Documentos de Académico
Documentos de Profesional
Documentos de Cultura
I n s t r u m e n t Desion
. ..
Job Classification TTCL ' THC Remarks
*
.-
1. BASIC ENGINZERING
(1) Licensor D a t a
(3) O;mer's S p e c i f i c a t i o n
- A p p l i c a b l e code and s t a n d a r d s
- owner's t e c h n i c a l requirement
-- 2. FRONT-END ENGTNZZRING
'.
) P r e l i m i n a r y .Information f o r P l o t Plan -%
'.
- Layout and a r e a of controlroom ..
- L a y o u t a n d -a r e a o f l o c a l . p a n e l , . a n a l y z e r
shed, ' e t c .
(3)
(4)
Design o f instrument a i r s u p p l y system
- S e l e c t i o n of k i n d o f i n s t r u m e n t
- Sizing of control valve
- Sizing of szfety valve
- S i z i n g o f flow element and flow meter
- Deciding measuring r a n g e of instrument
- D e c i d i n g c o n n e c t i n g s i z e and r z t i n g
- S e l e c t i o n b a s i s of m a t e r i a l s
- D e c i d i n g n e c e s s i t y o f h e ~ t i n gand i n s u l a t i o n
(6) P r e p a r a t i o n o f I n t e r l o c k L o g i c Diagram f
- study of p r o c e s s d a t a (interlock
iniormation)
- D e s i ~ nB a s i s of I n t e r l o c k i n g L o g i c System
Instrument Desian
3. DETAIL E N G I I N Z Z R I N G
. In control room
. In analyzer shed
- Deciding s p e c i f i c a t i o n of e l e c t r i c source:
. Required power ( c o n s u m p t i o n )
. v o l t a g e and f r e q u e n c y and t h e i r
. N e c e s s i t y and s p e c i f i c a t i o n of emergency
o r n o n - f a i l u r e power g e n e r a t o r
- s g e c i f i c a t i o n and summing up of n e c e s s a r y
q u a n t i t y of s t e a m , w a t e r , a i r , N2 g a s , e t c .
t o b e used f o r j a c k e t , t r a c e , c o o l l n g ,
purging, s e a l i n g , e t c .
- - Deciding t h e l o o p f u n c t i o n and t h e l o c a t i o n
of i n s t r u m e n t s
, -..
- D e c i s i o n of s i g n a l t r a n s m i s s i o n , s y s t e m and
signal level
- D e c i s i o n of s i z e and number of c o r e s o f
w i r e and t u b i n g f o r a i r
- Locating t r a n s i t i o n o r connection p o i n t s
- Study of d e t a i l w i r i n g manner, v o l t a g e d r o p
and t i m e l o g
. I
- D e c i s i o n of t e r m i n a l s
- Arrangement of d i s p l a y equipment s u c h a s
m e t e r s , a l a r n s and t r i p system
- P l a n n i n g t h e s e m i - g r a p h i c flow diagram i f
necessary
I n s t r u m e n t Desiqn
. - - .
--
- Deciding major dimensions and l o c a t i o n of
anchor b o l t s f o r p a n e l s
- A l l o c a t i o n of p r i n c i p a l equipment t o b e
placed a t t h e back o f panel and direcpion
of c a b l e s o r w i r e s t o b e c o n n e c t e d
- ~ e c i d i n gt h e name p l a t e l e t t e r i n g
- D e c i d i n g t h e c o l o r o f symbols f o r
semi-graphic d i s p l a y
- Deciding detail s p e c i f i c a t i o n
- checking t h e v e s s e l engineering-drawings:
\.
. Confirmation of s i z e and l o c a t i o n of
nozzle f o r instrument
- N e c e s s i t y of a t t a c h i n g instrument support
and n e c e s s i t y , l o c a t i o n , v i e w a n g l e and
s u p p o r t i n g manner o f t h e n n o w e l l , and
chamber f o r l e v e l i n d i c a t o r
- Checking f o r p i p i n g drawing
. ionfirmation t o keep n e c e s s a r y s t r a i g h t
run f o r flow elements
. c h e c k i n g n e c e s s a r y s p a c e f o r l i n e mounted
i n s t r u m e n t , CV a n d SV o n t h e v i e w p o i n t . o f .
maintenance
- C o n f i r m i n g t h e m a t c h i n g p o i n t b y P&ID
- Confirming t h e matching p o i n t f o r r o t a t i n g
machinery and u n i t f a c i l i t y on t h e Vendor's
drawings (P&I diagram, e t c . )
(8) D e s i g n of A n a l y z e r P a n e l a n d L o c a l P a n e l
arrangement
- D e c i d i n g s p e c i f i c a t i o n of e x p l o s i o n p r o o f
c o n s t r u c t i o n and purge system
I n s t r u m e n t Desiqn
~ o cbl a s s i f i c a t i o n .- . . TTCL .
. TEC Remarks.
..
- D e c i d i n g s p e c i f i c a t i o n o f w a t e r and
dust-proof c o n s t r u c t i o n of panels
- Deciding a s s o r t m e n t w i t h t h e main p a n e l k
a n d s e q u e n t i a l p r i o r i t y on o p e r a t i o n a l
viewpoint
- O t h e r s a r e same a s t h e main p a n e l
(9) C h e c k i n g o f Vendor P r i n t *
-
-
: the
C h e c k i n g V e n d o r ' s d e s c r i p t i o n s - . . t o meet w i t h
procurement s p e c i f i c a t i o n -
P r e p a r a t i o n o f a p p r o v e d drawings' t o be
returned t o vendors
\
( 1 0 ) L a y o u t o f C o n t r o l Room a n d A n a l y z e r Shed t
- Location o f i n s t r u m e n t p a n e l s and d e s k , e t c .
' i n c o n t r o l room ( i - e . , d i m e n s i o n s from t h e
:, c e r t a i n b a s i c p o i n t )
- L o c a t i o n s o f a n a l y z e r and i t s a c c e s s o r i e s
i n analyzer shed
I
- D e c i s i o n o f l o c a t i o n a n d s i z e of a n c h o r
bolters
- D e c i s i o n e n t r z n c e d o o r d i m e n s i o n s where
t h e i n s t r u m e n t p a n e l s a r e brought i n t o t h e
room
- D e c i s i o n znd s t u d y o f r e l a t i v e d i m e n s i o n s
a n d l a y o u t w i t h t h e a i r d u c t , d r e s s e d wz11,
and e l e c t r i c l i g h t i n g f i x t u r e s
(11) I n f o r m a t i o n f o r I n s e r t P l a t e s
-. L o c a t i o n and s i z e o f i n s e r t p l a t e s
. . - -
Job c l a s s i f i c a t i o n TTCL ,TEC Remarks
.-
(12) S p a r e P a r t s and Consumables L i s t *
- ~ u m ~ i n g - u tph e n e c e s s a r y q u a n t i t y o f
complete equi-went o r each accessory
including chart, ink, lubricant, etc.
- summing-up t h e n e c e s s a r y q u a n t i t y o f
c o n s t r u c t i o n materials
- Basic p i p i n g p a t t e r n f o r t y p i c a l 'service
- Decisio? of p a t t e r n o f iiistrument p i p i n g
f o r each i t e m
-. 1
- D e c i s i o n o f s p e c i f i c a t i o n of a s s o r t i n g p a r t
- C o n f i r m a t i o n o f n e c e s s i t y f o r steam t r a c e ,
h e a t p r e s e r v a t i o n , c o l d p r e s e r v a t i o n , and
pufging .
(14) L a y o u t o f I n s t r u m e n t H a i n C a b l e Way ( D u c t ) *
- Decision o f r o u t i n g o f c a b l e duct and
elevation
- Decision o f s i z e o f d u c t ( s e l e c t i n g from
s t z n d ~ r ds i z e ; and n e c e s s i t y and l o c a t i o n
. of s e p a r a t o r s
- D e c i s i o n o f s e a l i n g method and s p e c i a l
construction p a r t
- D e c i s i o n o f c o n s t r u c t i o n of w a l k way and
necessity thereof
- D e c i s i o n o f m a n n e r o f s u p p o r t s and
specification f o r assorting parts
(15) L a y o u t D r a w i n g s o f I n s t r u m e n t Wain C a b l e ,
I n s t r u m e n t W i r i n g , I n s t r u m e n t A i r Pipincj,
U t i l i t y Piping f o r I n s t r u m e n t , I n s t r u m e n t
P l o t P l a n K e y P l z n a n d Symbols legend f o r
I n s t r u m e n t a t i o n L a y o u t Drawincj
Instrument Desian
- Decision of e l e v a t i o n of l o c a l instrument
a l l o c a t i o n b a s e d on t h e p l o t p l a n a n d p i p i n g
drawing
- D e c i s i o n o f s i z e and l o c a t i o n of l o c a l
j u n c t i o n box
- D e c i s i o n o f m a t e r i a l s and f i t t i n g s f o r
w i r i n g and p i p i n g
- D e c i s i o n o f r o u t i n g , o f g r o u n d , w i r e and
;connecting p o i n t s . .
- D e c i s i o n o f r o u t i n g a n d t y p e o. f s p a r e c a b l e s
1.
\
- Decision o f working procedure of c a b l e
p e n e t r a t i o n t o a n d f r o m t h e c o n t r o l room o r
d u c t a n d s e a l i n g manner t h e r e o f '
-.Confirmation of a s s o r t i n g p o i n t s of p i p i n g
f o r instrument u t i l i t y
- c o n f i r m a t i o n of r e q u i r e d d i s t a n c e a p a r t
from power c a b l e ( f o r p r e v e n t i o n o f
e l e c t r o - m a g n e t i c n o i s e and s a f e t y )
I
- D e c i s i o n o f number a n d c o l o r o f c a b l e s
- summing u p l e n g t h o f c a b l e a n d d e c i s i o n o f
- a l l o c a t i n g c a b l e drum and number o f drum
(17) I n s t . W i r i n g a n d T u b i n g C o n n e c t i o n Drawing
- Decision o f l o c a l e l e c t r i c a l connection
p a r t s ( c o n d u i t and f i t t i n g s )
- Decision o f i n s t . a i r p i p i n g m a t e r i a l s and
fittings
(18) Haterials L i s t
- Haking up t h e b i l l of m a t e r i a l s from
c o n s t r u c t i o n a n d hook-up d r a w i n g s , a n d c a b l e
schedule
- Summing u p o f m a t e r i a l s by t y p e a n d s i z e
I n s t r u m e n t Desiqn
- D e c i s i o n and c o n f i r m a t i o n o f d e t a i l
s p e c i f i c a t i o n of materials
I
(19) T y p i c a l Dug. a n d I n s t r u c t i o n f o r I n s t a l l a t i o n t
and F a b r i c a t i o n
(20) . P r e p a r a t i o n o f s p a r e parts l i s t *
- for construction
- for operation
- Data s h e e t p r e p a r a t i o n and f i l l - c u t
- Data' b a s e g e n e r a t i o n
:- Documentation
- B a s i c d e s i g n o f c o n t r o l equipment
I
- Detail . d e s i g n o f c o n t r o l equipment
- F i n a l i z i n g o f hardware d e t a i l s
. - Manufacturing s u p e r v i s i o n
- Doccmentation
- Installation
- Debugging p l a n t - s i t e check-out
- System s t a r t - u ?
- System cneck-out
- Loop c h e c k
- F i n a l debugging
- Process start-up a s s i s t a n c e
Part if 1
Training
1. Overail (Standard ISA, API etc.)
4. Hazardous area
9. Engineering testing
Part # 2
Instrument Construction Design
Training
Description Reference
- Typical installation
- TTCL Drafting Manual
- TTCL Standard Drawing
BETWEEN
"Dl" and "D3" in the column "Section Responsible for Materials Take-Off
and Procurement" means:
"Wl", "W2" and "W3" in the column "split of Site work" means:
Piping group
Mechanical Installation group
Instrumentation group
ILLUSTRATION IN P&l
FLOW DIA. (EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
ILLUSTRATION IN
HOOK-UP DWG(DETAIL)
NO.
SECTION RESPON
MATERIALS TAKE-OFF Ai
MATERIALS
FOR
)ROCUREMENT
D1
-
D3 W1
OF 'ITE
W2 W3
REMARI<S 1'
1 BOSS 0 0 ( 1 ) THE MAIN VALVE FOR TllE
PRESSURE GAGE MouruE[)
2 PIPE 0 0 ON PIPE SHALL.It4 PRI
NCIPLE, B E SW VALVE.BU1
THE TYPE SHALL BE
3 VALVE 0 0 DETERMINED BY CONSIII I -
ING D3.WHEN THE JOB
CONCERNED IS STARTED.
I
FLOW DIA.(EXAMPLE) ARRANGEMENT DRAWING HOOK-UP DWG(DETAIL)
W3 I
'1
PRESSURE GAGE 1 BOLT/NUT 0 0 ( 1 ) TAKE-OFF VALVES FOR
PRESSURE GAGES TO BE
2 GASKET 0 0 MOUNTED DIRECTLY ON A
VESSEL SHALL BE OF
;q
AIA
-8 3
4
VALVE
BOLT/NUT
0
0
0
0
FLANGED TYPE.IN PRINCIPLE
VESSEL(2) D l IS RESPONSIBLE
FOR TAKE-OFF AND
PLAN DWG
PROCUREMENT.
(NOTE: SHOW INCLUDING
VALVES HERE.NOT TO BE
DESCRIBED IN NOZZLE CHART.)
PLAN DWG
(NOTE: FAN ITEMS ON THE
PG SIDE,GIVE INDICATION
OF THEIR TYPE.) (OF SW TYPE,IN PRINCIPLE)
PLAN DWG
DETAIL DWG 1
2
BOLT/NUT
GASKET
0
0
-
0
0
I MANUFACTURE
•
AIK
8 3
4
FLANGE
PIPE
5 UNION •
PLAN DWG
(NOTE: NOT TO BE DESCRIBED 6 PRESSURE GAGE
IN NOZZLE CHART.)
ILLUSTRATION IN P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
SECTION RESPOI .E FOR
MATERIALS TAKE-OFF A133 '70CUREMENT
I SPLIT OF SITE WORK
REMARKS
NO. MATERIALS D1 03 W1 W2 W3
6 BOLT/NUT 0
TYPE-D
,
7 0
2
%
GASKET
8 FLANGE • - I
.
1 9 1 PIPE I l 6 1
MANUFACTURE
DETAIL DWG
1 101 UNION I
1 1 PRESSURE GAGE a
5 GASKET 0
6 FLANGE
7 PIPE a
DETAIL DWG
-
8 UNION a a
1 9 1 PRESSURE GAGE / 1 . 1 I 1 . 1
PLAN DWG
(NOTE: SHOW INCLUDING VALVE.
NOT TO H E DESCRIBED
IN NOZZLE CHART.)
ILLUSTRATION I N P & l
FLOW DIA.(EXAMPLE)
THERMOMETER
ILLUSTRATION I N P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
JSTRATION IN
HOOK-UP DWG(DETAIL)
I SECTION RESPONSlBl
MATERIALS TAKE-OFF AND .
IR
UREMENT I OF 'ITE 1 REMARKS
PLAN-- DWG
--
LlNE DESIGNATION
q L 7 DETAIL DWG
D
DETAIL DWG
1 1 12 PIPE
'1 BOLTS/NUTS ( 1 ) TO BE
PROCURED BY D3
DETAIL DWG
rE DESIGNATION
L I ~ EDESIGNATION
PLAN DWG 6
7
PIPE
SAFETY VALVE
0
0
0 (0)
0
I IF (5) AND (6) ARE TO
BE PREFABRICATED.THE
WORK SHALL BE INCLUDED
IN INSTALLATION GROUP.
LINE DESIGNATION
/
PLAN DWG.
r\
DETAIL DWG
(NOTE: SHOW INCLUDING VALVE.
NOT TO BE DESCRIBED
IN NOZZLE CHART.)
PLAN DWG.
DETAIL DWG
(NOTE: SHOW INCLUDING VALVE.
NOT TO B E DESCRIBED
IN NOZZLE CHART.)
PLAN DWG.
q*
$P
PLAN DWG.
ILLUSTRATION IN P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
ILLUSTRATION IN
HOOK-UP DWG(DETAIL)
I SECTION RESPON!
MATERIALS TAKE-OFF AI
- FOR
'ROCUREMENT I OF 'ITE 'ORK I
'1 WHEN ELEMENTS SUCH AS
FLANGE. PIPE AND CAP
ARE TO BE PROCURED BY
D l . AND THE COLUMN IS
TO BE FABRICATED AT
SITE. IT SHALL BE FAB-
RICATED BY "PIPING"
GROUP AND INSTALLED BY
INSTALLATION GROUP.
LINE
-- DESIGNATION
2
- ....w-
AIA
ILLUSTRATION IN P&l
FLOW DIA.(EXAMPLE)
ILLUSTRATION IN PIPING
ARRANGEMENT DRAWING
ILLUSTRATION IN
HOOK-UP DWG(DETAIL)
I SECTION RESPON.
MATERIALS TAKE-OFF A
1 FOR
"ROCUREMENT I SPLIT OF 'ITE 'ORK 1 REMAKKS
NO. MATERIALS D1
DRAIN
13 FLANGE 0
PURGE METER
4
GASKET
VALVE
BOLT/NUT
0
0
0
0
0 1