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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
PREFACE
Woodside Energy Ltd. (WEL) has developed a suite of Engineering and Technical Standards and
Guidelines. It is intended that these reflect the most suitable engineering practices for use on all
new WEL facilities as well as the modification of existing facilities. The application of the Standards
is mandatory. The application of Guidelines is to support the implementation of the Standards, and
are considered best practice, but are not mandatory.
The Standards are based on the experience acquired by WEL personnel and contractors during
WEL’s involvement with the design, construction, operation and maintenance of WEL processing
units and facilities. Where appropriate, the Standards are based on or make reference to national
and international standards and codes of practice.
The objective of this publication is to ensure the overall integrity of engineering design and to
achieve maximum technical and economic benefits through the standardisation of engineering and
technical practices.
Where the standards to be used for a certain application are not provided for in this publication,
WEL expects that the standards that are used will achieve the same level of integrity as reflected in
this publication. If WEL contractors or manufacturers/suppliers have any doubt as to the relevant
standard to use, then they must consult WEL, however they will remain responsible at all times for
the use of the most appropriate standard. Specific requirements may be added as an addendum to
these Standards and Guidelines for various projects. Project specific requirements must not depart
from the requirements of the Engineering and Technical Standards contained in this publication.
Where changes or additions to these Standards are required, they must be raised as a deviation
and presented to the WEL Technical Authority for consideration.
WEL grants the right to use these Standards and Guidelines to WEL’s consultants, contractors and
suppliers who are contractually authorised to do so and to any tier of contractor to its consultants,
contractors and suppliers who are contractually required to comply with them.
DISCLAIMER
WEL and its joint venture partners disclaim any liability of whatsoever nature for any damage
(including injury or death) suffered by any company or person whomsoever as a result of or in
connection with the use, application or implementation of any standard, combination of standards
or any part thereof contained in this publication.
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any process (electronic or otherwise) without the specific written consent of Woodside. All rights are reserved.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
TABLE OF CONTENTS
1. INTRODUCTION ................................................................................ 6
1.1 SCOPE ........................................................................................................ 6
1.2 REGULATORY CONSIDERATIONS .......................................................... 6
1.3 DEFINITIONS.............................................................................................. 6
1.4 ABBREVIATIONS ....................................................................................... 7
2. STORAGE AND HANDLING OF MATERIALS ................................. 8
2.1 STAINLESS STEEL MATERIALS .............................................................. 8
2.2 CEMENT LINED MATERIALS.................................................................... 8
3. FABRICATION................................................................................... 9
3.1 WELDING.................................................................................................... 9
3.2 THREADED CONNECTION........................................................................ 9
3.3 PIPING ERECTION ................................................................................... 10
3.3.1 Flange Alignment ....................................................................................... 10
3.3.2 Insulating Flanges ...................................................................................... 10
3.3.3 Cathodic Protection Isolation Point ............................................................ 10
3.3.4 Pipe Sealing ............................................................................................... 11
3.3.5 Erection Precautions .................................................................................. 11
3.4 JOINING OF CEMENT LINED PIPE AND FITTINGS ............................... 11
3.5 ORIFICE METER RUNS ........................................................................... 12
3.6 TOLERANCES.......................................................................................... 12
3.7 PAINTING ................................................................................................. 12
3.8 GALVANISING.......................................................................................... 12
4. TESTING AND INSPECTION .......................................................... 13
4.1 FINAL INSPECTION AND SYSTEM TEST STATUS ............................... 13
5. PRESSURE TESTING ..................................................................... 14
5.1 TESTING REQUIREMENTS ..................................................................... 14
5.1.1 Field Testing............................................................................................... 14
5.2 TESTING PREPARATION ........................................................................ 14
5.2.1 Inline Items in the Testing Circuit ............................................................... 14
5.2.2 Equipment in the Testing Circuit ................................................................ 14
5.3 TEST MEDIA............................................................................................. 15
5.4 TEST EQUIPMENT ................................................................................... 15
5.5 COMPLETION OF TESTING .................................................................... 15
5.6 TEST RECORDS ...................................................................................... 15
6. CLEANING....................................................................................... 17
7. QUALITY ASSURANCE .................................................................. 18
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
1. INTRODUCTION
1.1 SCOPE
This document is intended to be used as a reference to Woodside requirements concerning
the fabrication and installation of pipework in conjunction with the following documents:
Note: AS 4041 specifies that process piping complying with ASME B31.3 is deemed to comply with AS 4041.
This standard describes the minimum requirements for fabrication, erection and testing of
process piping
The scope of this standard includes process piping on all WEL facilities. It does not apply to
pipelines, structural tubulars, or hoses or instrument tubing.
The Technical Specification for Piping Classes (W9000MX001) and all relevant piping
drawings issued by WEL, shall be used as the basis for fabrication and erection and shall be
adhered to without deviation. In the event of a discrepancy, the Contractor shall refer the
discrepancy to the TA for written instruction before proceeding with work on the affected
area.
1.3 DEFINITIONS
The definitions below shall apply:
• The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project, or operation or
maintenance of a facility. The Principal may undertake all or part of the duties of the
contractor.
• The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
• The Principal is the party that initiates the project and ultimately pays for its design
and construction. The Principal will generally specify the technical requirements. The
Principal may also include an agent or consultant authorised to act for, and on behalf
of, the Principal.
• The words shall / must / will indicate a mandatory requirement.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
1.4 ABBREVIATIONS
ISO International Standard Organisation
ITP Inspection and Testing Plan
LPG Liquefied Petroleum Gas
MDR Manufacturer’s Data Report
MRA Mutual Recognition Arrangement
NATA National Association of Testing Authorities
NDT Non Destructive Testing
PEFS Process Engineering Flow Scheme
QRS Quality Requirements Specifications
TA Technical Authority
UV Ultraviolet
WEL Woodside Energy Ltd.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
To maintain the condition of metallic materials, components and fabricated spools of differing
composition, they must be stored separately from each other.
Valves shall be stored with spindles in the vertical position. Relief valves shall be stored
upright in a clean area away from construction activity.
Partly erected piping components and spools shall be protected at all times from ingress of
moisture or foreign matter by covering and where necessary, by taping.
Materials found to be defective or not in compliance with this standard shall be brought to the
attention of the TA.
If ingress of foreign materials has occurred including water or condensation from air,
remedial action shall be undertaken immediately, the affected area cleaned, thoroughly dried
and open ends resealed.
All cleaning shall be performed in accordance with the approved material preservation and
storage procedures and Section 6 of this Standard. Stainless steel components may be
cleaned with acetone if no crevices exist in the surface of the component. The component
shall then be rinsed with demineralised water.
Piping or piping components found to be contaminated by carbon steel or other material shall
not be used until the decontamination process has been carried out and piping components
cleared by WEL.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
3. FABRICATION
3.1 WELDING
All welds shall be full penetration welds apart from the following:-
1. Slip on Flanges, which shall be welded inside and outside with a continuous fillet weld
of at least two passes.
2. Reinforced pad peripheral fillet welds (where specified).
3. Structural attachment fillet welds.
NDT Acceptance Criteria For Welds must conform to Severe cyclic conditions as stated in
ANSI B31.3, Table 341.3.2A unless otherwise specified.
Wire brushes, grinding wheels and clean-up tools shall be made from materials that are
compatible with the base materials (i.e. brass brushes for copper based materials, stainless
for stainless and duplex, etc.)
Seam orientation of welded straight pipe and pipe to fittings shall be such that at
circumferential welds, the longitudinal welds shall be staggered over the top of the line,
preferably 30° left and 30° right of the centre line for the preceding element. The minimum
distance between two staggered longitudinal welds shall be 50mm or five times the pipe wall
thickness, whichever is greater. Longitudinal welds shall clear branch connections. Seam
orientation criteria shall be maintained in relation to adjacent and connecting piping spools.
For circumferential welds, the minimum inter-weld distance between them shall be 50mm or
twice the thickness of the thicker pressure-retaining part, whichever is greater.
Should an unavoidable clash occur, the Principal shall be notified for additional NDT
requirements.
Welding earth connections shall be located as close as possible to the joints to be welded.
Welding clamps shall only be used for connecting the welding earth lead to the piping.
Welding earth leads shall never be connected to parts of valves.
In the event of damage to the gasket face, the contractor shall refer the matter to the
Principal prior to proceeding with fabrication.
Valves that are required to be welded shall be in the open position prior to the
commencement of welding to avoid damage to valve seats.
Use of permanent backing rings is prohibited. Consumable inserts shall not be used.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
For all other flange alignments, requirements shall be in accordance to the “Flange Checklist”
found in W1000SM3131997.
The torque of the bolts shall be to the specified tension in accordance to W1000SM3131997.
All flanged connections shall be made using fully threaded stud bolts and nuts. A minimum
of one complete thread shall protrude from the nut after completion of tightening.
Where insulating flange kits are to be installed, care shall be taken not to damage the bolt
sleeve and gaskets. The completed joint shall be tested with a High Frequency Insulation
Resistance Meter or similar device to assure electrical isolation. The insulation resistance
test shall be conducted for one minute at 100 volts with a minimum acceptable resistance
level of one M-OHM.
Epoxy coating of flange faces and pipe internal surfaces is required where any joint is fitted
with an insulating gasket. Where epoxy coating is required, the Principal shall be notified
prior to joint assembly. Epoxy coating or gasket compounds shall not be used on any other
piping joints.
CAUTION
CATHODIC PROTECTION
ISOLATION POINT
written in red letters on a white background. The signs shall be attached to the pipe
immediately adjacent to the isolating point, in a prominent position and secured with a
stainless steel band or approved equivalent.
This also includes open pipe ends of piping being erected in pipe-racks or equipment in the
plant.
Stainless steel piping shall be covered with tarpaulins or similar when carbon steel piping is
being erected or worked on in such a manner that the stainless steel cannot come in contact
with the carbon steel nor shall it become contaminated with grinding or welding particles.
Tools shall be identified for stainless steel work only.
Stainless steel spacer strips of adequate size approved by the Principal shall be securely
installed in areas where stainless steel piping temporarily rests on carbon steel supports.
Stainless steel piping shall not come in contact with zinc from nearby cutting or welding
operations on galvanised pipe or galvanised structures.
All field welded joints and adjacent unpainted areas in austenitic stainless steel shall be
protected by taping these areas, on completion of NDT. The tape shall overlap painted
areas by a minimum of 25 mm. The tape shall remain in place until removal is required for
inspection purposes during pressure testing. On completion of pressure testing welded joints
shall again be taped or painted.
The Contractor shall ensure that taped areas provide full protection and remain undamaged.
Shaping of split collars with a hammer or heating torch while the collar is fitted to the cement
lined pipe shall not be permitted.
Piping components and the cement lining shall be cut by a “cold method”, i.e. fibre disc. The
cut face of both the pipe and cement lining shall be square and flush. Piping components
shall be trial assembled to verify the gap between the parts to be joined does not exceed 2
mm.
A suitable “Araldite” product, or equivalent, shall be used as a joint compound between the
mating surfaces of the piping components. The compound shall be applied prior to welding
the split band. Sufficient compound shall be applied to completely fill the gap and to
completely and evenly cover the face of each pipe and cement end with 2 mm thick layer of
the compound, any surplus shall be cleaned out.
The Contractor shall submit the following for approval by the Principal;
• Proposed “Araldite” or equivalent compound and the recommended method of
application.
• A complete procedure for the preparation, installation and welding of cement lined
piping components.
• Repair procedure for damaged cement lining, including cracks in the lining, excessive
separation at the joint and damage caused during installation and testing.
3.6 TOLERANCES
Fabrication tolerances shall be per AS 4458 and Appendix B.
Piping fit-ups shall not be misaligned by more than 15% of the wall thickness of the thinner
part being joined. Wherever possible, misalignment should be minimised by rotating the
pipe/fitting for best fit.
3.7 PAINTING
Painting shall be in accordance with W1000SM002.
3.8 GALVANISING
Galvanising of piping shall be in accordance with AS/NZS 4680.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
The contractor shall perform inspection and testing activities in accordance with the
requirements of this standard (Appendix D and Appendix E), AS 4458, approved
ITP(s)/QRS(s), and WEL Standard W1000SQ002, whichever is more stringent.
All companies issuing NDT reports shall be NATA accredited in Australia, or be part of the
NATA Mutual Recognition Arrangements (MRA) network outside Australia.
The Contractor shall maintain a master copy of all PEFS, isometrics and all Underground
Piping Plan Drawings (where relevant). These are to be colour coded to indicate piping
systems which have been accepted by WEL.
The Contractor shall maintain a Testing Status Report for each designated piping system
which shall include the following;
• Piping Field Test Report Number
• Date of the Company’s approval to proceed with Pressure Test
• Date Pressure Testing complete for each Test Pack
• Date Post Test “Punch-List” Items were fully completed
• Date of Company acceptance of full piping system
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
5. PRESSURE TESTING
Pressure testing shall comply with W1000SM001 and AS 4458.
Pressure tests of piping shall include all closing welds between different parts of the system.
Reinforcing pads shall be tested with clean and dry oil free air at a pressure of 35kPa gauge.
With the test pressure maintained at 35kPa gauge the weld surfaces on the inside and
outside shall be swabbed with a leak testing solution approved by the TA.
The test vent hole shall be sealed off with grease or a plastic plug.
Pressure piping shall include all piping designed to convey or contain process or utility fluids
at either a positive or a negative internal pressure.
Prior to commencement of pressure testing, the Contractor or Test Engineer shall submit for
the Principal’s review and acceptance, a comprehensive punch list of outstanding items and
all required quality control records.
The piping system shall be tested prior to the installation of inline items or the connection of
instruments to the piping wherever possible to avoid needing to isolate or remove of such
items as required in W1000SM001. It is the Contractor’s responsibility to remove and re-
install the inline items, as well as sealing and plugging for the test as a result of such
removals.
Prior approval must be obtained by the TA to include inline equipment in the pressure test
circuit.
Testing of piping containing check valves shall have the pressure source located on the
upstream of the valve and the drain on the downstream side of the valve. Should it not be
possible to meet this requirement, the check valve shall have the flapper or piston removed.
A new gasket shall be installed wherever the check valve bonnet has been disturbed.
Spring supports shall be restrained or removed during hydrostatic testing. For each case the
Contractor shall seek guidance/approval from the Principal.
All equipment, other rotating machinery, vessels, and heat exchangers shall be isolated from
the pressure test. Spades shall be installed at the flanges of the equipment to provide
isolation prior to filling up the test circuit. Prior approval must be obtained by the TA to
include vessels in the pressure test circuit.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
All necessary precautions shall be taken to ensure that, where applicable, nitrogen purges in
equipment are maintained and ingress of moisture prevented. Purges shall not be released
without the Principal’s approval and shall be reinstated upon completion of required work
unless otherwise directed by the Principal.
Appendix F outlines chloride and water inhibitor requirements during the hydrotesting of
piping.
For carbon steel piping and austenitic, duplex and super duplex stainless steel piping, the
hydrostatic testing medium shall be water at ambient temperature with a pH value between 7
and 8.
An analysis report of the water, including chloride content and pH value, shall be attached to
the test report at all times. The analysis report shall be prepared by a certified and
recognised laboratory.
Equipment to be used during testing shall have suitable capacity for the range of test
pressures required. Unless specified differently in W1000SM001, pressure gauges shall
have a full scale range between 100% and 150% of test pressure and an accuracy and
sensitivity of >2% of the full scale reading.
• All temporary test blinds and spades have been removed, new gaskets installed and
the piping system reinstated
Sealing materials shall not be used to correct leaks in joins. Valve glands shall not be
tightened to the extent that the valve cannot be operated. If directed by the Principal, valves
shall be repacked in accordance with defined procedures.
After hydrostatic testing of the system is complete and approved by the Company, all lines
and equipment shall be completely drained of the test fluid. Protective tape shall then be
reapplied to stainless steel welded joints which are not already painted.
Records for piping in which a specified leakage rate is permitted shall include the quantity of
water added and the time at which the addition was made.
All test records and authorised Company’s certifications shall be retained in the job records
for compilation of Manufacturer’s Data Report (MDR).
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
A typical format for a Piping Field Test Report is shown in Appendix H, the Contractor may
use his own format providing all information shown in Appendix H is included.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
6. CLEANING
Completed systems shall be internally cleaned to remove all remaining dust and foreign
matter by water flushing or blowing with air. Water flushing shall not be permitted for LPG
vapour, instrument air, nitrogen or any other low temperature piping operating at minus 35°C
and below.
Flushing shall be done with clean water suitable to that permitted by hydrostatic test water
requirements, refer to W1000SM001.
All piping on isometric drawings marked “Piping to be Internally Blast Cleaned in Shop”, shall
be inspected prior to installation to ensure the internal surfaces are clean and free of rust and
scale in accordance with AS1627.4, Class Sa 1.
Where special conditions exist such as cleaning of compressor suction and lube oil piping, a
separate cleaning procedure shall be prepared for the TA’s approval.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
7. QUALITY ASSURANCE
The fabrication, installation, erection and verification of piping systems shall be conducted by
a “body” holding ISO 9001 certification for their Quality Management System, and who have
qualified mechanical and material engineers experienced in Piping Systems.
Inspection and Test Plans, (ITP’s), shall be prepared and submitted to the Company to
describe all the inspections and tests to be carried out by the Contractor in conjunction with
the supply of goods or services to the Company.
The ITP’s shall include those tests, required by the Company shown in relevant Contract
documents.
A typical format for an ITP is shown in Appendix G, the Contractor may use his own format
providing all information shown in Appendix G is included.
All ITP’s shall be approved, by the Company, prior to commencement of the work.
All certification of records shall be in accordance W1000SQ002. Those records not included
in the MDR shall be available for Woodside review and thereafter retained in accordance
with industry standards.
Quality records requiring traceability as detailed in this standard shall bear an identical
marking to the item inspected or tested.
Material, welding and non destructive testing traceability shall be recorded for inclusion in the
MDR.
To standardise quality record format, Woodside may provide the contractor with proforma
documentation prior to commencement of work.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
A typical format for a Tracability Record Sheet for piping and for Drawings/Isometrics is
shown in Appendix I and Appendix J respectively. The Contractor may use his own format
providing all information shown in Appendix I and/or Appendix J is included.
8. REFERENCES
Metal Finishing – Preparation and Pretreatment of Surfaces.
AS1627.4
Part 4: Abrasive Blast Cleaning of Steel.
AS 4458 Pressure equipment – Manufacture
AS 4041 Pressure Piping
Hot Dip Galvanized (Zinc) Coatings on Fabricated Ferrous
AS/NZ 4680
Articles
ANSI B31.3 Process Piping
DEP 61.38.10.10 Shop & Field Fabrication of Orifice Meter Runs
W1000SM001 Hydrostatic and Pneumatic Pressure Testing
W1000SM002 Protective Coatings
W1000SM3131997 Flange Bolting Standard
Erection, Inspection, Maintenance and Preservation of
W1000SM3218383
Equipment
W1000SQ002 Certification, Marking and Inspection of Engineering Products
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
9. APPENDICES
APPENDIX
WELDING PROCEDURE QUALIFICATION A
TESTING REQUIREMENTS
FABRICATION TOLERANCES B
TYPICAL INSULATING FLANGE CONNECTION C
DETAILS
EXAMINATION GROUPS D
EXTENT OF TESTING AND INSPECTION E
INHIBITOR REQUIREMENTS FOR HYDROTEST F
WATER
INSPECTION AND TEST PLAN G
PIPING FIELD TEST REPORT H
TRACEABILITY RECORD SHEET I
TRACEABILITY RECORD DRAWING/ISOMETRIC J
SHEET
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
1 For subsize Charpy specimens, impact test temperature reduction shall be per ASME B31.3 Table 323.3.4.
2 Specimens shall be cut transverse to the weld, with the axis of the notch perpendicular to the pipe surface and so that one face of the specimen is substantially parallel
to and within 2mm of the top surface of the weld.
3 For wall thickness >25mm, an additional set of 3 specimens from the weld root (centreline) is to be tested.
4 Where more than one welding process is used in a single joint, the required impact tests shall be duplicated in the different regions of the joint.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
5 Test samples shall comprise a cross section of the weld metal, heat affected zone and base metal. The micro-structure shall be suitably etched and examined at 400
X magnification and shall have grain boundary with no continuous precipitations and the inter-metallic phases, nitrides and carbides shall not in total exceed 0.5%
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
FABRICATION TOLERANCES
METRIC CONVERSIONS
The conversion of quantities between of units involves a determination of the number of significant digits to be retained.
All conversions depend up on the intended precision of the original quantity and are rounded to the appropriate accuracy.
Pipe sizes together with applicable wall thickness are not shown with metric equivalents.
The SI (metric) values where included with the customary U.S. values in the Standard are the rounded equivalents of the
U.S. values and are for reference only.
Conversion Factor
__________ ________
inches to 25.4
millimetre
1.1 This standard covers general pipe shop 2.4 Due to the cumulative effects of
fabrications tolerances for prefabricated tolerances on fittings or flanges, when
piping assemblies. joined without intervening pipe segments,
deviations in excess of those specified in
2. Linear Tolerances paragraphs 2.2 and 2.3 may occur.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
CEMENT
RADIUS EDGES
GASKET
EPOXY
NPS Length of Pipe to be Internally Epoxy Coated each side of Flanged Connection
< 4” 300 mm
4” to 8” 375 mm If pipe bolts onto a valve then the length of pipe to be epoxy
coated shall
10” to 14” 450 mm be double the listed length.
> 14” 600 mm
NOTES:
1) Epoxy shall be Taubmans Interline 925, or equivalent, to a Dry Film Thickness of 400 microns
minimum, 500 microns maximum.
2) Steel surfaces shall be prepared for epoxy coating by mechanically cleaning to a minimum Class Sa
1 finish.
3) Surface preparation and coatings application shall be in accordance with Paint Manufacturers
instructions and the surface prepared to a length 150 mm longer than the length to be coated.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
Group 1
(b) ANSI Class 150, 300 or 600 when the service or fluid content is:
- Process Hydrocarbon Liquids and/or Vapour (excluding vent and flare),
including Condensate, LPG, Natural Gas, “Wet” Gas, “Hot” Gas, Wet
natural Gas with CO2, Boil Off Gas, Compressor Vapour Return
- Fuel Gas
- Instrument Air supplying ESD Valves
- Refrigerant
- Steam
- Potable Water Supplying ESD Valves
and the computed stress exceeds 0.8 of the allowable stress range SA.
Group 2
(a) ANSI Class 150, 300 or 600 when the service or fluid content is:
- Flare (HP & LP)
- Vent Atmosphere (where the source line is process hydrocarbon)
- Diesel Oil / Fuel Oil / Distillate Oil
- Chemicals including Caustic Soda, Oxazolidione, Sulfinol
- Lube /Seal Oil
- Seal Oil/Hydraulic Oil
- Firewater / Fire Fighting Water / Fire Fighting Seawater
- Fire Fighting Concentrated Foam
- Gasoline
- Heated Water
- Recovered Oil
- Produced Water
- Hazardous Open Drain
- Closed Drain
- Dry end condensate load line
- Slop Oil
- Sulphuric Acid (1.5 – 98%)
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
Group 3
(a) ANSI Class 150, 300 or 600 when the serve or fluid content is:
- Potable Water (Class 1 when supplying ESD Valves), Chilled Water,
Cooling Water, Demineralised Water
- Steam/steam Condensate
- Service Air, Tool Air
- Service Water
- Instrument Air (Class 1 when supplying ESD valves)
- Fresh Water
- Nitrogen/Inert Gas
- Dry End Foam, Dry Chemicals, Dry End Deluge
- Cooling Seawater
- Deballast Water
- Oily Sewer
Group 4
(a) Piping systems open to the atmosphere but not covered under Groups 1, 2 or 3
(eg deck drains, etc)
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
NOTES:
1 Examination groups are identified in Appendix C and are directly related to the extent of testing
performed on each category of piping.
3 UT may be substituted for RT on carbon steel, low alloy steel, stainless, duplex and super duplex butt
welds, where there is access to both sides of the weld, and where approval by the TA is given. The
UT operator and UT procedure shall be approved by the TA.
4 Not required where wall thickness for scanning surfaces are less than 10mm, and where branch
diameters are less than 125mm. Non-ferritic materials need not be examined.
5 Refer to piping isometrics for full hydrotest requirements. A hydrotest may only be waived with the
written approval of the Materials and Inspection Group.
6 Hydrotest of field welds may be waived in accordance with section 345.2.6 and 345.2.3(c) of ASME
B31.3. Where hydrotest is waived all field welds shall be subject to 100% RT and PT.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
WATER
MATERIAL DURATION 1 COMMENTS
QUALITY
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
P L A N N o .: IN S P E C T IO N A N D T E S T P L A N PAGE: OF
Item N o .: L o catio n :
D escrip tio n :
R ev D a te
R eason for R evision D ra w n C h ec k ed A c tio n :
S ta t.
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
C O N T R A C T N o .:
P IP IN G F IE L D T E S T R E P O R T
P R I O R I T Y S Y S T E M N o .:
F L O W S H E E T S (R E F . D W G ): P I P I N G T E S T N o .:
S H E E T N o .:
TEST PRESSU RE: OF
T E S T M E D IA :
S I G N E D B Y C O M P A N Y ( P r io r to T e s tin g ) :
P I P I N G /M E C H A N I C A L E N G I N E E R NAM E DATE
W E L D IN G IN S P E C T O R NAM E DATE
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
APPENDIX I – TRACEABILITY
ITY RECORD SHEET
C OM M ENTS:
CONTRACTO R
IN SPECTOR
SIGNATURE NAM E DATE
COM P ANY
IN SPECTOR
SIGNATURE NAM E DATE
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STANDARD: PIPING FABRICATION, INSTALLATION, ERECTION AND TESTING
T R A C E A B IL IT Y R E C O R D D R A W IN G /ISO M E T R IC SH E E T CO N T R A CT N o.:
M = M A T E R IAL/C O M P O N E N T
W = W E LD
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Controlled Ref No: W1000SX3215141 Revision: 4 DRIMS No: 3215141 Page 33 of 33
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