuator syste wT yBe348 £828 Emror code [E-A0] (Abnormality in fue! shut-of valve}, 12-346 E829. Error ead [EA] (Abwormallty in starting switch ON signal system. 12645 £8.30 Error cada [E-A2] (Abnormality in power source retention relay system) wun.» 12-546 8.91 Ever code [E-A3] (Abnormality in emergency stop signal input) rl ye-8a7 8-32 Emor code [E-b0] (Abnormality in atmospharie praseure eeniser aysiem high level). 12-348 8-89 Enor code [e-b1] (Abnormality in atmaspheric pressure senser system low level) 12389 EB-34 Error code [E-t2] (Abnomallty in boost air pressure sensor sysier high level). 12-350 8-35 Error cade [E-b3] {Abnormality in boost air pressure sensor system low level. 12-351 EB-36 Error code [E-b4] (Abnormality in boost ait pressure canest eyetert in ange)... OT 42-382 EB.37 Error code [E-be] (Abnormality in droop adjustment volurne system) - 2-382 412-838 12-393 12-339 12.340 EB.33_ Error cade [E-b7] (Abnormality in rated speed adjustment volume syste 12-354 EB-a9 Enor cade [E-b6] (abnormality in Li speed adjustment volume system) 02a vse 12-355 EB-4 Error code [E-b9] {Abnormality in lamp time adjustment valume systam) TT ae-888 €B-41 Erorcode [E-ba] {Abnormality in P constant adjustment volume system) cen T2BEO 6-42. Emorcode [E-bb] {Abnormality [ constant adjustment volume systern).. 72.362 6-49 Error code [E-bG] (Abnormality in D constant adjustment volume system)... 12-366 E844 Errorcade [E-bl] (Abnormality in fuel temperature sensor system}... 12-366 E845 Erroreode [E-bE] (Abnormal rice in fuel temparature) on ABOET + This section ghves. an outline of the troubleshooting proceduras for the electrical syalams related to We engine proper and the engine cantraler (for eanstructian equipment) ‘When carrying out Poublasheoting af the elactriea! system with the engine mounted an the machine, use this section and the shap manual for the machine, 170-3 SERIES 12-301TROUBLESHOOTING POINTS TO REMEMBER WHEN TROUBLESHOOTING POINTS TO REMEMBER WHEN TROUBLESHOOTING Ay When carrying out troubleshsoiing. stop the machine in a level placa. and-check that the safety pin, blocks, and parking brake are securely applied, (AL han carrying oin the operation with wo ar more werkars, keep src y othe agreed signals, and do not allow any unauthorized person to came near. Ba If the radiator cap is remaved when the engine is stit hot, boling water may spurl out and cause buns. Always wait for the temperature to go down before starting the operation Ay Be extremely careful net to touch any hot parts or to gel caught in any rataling pans, By “hon efisconnecting wiring, always drsconnect the negative (= terminal ot the battery fst a Wher removing the plug from a location which is under pressure fom ol. water, or air, always release the intemal pressute frst. Whar instaling measuring equipment, be sta to connect it properly ‘The airn of troubleshooting is fo pinpein! the basic cause of the failure, to carry out répaits swifty, and to pre- vent reaccurrance of the falure. When carrying out traublashaating, an important point is of course to under- stand the structure and fur tion. However, a short cut te sHective troubleshooting is to ask the operator various questions to form some idea of passible causes of the failure thet weuld produce tha reported symptoms, 4. When carrying aut troubleshooting, do not hurry to disassemble the components 1 camponams are disassembled immediately any failure occurs: + Parts mat have no connection with the fallure or other unnecessary parts will be disassem- bled + Itwlll become impossible to Hind! the cause of the failure. Htwil iso cause a waste of man-hours. parts, or olbor grease, and at the same time, will alge lose the condidence ef the user or oparator. For this ragsan, whan carrying out troubleshooting, it is necessary to carry out thoraugh prior investi gation and to carry gut troubleshoeting in accor- danea with the fixed procedure. 2. Points to 05k user or operator 1) Are there signs of any abnormality on the ‘machina or engine? 2) Abvays aarry outthe chacks before starting, 3) Always cary oui any ther necessary checks, 4) Other maimenance iterys can be chacked externally, go check any item that is consid ered to be necessity, 5) Check it there is ary emer cade display for the conteller. 12-302 © 6) Has the same kind of failure occured before? 3. Checks before troubleshooting 1) Aro thee signs of any abaormalty on the machine ot angie? 2) Always-cary out the checks before starting 2) Alvays cary out any other necessary hecke 4) Other maintenanes itams can be checked externally, 60 check any item that is consi ered io be nacossany Bj) Check if there is any errareoda display for the controller. 4. Confirming failure Confirm the extant of the failure yourself, and judge whether te handle it as a real failure or as a problem with the method ef oparation, etc. * When operating the maching Ie re-enact the troublesheating symptoms, do not eaery out any investigation or méaeuremant that may make the prebiom worse 1703 SERIESTROUBLESHOOTING POINTS TO REMEMBER WHEN TROUBLESHOOTING 5. Troubleshooting Use the results of the investigation and inspec- fion in Items 2 = 4 to narrow down the causes of failure, than use the troubleshéoting matrix or flowchart to lecate the position of the failure more precisely. The basic procedure fartraublashaating ig ae follows: 1). Startrom the simple points. 2) Start trom the most likely points. 2) Investigate other related information. 6, Measures to remous roat cause of inilure: Even ifthe faiure is repaired, it the root cause of the failure is not repaired, the same taiuse will occur again To provant this. always investigate why the prob- lem occurred. Then, remove the root cause. 170-9 SERIES 12-303 &TROUBLESHOOTING METHOD GF USING TROUBLESHOOTING CHART METHOD OF USING TROUBLESHOOTING CHARTS Method ef using troublashooting tlewchart ® Troubleshooting code number and problem ‘The title at the top of the troubleshosting flowehart gives the troubleshooting cade number and the problem. with the machine, © General precautions ‘When sarying out Feublashsating for thé problom, precautions that apply 16 all hams are given at the top of the pago under the tile and marked with 4 The comman procaulions marked af the lop of the page are not given in the i” tbox formed by broken ine} gn thas, but must always be followed when carrying oxi the chock given in the — {bor tormed by @ solid line} on the right * ® Distinguishing conditions Even with the same problem, the method of troubleshooting may diffar according to the model component, ‘ot problem, In such oases, the failure made is further divided into sections marked with ¢mall letters (for example, a), bj). IF the failure mode ws divided! into sections, go to the appropriate section ta cary aut Iroubteshooting. IF the troubleshooting table is not divided into sections, start troubleshooting from the first check iter I the flowehan. @ Methad of fallowing traubleshaoting chart Note: The number written at the top right comer af the ___ is an index number; i! does not indicate the carder to follow. + To the left of the (— there is §"7) (box formed by a broken line). This contains the procedure and conditions needed for inspection and measurement of the item in the L_. Befors starting inspection ‘or meastrament, always read the instructions for the procedure careful, and make sure that you understand ther. = Gheck or measure Ihe item inside __i, and judge if the reaull is YES or NO. If the judgement values inthe [—lave correct or the answer fo the question inside the [is YES, follow the YES tines if the judgement vaiue is: not correct, or the answverto the question s NO. follow the NK? lime, Gontinue the ‘roubleshaoing forthe next tem in the same way, Fallowing the YES or NO lines according to the results of the inspsciion or measurement will laad finally to the Gause and Remady biock. Check tha cause and lake the action given as the remedy. @ Troubleshocting tots: Details of the tools neaded for troubleshiaoting are given separately in the table of TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING. ‘Example of troublesheoting> Cause Remedy 1 tecrorcode (E55) ciayec? |S } YES {| Abnomaityin backup power soarce | Cary out tou: one eeu § eset Tumstatng nino p———-| Bararenste-t aie? NO | iene cone recto ~ Yes renown atch pomersaros [neste = ca 12-304 170-3 SERIES: oERROR CODE DISPLAY AND POINTS TO TROUBLESHOOTING. REMEMBER WHEN TROUBLESHOOTING ERROR CODE DISPLAY AND POINTS TO REMEMBER WHEN TROUBLESHOOTING 1. Errer code display + When an abnormality aocurs, the engine controller displays the appropriate error code for the abnor malty in display window (1) of the controller using seven segments vith twa alphanumeric digits, + Whan the tasting switch is tured ON, tha display cheek displays [88], then displays [E] to shew the sscurrence of an error and 8 2.diglt éode repeat edly if there are multiple error codes in memary. he dic. play retums to the first display after completing all the displays. + To prevent mistakes when reading. the numerals and letters are displayed as follows, Numenis:0+1 +2 +3 94 +5 +6 +7 8 «3 Alphabet: A tb +O +d +e + When re-enacting an abnormality or after comple lion @f repair of an abnormality, keep the starting ewritch at the ON position and the errar codes are deleted from mernony. CD) bee ey in neem ete eeu SV elselay oben etrur 3 anselien er-ar eae sriLeh a lise ose Ieee | weanaer 170.8 SERIES 12-305ERROR CODE DISPLAY AND POINTS TO TROUBLESHOOTING REMEMBER WHEN TROUBLESHOOTING 2. Table of error corles [Error code ‘Systerh wth abwowalhy E510 ___, Abnannaly in power souroe vollage Sjatere E18 | Alvormsily in taal ahvboh valve sysiem — “EA | Abnonnality in engine speed sengor A system E16 | Abnormality in engine sgeed sensor B aystam E21__| Mistaken connection of wang hameas connector ~ : Eze | Ovemin 23 Grement = E24 | Abnormal drop avi pressure To | £24 | Abnormality m esaiantvemneralire sensor Stern [Abnonalty a scknaid power source Taysiem | Renormalty in solenoid power source 2 systern ‘Abnormality n backup pawer source system ‘Abnormaity (9 Selteh power Source aystem | Abnormality in fuel rel pressure sensor system Nigh javel | Abncrmaliy to Tued ral pressure semsor syster la iva %_ Abnormality m fuel rail prasciie sensor eyetam an range ‘abnof malty in fuel rail actuator Anomaly win electle eunartm Wal a actuator System ‘bnernaiy tiring rl presbure Senser ays high evel “bnomally io tring eal pressure sensor system level ‘Abnonealty in fing ral preseura sensor system in range ‘Abnonwaify in timing rail acawaior ‘Abnonnality witb electiic current in timing rail actuator system in range T Abnormality in fuel purnp pressure seraorsyetem high level ‘Abnarmaity if fual pump pressure eensor system low level ‘Abnormality ir fuel pump actuator “Abnormally wRh electric current Tus] Puma RETUEtOr gySter Fnermaiey rou velve ‘mermalty inserting leh OW signal Sater ‘anormal pon source eaeterion relay SYST ‘Abnarmaity in emergency stop sgn Input ‘Abnormal In aimospheric pressure Sensor system High [evel ‘Abnormality in atmosphere pressure sensor system ion evel” ‘Abnormality in bagst air pressure sensor system Righ level boost airpreccur sancor system low level _ Bocst air presoure Sensor eysiam in range ‘Abeormaly reo juss ature oystem ‘bnomaly in rated sped adjustment volame spam ‘Abnormality in I speed adjuarnerk volume system ‘Abmormaiy in lamp thre adlustment volume system Abnermatiy in P eonsiant adjustment vaiume aysiem ‘Abnormadty in| constant adiusiment volume systern ‘Abnormakty in D cor-stant adjustment volume aystem Abnormanty in fuel feriparalure sensor eyatem ‘Abnormelrice in Rel vemperature 12-306 170-8 SERIESTROUBLESHOOTING 3. Points to remember when teublashaoting, 1] Points to remember if abnormality returns to normal by tself IW the connector is disconneeted and the T- adapter is insarled, or if the T-adapter is removed and the connector is retumed to its Zina! position when carrying out trouble- shooting, and the errer cade is no tonger dis Played, the abnormality has groha-bly a retumed te normal by itsell, Heveever, there is a high prabablity that the sare problem will occur again, so itis dasir- able-to fallow up this prablem carefully, 2} Handling ertar codes: ‘When displaying the arrar code and catrying aut troubleshooting, note déwn the displayed codes, then stata the display. After tring to reenact the problem, carry out Kroubleehool- ‘ng according to the error codas that are die played. There are caes whera mistaken operation ar abnormalities that occur when the connector is disconnected are recorded in memory. Erasing the dala and then re-enacting the prob« lesn saves any wasted work. 3) Handling connectors: % Belore carrying out trowbleshooing, check that ail he connectors related to the error code are properly inserted. + Always connect any disconnected comectors belore going on tha nex! step and when finishing the trouble- shooting operation, 170-3 SERIES EAROR CODE DISPLAY AND POINTS TO- REMEMBER WHEN TROUBLESHOOTING 12-307 o‘TROUBLESHOOTING ACTION TAKEN BY CONTROLLER AND CONDITION OF MACHINE WHEN ERROH CODE IS DISPLAYED ACTION TAKEN BY CONTROLLER AND CONDITION OF MACHINE WHEN ERROR CODE IS DISPLAYED offuah syetam Vallage 6.0 ne ines or rasiatance 208 ‘oleae deleclat sat | syetem with abnormality alure of abnormality Condition when normal Rbrorrafy has sured m conteter io | Aénermany io per : EO nave SoA SY SIAM LATO! Code ESE OF - ‘ures voage u/stem ESS casloged ate te) ~ epomrany raconaimea meianivon |= fess of Uslanaatae Soe cre Stivaen Faber « Eng | Abnormality un fet snur Een EN (1) and dish 7 feromain nasccurredinergnespeed |» Ressona onan ce genoa asa Serena pees BT SE naur tert ~ aaraty has cecuream evan wpecs |» Reson even sgod anor 8 eae Memmatyinengre | Seema souresinengecoand | posoarez at rane pend oor Seoreentare oem | SUPE semert see! 7 titan sanecen corer ener [> Rosana dl omitting haere sassiso wanettonet |” Mene emery see See A car | Maiae tometer | Mil asco corse i. 10 RET ommect cael oe! 7 in apne coer ae decd apd cee | Gemn ieee _ ! 7 Wier lonper sone hs dard 2a | ommat Reais rita Son se oars - ‘ene ate fos ota 7 peur eersr toe domed po ag | Absormel dopin ol ‘bien thaw al posses - peau com incsoart | tara rc oseumd hewlett» Sesoanes ol conan wmpowure aor co | Cremeans | era Sean Ge ow BL coo Sea oor TSW vos of 47 orrce deleted Abeoralityin sbeneid poster sures 1 systean ‘Abnormaly hes oosured is shea poner cance | syslem Abnormalivin soko “+ Abnorralty ngs conwered In seat ower cotwee 2 system mer nro 2 eye + Anaorasy has occured in bac esq | Abvormalty en bectup ones eouce emnanent pcre Ouray - power source eyeant Sra “+ Abnormaiy has aceurredin switch power ee | Abtormalivin ewan ouras atatng atch ON pam sre) - per asuce oan rout * dcmormaly hee occured intel prow |» Yokage of sla enaegurs ore ‘Aner lyin at ri ure gnc cia Bomenen ONAr Leen (18) fewer Sour: evo | Mammal sete ERGTTO: 278° or more selects aye. 805 rseure neni ater Bean CSA (6) a4 eal (engin seed) 12-308 170-3 SERIES oTROUBLESHOOTING ACTION TAKEN BY CONTAOLLER AND CONDITION OF MACHINE WHEN ERAOR CODE IS DISPLAYED Action by etter Problem thal appears on machine Probable cause + Stops engine 1D eldpule lam + Shute of pom sippy to fe shut waive Gps atm seth ier eerie Dorie with Syalern signal Engin a + Engine cater be mare © Engine spand ns notanaine Engine topa 7 Dataset en anvene Lusi srutef fave sean Betcenvecntne canoe 7 Dateetve engine epaed aonacr + Betcha ing nda comer ngs spat oer A oxcun + Beteaive ine convolsr + Da eymem normal, comnues coeneal wt Agpeem egal + Engine speeds aot sable Engine see + Defective engine epasd censor + Detocdve ung hamess and conmoctor ‘lenge speed senaor b arcu 1+ Detective engine cantober + Outpatsatsrm pine specie nat stable Engine sper * Mistaken connection ot eongectar (Detective eonnceta aie fumes 1 Betectve enghe contd ‘Shuts off powar supply towel shut valve Culpure abe Engine st + Oumar Engine ses 1 Dateetivl engine speed sancee (Detect engine contickar Defect on machine Defeatve engine Defect we ean forapaeature ceric Befectve engine canter + Ouute alan + onmges water emperature st constant level Engine sper + Befocivo ensine ct of peneiane eanscr + Betocive engine combate * Detective cpotentismeerature sonar Slope engine sth systems are abnormal Buffs sar 1 1ayeany tie poem séAtwen control wih yer | power purely Stops engine bof systems ara abnormal Gurpure atara “Hanan power source 1 toma, eertes ‘onotvath eve power suppir + Oupue alam Engi spend isnot sable Engr stope (Canker canresave eet ocd fetch . + Biesonnecton ning warts of | ‘etoate cet of conor omperste i + Berccte engine conver + ystems 2s normal, contiwes controliith | + Engane apoedile nat stable + Detective angine extecaal wit sytem 2 power ocr | npn sepa + Detective viting hemose ara aeaector sheslensapowe cours | SUR + Befactve engine condor 7 etactve engine eternal wig + Befecave umeg hamoss and season ‘of ecienod power euuree 2 cru + Betactve engine conaer {+ Defective engine external wii 1 Defecive sting hamees ond connector ‘of backup power ouron creat + Beetectve engine contcaer + backup power souros is nosmel continuss. contol backup power sunphy + Bale stare + Comets injection ate epen * Detective engine external wing 1 Detective ary harness and connate ft ich power toures orci + Detectve'angine eontotar [Defect fut ral pressure senor DBeteetve umng namaze and comector ft luelrallpreseure senaot creut + Defeanve Engine conoler 170-8 SERIES 12-309 aACTION TAKEN BY CONTROLLER AND CONDITION OF TROUBLESHOOTING MACHINE WHEN ERROR CODE IS DISPLAYED USE | system with aanormalty Nature of abrermaity Condition when normal ‘lancemabty fae presser zengor syriom fe Somer hes cored m halal pee ra ERGO} O48'Y o ese dctoted > Voltage of uel all presse sarece Berean GN t) and (14) power aac a75-525 Beer CRIS {104 (148 ekg ‘daa ase ¥ ‘stopped ‘Amara in fae it prosture gemor system nang Timing ral preasuns eensor actecied ‘sbrorinay pressure ‘Abnormality tut il Exosssivg dfrence ogtwoen fuel ral ‘cammrang injsclion ameunt vais and akiel agen rT E78 | setuator 7 ~ poverty nes arared whsivaiackr | (eases welrataauaer em | Smamstyninainaic, |” Soteat Sateen RL ayes 90 seer “ + Abnormality has Oocured mining raid; + Volkage of timing rll pressuse sensor oncrmuysn wong sa | Pest sot oa SOG TERR heh 0 tone sources to | preesue senor ayeien a one ieee exbrsan chee) erat high evel a SRS (ordi aappeds ~ abworruty hos espe tring t+ Wop ong i presuna seer servant truguaa |" teenie SERIA RETA oer sures cay | Amami tringrat | BASS a) Cb afeee dtactea Sand pote eee foelewst fecmeen C212) era (pM, fengine stopped Teng a presaue sro oer Avoamany marinara |” Sourulyfesere eae | poomressna oyu - aeons ~ Eres deere bebe a a - ancenayi tring vt | Sarre rd te ig E43 | actuator 7 ~ Abrorraity nm oveured mining a” |= feces of rin a ate © ner in stringent” Sear Enea Soeae Tie Ernie a0 eas | ganar soar apse re 7 Abvomalty has opained nwa parp |= Yafopo tei pure peas aos ee ae ce erie exp» Aimermeignfueipune ERS pare V ortore detected TEE, Ron Batwoen CNT Fan (1 gg ahve re ose y : erga ae) ~ ainersaly has ocuned nhl pnp | = Volage of lslporp posure aanam rmstyintaioune |” dramas sasrcioes Becwdon Ghee Cand oor forces co | Aimermalyinweloune | BREST E Por ae cotosd Ieee pressure a Between GNI (9) ond (24) (sig lew ‘Rae —055¥ cep wee 12-310 170-3 SERIES: 2TROUBLESHOOTING ACTION TAKEN BY CONTROLLER AND CONDITION OF MACHINE WHEN ERROR CODE IS DISPLAYED: ‘ction by contrciler Problem that appears on machine * Control njastion rae opan Probate cause © Defecive Fon ail procure xenzee + Defective wing nemess and connector ‘loa aifpresgute zengor orca «+ Detzeuve Engine comer + Cowra injetion rate open Derecho fuel al presse sancor Utd nrg hase scone, ‘hae ealiproature aoneot cra + Taecve Grain conta * Contes injection rate open = Detectve enone 5 Leake of el fogging * Cetgebue fuel nil satalar or clogged + Detect ueintector O- 2 Batectve amgne soiree + Stops engin Guam str = Deteawe Wve! rag aturter * Dpfectve winng names and comector brfuel ag sctuiter seu + Detective engine contllar * Comes njction rate open 7 Gens naam + SES me ES rene eae + BOD ess seer + Cones igctinn rats open ‘Detective ining ral proasure senor 1 Chteetive wing hammeas end exnnector oramning ral prewaure sere et + Defective engine contrat + Sonal infetign ie open + Sonal injection rata open 7 Deteaive trong rad praseire sensor * Defenive tag hamess ane connor Oftwning ral pressure seneor Great + Dateclne engine cotter * Aereral combustion sounder ntine ‘smokes piaduced © Leakage af foes clagging Sefecive fing aif aclumtor or clogged + Befeeiveifector Ong Defective engine comratier ‘Signs engne Ouse sm > Defective timing railactzata + Detectve uving hamees and connector clliming all aator eeu = Betecve engine contra “Camas out apan eonta of ua pump * Gernes out open conte al at pure Defoe fl pure preesue censor Defect wing funoes aad cance Setecte engine conroier > Defrctive fuel pump peassute eanear > Detective wing herteae nd connector sTiuel puma preoaure sees cava + Balbathengine controler 170-3 SERIES 12-311 oACTION TAKEN BY CONTROLLER AND CONDITION OF TROUBLESHOOTING MACHINE WHEN ERROR CODE IS DISPLAYED User : user | systam wlth abe tality Nature of abromaly Condon whan roma ~ Eames aroce bweey ornmone preseUre VAUD and GERST B- Abnormality in feet pump aure Bee | chal 7 ~ Aenea onues nfl pump | aeptay of arpa aire bmomattywihekevie | saacrti Se es o £05 | Sine bal pune Sareetyaee Foc cto vale romana no, Romain anon | 54s uta ae mane core SRE eth taal - ~ Romar ia courted nowy | gear | Abnomelty in staring -sitich ON signal creat _ ate OV at sen Tmcenaltyinponer |= Abguray ny oecured in poner souce «= faslnce oi alas Sroscahnaly | Seeeeca Ce aes ae a Eka ooo 2 E-az | Stem : * Eragon aoe signaling enya sag | Abrormabiyinemergency |. APE Srnlty has occurred in emergency - ¢ | Sone Efe a ts ocean onan i ~ “+ Abnonsally has Gteuried in atmospheric |» Voltag. fo pracaure aensor aonormaty Pree eaer cee Sane cho-1 vane (pane sore} eo | Aemermata og | RETEST Y Snore aetecea eae eT SEN Zancor oyster high vet Bence anc uy tedmnate seo sober) ~ Aenormaiy pag esauree natmciphare | Yoo ol ames esse senso nérmaliy a crate smnorcrcat SAAT ce Rittrmatvin | PEERS Y Stes atedas ee eae aay enveen CH 20) enzer syotam ow haved » Poss v toons aopees) 7 “aged now [> yaoneeaarmerem oe eermutryinscceuss | ppemanesbees See ae TT snc exo | Sattuecdworauon | BREET "7S Vm coe ae eae | sraaes BexrencH2119 rd Ce fie a ~ trary as cmaged watmaphek > Weapon ae srr ecemaliyintoosiar |” wre sere cpa satrdgsch Pant eyor core ess | Sucormlivinbeort ar | Enea 1c 0.90 V oF bee detached 3 toons use Geir aye Beobw eon CMe2 113) and CM%1 (14) signal: ‘ete 04g - 58 engin ape Zao ngianar | goose warm aero be sed ext | pene Sree |” Simba - oem jormit In rao + Abnonnams hos aagured in droop saps + Realstande of dragp adustment vouma eae | Suematy nome * Satan at aa Sereda : cH sen ee aan Fal) open 2. ar 12-312 170-3 SERIES ©TROUBLESHOOTING ACTION TAKEN BY CONTROLLER AND CONDITION OF MACHINE WHEN ERROR CODE IS DISPLAYED ‘ction by controler Problem that appears on machine Propable eauee + apt elven “ engme spaed becomes utabe | Loakoge of fua, aging Detective ful puri arto or clogged Defective mgoctor Ong Detective ange 2omrator * palectve mol pump artastor * Detective wt hamess and ocaneciar -ffasl pump gelumer seat + Belactoacnine concer Shute off power uppry t-tuel shut vane Sipe srgnetoreasy ‘Engine cannot etop Engine 8 lang rte step ce TUel staff vate iygged tel ain eeuit oe Ioector + Detective cage cami Engine goes oo stat = Detective external equipment of engine, ‘piinghamees foctva minrg- hernaoe and connector -gfstaring avian ON gral arcu Detects engere comm Gants at ssandard aospherk: Brezoure + Som ane + Eine sows wot sa + Datectve ponereaaro wl-etenion {Sao nay + Sekine angie onemiwirng ha | Detective wetngnameas and cameron [7 Sioned cineca larch ! 1 Bieetio engine cater 7 7 Spe engne © Dateciveevipmalaqupmant engin Gabi dam ! stimgharnees ' + eet nanca nt genoa enengoncy lop eqmal arcu + Detect gn orale Pe Detective atmospheric pressure sero" Detect win arress anc conc of gimanphent eraseure sentor ret + Octeciie enghe contain + Goro at render anosphavi pratsura Defective atmospnaric preseura soreor Detect winners ancl cereale of simoaphere perarure sensor crea Deleciie engne comic «Conkle by calalatng boost pracaure fom iepam. andinyection rate (Delecivebocat ax preacure sansor > Dafecave viring hatness anal eon ‘fbopatar pigssure sensor cic + Doloctve eopre corfaller “+ Gantrots ta salgvating boost pressure fom aim andigecion rte = Defsci bossa presauscnsor 1 Defect wining harness ane connector ofbocst at pressure sensor cr! + Defeats engine cormotar Dejseive bore ar prosoure sensor Doses wiring numecr and connecter Of boogta pressure sensu excul + Detodiva engine contour Deteeive ting hamess of ooo sdiustnen vole cee + Deterve engine contcter 170.8 SERIES 12-313 ©‘TROUBLESHOOTING ACTION TAKEN BY CONTROLLEA AND CONDITION OF MACHINE WHEN ERROR CODE 1$ DISPLAYED oer User | syetam wits abromaty Nature. abnormality Cancion when normal ~ Abnornay Fis scoured tea siees | eases of retad speed aduetnen var skromaty nested iamar okies erat ore cor | spentanmentvolon Brteoon CHE {pana 19 ey Prelovat te Th Fulton t= Bale romait sce | Absentee corurea ni epeed | = Beirne oi sed eusment youre con | Sermmuamie isverd |” Sauetrantcameanen Pe Bebeen NAD Noy soa MOTT de ‘tom | Eatf Sport t= 20 Abrormalay in lnptine + Abnormal nas accuned infamptine {+ Lamp ime adjustment vetane resistence susan viune ‘shusrrent ows coat Bineenche te) cus | tyaam ; Fllreteed tax te Fulpopoea 1-22 may inp cinaine |= Reno hae ecarred nPenatant |= Reakirce oP consar aiegRivolume can | Mommy er conse |~ coleman vos Cat cehmen Gere Eater ae eter ‘Fully elooed: Maw. 11 he arte Full open: 1.82. ko Tenor rar seainadin aictent | Bosttnee fl eoneort ademas voor Serormaty tcerrant |" Yee aon orcad Secronn Chia ean GN com | aumment waar Bagrem chaz 6 ana Suen RM Seana et Atsomly nD coesan * Sbsciraliy nes ooarasinOvenaaw | Resisenea oO constant asincat elon enc Aetna noo marrety mgs crat Ree ee cara okt | Faiyshead nasi Fat ope a3 ka eaamaityinint—_* Sivorvaln esac el iempe* Recange a fgltenperttesogor coo | mama intel ae Scheer PATH fy onlay oh ae ‘systomn 8 ¥ or leas or 4.7 ¥ or more dstectad 4 7 Funitmparaie ercorbas ceced eae | geromatrseintuel — |” tnpartre nigerian se tr - iempmranre Seibert rencae Se Ge re 12-314 170-3 SERIES oACTION TAKEN BY CONTAQLLEA AND CONDITION OF TROUBLESHOOTING MACHINE WHEW ERROR CODE IS DISPLAYED ‘Action by controller Problem that appears on machine Probable cause * Belectv= pane! Defective ning hemess of rated spend - - ‘adjustment velame area + Detoaive engine somelle Detective pune! * Delectie Wiig harness of LI saad dhutbrede lutte Sea + Betactne engine comaliee ‘Detective pane! 1 Detect tating narness ot arp time - = sgustmert valde dre et Machine end + Belocave engine comrollr elective panel * Detective rg harness of P constant sriuemers vole nreus + Bolorne engine comtaller oleate panel Defective vie nannies of I constant adlucinent vole creat + Deleatve angina amelie Defective parol Dative vr Pampa contiont Bdusamonl valine cack i + Bofeedie engine certeller Detective rust iomperatura enaor ‘Batectn venng heme and eonmoctor of fue temperrinre sera gncut + Dofocive engine corti ekage of ul logging Dafocive tua ovale te marhine era Bofocive uel temperature sensor Defectve engine contdler 170-2 SERIES: 12-315 oDTROUBLESHOOTING EB-1 Error code [E-10] (Abnormality In power source voltage system) | Tum ating suten ON | Tum staring ewiten Oru 12-316 ® ‘e avor coc [C55] essayed? res | oo Tare staring wih ON, _| emer edo (6-88) destayod? uo ves Cause ened] 1 deerrtyn ap nate | cay ls Seon Soe sec ei bsince eircom a ascorsiyn eaenpouwenvee | atts ren roe me 1709 SERIESTROUBLESHOOTING EB2 EB-2 Error code [E-16] {Abnormallty In fuel shut-off valve system voltage) Cause Remedy ‘a sianing aaah ¢ lpwamancoconeor ctor [Degas 80+ | gpteaos semen 20+ ont TNO | aretha he tse . 1 ES 1 2 [ane arorr rasianes balan FST | yo ircomet FBC or mn FSD fata andre ar 100 IMO occu sta a Cro . oe i) 7 Defective fal shut-off valve ‘Rapiaos YES a ce 3 1 "Ram wag bale Is reancr boscza GAT Te Defective comes aconnecton, oF i _Rimmaring ade OFF |__| (ned neha tg [S| she arena ia names Batvean | REA oF ee : fnsresseseptrnn nate 17 ar ern hand FEO eile VEE . 4 {Tyan voain oa Teeainar betaeen CNT ra) Dsteae contac. lacanneston, oF ror [TRCERIOLRERORE econ] dlnamormieg waaghor NO | srareutin sary namacsbeusen | rey 1 Deeonnent GN and 80>. | emer sonia? ON (ema (15) ana so ES Rpt angie conatr Replace “tte ‘tia ne ema, FD "Regie va CW om), FBO Been (Vere FO aw 100 [Beteren GNI (19) and FO. Betneen ON (i) nd SIMONA Between ECMA (| and Sieg Rotors me] sin ts urnundlg neg hares. | E62 Aolatcd electrical alroutt diagram ary ne central at } 2) EnG1(ot-12) Fuel shut CNL AMIC-17) ECM2(DT-12) ENG2 (DT=12) g 170-4 SERIES FS0+ | ra erence:TROUBLESHOOTING ces EB-3 Error code [E-1b] (Abnormality in engine speed sensor A system) Cause Ramey . 4 ig och OE TERRE SRN FET ny aanetbie (Bfard (Bp and omnaen SP2 NOt neteciee engine rps somo joce L ae cera frei Ahad (6) tea? i YES __ _ 2 \srumeaningsaicn or. | [EERSTE ATT, [iMEoonod Set pa oe | an Sees a|Algnt gaunt Por ©] Dtoctnn onl spond enaar Foss 3 Sere Erescines aes FT "Tom ating slick OF Reena Detannee Pte gre ~~~) athe 1 ten Sana [MO —x) Octuivecrome spenaecnsar | Reine SE frm) (eat fan SOL ves . x 4 -Remmvasnglerreed | Ieengmespoedeansar [NC : somo. damaged? I OTE secs ensneedaencr apace z Fras ae TT, CU ios Brae ea Ae toca cents. ciscenmecion. cr . Belem BRS oa Sn, ~~~] Emer st ort) tor or [NO she creating arncsbamcen | RBA ‘unig writes Sanh {CNG Gematerzy ena Pt era)” | TPA bee ite? a YES : 6 | eine [erecta i igre) (isn Sc epee | etecte soma, ctcentectn er ‘Tum saring extn : arene & NQ_jsnortarcatn ring namess between | Ropaior Dananned BPort and SP. ~ Arab) (iSfand suxouranewi-|~—"l Es fara (10) 2 fern) | se Ft cease ie ves 7 - Pera — heme, No] pomarearinwatp noms betaces | Ropar isconnect GNet era Sra. # J [EN tenia) 6) nash tomate) frepics . — a 5 BreaOne tae TAT fora) ean S22 Fe) Diets site, hammer TRemeetramaerore | __|IBaa maar ne Mie [NO ramet evens tran ertucen [Papal TOiserred GH ar SF 25) sural EN tongs) 0) S22 eerste) |rpace fig gmestes ar shown @ WES Deracve engine coneber opens 12-318 170-8 SERIESTROUBLESHOOTING FB.3, E84 we wie GA forall SFT fereit Reccasmvane] [CAs wnat 601 Ferma) Reena 2 See aM Bane Nn 34K] WT Bale 82) an Bete OnS a) an : | surouriang winng harnecses fin. ee sureunaing wirg hameseae | wie ase enc itereelsretensst”” | sextincewiue —— antt feral eF¥tmae) | Revue | eee er ePEAT | Nan 6S ain (pander ("|e ‘Between CNS-1 (3) end | Between CNG-4 16) and ee \ginesrangwaprameqose van 9 EB-3 Aclated electrical circuit diagram srt cums - ECM2 ENG2 ta) SN3-1 [D40-204 ADT-42) (DT-12F oD es Lue ie suese Famire anne | Gt + \a T seaser soe eaet eh VG l g 3] ev TID WI Seno SH cm) fia) 5 (cumiats-2) fo, {a estuneys EB-4 Error code [E-1C] (Abnormality in engine speed sensor B system) Carry out troubleshooting tor error epde [E- 1b] 170-3 SERIES 12-319 ®TROUBLESHOOTING Eos EB-5 Error code [E-21] ( taken of connec’ connector) Cane | Remedy 4 1 Fas ees Ne Tae Comet ph raais GH a Mitokan eomecon of comtetar ns Bre cre work ps corey an slang gas OPE TEELMaE Eben SRT |pyo) __| Defective contact aratncarneraon ia Garros! Tad ENS: Pec FB) FMA rae) HO yang homens organ Guo | en : Helios en To (hee (pars ENA fern 1 | TAREE YEE Deteslive eghe controler peso FE+S Related electrical circuit diagram ino ag eartia.ter CN3-1 (040-20) Me a ferso- SME ‘Gh CNB+1 (040-20) Soarasla- anesk }CL estes 12-320 170-3 SERIES @TROUBLESHOOTING EB-6 Error code [E-22] (Overrun) | Tur toning selon On, Tur storing sidtch ON Ieannther ener eras tiple at NO | wich wou case auemint (5 EB-7 Error code [E-23] (Ovarheat) | sTumn sling snc ON, 170.3 SERIES EB6, EB? imei - cause end near Cary eu ie Con enigne eneed be read INO! ‘bloshonting For crea - crorentes . etre ws Defective engine ca naa iat Repos Cause Ronely 1 Taraiarermcoledepletal]uS | “|sorctinet saree Test ror a die fa aad egg sesoniag i e re ‘vegigne Say ane an [wo _— Seite Raat aete A+ aettetene see VES. Defoctwe siecticaleyetomial coolant | Ropar or temper sera be 12-321TROUBLESHOOTING EB-8 Error code [E-24] (Abnormal drop in oil pressure) Tamera switch ow. 12-322 © “Year te? end Cause Remedy wana arr eae dispayedas [NO Fascengne ol pressure ceeapad? MO») nesses one consol LES cts erin Gotatroble. shooting tor cerca do ayes Reploce Irvestgate came and ‘soar denage 170-2 SERIES,TROUBLESHOOTING EBS EB-9 Error code [E-34] (Abnormality in coolant temperature sensor system) Cause Deferie coelanlemsermie sansa Defectve conus, tscannesian, of shoe teu It ving hah batt fcNe-2 fame) (9)and CLIP (ema) ial Defenive comes, deconneztzn, oF GNa~ frvaishg1 4) and GLP Te= male eB) Defect eng conc, shor imal inaeting hervees beheoor Remedy opiace. epat o epic: Popa frepice Replace Ta _ Tatis2 CNS ern) OLYP Gama) | Rance wie ‘Es female, CLTP Crate) [Bawwan onze are ce | ian tO “Batts CREA jae OO sitter arin Yvan | Sintering ing ses E8.9 Reiated electrical circuit diagram Ensiwe cansrzta Few? ENaz cut coal se CN3-1 (040-20! (oT-12) (OT 12) (CUMMINS-2) anes Sense” OD i a}—_fn a “ Hira CN3-2 (040-15) Sealans veneralare¥G} 170-3 SERIES: 12-323, eTHOUBLESHOOTING EB-to &B-10 Error code [E-56] (Abnormality in solenoid power source 1 system) Conse Remecy | emma ho te on perenne eri ikon et ira ins soar ore aa retoce 2 RTE TEEE ho |oemesnt maemcton | age ral bas Pi mi 2) wiring hamess Delween for oF aeaiceae Che rey wig nares caren OME Oa) | a a : — Ie Fesletsiase detween CMD cm a — fa ing atch — ara (fond rel beech GHD tate han 30117 (21) ena tines tox GAD ‘en TES. panto ong cotter ‘Raper Et-10 Ralatad electrical circuit diagram Ensine cortval le Scartina CN2 (M1 G-2 1} Terninal wise vland WG 1G & Solersi¢ vowel folensic 908! wv 12-324 170-3 SERIES CcTROUBLESHOOTING EB EB-11 Error code [E-57] (Abnormality in solenold power source 2 system) Cas R N3-1 (040-20) ; 12) (DT-12) SCUMMINS-3) oye) oy emer (EL Mf LK --t/ Fuel rail srescare}@ GC) [| genset 3b a {3 TL | saya 170-4 SERIES 12-329 ®‘TROUBLESHOOTING EBA EB-16 Error code [E-72] (Abnormality in fuel rail pressure sensor system in range) Cause Remedy 7 aie eg aa 4 eteor endl tal rere evotoge cele PRISON sete ete eth edaner nner tgp cia eevee Replove = | =e |ostenveconactanconracten [prea amore 1 MORSE SRIMES Eeiice, [no | Snare nrg arses tsren [PR | esaeet ana RP ee, Gr tomas) ara Rem tere) |= - oe | Sh aur (Btatown trae ves [Sore ERIS Beater te m0 DDetectvaconlastsiecoorection att Rapar or Tum aang anfch OFF. for clourinting rarmess beret Pepa” | * Deconneet GNS-1 ane PRL f [aed sarang hing Pome ei lena] fi) anc RPP eno eo [Ss honn in te o> e 4 ~ panera aS De Detective contac dlacanneation, of i feosker stort orca ning hates beween ERS fom) £0) rd BPR fae PPR @ a slang ein OFF. Notte NO Totes tine EET o| _ See emcee te 3 | ae —_t____s Te negative prusaute at cuban ano] side fore de of fal oe rere han Breath? Detecive engine conralar Romeo ence aun oastnce ott |RSS iter esace “atte _ |e. Hersek APR faraisy Taam] [eR genoa) APG tote” Fauna | Baean cra olerw ins |” toa] dees n ver De van, tM Siena ny wate 1 aeiance va Sawoan CN" (HK) engRPRIG) wee AH | ESeranpep meses MM 78a EB-18 Related electrical cireuit diagram Eneire central et ee ECME ENG! RPR CN3-1 (040-20) «CT-12) (DT-$2) — (CUMMINS-8? vere: \G@L4 {Val tp DF ste aE §a\ Pla, Fa eNOIeeE 12-330 170-3 SERIES: G