VENDOR'S NAME & ADDRESS QAP NO : WIFPL/QAP/2019-20/058

M/s. Western India Forgings Pvt. Ltd.

QUALITY ASSURANCE PLAN REVISION : 00
CUSTOMER: KONECRANES FINLAND OY DATE : 09-FEB-2019
Gat No 163, Hissa No 1, Sanaswadi, Nagar MATERIAL AND TEST REQUIREMENTS FOR GEAR WHEELS
Road, Tal. Shirur, Dist. Pune - 412208; MATERIAL GRADE -18CrNiMo7-6 AS PER DIN EN 10084 : 2008
MASTER COPY
ITEM : GEAR WHEELS DRAWING NO : 55027836-DRW1 REV-4; 55027869-DRW1-REV-4; 53838910-DRW1 REV-5 SPEC : EN 10084 & ISO 6336-5
SR INSPECTION SAMPLING REFERENCE ACEEPTANCE FORMAT OF AGENCY
SCOPE OF INSPECTION D*
NO STAGE PLAN DOCUMENT NORMS RECORD P W V
Steel
ISO 6336-5 : MQ
1 Manufacturing 100% Verification of MTC
DIN EN 10084 : 2008
EF/EAF-LRF-VD-ING / CC MTC P 2 - 1
Process
Raw Material ISO 6336-5 : MQ ISO 6336-5 : MQ
2
Procurment
100% Verification of MTC
DIN EN 10084 : 2008 DIN EN 10084 : 2008
MTC P 2 - 1

C=0.15-0.21 Cr=1.50-1.80
Mn=0.50-0.90 Ni=1.40-1.70
Chemical 01 Sample per Chemical Compositon of ISO 6336-5 : MQ
3
Composition Heat Raw Material DIN EN 10084 : 2008
P=0.025 Max Mo= 0.25-0.35 - P 2 - 1
S=0.035 Max Fe=Balance
Si= 0.40 Max
As per DIN EN 10084
ISO 6336-5 : MQ
4 Hardenability 01 / Heat Hardenability of Steel
DIN EN 10084 : 2008
2008 E - P 2 - 1
Grade 18CrNiMo7-6 +H
Estimation of Austenitic
5 Grain Size 01/ Heat
Grain Size
ISO 643 Latest Edition ASTM No 5 of Finer - P 2 - 1

ASTM E45 Method A / As per MQ Quality

6 Degree of Purity 01 / Heat Inclusion Rating
ISO 4967 Method B Plate II Specified in ISO 6336-5
- P 2 - 1

Final Reduction Ratio ISO 6336-5 : MQ Final Reduction Ratio

7 Forging 100%
including RM Reduction DIN EN 10084 : 2008 3 : 1 Min
- P 2 - 1

1 No at the time
Macro Etch Test of Grain flow will be inline with the
8
Forging
of die Grain Flow ASTM E381
patern of forging. no break allows
REPORT P 2 - 1
development

WIFPL, Sanaswadi, Pune 1 OF 2 WIFPL/QAP/2019-20/058

VENDOR'S NAME & ADDRESS QAP NO : WIFPL/QAP/2019-20/058
M/s. Western India Forgings Pvt. Ltd.
QUALITY ASSURANCE PLAN REVISION : 00
CUSTOMER: KONECRANES FINLAND OY DATE : 09-FEB-2019
Gat No 163, Hissa No 1, Sanaswadi, Nagar MATERIAL AND TEST REQUIREMENTS FOR GEAR WHEELS
Road, Tal. Shirur, Dist. Pune - 412208; MATERIAL GRADE -18CrNiMo7-6 AS PER DIN EN 10084 : 2008
MASTER COPY
ITEM : GEAR WHEELS DRAWING NO : 55027836-DRW1 REV-4; 55027869-DRW1-REV-4; 53838910-DRW1 REV-5 SPEC : EN 10084 & ISO 6336-5
SR INSPECTION SAMPLING REFERENCE ACEEPTANCE FORMAT OF AGENCY
SCOPE OF INSPECTION D*
NO STAGE PLAN DOCUMENT NORMS RECORD P W V
Austenitizing Temp 920°C-950°C
ISO 6336-5 : MQ
9 Heat Treatment 100% Iso Thermal Annealing
DIN EN 10084 : 2008
Transformation Temp 620°C-650°C HT Graph P 2 - 1
Soaking 30 Minutes Min / Inch

Micro Structure 01/ Heat / HT ISO 6336-5 : MQ ISO 6336-5 : MQ

10
Analysis Batch
Phase Analysis
DIN EN 10084 : 2008 DIN EN 10084 : 2008
REPORT P 2 - 1

Material Shall be free from

11 Shot Blasting 100% Shot Blasting - - - 2 - 1
Scale
12 Hardness 100% Hardness Testing ASTM E110 159-207 HBW - P 2 1 -
Dimensional
13
Inspection
100% Verification of Dimensions As per Drawing As per Drawing REPORT P 2 1 -

Free from Surface & Subsurface

14 Surface NDE 100% Magnetic Particle Exam. ASTM E709 relevant indications.
- P 2 1 -

ISO 6336-5 : MQ
15 Volumetric NDE 100% Ultrasonic Examination
ASTM A388
As per ISO 6336-5 : MQ - P 2 1 -

Marking & Punching by low Stress

16 100% PO & Drawing PO & Drawing - - 2 - 1
Treaceability Punch
per Heat Per HT ISO 6336-5 : MQ ISO 6336-5 : MQ
17 Certification
Batch
Verfication of Documents
DIN EN 10084 : 2008 DIN EN 10084 : 2008
REPORT P 2 - 1

LEGEND: P: PERFORM, W:WITNESS, V: VERIFICATION, INDICATE 1 FOR M/S. KONECRANES FINLAND OY QA ( OR M/s. KONECRANES FINLAND OY NOMINATED THIRD PARTY) & 2 FOR WIFPL OR SUB VENDORS
OF WIFPL/ NABL LAB * FOR ITEMS MARKED BY 'P' ( TICK) IN COLUMN 'D' ;TEST CERTIFICATES SHALL BE SUBMITTED TO M/S.KONECRANES FINLAND OY
NOTE : 1) MECHANICAL TESTING SHALL BE CARRIED OUT ON THE SAMPLES OBTAINED FROM THE TEST BAR OF DIA 30 MM DULY BLANK HARDENED WHICH IS DULY TURNED FROM
THE SAME MATERIAL BATCH AND HAVE TO MEET THE REQUIREMENTS OF DEFORMATION, HEAT TREAT STATE AND HARDENABILITY.

Prepared by Reviewed by Approved by Approved By

H. Dipak Shrikant Bhirud Vinod Sawale
Sr.MQC Engineer Asst Manager, MQC DGM, MQC & HT M/s. KONECRANES FINLAND OY

WIFPL, Sanaswadi, Pune 2 OF 2 WIFPL/QAP/2019-20/058