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Parts lists for Portable Screw Compressors XAS175JD and XAHS150JD with John Deere Diesel Engine PIN 1310 9051 52 Ed. 0 1994-11 2 1294 OWNERSHIP DATA Unt moda: ‘Ones mactne no: Dalvory date: Unit sence 0: Serve pla: Engine sin: Fist startup date: ‘Selected Lureants Compressr: Capacity ted Mater Nos. ‘Mas Copeo instruction book. Ras Copco logbook: ‘Nias Copco pts book: Engine pats book Local Atos Copco Repesertathe Name: postss: Telophone ‘Contact persons Senin: Teta: Pars: Example parts list Ret Note Sub Part No Description 1) 18190196 8 Canopy 204 1819 0274 60 Support 3 + 1619-2766.00 Bat w+ Explanation of columns: Fel. Reference rumba. Relales a part in it and drawing “x means tat he part is ot shown on he drawing. ** indates the begining ofa new tiem. Noto - A number flowed by a bracet, 0,1), rls to a foonote. ‘Arnunber in boli, 69,1, ees to a “Senco Kit. For tho “Service Ki ruber, 380 below st. Pars of ono “Servic Kit may be spread over soveral pages. ‘sb - Parts flowed by one dot are comprised inthe assembles) ted above the fst do. Part NoPan number. *" directs io cnsutanohe st ef wich the heading mosty has the same designation. ~*~ means hat the part ot avalable as spare at Descipon- Mosty part names. Wen machine ypes, Classificaten Socios, manson, et. are menoned under he same “Desgnaon, ook cael for be ‘ar umber fx you" specie equipment. When a selacon i tobe made, he various slactons aro indented and preeded by a dash ty - A umber nicatng the quay of pans. The quar only related to its corespondng reference ruber (Ret) and may der om to ttl quay of is part for te eno unt. For pas ofan assembly the quantyreniored fx ore asorby ‘AR' meds “es requ: Buk mata orquanty tobe determined. ORDERING PARTS ‘Aways quote the pat ruber, "Designation and quantity ofthe desired pats 2s wall s ype desgnation and sei number of th unit Contents Description Page Compressor Drive . 4 Air Inlet and Exhaust . 5 Cooler Parts 6 Oil System Connections 7 Control panel 8 Battery, Wiring Hamess and Switches. 9 Unloading Valve 10 Oil Stop Valve . 1 Minimum Pressure Valve. 12 Fuel Tank 13 Air Receiver 5 Mounts ........ 16 Regulating Valve . 17 Speed Control. 18 Loading Valve . 19 Body ....... 20 Frame 5 21 Body Mounts. 2 Insulation/Pads . 2 Compressor Drive (0147 1409 08. Screw M12 x 70 nm Lg 1813 2200 00 Bushing 1202 8206 00 Spacer 1613 2201 00. Retainer 4) Engine Fuel Fiter Element 1310 0381 99 Engin Ol Fitr 1310 0314 5 22 et Note Sib PartNo Descrsion oy Ret Note Sub PartNo Desorption oy 7 7810 0825 OT Gear Housing 1 » (0863 7141 00 O-Ring 1 2 202 8221 00 Gear XAHSISMIO 1 2 0535 2169 00. Cicip 1 2 1202 8186 00 Goar XASI75D 1 2 0147 1577 08 Scew MNO x 100mm Lg 12 3 41614 6177 00 Gear XAHSIS0I0 1 2 (0144 5288 08. Scrow 3-16 x 1-14 Lg rs 3 1616 4446 00 Goar ¥ASI75ID 1 Py 0147 1385 03. Scrow MIO x 40 mn Lg 2 4 1813 2008 00 Oi Nozale 1 25 1) ‘18100804 14. Engine 1 5 0683 3117 00 O-Ring 1 28 1310 0804 52 Adaptor 1 6 (0397 6062 00. Key 1 a 0196 1955 00 Set Screw 1 7 0147 1244 08. Scrow M6 x 12 mm Lg 1 2B 397 $202 00 Key 1 8 1202 7015 00 Gasket 1 2 1815 6825 00. Element - Coupling 1 8 101 1626 00 Pn 2 2 (211 1963 03 Screw M10 x 30 mm Lg 6 0 1618 4652 00 Soeen 2 3 1810 0824 61. Cornecon Ang 1 1 0502 1080 21 “Bearing 1 2 (304 2344 00. Fletwasher 8 ry 0504 2510 00 Boarng 1 3 (tad 2288 03 Serow 38-16 x 1-14 Lg 8 8 1613 2187 00 Waster 1 ey 1818 2189 84 | Sorice Element 1 “ 1613 2199 00 Washer 1 1 1 1 1 1 1619 3857 00 Seal ng 1310 9027 30 page 4 Air Inlet and Exhaust Ret_Note Sib PartNo Deserpon ay Ret Noto Sub PartNo Desersion ay 1 1310 0824 41 AF Gesner 2 = 3 1202 7024 0 Gasket 1 2 1310 0894.40. Clamp 4 B 1613 3228 60 Unlosder Vabo 1 8 1310 0304 92 Support, 1 a 0148 3246 03. Sow 876-18 x "Lg 2 4 1310 0324 83. Supprt 1 2 0901 2385 00. Flatwaster 2 5 1310 0325 47 Brace ' 2 (08832225 00 Lockwashor 6 6 1810 2508 07 Farge 1 2 (268 3205 00. Nut 516-18 Hox 6 7 1202 7013.00 Gasket 1 at 0144 2257 09 Scrum 98-16 x 1 Lo, 1 8 (01471325 08 Screw MB x 25 mm Lg 4 % (03832229 00 Locinasher 1 9 (0901 2595 00 Washer 4 3 9710 5685 01 Pug 18 NPT 1 10 1910 0000 11 Gauge 2 ry (0144 3246 03. Srow 5/1618 x 34 Ug 2 " +910 0328 40 Exhaust Mute 1 5 1310 0891 48 Srap 2 2 1310-0524 20. Cap 1 36 1310 0326 99. Support 1 13 1310-0826 63. Clamp 1 3 0292 1305 00 Nut 816-8 Ets. Sop 2 “ 1810 0805 59 bow 1 8 0144 1952.09 Sow 12-19 x 1" Ly 1 5 1310 0805 57. Clamp 2 2 (0553 2238.00 Lockwasher 1 16 1310 0825.55 Clamp 2 7 1310 0325 63. Tube 1 8 191000321 63 Clamp 4 3 2010 2010.00 Undoing Vaho Ht 9 1810 0825 61 Hose 2 2 1810 0825 58. Ebow 2 Notes: a 1810-0825 62 Tube 1 Min Ac Fito Element 1310 022442 2 1810 0825 60. Hump Hose 1 Safty Eloment 1310 0324 43 2 (0147 1968 08 Screw MIO x 30 mm Lg 4 By 301 2344 00 Washer 4 1310 9027 47 page 5 Compressor Drive 22 Ret_Now Sub PartNo Descriion ay Ret_Note Sub PartNo Desepon oy 1 1810-0805 OF Gear Housing| 1 2 (0663 7181 0 O-Ring 1 2 202 8221 00 Gear XAHSISOND 1 2 0335 2169.00 Cicip 1 2 $202 8186.00 Gear XASI7510 1 2 (147 1377 03 Screw MIO x 100 mm Lg 2 3 1614 6177 00 Gear XAHSTERID 1 2 0144 $288 03. Screw 38-18 x 1-14 Lg 2 3 1616-4444 00 Gear XASI75ND 1 26 (0147 1965 03. Screw M10 x 40 rm Lg 2 4 1613 2205.00 Oil None 1 2% 1) 1810082414 Engine 1 5 0863 3117 00 O-Ring 1 28 1310 0304 §2 Adapter 1 6 0357 6062 00 Key 1 a 0196 1356.00 Set Screw 1 7 (0167 1244 08 Scr MB x 12 mm Lg, 1 3 337 5202.00. Key 1 8 1202 7015 00 Gasket 1 2 1615 6825 00. Element - Coupling 1 8 0101 162800 Pn 2 30 (0211 1983 08 Screw M10 x 30:mm La 6 10 1616 4852 00. Seen 2 31 1810 0524 61 Comecton Ring 1 it 502 1090 21 "Bearing 1 3 901 2544 00. Flatwashor 8 2 504 2510 00 Bearing 1 3 0144 2288 03 Serow 98-16 x 1-14 Lg 8 3 1613 2197 00 Washer 1 ey 1619 2169 84 Sorioe Element 1 1“ 1613 2190.00 Washer 1 5 0147 1409 03 Seraw M2 x70 me Lg 1 6 1613 2200 00 Busting 1 1) Engine Fuel Fitor Elmont 1910 0881 99 7 +202 6206 00 Spacer 1 Engine Ol Fiter 1310 0314 55 8 1613 2201 00 Retanor 1 19 1619 3857 09 Seal Fing 1 1910 9027 90 age 4 Air Inlet and Exhaust Ret_Noto Sub PartNo __Deserton oy FRet_Noto Sub PartNo Descrion ay 7 1810 0804 41 Ak Cleaner 2 2 3 1202 702400 Gasket 1 2 1310 0824 40. Clamp 4 28 1613 2228 69 Uncader Vato 1 8 1310 0324 82 Support 1 2 044 248 03 Seow 51618 x 1 Lg 2 4 1310 0824 83. Support 1 2 901 2335 00 Flawasher 2 5 1810 0005 47 Braco 1 2 0889 2225 00. Lockwasher 6 6 1810 2508 07 Flange 1 0 268 2005 00 Nut 516-18 Hox 6 7 1202 7013.00 Gasket 1 31 (0144 3257 03. Screw 38-16 x 1 Lp 1 8 0147 1825 03 Screw MB x 25 mm Lp. 4 2 (3832229 00 Locasher 1 9 (0201 2835 00 Washer 4 3 S710 5685 01 Plog 118 NPT 1 10 1310 0800 11 Gauge 2 Py (044 3246 03 Ser 811618 x 94 Lg. 2 " 1910 0908 40. Exhaust Mutler 1 s 1810 0881 48 Stap 2 2 1310 0804 20. Cap 1 % 1310 0306 90 Suppor 1 8 1310 0824 68 Clamp 1 a 292 1905.00 Nut 816-18 Eks. Sep 2 4 1310 0525 59 ow 1 38 0144 1982 09 Screw 172-13 x 1 Lp 1 5 1910 0095 67. Clamp 2 % (039 2238 00 Lockasher 1 6 1310 0805 $6 Clap 2 7 1310 0805 63 Tube 1 8 1310 0821 63 Camp 4 3 2910 3010.00 Unloading Vato He ® 1310-0525 61 Hose 2 2 1810 0825 58 Ebow 2 NOTES: a 1810 0825 62 Tube 1 Main ir Fito Element 1310 0224 42 2 1810 0025 60 Hump Hose 1 Seley Eloment 1310 0526 43, 2 (0147 1963.03 Scrow MYO x 20 mm Lp. 4 % 901 2544 00 Washer 4 1810 9027 47 page 5 Cooler Parts Ret_Noto Sub PartNo Descrion oy Ret Noto Sub PartNo Descrition ay i 1910 0888 55 Radatr 1 e 0589 2229 00 Locwasher 5 2 1310 0808 57 Ol Cooler 1 » (268 5206.00 Nut 98-16 Hex 1 3 1810 0528 22 Fan 1 a 1810 0817 69. Kit- Coolant Recovery 1 4 1910 0829 96 Stroud 1 2 801 2327 00 latwashor 2 5 1816 5087 00. Fan Guard 2 2 1910 0819 42. Acaper 1 6 1310-0828 36. Plate 1 % 13100313 41. Vave 1 7 1810 0825 08 Cover 1 % 1810-0005 52 Hooe 1 8 (443203 09 | Serow 1420 x V2 Lg 2 % 1910-0605 53 Hose 1 9 (8892121 00, Lockwasher 2 a 1310 0805 54 Hose 1 10 1810 0805 13° Support 1 2 1810 0005 55. Hose 1 1" 1310 0814 83 Screw S/6-18 x 34 Lo 6 2 1810 0817 73 Connector 1 2 1910 0011 49. Washer 4 » 1810-0828 58 Hosa - Upper Radiator 1 8 (304 230H 00. Washer 2 3 1310 0826 57 Hose - Lower Radiator 1 1“ 9710 $918 01 Screw 2 2 1910 0814 69 Screw 5/6-18 x 94 Lg “ 6 (0144 3287 03 Screw 38-18 x 1" Lg 4 3 1310 0025 63 Clamp 4 6 (01 2335 00 Flawashor 8 u 1810-0817 70. Ratator Cap. 1 7 (8892238 00 Lockwasher 1 8 0268 2208 00 Nut 12-18 Hox 1 1910 9007 82 page 6 Oil System Connections fet_Now Sib PartNo Dssson Ret_Nole Sub PartNo Descrpon 1 1910 0880 48 Hose 2 1310 0825 67 Hoos 3 1310-0580 49. Hoos 4 1310-0525 69 ese 5 1613 2368 00. Adaper 6 661 1049 00 Washer 1 1810 0820 14 Oi Stop Vaho 8 5 0669-7135.90 Ong 9 5 0663.3120 00 Ong 10 0147 1396 08 Screw MB x 80 mm Lg " 1613 6105 00 1 Fir 1619 9770 00 Nipple 8 1819 7335.00 Thermostat “ 8176 6519.00 Npple G 346 x 18116-1210 5 41310 0380 50 Spacer 6 0661 1038 00 Washer ween eels 7 1615 6655 00 awe Housing 8 0685 2101 95 O-Ring 19 1614 6118.09 Flange 2 0286 2111 00 Nut MIO a 1310 2022 54. Adapter 2 (301 2344 00 Flat Washer 2 0698 S716 01 Plug 24 0853 1082 00 Gasket 2B 0147 1364.03. Screw MIO x 26mm Lg 26 0147 1246 03. Screw MB x 18mm Lg a (0901 2821 00 Fletwashor 5 7810 3000.00 OW Stop Vaho ka 1310 9008 39 fetes tetera) age 7 Control panel et Note Sib PartNo Desction oy et_Now Sib PartNo Descesfon ay 7 7310 0028 $2 Panel - Conta! 1 @ 7910 0812 65 Wing Hamas 1 2 1310 0816 08 Pressure Gauge 1 15 1069 0858 01. Socket 2 3 1089 0852 01 | Hourneter 1 6 1089 0841 01 Relay 2 4 089 0262.04 Toggle Swach 1 7 (0160 6059 00 Screw MS x 10 mm Lg 2 5 1819 2871 00 Stroud 1 18 9710 5006 00 Bolt 1420 x 4 Lg, 4 6 1089 0886.02 Push Buen 1 19 1310 0627 01 lug - Hole 4 7 1812 2386 00. Protecion Cap 1 2 1910 0815.00 Cover 1 8 1) t089 0312 11. Cantal Lamp - Red 1 a 1910 0015 47 Ammeter 1 9 1) 1089 0312 12 Control Lamp - Yatow 1 0 1089 0322 07 Fuse 1 1 (0160 6963 00 | Screw MS x 20 mm Lg 2 1) Bulb PIN 1051 0168 00 2 (05882174 01 Lockvasher 4 8 (266 2107 00 Net M6 4 1910 9027 60 page 8 Battery, Wiring Hamess and Switches et_Noe Sub PartNo __Deseon oy Ref Nole Sup PartNo Desctsion oy, 7 7510 0811 45 Swich- High Engine Water 8 (0399 2229 00 Locerasher 2 2 4910 0828 69. Wirng Heros 1 9 1310 0819 19 Grommet 1 3 1310 0283 00. Swach - Low Engin Ol 1 2 1619 9672.00 Cap 1 4 1310 0812 67 Relay 1 a 1310 0810 89 Battery 1 5 (0144 3205 03 Scrow 1/420 x 58 Uo 2 2 1310 0811 65 ater Tay 1 6 o0% 2227 00 Flawasher 2 B 1310 0817 65 Battery Cable (+) 1 7 1310 0818 89. Wie - Jumper 1 a 1310 0811 71 Battery Cable () 1 8 268 2204 00 Nut 14-20 Hex 2 a 43100811 66 Camp 1 9 (05582121 00 Lockwasher 2 28 131000911 67 Bot -J 2 10 1810-0520 10 Temperate Sich 1 a 301 2835 00 Waster 2 1 (0861 1033 00 Seal Washer 1 2 268 3205 00. Nut 2 2 0205 2107 00 Kut MS Hex 1 2 9710 $809 01 Cariage Bot 2 8 1910 0813 57 Terminal, 2 2 (3332225 00 Locknasher 2 4 268 3205 00 Nut 16-18 Hex 1 3 (268 2205 00 Nut 16-18 Hex 2 6 1310 0021 95 Suppressor 1 6 1310 0815 98 Plate 1 7 O44 3205 00 Screw 9-16 x4 Lg 2 1310 9027 55 page 9 Unloading Valve et Now Sub PartNo Deseipon ‘Unoating Vaive Housing Vahe Seal Firg ing Ofna Waster ‘Spring Farge Balt Waster Gasket Vahe een eae ene Fet_Nole Sib PartNo Descrion 3 » 1613 2613 00 Pug 1813 2405 00 Cover 0883 7119.00 O-Ring 0147 1249 03. Batt (201 2221 00 Washer (0588 4201 00 Pug 2910 3010.00 Unloading Va kt Not avalebe as a pat 1310 9008 annuals Oil Stop Valve Ret_Nolo Sub PartNo Descepion 1810 6820 14 OH Step Vahe 2 Housing + 1613 2856.00 Vahe 28 + 1613-28570 Speng +1613 2868.00 Nie 25 + 661 1049.00 Gasket +1613 2850.00. Piston +1614 3901 09. Busting + 0686 4204 09. Plug 25 + 0861 1033.00 Gasket 2010 3000 00 Chock Vaho Kt 2911 0011.00 08 Sap Vahe Ke 1) Net avaiable asa part 1310 9026 05 poeta aera a) age 11 Minimum Pressure Valve et_Noe Sib PartNo Descdpion Ret Note Sib Pat No Descfpion 7619 S219 80 imum Pressure Valve ined Heng + 4613 2201 0 Vahe 1 * 1613 222301 Waster + 1613 3002.00 Washer + 0147 124403 Bot 1812 4049 00 Sping 1613 3220 00. Piston 1619 6928.00 Seal ing 1612 4048.00 Spring 1619 2356 01 Housing ae terete "ot. 2 e 8 p “ 5 w o1 (08659 7135 00 O-Ring (0805 3111 00. Greip 1819 5283.00 Gover 0147 1248.03. Bot (0333220 00 Lockwesher 12810-3029 00 Minimum Prssu Vahe it 1) Not avalabio as a part 1910 0006 09 aa---|8 page 12 Fuel Tank et_ Now Sib PartNo Deserpion oy Ret_Nob Sib PartNo Descfpfon oy 1 1810 0005 90. Fuel Tank 1 6 (01603580 OF Screw 1052 x V2 Ug. 0 2 1310 0204 24 Strap 2 6 9710 5613.02 Ebow 14 NPT x 14 Dia Nyon 1 3 1310 0806 43. Sap 2 7 9710 5610.00 Tubing an 4 0144 3281 08. Screw 6/1618 x 1-412 Lg 2 8 346 1000 05 Clamp 2 5 0901 2335 00 Washer 4 19 9710 $914.02 Scrow 2 6 age 4905.00 Nut 816-18 Hox 2 2 1310 0825 04 Cover 1 7 1810 0324 95 Drop Tube 1 a 1310-0805 27 Gasket 2 8 1810 0304 98 Drop Tube 1 2 9455 0400 03. Pug 1 9 1310 0815 80 Fuel Fier 1 2 1910 0311 37 Coupling 1 10 1910 0529 84 Camp 6 4 1310 0314 83 Screw 516-18 x 94 Lp. 4 it 1310 0312 68 Tobe 1 5 1910 025 48 Cap - Fool Tank 1 2 13100811 97 Hose art 3 13100511 98 Hose an 4 1910-0005 24 Fuel Gauge 1 1310 9007 48 age 13 Air Receiver Ret Noto Sib PartNo Descrton ay Ret Neto Sib PartNo Desoaen ay t 1310 0928 99 A Recor 5 2 31766858 00 Adair 2 2 16165106 0 Gauge 1 2 1202 6566 00 Chock Vaio 1 3746156856 00 Eement 1 Ft 665 «20600. Pug 2 4 (550004 38 Npple NPT x Lg 1 5 (611033 00 Seal Washer 2 5 S710 532100 Yabo 1 x {202 6486 00 Vave 1 6 550400 08 Pg 1 a 1818 565 0 Sperg 1 7 1310 082467 Say Vat 4 x 0663 7198 09 Org 1 8 13102516 64 Adaptor 1 2 O17 137305 Bok 4 9 0s47 6109 00 Camp 1 4 871202994100. Gaset 2 0 1310 0410 06 Hose 1 4118 0860116500 Fat Gast 1 1 16133219 €0 Mn Press, Vane 1 2 (866120500. Pug 1 12 46 1619669000. Gast 1 ° 1310 081374. Pug i 8 0147 1983.03. Seow 4 460669 914901 O-Ring 1 1418 0658 1086 00 Flat Gasket ‘ s (560 1004 05. Ebow VANET x80 «9S 2 8 14 335303. Seow 4 “ 0564 OOOH 05. Toa 1-12 NET 4 6 {301 2288.00 Patnasher 4 a 05 B7OH 02. Busting 1-12 x94 NPT 1 ” (655 2238 00 Lokwashar 4 * 0560 00H 02 Ehow V-72 NPT x90 Dog. Se. 4 8 (256 2208 00. Nut 4 ” 1310 036 63 Sowm 56-18 x 34 1g 2 ® 1310 082497 Diop Tube 1 0 1310 035 90 Carp 2 2 a 1310 085 11 Hos 1 51 60 011807 Nipple 3 NPT Gose 1 2 13100511 31 ange 1 2 1310 252927 Vahe 112 NPT Bal 1 2 16 — sare Tot oD Gast 1 5 1310 050400. Vane 94 NPT Bal 1 a 0147144608. Seow M12 x 46mm Ug, 4 # 1310 0325 64 Bact 1 18 c6502257 00 Waser 4 s 1210 1985 00 Couping 24 NPT Cw 1 5 560 022001 Ehow 1-12 NPT x90 069, # 608 OTH 06 Nop 1-12 NPT Clos 1 2 1310 0825 18 Noga 1 Zz 576 665800. Adapter 2 1) 25103029 00. Miran Presi Vat 2 110 0326 19 anos 1 & 13103080 At Recober it 2 1202 7001 0 Get 1 71310308012 OF sparta ie x 60 040015. Biting 2x 1-12 NPT 1 3 1810061260 Hose 1 130 soe 38 age 15 Mounts. Fel_Noto Sib PartNo Deseriion oy Rot_Nolo Sib PartNo Doscritin oy 1 810 0580 52 Mount - ber 2 7 (801 2179.00 latwashor 4 2 4910 0824 53 Mount - uber 2 8 0333 2243 00. Locknasher 2 3 1310 0825 96 Ling Yoke 1 19 0268 3210 00 Nut S11 Hox 2 4 1310 0315 70. Rod 2 2 1910 0824 18 Foot 1 5 (268 3213 00 Nut 1-8 Hox 8 a 1310-0806 17. Foot 1 6 (08882155 00 Lockwasher 4 2 1310 0824 16 Foot 2 7 1910 0828 42 Tool Box 1 2 (0144 3963 03 Screw 12.13 x 1-44 Lg 8 8 1910 0914 89 Screw 5/16-18 x4 Lg 6 a (0353 2238 00 Lockwesher 8 3 (0144 3288 03 Screw 316 x 1-14 Lg 8 2B 0144 9447 03 Sorow 88-11 x 1412 Lg 2 10 (0901 2344 00 Flatwasher 8 2 (0333 2243 00. Locnasher 4 " 333 2729 00 Locwasher 8 a 1310 0824 98 Suppor 1 R 0268 5206 00 Nut 9-16 Hex 8 2 (4443450 05. Ser S-11 x 2-44 Lg. 2 8 (0144 3385 08. Scrw 172-13 x 112 Lg 2 2 (268 3210 00 Nut S1-11 Hox 2 “ (901 2358 00 Rlatwashor 2 6 0333 2238 00 Lockwasher 2 6 (0144 3457 08. Scrw 58-11 x 3412 Lg 2 1310 9027 96 Regulating Valve et_Nole Sib PartNo Deserision ay Ret Noto Sub PartNo Descfpion oy 2252 0495 80 Regdaing Vahe 1 s +2250 6852 00 Guide 1 1 +7252 0405 89. Baso Plate 1 16 8+ 0669313200 O-Ring 1 2 + 2250 5643.00 Gasket 1 7 + 2252 1428 00 Sping 1 + 2250 5044 81 Seat 1 8 + 22505854 00 Seat 1 3 - Housing 1 9 + 22505885 00 Cover 1 4 at Bal Cage 1 2 + 01462211 08 Bot 4 5 + 0147'7250.03. Bot 4 a + 22505868 02 Scrow 1 6 2282 1427 00 Spring 1 2 (268 3205 00 Nut 1 7 +0517 1420.00 Bal 1 D8 + 22505042 00 Gasket 1 8 + 2252 1135.00 Retainer 1 2% 8+ 10120056 00 iter 1 9 +2250 5850 00 Monbrane 1 B + 2250 5841 00 Housing 1 0 +2250 5849 00. Housing 1 2 + 0147 124708 Bot 1 1 + 2250 5848 00 Spacer 1 2 +2250 5847 01 Membrane 1 8 2910 3005 00 Reguiaing Vaho Ht 8 + 2252 1136.00. Nut 1 “ +0665 6112.00 O-Ring 1 1810 9006 78 ago 17 Speed Control RefNo Sib PartNo Desrpion oy Ret_Noto Sub PartNo Desctiion ay 7 7810 0619 60 Pheumate Cynder 1 B 1202 5262 00 Coupling | 1 2 4910 0820 12 Vahe - Oroe 1 a 9710 5614 01 Elbow 1 3 4810 0513 15. Nut- Couping ' B 1809 2566 11. Tee KRN4 6 4 0269 4138 02 Nut 1428 Hox 4 B (0581 1200 23 bow KAM x Bren Tobe 9 5 1310 0811 63. Clip 1 2 (0605 8300 05 Busting RMB x RI 1 6 1310 0827 67 Ros 1 28 0585 5716 30 Plug GB 1 7 910 0628 59. Lover 1 2 1613 2610 80 Load Vahe 1 8 1910 0516 52 dont - Rod End 1 » 97105613 09 Ehow VBMPT x v4 ODT 3 9 1614 2604 09 Spring 1 3 1810-0820 63. Pg -Onfloe 2 0 1310 0313 14 Eye Bot 1 2 1615 5599.00 Ebow 1 1 268 5204 00 Nut 14-20 Hox 8 5360661 1006 00 Seal Washer RB 2 2 (0201 2327 00 Flawasher 8 ao (0681 0000 35. Coupling RIM x 8m Tbe 4 8 (08882121 00 Lockwasher 7 % (070 6002 05 Tube 8 mm Dia an 4 2252 0485 80 Regulaing Vabe (1008 Uni) 8 97108810 00 Tubing 200 4 2252 0495 86° Rogulating Vaio (1504 Uni) 1 a “810 0580 5t Hose Assembly 1 5 4310 0813 13. Bracket 1 38 1810 0110 00. Plug RY" x 14 NPT 1 6 44 3208 03 Bot 14-20 x1 Ug. 6 386 0661 1049.00. Seal Washer RIT 1 7 1910 0813 10 rion Copuping 14 ODT 1 8 1613 2509 06 Once 1 @ (0581 0000 52 Coupling Rix Gr Dia 1 6 1910-3080 63 Ar coher Ht 2 (61 1020 00 Seal Washer Rl6 7 a £9128 1908 01 Blowdown Vahe 1 2 (0627 5113.03. Pressure Sow 1 1910 9027 77 page 18 mY 1" Loading Valve et Noo Sub Panto ~ Desstton oy et Nolo Sib PartNo Dvsrsen ay 76182510 0 _Lowding ae 1 a +1619 380 0 Sprrg + 1 - Housing 1 0 + 1618261400 Cove 1 2 +1618 2510.00. Rad 1 1 + 16182615 00 Cover 1 3 + 1619261200. Vow 1 124 + 0669712600 Ong 2 4 + 1613251300. Vabo 1 8 ‘0160600 co Ser 4 5 + 0663311600 O-Ring 3 § +005 3108 00 Cieip 4 4 2910:007 00 Landing Vaho it 7 + 0663711000. O-Ring 1 8 +1618 2516.00. Buten 1 110 9028 0 ago 19 et_Nolo Sib PartNo Deseron oy Ret_Note Sub Pato Desctpion oy 7 510 0896 16 Panel - Lower Font 1 w S10 324 77 Cover -Botiom Fear 1 2 ¥910-0826 19 Panel - Lover Roar 1 5 1910 0325 85 Pate - Lover esr 1 3 1810 0828 25 Pane! - Curb Side 1 16 1910 0225 94. Plata - Lower Conor 1 4 1910 0826 22. Panel - Road Side 1 7 1310 0828 72. Pats - Lover rent 1 5 1310 0826 05" Panel - Uppar Front ' 8 1910 0816 99 Seal 248 6 1910 0826 09 Panel - Upp Rosr 1 9 1810 0895 67 Screw “ 7 1810 0228 38 Rook 1 2 0129 9101 00 vet 4 8 1310-0396 13 Door 2 2 1910 0314 63 Serow 816-18 x 94 Lg 8 a 1310 0828.00. Hinge 2 2 1810 0826 28. Panel - Coolers 1 10 1910 0911 11. Pale - Rear Panel 1 2 1910 0820 16 Foam Tape et 1 1310 0826 81. Panel - Ar Block 1 2m 1310 0226 51 Angle - Door Instaton 2 2 1310 0896 34 Panel - Front Bate 1 8 1310 0825 92 Cover - Bote Font 1 1910 9027 45 Frame Ret_Noe Sub PartNo Descigien oy, Ret_Nolo Sib PartNo Desersion oy 1810 0898 50 Frame Assembly Complete 2 * 18100318 77 Inner Boarng Cop 2 1 + 13100325 91. Frame 1 a + 18100390 00 Hub 2 2 +1810 0824 63. Drawer 1 2 + 191000316 78 Outer Bearing Cup 2 3 +1310 0824 47 Tinos! Assembly 2 2 + 19100318 7 Outer Bearing Cone 2 4 1310 0002 81. Tio 2 2% + 18100318 48 Spindle Washer 2 5 +1310 0829 99 Wht 2 2 + 19100816 @0 Spindle Nut 2 6 +7910 0916 63. Lug Nut 2 % + 13100318 81 Greate Dust Cap 2 7 + 1810-0550 42 Ade Assanby 1 z + 18100890 45 Jack Assorty 1 8 +1910 0800 43. Ado Beam 1 2 + 13100914 48. inthain 1 8 + 1810 0817 12 Shacle Bot 2 2 + 13100890 46 | ChaiEye Assombly 2 10 +1810 0317 08 Lect 2 2 +1910 0814 16 Tie Vaio 2 " + 18100817 1f° Keeper Bot 2 31 +1310 084 50 Linch Fin 2 2 +1810 0817 09 Keeper Nut 2 2 1810 0914 51 Luneta Eye 1 a 1310-0816 73 UBot 4 3 + 0146 S461 03. Sew 2 “ +1310 0590 08 Nut 8 3 +0282 1310 00 Loceut 6 5 + 19100817 38. Te Pato 2 % + 0144 3449 03. Screw 4 6 +1810 0880 44 Song Assembly 2 % + 181000830 47 Bracket 1 7 + 1810 0813.41 Cote Pin 2 18 + 1510 0816 75. Grease Seal 2 9 + 1810-0816 76. Iner Bearag Cone 2 1310 927 3 Body Mounts (0901 2835 00 Flatwashor (03332225 00 Lockwashor Noe Si PartNo _Desetcn oy Fet_Nolo Sib PartNo Desorption oy 1310-0806 41 Fodor 2 Fy (268 3205 00 Nut BN6-18 Hox 10 1310 0814 63. Somw 576-18 x 94 Lg. 6 2 (0292 1205 00 Nut 516-18 ESNA 1 (0300 8005 00 Fawasher 10 2 1910 0618-44 Bracket 2 1613-2666 00 Simp 4 a 1810 0027 04 Sing 1 1619 2960 01 Base Plate 4 a 1810 0826 29 Door = ContlPanal 1 1619 2978.01. Catch 4 % 970 $006 00 Screw 1420 x4 Lg, 3 1619 2961 01 Pn 4 a 1310 0625 12 Data Pate 1 0293101 00 vet 2 2 029 3103 00 vet 4 1810 0816 39. Seal 24Ft 2 1310 0024 at Plato 1 1202 8673.00 Hance 2 2 1310 1506 01 Eyebot 1 (47 1246 08. Serow MS x 16 mm Lo, 4 3 1810 3110.91 Decal XASI75. 2 (01 2827 00 -Flawasher| 4 2 1810 3111 25. Decal 375 CFM 2 0333 2121 00 “Lociraster 7 3 (0690 1132 00 Boca - Logo a (0266 2108 00 Nut ME Hex 4 am (690 1182 20 Decal - Logo 1 1810 0927 77 Gas Oyinder 4 % 1613 3884 00 Decal - Noise Emision 1 1810 0007 78. Ball Sud 4 % 9747 6011 00 Decal ~ Ai Discharge 1 1810 3110 29, Decal -Instucton 1 a 1079 9002 00 Decal - Ling Log 1 0144 8246 08 Scrow 8/1618 x4 Lg, 2 8 9747 6013 00 Decal - Towing Speed 1 6 0 Insulation/Pads Ret Note Sib PartNo Descrion 1 1310 0829 68 _Inalation 2 1810 0329 9 rsuaion 3 1310 0829 70. Inslaton 4 1310 0329 74 lnsltion 5 1310 0529 72. Inlaton 6 1310 0829 73. lution 7 1810 0329 74 Insti 8 1810-0829 75. Insatin 9 1310-0329 76. Instn 10 1310 0829 77 Pad 1" 1910 0320 78. Pag 2 1310-0208 79. Pad 8 1310 0828 60 Pad 1310 927 81 nw toenaenne no | page 23 Part No. Desorption PagoRotNo Oly Patt No. Desorption PageRetNo yy 2010 302000 Mhimm Prossiv Vaho Kt 7 1310300013 08 Separator it (0339 3220 00 Washer rans 4 1202 9361.00 Gasket 1540 2 (0833 3237 00 Washer 1828 2 1615 6856 60 Sep, Element 183 1 (0653 1046 00 Washer 154 ‘ (0683 1052 00 Washer 9 1 8 29103005 00 Regn Vahe kt (0659 1100.00 Washor 4) 1 333 2232 00 Washer 4 2 0659 1165.00 Washor st 1 0517 1420 0a wm 1 0653 1189.00 Gasket 1) 1 0653 1062 00 Gasket a 2 0683 7135.00 O-Ring watt 1 0669 131 00 Ring 4 1 0683 9656.00 O-Ring 1) 1 066331320 ORing sme 1 1202 7001 00 Gasket 1802 1 0669 611200 O-Ring wma 1 613.9225 01 Washor 128 1 1012 0856.00 Fier 78 1 1613 660000 Gaskat awe 1 2250 $842 00 Gasket 73 1 1610 6008.00 Saal Ring 128 1 2250 5845 0 Gasket wm 1 7252 406000 ——Daptvagm 9 1 (2510 3009 00 Check Va Kt 22524197 0 Sing ) 1 (66103300 Washer 119 1 0661 1049.00 Washer 118 1 1613 2857 00 Spring 118 1 29103010 00 Unloading Va kt caer Mae 9 : es nm Wan i : tes ooo) a 3 i siamo Sat ot Sara Ohm mt ‘acne Sasa 3 : ‘mnom — St * : ‘nam Soa @ : curnm Soa fi : somom Sau H : ‘same Sot we wieauem Sot i : tessa Sal frg met ss 30700 Lx ae Spare Parts cea eo Wane 4 : dest cron ane 4 ; Pat bassin rasatte wenn Ofy 4 io 7 Se rg vee aaron Ofte i totes Eee an shoe arse ey an ‘SOG Elnessitey shams aeny@ — oesuetatee : ‘mecose Orme m3 as wee aa oe ssozere Satu mG 0661 1049 00 ‘Washer 115 2 2010 3000 00 eo tad u came ony ; ‘sono oe easam ony a i {sass Fareane eget tis warm Ofty ae ‘esamnes Func we ‘sues Hoo | ‘sweesst He es : somes wm fences ae 2 ‘sae tan ae eaoao Oy nl : wana, Oty eee otto Sy Vibe st 1613 6890 00 Gasket 182 1 ate Se ‘Spring ay wr at ‘Secs FarPaeimet hat 0553 116500 Gasket 1841 1 ee al | asm Ga mt ‘eses00 Sane st wet am We ee ‘aesanion Gar set wer nam Wa ee scat Soy et age 24 SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS To be read attentively and acted acco! igly before towing, operating or repairing the unit. Besides the summarized safety precautions, an elaborate commentary upon the subjects published as a Service Bulletin, ASB Printed Mattar No. 2081 0577 00 (280577), ‘enclosed with the technical iterature delivered with each machine. If your copy should be missing, do not hesitato to claim one from your Atlas Copco agency. Paople responsible for working with or on Atlas Copco equipment shall read the Contents ofthe bullatn mentioned above and act accordingly In adaition to normal safoty rules which should be observed with portable air comprossors, the following safety directions ‘and precautons are of special importance. \When operating this compressor unit, the operators expocted to employ safe working practices and to observe al related local work satay requirements, ‘The owners responsible for maintaining tho comprossorin a safe operating condition. Compressor parts and accessorios shall be replacedif unsuitable for safe operation. Handling. operation, maintenance and repair shallonly be performedby authorized, trained, competent personnel Normal ratings (pressures, temperatures, speeds, etc) shall be durably marked. {any statementin this book, especially with regard to ‘safety, does not comply with local legislation, the stricter ‘of the two shall apply. ‘These precautions are general and cover several machine types and equipment, hence some statements may not apply to the unit described in this book. Handling andoperation To lit aunt all loose or pivoting pars, e.g. doors and. drawbar, shall first be securely fastened. Do not attach cables, chains or ropes direct tothe ifn eye; apply a crane hook orig shackle meeting local safoty ues. Ris stetly forbidden to dwell or stay inthe risk zone undera litedload. Liting acceleration and retardation shallbe kept within safo limits. 1. Before towing the compressor: 1. Ascertan that the pressure vessol(s) are depressurized . Check the drawbar, the coupling ofthe towing vehicle, the brake system and the towing eye, «©. Check thatthe pivot wheel or stand logis safely locked inthe raised positon. . Check that the wheels are socure and thatthe tres are ingood condition and inflated correctly. ‘2. Connect the signalizaton cabla, check alllights and ‘connect the pneumatic brake couplers. {. Attach the safaty break-away cable tothe towing vehicle, 49. Disengage the parkingbrake. 2. the unitis to be backed up by the towing vehicte, ‘disengage the overtun brake mechanism. 3, Never exceed the maximum towing speed ofthe unit. 4, Place the unit on level ground and apply the parking brake before disconnecting the unit from the towing vehicle. Unclip the safety broakaway cable, '5, When the unit has to operate ina fire-hazardous enwiron- ‘ment, each engine exhaust has tobe provided with a spark arrestor to trap incendiary sparks. 6. When the units used ina confined space, conduct the engine exhaust the outside atmosphere by a suitable pipe erhose of not less than 100mm (4in.) diameter. The exhaust ‘contains carbon monoxide which is alethal gas, 7. Noextemal force may be exerted onthe air outlet valves (6.9, by puling on hoses) or by installing auxiliary equipment rectly toa valve (0.9. a water separator, alibricator etc) 8, Distribution pipework and airhoses must be of correct siza ‘and suitable for the working pressure. Never use frayed, ‘damaged or deteriorated hoses. Use only the correct ype ‘and size ofhose end ftings and connections, ‘Ahose connected to a2 in, (50mm) valve must be provided vith a safety wire fixed to the hose for effective pressures as from 10 bar (145 psi) up, although itis recommended to apply ‘such safeguard already from 4 bar (60 ps) up. The safety wire ends have to be attached, one tothe eye provided nextto the compressor airoutlat valve, the other one to a point near to theairinlotof the applied equipment. Close the comprassor air outet valve before connecting or disconnecting a hose. Ascartain that ahosa is fully depros- sunizedbotore disconnectingit When blowing through a hose or airline, ensure that the open end sheld securely. A free end will whip andmay cause injury. Never play with compressed air. Never apply ito your skin or direct an airstroam at people. Never us ito cloan dirt from ‘your clothes. When using to clean down equipment, do so with extreme caution and use eye protection Never use other than ores air compressors for supplying breathing air, unlossitis known tobe propery purified for such use. Breathing ar must always be supplied at stablo, suitable pressure. 9. Never rofl fuel while the compressors running. Koop fuel away from hot pipes. Do not smoke when fueling. When fuoling from an automatic pump, a ground cable should be connected tothe unit to discharge static electricity. 10, Never operate the unitin surroundings where there isa possibilty of taking in flammable or toxic fumes. (contd o bck comm) 6 SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS (cont jued) To be read attentively and acted accordingly before towing, operating or repairing the unit. 11. Never operate the unit at pressures or speeds below orn ‘9x06ss ofthe limit ratings stated on the Principal Data shoot, 12, On water-cooled engines with closed cooling circuit, allow the unit to cool before removing a pressure cap. 13. Allcanopy doors shallbe shut during operation. Ensure that any door that opens upwards is securely fastened when ‘open. 114, Wear ear protectors when environmental noise can reach or exceed 90 dB(A). 18 Pariocically check that: ‘2. All quards aren place and securely fastened, b. Allhosos andlor pipes inside the unit are in good condition, sacure and not rubbing. «. Thoro aro no fudl, cl or coolantleaks, 4. The tansion of drive bets is correct. 6. Allfasteners are tight. f. Allelectrical leads are secure and in good order. 4g. The engine exhaust systems in good condition. h, Airoutletvalves and manitold, hosos, couplings, ete. are in good repair, ree of wear or abuso, i. The whee! nuts are tightened othe proper torque, When more than one compressors connected to @ common header, bo sure each comprossor has a non-retum valve. (check valve) fo pravent reverse rotation when stopping. Maintenance Maintenance and repair work shall only be carried out by ‘adequately trained personnel;f requited, under supervision of ‘someone quaifad forthe job. 1. Use only the corect tools for maintenance and repair work 2. Use only genuine spare parts 3, Allmaintonanca work, other than routine attention, shall ‘only be undertaken when the compressoris stopped. Ensure thatthe unitcannotbe started inadvertantly 4, Bofors removing any pressurized component, efactvely isolate the unit from all sources of pressure andrelieve the enti systom of pressure, Do not rely on non-retum valves (chack valves) to isolate prassure systame, 5, Never use flammable solvents or carbon tetrachoride for Cleaning parts. Take safety precautions against toxic vapors, ofcleaning liquids. 6, Scrupulcusly observe cleanliness during maintenance and when performing repairs. Keep dirt away by covering the parts and expased openings wit a clean cloth, paper or tape, 7. Never weld on or perform any operation involving heat near the fuel oral systems. Fuel and ol tanks must be completaly purged (e.g. by steam-cleaning) before carrying out such ‘operations. Noverwoidon, orin any way modify, pressure vessels. Dis- ‘connect the altemator cables during are welding onthe unt. ‘8. Suppor the drawbar and the axle(s) securely it working Uundemeath the unit or when removing a wheel. Donat rly on jacks, 9. Make sure that no tools, loose parts or rags are lttin or on thount. 10, Before clearing the unit for use after maintenance or ‘overhaul, check that operating pressures, temperatures and speeds are correct and thatthe control and shutdown devices function correctly. 11. Donot remove any of or tamper with, the sound-damping material 12, Protectthe electrical and regulating components, the ait filter, te to prevant moisture from entering them, 0.9. when steam-cleaning, 18, Battory safety precautions: «2, The olectrolvo in batteries isa sulphuric acid solution \which sfatalfithits your eyes, and which can cause bums ifitcontacts your skin. Therefore, be careful \whon handling batteries. e.g. when chocking the charge condition, b. When batteries are being charged, an explosive gas ‘mixture forms in the cells and might escape though the ventholosin the plugs. Thus an explosive atmosphere ‘may form around the battery i vention is poor, and ‘can romain in and around the battery for several hours after ithas boon charged, Therefor: Never smoke near batteries being, orhaving recently ‘been, charged. + Never break ive circuits atbattary terminals, because. «@ sparkusually occurs. Take care when connecting or disconnecting booster leads orfast charge cable clamps. Allresponsibility for any damage or injury resulting from ‘neglecting these precautions or by non-observance of ‘ordinary caution and due care required in handling, ‘operating, maintenance or repair even ifnot expressly ‘mention in this book, willbe discisimed by Atlas Copco. This instruction book describes how to handle and operate the ‘subject machina(s) te ensure safo operation, optimum working economy and long service ite Read this book before putting the machine into operation toensure correcthandiing, operation and proper maintenance {rom the beginning, The maintenance schedule contains a, summary ofthe measures for keeping the unitin good repair ‘The maintenance procedures are simple but mustbe cared outrogulaly. Keep the book available fr the operator(s) and make sure that the unitis operated and thatthe maintenance actions aro carried out according to the instructions, Record all operating

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