Work Shop Section

WORK SHOP SECTION #4
1. A basic shaft is one whose

A. lower deviation is zero
B. upper deviation is zero
C. lower and upper deviations are zero
D. none of these
Answer: Option B
Explanation:
No answer description available for this question. Let us discuss.
View Answer Discuss in Forum Workspace Report
2. A file with 20 teeth in 25 mm is called

A. rough file
B. bastard file
C. second cut file
D. smooth file
Answer: Option A
Explanation:
3. The flux commonly used in brazing is

A. zinc chloride
B. ammonium chloride
C. rosin plus alcohol
D. borax
Answer: Option D
Explanation:
4. The increase in hardness due to cold working, is called

A. age-hardening
B. work-hardening
C. induction hardening
D. flame hardening
Answer: Option B
5. When a pattern is made in three parts, the top part, is known as a
A. drag
B. cheek
C. cope
D. none of these
Answer: Option C
7. Riddle is used for
A. smoothing and cleaning out depressions in the mould
B. cleaning the moulding sand
C. moistening the sand around the edge before removing pattern
D. reinforcement of sand in the top part of moulding box

Answer: Option B
Explanation:
8. A hacksaw blade cuts on the

A. forward stroke
B. return stroke
C. both forward and return strokes
D. cutting depends upon the direction of force

Answer: Option A
Explanation:
9. The oxygen cylinder is usually painted with

A. black colour
B. white colour
C. maroon colour
D. yellow colour
Answer: Option A
Explanation:
10. Which of the following welding method uses a pool of molten metal?
A. Carbon arc welding
B. Submerged arc welding
C. TIG arc welding
D. MIG arc welding

Answer: Option B
11. In fore-hand welding, the angle between the welding torch and the work is __________ as
compared to back-hand welding.
A. same
B. less
C. more
Answer: Option B
Explanation:
12. The advantage of thermit welding is that

A. all parts of the weld section are molten at the same time
B. weld cools almost uniformly
C. results in a minimum problem with internal residual stresses
D. all of the above

Answer: Option D
Explanation:
13. A gimlet is a __________ tool.

A. boring
B. marking
Answer: Option A
Explanation:
14. Slick is used for repairing and finishing the mould.
A. Correct
B. Incorrect
Answer: Option A
Explanation:
15. The maximum flame temperature occurs

A. at the outer cone
B. at the inner cone
C. between the outer and inner cone
D. at the torch tip

Answer: Option B
16. During cold working process
A. grain structure is distorted
B. strength and hardness of metal increases
C. close dimensional tolerance can be maintained
D. all of the above

Answer: Option D
Explanation:
17. When filing soft metals, the file teeth are clogged with minute particles of metal. The file should
be cleaned by
A. washing it with water
B. rubbing on wood
C. washing it with dilute acid
D. using file card

Answer: Option D
Explanation:
18. In back-hand welding, the angle between the welding rod and the work is __________ as
compared to fore-hand welding.
A. same
B. less
C. more
Answer: Option A
Explanation:
19. Lap joints are employed on plates having thickness

A. less than 3 mm
B. 5 to 10 mm
C. 12.5 mm
D. above 25 mm
Answer: Option A
Explanation:
20. A large electrode is used in un-shielded arc welding.

A. Correct
B. Incorrect
Answer: Option A
21. A process used for making thin phosphate coating on steel is called parkerising.
A. Correct
B. Incorrect
Answer: Option A
Explanation:
22. The recrystallisation temperature of steel is

A. 400° C
B. 600° C
C. 800° C
D. none of these
Answer: Option C
Explanation:
23. A basic hole is one whose

A. lower deviation is zero
B. upper deviation is zero
C. lower and upper deviations are zero
D. none of these
Answer: Option A
Explanation:
24. Seam welding is best adopted for metal thickness ranging from
A. 0.025 to 3 mm
B. 3 to 5 mm
C. 5 to 8 mm
D. 8 to 10 mm
Answer: Option A
Explanation:
25. A file with 50 - 60 teeth in 25 mm is called bastard file.

A. True
B. False
Answer: Option B
26. The surface to be machined is marked on the pattern by
A. red colour
B. yellow colour
C. black colour
D. blue colour
Answer: Option A
Explanation:
27. In electric resistance welding, pressure applied varies from

A. 1 to 5 MPa
B. 5 to 10 MPa
C. 10 to 25 MPa
D. 25 to 55 MPa
Answer: Option D
Explanation:
28. In order to deliver molten metal from pouring basin to gate, a __________ is used.
A. riser
B. sprue
C. core
Answer: Option B
Explanation:
29. V-block is used to

A. check the trueness of flat surfaces
B. locate centres of round rods
C. check the surface roughness
D. none of these
Answer: Option D
31. Piercing is an operation of cutting
A. a cylindrical hole in a sheet of metal by the punch and the die
B. a hole (other than cylindrical) in a sheet of metal by the punch and the die
C. a flat sheet to the desired shape
D. a number of holes evenly spaced in a regular pattern on a sheet of metal

Answer: Option B
Explanation:
32. Shift is a casting defect which

A. results in a mismatching of the top and bottom parts of a casting
B. results in general enlargement of a casting
C. occurs near the ingates as rough lumps on the surface of a casting
D. occurs as sand patches on the upper surface of a casting

Answer: Option A
Explanation:
33. During drawing operation, the states of stress in cup would include
A. compressive stress in the flange
B. tensile stress in the wall
C. both (a) and (b)
D. none of these
Answer: Option C
Explanation:
34. A diamond pointed chisel is used for cutting

A. flat surfaces
B. grooves
C. keyways
D. V-shaped grooves
Answer: Option D
Explanation:
35. The length of hacksaw blade is the distance between the outside edges of the holes which fits
over the pins.
A. Agree
B. Disagree
Answer: Option A
36. The parts of circular cross-section which are symmetrical about the axis of rotation are made by
A. hot forging
B. hot spinning
C. hot extrusion
D. hot drawing
Answer: Option B
Explanation:
37. In permanent mould casting method

molten metal is poured in a metallic mould, retained in the mould long enough for the
A. outer skin to solidify and finally mould is turned over to remove molten metal still in molten
condition
B. molten metal is poured and allowed to solidify while the mould is revolving
C. molten metal is forced into mould under high pressure
D. none of the above

Answer: Option D
Explanation:
38. In electric resistance welding, pressure is applied just after the completion of current.
A. True
B. False
Answer: Option A
Explanation:
39. Scribing block is used to

A. hold the round bars during marking
B. check the trueness of flat surfaces
C. locate the centres of round bars

D. check the surface roughness
Answer: Option C
Explanation:
40. Neutral flame is usd to weld

A. steel
B. cast iron
C. copper
D. all of these
Answer: Option D
41. Acetylene gas is stored in cylinders in
A. solid form
B. gaseous form
C. liquid form
D. any one of these

Answer: Option C
Explanation:
42. Which one of the following material will require the largest size of riser for the same size of
casting?
A. Aluminium
B. Cast iron
C. Steel
D. Copper
Answer: Option C
Explanation:
43. The consumable electrode is used in

A. carbon arc welding
B. submerged arc welding

C. TIG arc welding
D. MIG arc welding

Answer: Option D
Explanation:
44. The operation of cutting a sheet of metal in a straight line along the length, is known as
A. plunging
B. notching
C. slitting
D. forming
Answer: Option C
Explanation:
45. Forming is the operation of removing metal to the desired shape from the edge of a plate.
A. Correct
B. Incorrect
Answer: Option B
46. Cold working of metal increases
A. tensile strength
B. yield strength
C. hardness
D. all of these
Answer: Option D
Explanation:
47. In welding aluminium with TIG arc welding, alternating current is used.
A. Correct
B. Incorrect
Answer: Option A
Explanation:
48. Linde welding uses

A. neutral flame and right-ward technique
B. oxidising flame and left-ward technique
C. neutral flame and left-ward technique
D. carburising flame and right-ward technique

Answer: Option D
Explanation:
49. The purpose of a gate is to

A. deliver molten metal into the mould cavity
B. act as a reservoir for the molten metal
C. feed the molten metal to the casting in order to compensate for the shrinkage
D. deliver molten metal from pouring basin to gate

Answer: Option A
Explanation:
50. When two pieces of different metals are to be welded by projection welding, then the projection
should be made on the metal piece having __________ conductivity.
A. lower
B. higher
Answer: Option B
WORK SHOP SECTION #5
1. The vertical welding do not require plate edge preparation upto 16 mm thickness.
A. Correct
B. Incorrect
Answer: Option A
Explanation:
2. The dowels are

A. wooden nails
B. box nails
C. wire nails
D. none of these
Answer: Option A
Explanation:
3. In arc welding, the temperature of heat produced by the electric arc is of the order of
A. 3000° C to 4000° C
B. 4000° C to 5000° C
C. 5000° C to 6000° C
D. 6000° C to 7000° C
Answer: Option D
Explanation:
4. Extrusion
A. is extensively used for making bolts and nuts
is used for reducing the diameter of round bars and tubes by rotating dies which open and
B.
close rapidly on the work
is used to improve fatigue resistance of the metal by setting up compressive stresses in

C.
its surface
consists of pressing the metal inside a chamber to force it out by high pressure through
D.
an orifice which is shaped to provide the desired form of the finished part
Answer: Option D
Explanation:
5. The operation of cutting of a flat sheet to the desired shape is called

A. shearing
B. piercing
C. punching
D. blanking
Answer: Option A
6. The process of decreasing the cross-section of a bar and increasing its length, is called
A. drawing down
B. upsetting
C. spinning
D. peening
Answer: Option A
Explanation:
7. A casting defect which occurs due to improper venting of sand is known as

A. cold shuts
B. blow holes
C. shift
D. swell
Answer: Option B
Explanation:
8. Swab is used for

A. smoothing and cleaning out depressions in the mould
B. cleaning the moulding sand

C. moistening the sand around the edge before removing pattern
D. reinforcement of sand in the top part of the moulding box

Answer: Option C
Explanation:
9. The temperature of the inner luminous cone of neutral flame is about

A. 1000° C
B. 1250° C
C. 2100° C
D. 3200° C
Answer: Option D
Explanation:
10. The metal patterns as compared to wooden patterns require less

A. shrinkage allowance
B. machining allowance
C. draft allowance
D. distortion allowance
Answer: Option C
11.
When the dimension is expressed as , then the basic size is
A. 20 mm
B. 20.035 mm
C. 20.025 mm
D. 19.975 mm
Answer: Option A
Explanation:
12. In order to produce uniform packing of sand in the moulds, a __________ is used.
A. sand slinger
B. squeezing machine
C. jolt machine
D. stripper plate machine

Answer: Option A
Explanation:
13. The difference between the upper limit and lower limt of a dimension is called
A. nominal size
B. basic size
C. actual size
D. tolerance
Answer: Option D
Explanation:
14. Green sand is a mixture of

A. 30% sand and 70% clay
B. 50% sand and 50% clay
C. 70% sand and 30% clay
D. 90% sand and 10% clay

Answer: Option C
Explanation:
15. The diaphragm moulding machine is used to

ram the sand harder at the pattern face with decreasing hardness towards the back of the
A.
mould
B. ram the sand harder at the back of the mould and softer on the pattern face
C. produce uniform packing of sand in the mould
D. give uniform sand hardness throughout the mould

Answer: Option D
16. A pattern is used to make the mould cavity for pouring the molten metal for casting.
A. Yes
B. No
Answer: Option A
Explanation:
17. The surface to be left unmachined is marked on the pattern by

A. red colour
B. yellow colour
C. black colour
D. blue colour
Answer: Option C
Explanation:
18. The two rolls in a two high rolling mills are of __________ size.
A. equal
B. different
Answer: Option A
Explanation:
19. The welding process used in joining mild steel shanks to high speed drills, is
A. spot welding
B. seam welding
C. flash butt welding
D. upset butt welding

Answer: Option C
Explanation:
20. The mode of deformation of the metal during spinning is

A. bending
B. stretching
C. rolling and stretching
D. bending and stretching

Answer: Option D
21. The process used to improve fatigue resistance of the metal by setting up compressive stresses
in its surface, is known as
A. hot piercing
B. extrusion
C. cold peening
D. cold heading
Answer: Option C
Explanation:
22. Fin is a casting defect which is due to thin projections of metal not intended as a part of casting.
A. Correct
B. Incorrect
Answer: Option A
Explanation:
23. The process of increasing the cross-section of a bar at the expense of its length, is called
A. drawing down
B. upsetting
C. spinning
D. peening
Answer: Option B
Explanation:
24. In TIG arc welding, the welding zone is shielded by an atmosphere of

A. helium gas
B. argon gas
C. either (a) or (b)
D. none of these
Answer: Option C
Explanation:
25. The metal extrusion process is generally used for producing

A. uniform solid sections
B. uniform hollow sections
C. uniform solid and hollow sections
D. varying solid and hollow sections

Answer: Option C
26. The operation of giving impressions of figures, letters or designs on sheet metal parts, is known
as embossing.
A. Correct
B. Incorrect
Answer: Option A
Explanation:
27. In a gas welding of mild steel using an oxy-acetylene flame, the total amount of acetylene
consumed is 10 litre. The oxygen consumption from the cylinder is
A. 5 litre
B. 10 litre
C. 15 litre
D. 20 litre
Answer: Option B
Explanation:
28. The sand used for making cores is

A. green sand
B. dry sand
C. loam sand
D. oil sand
Answer: Option D
Explanation:
29. Sand wash is a casting defect which

A. results in a mismatching of the top and bottom parts of a casting
B. results in general enlargement of the casting
C. occurs near the ingates as rough lumps on the surface of a casting
D. occurs as sand patches on the upper surface of a casting

Answer: Option C
Explanation:
30. Cold working distorts grain structure and does not provide an appreciable reduction in size.
A. Correct
B. Incorrect
Answer: Option A
31. Cast iron and steel pipes are produced by

A. slush casting
B. investment casting
C. true centrifugal casting
D. die casting
Answer: Option C
Explanation:
32. The acetylene cylinder is usually painted with

A. black colour
B. white colour
C. maroon colour
D. yellow colour
Answer: Option C
Explanation:
33. In order to ram the sand harder at the back of the mould and softer on the pattern face, a
__________ is used.
A. sand slinger
B. squeezing machine
C. jolt machine
D. stripper plate machine

Answer: Option B
Explanation:
34. The property of sand due to which the sand grains stick together, is called
A. collapsibility
B. permeability
C. cohesiveness
D. adhesiveness
Answer: Option C
Explanation:
35. The temperature produced by oxy-hydrogen flame is about

A. 1800° C
B. 2100° C
C. 2400° C
D. 3200° C
Answer: Option C
36. The oxidising flame is similar to neutral flame but the inner cone is less luminous and shorter.
A. Yes
B. No
Answer: Option A
Explanation:
37. A hacksaw blade is specified by its

A. length
B. material
C. width
D. number of teeth
Answer: Option A
Explanation:
38. According to Indian standard specifications, 100 H6/g 5 means that.

A. basic size is 100 mm
B. actual size is 100 mm
C. difference between the actual size and basic size is 100 mm
D. none of the above

Answer: Option A
Explanation:
39. Which of the following statement is wrong?

The hot chamber die casting machine is used for casting zinc, tin, lead and other low
A.
melting alloys.
The cold chamber die casting machine is used for casting aluminium, magnesium, copper
B.
base alloys and other high melting alloys.
The castings produced by centrifugal casting method have open and coarse grained
C.
structure.
D. all of the above

Answer: Option C
Explanation:
40. The edge of a steel plate cut by oxygen cutting will get hardened when the carbon content is
A. less than 0.1 percent
B. less than 0.3 percent
C. more than 0.3 percent
D. any where between 0.1 to 1 percent

Answer: Option C
41. In blanking operation, the clearance is provided on
A. punch
B. die
C. half on the punch and half on the die
D. either on punch or die depending upon designer's choice

Answer: Option A
Explanation:
42. In piercing operation, the clearance is provided on

A. punch
B. die
C. half on the punch and half on the die
D. either on punch or die depending upon designer's choice

Answer: Option B
Explanation:
43. If an aluminium pattern made from a wooden master pattern is to be used for grey iron castings,
then the shrinkage allowance allowed on the wooden pattern should be
A. 10 mm/m
B. 16 mm/m
C. 20 mm/m
D. 26 mm/m
Answer: Option D
Explanation:
44. For arc welding

A. alternating current with high frequency is used
B. alternating current with low frequency is used
C. direct current is used
D. any one of these

Answer: Option C
Explanation:
45. When the file is moved to and fro over the work, it is known as
A. cross filing
B. draw filing
C. pull and push filing
D. none of these
Answer: Option B
46. The hot working of metals is carried out
A. at the recrystallisation temperature
B. below the recrystallisation temperature
C. above the recrystallisation temperature
D. at any temperature
Answer: Option C
Explanation:
47. In a four high rolling mill, the diameter of backing up rolls is __________ the diameter of working
rolls.
A. equal to
B. smaller than
C. larger than
Answer: Option C
Explanation:
48. The welding process used to join the ends of two pipes of uniform cross-section, is
A. spot welding
B. seam welding
C. projection welding
D. upset butt welding

Answer: Option D
Explanation:
49. When the molten metal is fed in the cavity of a metallic mould by gravity, the method of casting
is known as
A. die casting method
B. slush casting method
C. permanent mould casting method
D. centrifugal casting method

Answer: Option C
Explanation:
50. Hot piercing is extensively used for making bolts and nuts.
A. Yes
B. No
Answer: Option B

Work Shop Section

Cargado por

Información del documento

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Work Shop Section

Cargado por

Copyright:

Formatos disponibles

WORK SHOP SECTION #4

1. A basic shaft is one whose

B. upper deviation is zero

C. lower and upper deviations are zero

2. A file with 20 teeth in 25 mm is called

C. second cut file

3. The flux commonly used in brazing is

C. rosin plus alcohol

4. The increase in hardness due to cold working, is called

B. cleaning the moulding sand

C. moistening the sand around the edge before removing pattern

D. reinforcement of sand in the top part of moulding box

8. A hacksaw blade cuts on the

C. both forward and return strokes

D. cutting depends upon the direction of force

9. The oxygen cylinder is usually painted with

B. Submerged arc welding

C. TIG arc welding

D. MIG arc welding

12. The advantage of thermit welding is that

B. weld cools almost uniformly

C. results in a minimum problem with internal residual stresses

D. all of the above

13. A gimlet is a __________ tool.

15. The maximum flame temperature occurs

B. at the inner cone

C. between the outer and inner cone

D. at the torch tip

B. strength and hardness of metal increases

C. close dimensional tolerance can be maintained

D. all of the above

C. washing it with dilute acid

D. using file card

19. Lap joints are employed on plates having thickness

20. A large electrode is used in un-shielded arc welding.

22. The recrystallisation temperature of steel is

23. A basic hole is one whose

B. upper deviation is zero

C. lower and upper deviations are zero

25. A file with 50 - 60 teeth in 25 mm is called bastard file.

27. In electric resistance welding, pressure applied varies from

29. V-block is used to

B. locate centres of round rods

C. check the surface roughness

C. a flat sheet to the desired shape

D. a number of holes evenly spaced in a regular pattern on a sheet of metal

32. Shift is a casting defect which

B. results in general enlargement of a casting

C. occurs near the ingates as rough lumps on the surface of a casting

D. occurs as sand patches on the upper surface of a casting

B. tensile stress in the wall

C. both (a) and (b)

34. A diamond pointed chisel is used for cutting

37. In permanent mould casting method

C. molten metal is forced into mould under high pressure

D. none of the above

39. Scribing block is used to

B. check the trueness of flat surfaces

C. locate the centres of round bars

40. Neutral flame is usd to weld

D. any one of these

43. The consumable electrode is used in

B. submerged arc welding

D. MIG arc welding