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digsy®compact, an electronic automation system digsy®compact features a high degree of func- “TOTAL CONTROL SYSTEM”
for centralized and decentralized control tionality and a large number of inputs and with just one component. This is cost savin-
networks, has been especially developed for outputs for a direct connection of s ensors gand makes the system easy to handle from
the requirements of mobile outdoor machin- enabling the detection of physical values such the logistical point of view, too. It may be used
ery in rough environmental conditions and is as pressure, temperature, speed, level, lengths both as an individual control and within com-
suitable for on-board supply voltage. Apart or for the driving of actuators such as sole- plex control networks with CANopen -protocol.
from performing logic, control and arithmetic noids, hydraulic proportional valves or pumps.
functions the system is also capable of control- The automation system digsy®compact enables
ling the entire hydraulic system. you to build up a
Man-Machine Interface
as a CAN-Manager
CAN J1939
digsy®compact I
Subunit
digsy®
compact with connector
digsy®compact features the flexibility of a The fully expanded digsy®compact I includes a In addition, the digsy®compact family comprises
modular system and is thus superior to simple CPU-module and an I/O-module. Both modules further components – the so-called “Subunits”.
compact control units. The fully expanded ver- are equipped with a 16-bit microcontroller and These are passive CAN-nodes with I/O-func-
sion of the flexible modular system is equipped a CAN-controller. The modules are connected tionality that are accommodated in the same
with two modules whose total number of 110 via an internal serial interface. housing. Combinations between the control
connection pins give proof of its high level of The CPU-module itself is an autonomous unit digsy®compact II and a CAN-node (subunit)
functionality. unit and obtainable as digsy®compact II with are possible as well. Thus, the system requires
an identical housing but without I/O-module. only a minimum of space for installation and
digsy®compact III accommodates two CPU- allows a maximum adaptation to the applica-
modules. tion while, at the same time, it is cost-saving
from the logistical point of view. In all cases it
is possible to use the identical, pressurized-
water-tight and mechanically stable housing
suitable for outdoor installation.
Intelligent Hydraulic System CAN-Node
Even the smallest expansion stage of the Thus, digsy®compact II is a decentralized CAN-
automation system, the digsy®compact II, is hydraulic-node with preprocessing, e.g. with
equipped with 8 current controlled PWM 4 analog check-back inputs. The possibility of
outputs. Consequently, this expansion stage parameterization (ramps, minimum/maxi-
is suitable for direct mounting onto hydraulic mum current and characteristic) enables the
valve blocks without any additional protective use of valves from different producers.
housing.
CANopen digsy®compact supports the CANopen -protocol Direct access to the engine data enables the
and may be operated both as a CANopen -Slave user to visualize the engine states (digsy®CMV
and as a CANopen -MANAGER. Producers of or digsy®CGM) or to memorize them for dia-
Diesel engines generally use the CAN-proto- gnostic and service purposes. At the same
col SAE J1939. The digsy®compact I with its 2 time, the control unit can exert an influence on
CAN-Gateway separated CAN-controllers may also be used the engine in order to vary, e.g. in dependence
as a gateway between CANopen and J1939 on the superstructure accessory drive, the
networks. This creates a BUS-architecture engine speed (load limit sensing control).
with two independent BUS-networks and has
CANJ1939 the advantage that the J1939-BUS is only
partially accessed from the control unit side
and consequently the “Engine-CAN-network” is
not affected.
The application program (AWP) is stored in These data are displayed in the vehicle via a The shape of the housing makes the “Black
a non-volatile memory (flash EPROM). It is visualization system and they are changeable. Box”-system digsy®compact very easy to handle
protected against unauthorized access and With the visualization systems digsy®CMV or and worldwide on-site maintenance requires
changes. Parameterizations in the form of digsy®CGM, which are linked to the digsy®compact no special knowledge. Due to the central
characteristic curves, setpoint values, type- via the CAN-BUS, it is possible to make fault connector suitable for mobile use the unit
specific individual parameterizations, calibra- diagnoses or, if accordingly programmed, they can be just as easily exchanged as any other
tion data for sensors and actuators as well can be used as an “on-board service tool”. mechanical component in the vehicle.
as control configurations may be stored in a
non-volatile memory, too.
Control of Proportional Hydraulic Valves
Apart from its function as a logic control and Programmable current limits
closed-loop process control the digsy®compact I
+ Imax – Imin and Imax freely programmable and
is also able to drive and to current-control + Imin
parameterizable
proportional hydraulic valves of different pro- – adaptation of valves of different producers
ducers. In this context, the decisive advantage Sollwert
Setpoint within a system
is that – in contrast to valves with integrated
electronics – the process adaptation within
the control system can be effected taking
the current process situation into account.
Programmable characteristic curves
Besides, it is possible to use more favorably I
– linear or progressive/degressive
priced standard valves which, can be easier
– individually for both directions
procured, if they have to be replaced.
– process-conditioned parameterizable
Sollwert
Setpoint
Setpoint
Valve Coil
– IL instruction list
– LAD ladder diagram
– FC function chart
– ST structured text
– SL sequencer language Sequencer Language Ladder Diagram
Apart from pure control functions the This includes, inter alia, the following: – synchro control
digsy®compact with its powerful micro – joystick control – data memorizing
processors also performs complex – anti-spin control – operating range limiting
arithmetic functions for which so far – leveling – hydrostatic drive control
separate electronic devices were needed. – control of the entire hydraulic system – load limit sensing control
– load moment limitation
Safety Functions
digsy®compact features a series of functions – in the case of a reset (watchdog) all outputs – inputs with testing
that make the system safer. (digital, analog, PWM) become de-energized – temperature monitoring
These include among other things: in a defined way – checksum for flash EPROM
– 2 processors – supply voltage monitoring for undervoltage – dynamic memory test for RAM, flash EPROM
– processor-independent watchdog and overvoltage – f ault management both in the system and
– additional shutdown output (as an option) – outputs backreadable the networked system
CANopen
The automation system digsy®compact is CANopen is used as a unified CAN-BUS protocol The message-orientated method of operation
equipped with a CAN-BUS interface 2.0A for superstructures of mobile machinery. of the CAN-BUS makes a configuration of
(2.0B compatible). In mobile machinery the CANopen fulfills a series of functions which in the CAN-network necessary. For this,
CAN-BUS is the most common 2-wire data the case of a decentralized control system INTER CONTROL offers the appropriate tools.
BUS that is used as a standard in virtually all are necessary for a safe data interchange.
European cars.
Block Diagram
Fully expanded
version 512kB RAM
digsy®compact I 128kB RAM 1x 1x 1MB 1x
128kB μC μC Flash-EPROM Real-time
Flash-EPROM 16 Bit 16 Bit clock
8x
power
Meas. Chan. separate power supply
supply
analog (battery back-up)
18x 8x 8x 4x 8x 8x 1x 2x
Inputs Outputs Inputs Outputs Inputs Outputs Interface Interfaces
digital digital analog analog meter PWM RS232 CANin/CANout
CAN-BUS
digsy®CCN digsy®ICN
RS485-BUS
Technical Data
Type No. 4885.27.107 4885.27.105 4885.27.207 4885.27.205 4885.27.307 4885.27.305
Function compact A I compact F I compact A II compact F II compact A III compact F III
1st Microcontroller 80C167, 20 MHz 80C167CS, 40 MHz 80C167, 20 MHz 80C167CS, 40 MHz 80C167, 20 MHz 80C167CS, 40 MHz
2nd Microcontroller 80C164, 20 MHz 80C164, 20 MHz - - 80C167, 20 MHz 80C167CS, 40 MHz
RAM 128KB+512KB 128KB+1MB 512KB 1MB 512KB+512KB 2x 1MB
FLASH-EPROM 128KB+1MB 128KB+1MB 1MB 1MB 2x 1MB 2x 1MB
non-volatile FRAM - 8192 words - 8192 words - 2x 8192 words
Real-time clock 1 1 1 1 2 2
CAN-bus-interfaces 2 3 1 2 2 4
RS-232--interfaces 1 2 1 2 2 4
Connector 55-pole 2 2 1 1 2 2
Inputs
digital 12/24V (1) (2) 18 18 10 10 20 20
analog 0…10V / 0…20mA, 12 Bit 4 - 4 - 8 -
analog 0…10V / 0…20mA, 10 Bit 4 4 - - - -
analog 0…10V, 12 Bit - 4 - 4 - 8
analog 0…20mA, 12 Bit - 4 - 4 - 8
single-channel/dual-channel 8E/3Z 8E/3Z 2E 2E 4E 4E
counters, 20 kHz (3)
Outputs
digital 1,8A (3A max.) (4) 8 8 - - - -
analog 0…20mA, 9 Bit (5) 4 4 - - - -
analog 0…20mA, 12 Bit (5) - 1 - 1 - 2
PWM with current control 10 Bit, 8 8 8 8 16 16
1,8A (3A max.) (6)
(1) plus or ground switching, configurable in groups of 4 • (2) also for using in periodical longtime messures • (3) also configurable as digital inputs • (4) short circuit proof, overload-proof, backreadable;
outputs can be connected in parallel; also configurable as digital inputs • (5) usable as a reference source for joysticks • (6) also configurable as digital outputs
Technical Data
Environmental Conditions
digsy®compact was designed and developed Tests according to: – Climatic stress acc. to:
according to the latest standards for mobile – Machinery directives (CE symbol) – IEC 68T2-1
outdoor applications. digsy®compact meets the – EMC directives acc. to automotive standards – IEC 68T2-2
high demands made on machinery designed – Immunity to interference in vehicles acc. to: – IEC 68T2-14
for mobile use. – DIN 40839T1 – IEC 68T2-30
It is: – DIN 40839T3 – Degree of protection:
– suitable for mobile use – EG-RL-95-54/EG IP66K IP-class acc. to DIN 40050
– immune to vibration – Mechanical stress acc. to: – Operating ambient temperature:
– shock proof – DIN IEC68 T2-6 -40 °C to +80 °C (-40 °F to +176 °F)
– DIN IEC68 T2-27 (load-dependent)
– DIN IEC68 T2-29
Accessories
for digsy®compact and digsy®subunits for digsy®compact and digsy®subunits for digsy®compact and digsy®CGM
Cable Connector set Software “PROSYD1131”
Type No. 4306.10.004 Type No. 4305.35.003 Type No. 4395.20.100
Complete with socket connector and cover. Consisting of socket housing, crimp contacts, Programming and test software
Single-wire sealing, numbered single-wires single-wire sealing and connector cover. acc. to IEC 1131-3
3 m long. License for 1 workstation
Printed in Germany � 10/07 04 -75039
Inter Control
Hermann Köhler Elektrik GmbH & Co. KG
Schafhofstraße 30
D-90411 Nürnberg, Germany
Fon +49(0)911 9522-5
Fax +49(0)911 9522-857
Email: info@intercontrol.de
Internet: www.intercontrol.de