METHOD STATEMENT FORM

1. Method Statement Particulars

Project: GEPIL,APCPL (3*500MW) MS No. 03 APCPL/GEPIL/EHS/MS/BIL/03

Revision: 00 Date: 09.09.2019 BYGGING INDIA COMPANY

Company:
2. Work Activity

Location of Activity (attach sketches as necessary): Foundation PCC & RCC at

FGD CHIMNEY- UNIT - 1,UNIT -2,UNIT - 3

Activity Description:

CHIMNEY FOUNDATION PCC & RCC

METHODOLOGY

Commencement of Activity: Duration of Activity:

3. Responsible Supervisor(s) Present At Work Place

4. Subcontractor(S) - Where Applicable including Responsible Supervisor

5. Plant and Equipment Requiring Certification

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6. Special Precautions and Checklist

 Shall be given Job specific training instruction.

 Provide Proper Job Specific PPE’s.
 Engage competent steel fitter team.
 Shall be provide adequate illumination at work place., MIN. 50Lux
 Ensure the Job specific equipment like Boom placer, Concrete Pump, Bar bending & cutting
machine are in good condition and inspected before starting job.
 Boom Placer / Concrete Pump should be Hard barricaded.
 Ensure surface levelling and free from soil collapse.
 Inspected work place and to be ensured access/egress.
 Shall be provide Perforated planks/battens for walk on Reinforcement binding works
 Concrete waste & Debris stored at designated area.

7. Specific risk assessment or other special procedure required (If applicable list below)

YES, PCC & RCC RISK ASSESSMENT ENCLOSED WITH METHOD STATEMENT

8. Review Details:

Prepared By- (Sub-Contractor Engineer/ Supervisor)

Print: Sign: Date:

Reviewed By (Relevant GE Engineer/Supervisor/Manager):

Print: Sign: Date:

Reviewed By (GE EHS Officer/Manager):

Print: Sign: Date:

Reviewed By- (Sub-Contractor EHS

Officer/Manager):

Print: Sign: Date:

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CHIMNEY FOUNDATION PCC & RCC

METHOLODGY
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SCOPE

This procedure is prepared for Plain Cement concrete, bending & placement of

reinforcement bars and Reinforced Cement concrete as per relevant drawings &

specifications.

WORK PROCEDURE FOR PCC

The work of Plain Cement concrete shall consist of laying and compacting of cement

concrete on excavated earth. The excavated pit shall be dressed true to line and levels and

excavated /unsuitable material shall be disposed off.

ORDINARY PORTLAND CEMENT

The cement shall be procured from reputed manufactures in bulkers and will directly unload

in into the cement Silos connected to batching plant for ready to use for production of

concrete.

The cement shall be procured from reputed manufactures in bags of 50 kg each. The

cement shall be stocked at raised platform in covered Cement store to protect it from

moisture, sun and rain etc.

CRUSHED STONE AGGREGATES OF VARIOUS SIZES AND GRADATION

Coarse Aggregates shall be of clean, hard strong, dense, non-porous crushed stone of

specified gradation. Initially the aggregates shall be purchased from market.

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NATURAL SAND

The natural sand shall be used for PCC & RCC work or the sand came from river bed. It shall

be tested for Fineness Modulus, Silt Content etc.

1. DEPLOYMENT OF EQUIPMENT

As per the requirement and the direction of Project Manager.

DEPLOYMENT OF MANPOWER

As per the requirement and the direction of project manager.

CONSTRUCTION OPERATIONS:

 Excavation dimension must be checked before start of P.C.C. and necessary

shuttering must be done, if required.

 Take care to sprinkle water and ram manually in foundation pit before placing

concrete.

 Ensure availability of chute, panja,koba, etc before start.

 Compaction of P.C.C. should be properly done to get smooth even levelling course.

 The dimension of excavation has to be checked before start of PCC and necessary

shuttering to be done if required.

PROCEDURE FOR CUTTING AND BENDING OF REBAR

1. MATERIALS TO BE USED
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Steel used in the works shall be a high yield strength deformed steel bar conforming to IS

1786-1985 (latest revision) manufactured by those agencies having BIS license. Any other

steel specified for reinforcement work shall confirm in every respect to the latest relevant

Indian Standard specifications.

SL EQUIPMENT RATED CAPACITY SIZE

NO.

1 Bar cutting machine ? 36 mm Dia.

2 Bar bending machine ? 36 mm Dia.

(a) BENDING & CUTTING:

Bending of reinforcement steel bars requires adequate supervision, skilled workmanship

and efficient equipment.

The dimension of bends shall be so given that a minimum amount of calculation is necessary

for marking of bars. The dimensioning procedure shall be used as per drawings.

Bar once bent shall not be reworked for modification etc. without the approval of the

Engineer-in-charge.

Bars having cracks or splits on the bends shall be rejected.

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After bending of bars, they shall be properly tagged according to number for easy

identification.

(b) SPACING, SUPPORTING AND CLEANING

All reinforcement shall be placed and maintained in the positions shown on the drawings.
18swg wire shall be used as binding wire. All bars crossing one another shall be bound with
this wire twisted tight to make the skeleton on network rigid. Bars must be cleaned with dry
gunny bags if they are coated lightly with rust or other impurities. Required number of MS
chairs & spacer bars shall be used in order to ensure accurate positioning of reinforcement.

Type & size of bar.

1. Number of bars.

2. Location of bends, cranks, hooks.

3. Location and length of laps, splices

4. Curtailment of bars.

5. In two-way reinforcement, check the direction of reinforcement in various

layers.

6. Adequate number of chairs, spacer bars and cover blocks.

7. Size of cover blocks.

(c) COVER TO REINFORCEMENT:

All cover blocks shall be of cement mortar (1:2). The minimum cover to be provided shall be

in accordance with the provisions in the structural drawings.

TRANSPORTATION & PLACING:

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HYSD bars will be transported from the fabrication yard by trailers or either manually if it is

nearby from the work area.

PROCEDURE FOR RCC WORK

The work of Reinforced Cement concrete shall consist of laying and compacting of cement

concrete in structures in accordance with the requirements of GEPIL.

REINFORCED CEMENT CONCRETE.

1. MATERIALS TO BE USED REINFORCEMENT STEEL

The Reinforcement Steel, Sand, Cement, & Aggregates Shall be used as Approved IS Code

and As per the TPL Requirements.

OTHER MATERIALS

Associated materials and consumables like water for concrete works, binding wire and cover

blocks for reinforcement work, supports, nails and shuttering oil for formwork, tools and

tackles shall be arranged and checked for conformance to good engineering and accepted

standards.
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Other materials like PVC pipe for provision of weep holes, compressible filler board for joint

between old and new joint, filter media material beneath stone pitching, Concrete

Admixtures used as super-plasticizers:

Concrete Admixtures shall be obtained only from the established manufactures with proven

track record, quality assurance and testing of concrete.

LIST OF PLANT & EQUIPMENT:

 Concrete pump with pipeline

 Boom Placer

 Needle vibrator with needles

 Spare vibrating needles

 Surface retarder spray

 Concrete Bucket (bottom opening, manually operated)

 Air Compressor

1. DEPLOYMENT OF MANPOWER

As per requirement of job.

2. LABOUR FOR EACH PLACEMENT POINT:

 Pump operator

 Concrete Vibrating masons

 Khalasi at placement point

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 Pipeline Khalasis

 Surface retarder sprayers

 Carpenters

 Unskilled

1. IMPLEMENTATION

Well before proposed start date for RCC works, Mix Design for all grades of concrete to be

used in works shall be conducted in Field Laboratory as per approved Technical

Specifications. The Mix Design shall be conducted in the presence of TPL representatives.

Admixtures such as super-plasticizers for concrete may be used without exceeding specified

limit prescribed by the manufacturers, as the selection of appropriate concrete admixtures

is an integral part of the mix design.

The production of concrete shall be done with Concrete Batching and Mixing plant of

required capacity. In no case shall mixing be done for less than 10 minutes and shall be

transported through transit mixers and placed at the work site through concrete pump and

bucket or manually depending upon quantity of concrete to be handled. Transportation of

concrete shall be done in transit Mixers.

The RCC shall be done throughout the length and width of structure to be constructed and

shall conform to specified levels and grade providing firm foundation and level bed.

Concrete shall not be freely dropped into place from a height exceeding 1.5m to avoid

segregation of material.
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Casting of structures shall be done by placement of shuttering for foundation in line and

level followed by reinforcement binding and concreting. All these works shall be executed as

per the procedures and norms already laid down herein above.

OTHER ACTIVITIES: CURING

 One or a combination of the following curing methods can be adopted depending on

site conditions, availability of curing materials, type of job, economics etc.
 Methods to prevent loss of water in concrete during the early stage of hydration by
pounding, water spraying or saturated wet coverings.
 Methods to prevent loss of water in concrete by sealing the exposed surface i.e.
covering the exposed surface with sheets of plastic or other impervious materials,
applying membrane forming compounds etc.
 The curing period in ambient temperatures ill b as per FQAP.