PLAN RECORD lisoaterate screw runeans [fo TREWSIONS [GHEE T __—“bescriprion@oat@—"~"Tenovenjen | 2° ™ | eee Tala) Sate © [eat © |Rarate oo 1 ee o o |e t+ x ae 2 lel me= 3 tt ZO) Ge E is 5 er |) ae Rw] 8 rw re zs ‘aaa wate] |e iy wee | MITSUBISHI HEAVY INDSUTRIES, LTD. pete ‘CONFIDENTIAL & PROPRIETARY INFORMATION cemal Technica information and trade secrets in this drawing or eae documents the propery of Misubishi Heavy Indus, LTD. fess (Oui) and is not tobe disclosed, reproduced or copied in whole of > in par, or used tor the benatt of anyone other than MHI without — MH prior written consent. [This document or rawing is protected by copyright am, unfair = |compettion iw, civil law ard itemational weaty provisions, and aa lany applicable laws of Japan and the county in wich I is being =a used, + For Approval Baate 27 SHEET (S) NATH COVER . PLANT CONSTRUCTION CHILE / EMPRESA ELECTRICA GUACOLDA S.A PLANNING & CONTROL SECTION | GUACOLDA POWER STATION UNIT No.3 per, a) = THERMAL INSULATION IscaLe cc “Jonas Be PROCEDURE Jorver 04507 feet CR} ree ‘DRAWING Ro Ee | 92400 92400-0710 | MITSUBISHI HEAVY INDUSTRIES,LTD. Jaa NAGASAKI SHIPYARD & MACHINERY WORKS. DRAWN 607. 10.93) ISSUEDSection 1. Section 2. Section 3. ‘Table of Contents Outline Insulation and Lagging Materials ~ Insulation and Lagging Procedure - Insulation Procedure Drawing: SUBSE MENwY ousTaTES, LTO 04507 92400-0710 ROae Section 1. Outline 1. General ‘Thia insulation prescribes the method of general insulation procedure and Material for the turbine unite supplied to Guacolda Power Station Unit.3. All necessary materiale for ineulation works, which are shown in this specification, shall be supplied by Mitaubishi Heavy Industries, Ltd 2. Insulation Conditions 2.1 Design Concept Conditions Local ambiont temperature 300 Maximum surface temperature eo 2.2 Insulation Materials Application Concept Application etandard of typical insulation materiale is as follows; Toralation Tama Application Tngulation Matarial Piping (Calcium silicate or rock wool Ponca Welded ope ave Se ange ope va, ong Back wol Equipment and | Top eurfac Vessels Calcium slieave or Frock woo! Rock woo! Side and bottom surfaces Rock wool and bio soluble Sber Calcium silicate and bio soluble Gber snd areas unable to install the calcium silicate, Q) Thicknesses of the insulation materials are minimum 25mm for rock wool and minimum ‘0mm for calcium silicate. (2) The thickness of each insulation layer shall not exceed 75 mm, If exceeding 75mm thickness, more than 2-layer insulation shall be applied. (@) Any of insulation materials contained asbestos is prohibited to use under any circumstances, = wirsiniser easy mousraies, u. -1- 04507 92400-0710 RO2.8 Lagging Material Concept ‘The application standard of sheet lagging material is as follows Description ‘Lagging Material ‘Thickness, mm | yum sheet Issutation | UF Fiat slemistn abou Pooing = = . Cover ®.D | Above 350 mm _| Flat aluminum sheet 12 Equipment and Vessele Flat aluminum sheet 12 2.4 Scope of Insulation Inca of the thermal radistion exceeding 60 and directly affecting the plant efficiency, heat inculation for all the piping and equipment are required. 2.5 Personnel Protection (Safety Insulation) ‘The Safety Insulation shall be applied in case of the thermal radiation not exceeding 60°C ‘and not affecting the plant efficiency in the working area of the operators, ‘MTSUBISHT HEAVY HOUSTRIES. L1D ae 04507 92400-0710 Roae Section 2. Insulation and Lagging Materiale 1. Calcium Silicate Insulation Material Calcium silicate insulation materials are made from powder siliceous limestone molded with the proper amount of water. This material shall meet the following requirements: Service temperature 650 (Max) Bulk density 240 kg/m? (Max.) ‘Thermal conductivity 0.062 Wim -K (Max) (at a mean temperature of 700) Other qualities Equivalent to JIS. A9510, calcium siteate 2, Rock Wool Insulation Materials 2.1 Rock Wool Insulation Board or Blanket (Rock Wool Wired Blanket) Felted or rigid material made of genuine rock wool fibers layered to the required thickness and reinforced by wire mesh, metal lath or other covering material. This material shall meet the following requirement Service temperature 600% (Max) Bulk density 100 kg/m? (Max) ‘Thermal conductivity 0.044 Wim-K(Max.) (at a mean temperature of 70%) Other qualities, Equivalent to JIS A9504, rockwool insulation board or blonket UTSHBESHE EAPYtaMuSTRGES, LT -4- 04807 92400-0710 RO3, Bio Soluble Fiber Insulation Material ‘The product is made of alkaline earth silicate fibers layered in the proper thickness. ‘The product to be used shall meet the following requirements! Service temperature 1100 (Max) Bulk density 128 kg/m! ‘Thermal conductivity 0.1198 Wim-K (Max) (at a mean temperature of 400) 4. Lagging Sheets 4.1 Flat Alumioum Sheet Coil size Width 1000 mm x Length Other qualities Equivalent to JIS H4000 5, Heat Resistant Compound (Insulation Cement) Heat resietant compound is made by mixing rock wool granular cotton and mineral fibers with caleimined diatomaceous soil, Service temperature 1000 Bulk density 450 ke/m? 6. Other Matariale Other materials shall be selected based upon consideration of the JIS standard and the quality assurance of the leading manufacturers. MUTSIBISHD NEA NOUSTRIES. LT -4- 04507 92400-0710 ROSection 3. Insulation and Lagging Procedure 1. Piping 1.1 General 1.1.1 Before installing any insulation material (calcium silicate pipe cover), the entire piping feurface shall be cleaned carefully. Material at adequate thickness shall be well tightened by stainless ateel wire for layer by layer. Wire diameter shall be depending ‘upon outer diameter of insulation piping as per the below mentioned Table1. all the clearance of the joints shall be filled up by the senling compound of the seme quality of the insulation covers, After installation of the insulation cover In case of multi Inyer installation, every longitudinal and lateral seam lines shall not be located at the came line. The upper longitudinal seam lines shall keep at least 15° away from lower longitudinal eeam lines, and set the longitudinal seam lines of each layers upper and lower shall keep distance more than 100mm. re Tusalation Cover 0.D ‘Wire Diameter 151-400 mm #18 (1.2 mmg) 401 mm and Above #16 (1.6 mmg) Lagging sheet (flat aluminum sheet) shall be installed and fixed by tapping screws (pan head) with overlapping more than 16mm along the longitudinal line of the piping. Outer sheets shall be overlapped downward to prevent any entry of rain water. Set the lateral seam lines, the outer sheet shall be more than 50mm overlapped by ‘waged joins at the end each cheets, and the sheet be bound with a stainless steel band, Gee Fig. 1) 1.12 Horizontal and vertical piping shall be ineulated with ring supports to prevent any slippage between insulation material and lagging. Unless otherwise required, ring supports shall be used for all piping of outside diameter exceeding 150A and insulation thickness exceeding 75mxm. (Soe Fig. 2) {UTSURISAT BEAVY }OUSTRIES, LID (04507 92400-0710 ROoe 1.2 Blbows, 1.2.1 Elbows shall normally be insulated by same material of calcium silicate pipe cover 122 123 124 ‘used for straight pipe lines, ‘The material shall be cut according to the bending angle and properly installed in order to prevent clearance at joint seam lines. For the material installation on elbows, insulation surface shall be completely cleaned and cutout material along the bending angle shall be properly fitted and tightened by stainless steel wire. All seam lines of insulation joints shall be completely scaled by the same material of the inaulation. In case of multi Jayer insulation, each seam linea both Jongitudinal and lateral shall rot be placed on the same position. (Hach seam lines shall be staggered.) (See Fig. 9(@)) On impracticable insulation portion euch as socket type elbows, rock wool blankets shall be installed and tightened by using stainless steel wires so as to well fit around the angle All seam lines of insulation jointa shall be completely sealed by the same material of insulation. In case of multi layer insulation, each seam lines both longitudinal and lateral shall, rnot be placed at eame position, (Bach seam lines shall be staggered) (See Fig. 8(b)) For Ingging upon the inaulated elbows, upper she shall be at leaot 15mm overlapped by fixing with tapping serews (pan head) slong the longitudinal line of the piping. ‘And upper sheet shall be overlapped downward to prevent any entry of rain water. LLageing for the perpendicular joints from the longitudinal piping line, sheet shall be swe (pan head). Gee Fig. 4(a)) mitered and ewaged by using tapping st For the elbowe with emall bending angle, which is impracticable to apply the standard lagging euch as ewaged lagging, elbow ahape cover or profobricated lagging cover can be installed. (See Figs. 4(b) and 4(0) AITSIBISRI HEAWY TROUSTIES. LD -6 04507 92400-0710 RO1.3 Valves and Flanges 1.3.1 Welded Type Valves 8 Small Diameter (2 B and Smaller) Rock wool blanket shall be continuously installed from the straight pipelines with thickness adjustment of the blanket to keep no connection joints. Lagging shall also be installed in the same manner to keep a one-piece installation without connection joints, Gee Fig. 5) >, Medium Diameter (21/2 B-10 B) ‘To be installed the box-type valve cover prefabricated by the lagging sheet lined with the rock wool insulation material Insulation thickness of the box shall be equal to the piping insulation and also lapping, dimension between valve cover and insulated piping shall be equal to the piping ingulation thicknees with keeping one-piece installation manner. Gee Fig. 6) ¢ Large Diameter (12 B and Larger) For the insulation, material shall be directly installed to the valve body and lagging sheet shall be directly covered and fixed by tapping screws (pan head). ‘The insulation thickness shall be equal to the piping insulation. Gee Fig. 7) 1.3.2 Flange Type Valves Ineulation and lagging shall be installed in the same manner of piping insulation, but the connection joints shall be removal types for the repair and maintenance purpose, For insulation and Ingging of flange type valves, box-type valve covers prefabricated by the aluminum sheet lined with insulation material shall be installed. ‘The clearance between valve flanges and ingulation covers shall be long enough to remove flange bolts to any directions for repair and maintenance purpose. Ineulated piping and valve covers shall be overlapped each other equal to the pipe insulation thickness, Gee Fig. 8) 1.8.8 Flanges Insulation and lagging shail be installed in the same manner of piping insulation, but ‘connection joints shall be removal types for the repair and maintenance purpose. For insulation and Ingging of flanges, the cylindrical flange cover prefabricated by the aluminum sheet lined by the rock wool ——— wrsuaisit teave nests, un aye 04507 92400-0710 ROae ‘The clearance betweon flanges and insulation covers shall be long enough to remove the flange bolts to uny directions for repair and maintenance purpose. ‘The insulated piping and flange covers shall be overlapped each other equal to the piping insulation thickness. ee Fig. 9 2, Equipment and Veseols 2.1 Body of Equipment and Vessels ‘The material properly directly cut along with insulation surface shall be fastened by stainlese steel wire, and clearance at joint (if any) shall be sealed by the same insulation material In case of multi-layer insulation, every seam line both longitudinal and lateral shall not be located on the same position Flat aluminum lagging shall be installed with the joints in accordance with the following requirements! All jointa along the axis of equipment and tanks shall be of the longitudinal triple seam type with a 15 mm lap and fastened by means of tapping screws (pan head). All jointe perpendicular to the axis of equipment and tanks shall be swaged with a 20 mm lap. ‘All jointa at the connection between the body and the end cover of equipment and thanks shall be of the double seam type with a 20mm lap and fastened by means of tapping screws (pan head). (See Fig. 10) 2.2 Equipment Flanges All the equipment body flanges shall be covered with insulation (rock wool) and lagging (lat aluminum sheet) with removable joint for the repair work or maintenance purpose Flange shall be insulated by prefabricated flange cover lined by the samme ins of the body, However, in case of flange cover with outer diameter exceeding 500mm, insulation material ion material shall be fastened onto the equipment body and flanges by stainless stee! wire. ‘The clearance between flanges and insulation covers ahall be long enough to easily remove bolts to any direction for repair and maintenance purpose. Insulation on the equipment body and flange covers shall have a lap equal to the equipment, ingulation thickness, (See Fig. 10) MUTSLBISAL HEAVY INDUSTRIES, LID 04507 92400-0710 ROae 3. Turbine Proper 3.1 Turbine Casings Stud bolts shall be placed into shop welded nuts to the turbine proper surface for the inoulation. Each stud bolt shall be secured using another nut so as to obtain a double nut construction. Bio soluble fiber shall be installed on the proper surface and wired tightly by means of stainless steel wire so as to obtain a emooth contour with no voids or gaps Calcium silicate insulation shall be cut into segments and securely fastened by the wire in place over the blanket insulation Nute shall be secured over each insulation layer eo as deeply penetrate into the calcium silicate insulation prior to securely hold the insulation in place using stainlese steel wire laced around the stud bolts on the inner face of the nuts, All go Where multi-layer insulation is required, bio soluble fiber shall be installed and wired in place so as to obtain a close fit without any clearance and gaps. U1 be sealed using insulation cement, Upon installation of the calcium silicate insulation in the required thickness, hexagonal wire meth shall be placed over the insulation surface 20 as to obtain a close fit and covered with ingulation cement. A finish coat shall then be applied when the cement is dry. Insulation thickness shall be 20 % greater on the lower casing than on the upper casing. (See Fig. 12, 13) 3.2 Turbine Proper and Horizontal Flanges ‘Turbine proper HP casing and flanges shall be insulated by removable type mattress ‘This mattress consists of silica cloth and heat resistant glass cloth covered by bio soluble fiber and rock wool blanket. (See Fig 12, 14) 3.3 Main Valves Bio soluble fiber shall be installed on main valves and tightened by stainless ateel wire to keep a smooth insulated surface with out gaps, Calcium silicate inoulation shall be cut into segments and securely wired in place over the bio soluble Gber insulation, All clearance at joint seam line shall be sealed by inaulation cement. Where multilayer insulation is required, calcium silicate insulation shall be installed and wired in place s0 as to obtain a close fit with no voids or gaps. Upon installation of the calcium silicate insulation in the required thickness, hexagonal wire mesh shall be placed over the insulation surface so as to obtain a close ft and covered with, insulation cement. ————— wirsunisar seave tsostates, ura 9- 04807 92400-0710 RO” ae ‘AGinish coat shell then be applied when the cement is dry, Valve bonnets shall be insulated by removable type mattre: ‘This mattress insulation shall consist of silica cloth and heat resistant glass cloth covered by ‘the ingulation material Gee Fig. 14, 15) VTS HAY NOUSTRIES, LTD. oe 04507 92400-0710 RO100 50, Band stretcher Under 15000) 4 ot aluniniue sheet 0 : 7 Pipe | 300m Centers _[ Stainless steel band Calciuy silicate Calcium silicate Tapping screw (pan head) > Topping scren (pen heod) Fig. 1 Method of Insulation and Lagging Work for Pipe aE Tsatsin seve mouse, 70, — aie ~ 04507 92400-0710 80Fig. 2 Method of Insulation Work for Insulation Ring Support ws S vr iNDUSTRLES. LED a #svaisit 2B“be Calcium silicate Wore than about 2~1/28(73. 2am) 9.D elbow pipe. (a) Rock wool io aX For small elbow pipe (less than 28-60, Sam 0D) (b) Fig. 3 Method of Insulation and Lagging Work for Pipe Elbow 1/2 a MuTSuEISUN NEA INDUSTRIES. LE. Be 04507 92400-0710 ROFlat aluminum sheet Tapping serew (pan head) Wore than about 2-1/28(73. 2mm) 0.0 elbow pipe. (a) Flat alusinun choot For suall elbox pipe (less than 2B+60. Sam 0. D) (b) (c) Fig. 4 Method of Insulation and Lagging Work for Pipe Elbow 2/2 fount envy nousranes, gro,§ —__________ -ue 04807 92400-0710 ROFlat aluninun sheet Fig. 5 Method of Insulation and Lagging Work for Welded Type Valve (Small Size Dia. < 2B) Re ————-mirsweisn weary oustases. uo, - “ TBE 04507 92400-0710 ROAe Machine scree biss Speed nut ZA 3 A Bock woo! Flat aluminum sheet Welded Type Valve (Middle Size Dia. 2 1/2~10B) UTSiGishL HEAVY ANOUSTRUES. LT, Fig. 6 Method of Insulation and Lagging Work for aT 04507 92400-0710 RORock wool Fig. 7 Method of Insulation and Lagging Work for Welded Type Valve (Big Size Dia. = 128) | ee ae 04507 92400-0710 Roae Speed nut Flat aluminum sheet A Rock wool Fig. 8 Method of Insulation and Lagging Work for Flange Type Valve aE =H Tsveisi neavy arousraves. ur u 04507 92400-0710 RO iechoes bist A 4 , Zs Speed nut ve . Flat aluninum sheet _ \ a Fig. 9 Method of Insulation and Lagging Work for Flange RoR wroveisin Heavy aeousrmues. ur, os 04507 92400-0710 x0‘Aluniniom sheet 500m A eo, ae Pare“At Calciun silicate Part"AT rap Alusiniun sheet Part 7A" Fig. 10 Method of Insulation Work for Gland Steam Condenser eS aroveistt ery scusreses. cro i 4 04507 92400-0710 ROMachine screw biss Rock wool Speed nut RO eee SK 11 Method of Insulation and Lagging Work for Fig. Equipment Flange uroueisit HEAWY IMUSTRIES. LD, Se 04507 92400-0710 RO -ueRefer to fig. 13 Fig. 12 Method of Insulation Work for Turbine Casing mR TSunishy nea anoustaues, Ux. » -a- H4507 5iv09 E716 20Hexagonal vire mesh and insulation’ cenent Finishing coment, Bio soluble fiber tut Lover casing Bio soluble fiber ’ Bio soluble fiber Hexagonal vire sesh, Stud bolt\ Calcium silicate Ingulation cement / Vire(SUs), Nat _Finishing cement Length of stud bolts shall be adjusted at site Fig. 13 Method of Insulation and Lagging Work for Turbine Casing ——wroversir nessy roustates. U7. Be 04507 92400-0710 RO ~Bolt cover _— Turbine casing Insulation sattress, ALL insulation mattress blocks shall be fabricated by insulation erection contractor at site, Fig. 14 Method of Insulation and Lagging Work for Horizontal Flange of Turbine Proper SR itsversin weer noustries, up, -u- 2400-0710 RO 04507 92400-01Insulation rattress _ All insulation mattress blocks shall be fabricated by insulation erection contractor at site Finishing cenent Hire (sus) Insulation cenent. Stud bolt Hexagonal wire sezh, Length of stud bolts shall be adjusted at site i Calcium silicate, - Bio soluble fiber tut Yate casing Fig. 15 Method of Insulation and Lagging Work for Main Valve saa tsunisit weave inoustaes. ro, “8 04507 92400-0710 RO