DESIGN III Doc.

No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Lubrication Needs Page

I. INTRODUCTION

Description
Tonnage is the measure of the overall size of a ship. Tonnage is a
function of the volume of all enclosed spaces of a ship from keel to
funnel and does not refer to the ship weight. Particularly, the gross
tonnage (GT) is the common metrics to estimate harbor and
registration fees for a ship. To design a general arrangement of the
ship. Designers take a concerted accurate information includes the
volume enclosed vessel (GT) as a whole. Gross Tonnage is a measure
of the ships total interior volume and is calculated by multiplying the
interior volume “V” of the ship in cubic meters by a variable known as
“K” (which varies depending on the ships overall volume). To design
the existing space on the vessel as on the superstructure deck,
designers take a concerted information so that the number of crew
aboard the ship deck can be designed to support the activities of crew
aboard. Calculation of the mass to be moved as the fuel of main
engine, fuel of auxiliary engine, lubricating oil, fresh water is also a
consideration in designing the general arrangement. That is because
the placement of each of the mass must be placed specifically and
follow the rules, on a ship in this document will follow the rules of the
ICC.
II. OBJECTIVES

To determine the Gross Tonnage (GT) or volume enclosed in the

vessel and to determined number of crew on board, as well as
calculate requiremnet of fuel, lubrication and fresh water.

III. REFERENCES

1. International Convention of Tonnage Measurement of Ships, 1969 (Regulation 3)

2. Ketetapan Menteri 70, Tahun 1998
3. Tentang Rencana Umum Gaguk Suhardjito
 DESIGN III Doc. No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Lubrication Needs Page

IV. LIST OF ABBREVATIONS

1 Wfw1 The water needs to be consumed
2 Wfw2 The water needs for washing and sanitary
3 (Wfm) The water needs for main engine and auxiliary
engine cooling

V. CHAPTER DESCRIPTION

The number of crew has been regulated in the country where the ship is
registered. In this design 3, ALLEGRESSE was registered in Indonesia
(Indonesian flag). Thus, to determine the number of crew, Minister of
Transportation Decree No. 70 of 1998 ( concerning Commercial Vessel stature
as a basis for determining the number of crew members. For GT 3000 gross
tonnage vessels up to less than GT 10,000, the number of crew members is
12 (twelve) persons with the number of positions and certificates as follows:

1. 1 (one) Captain (Master) who has a certificate of nautical expert of

level I (ANT I), who has obtained inauguration as Master and has
certificate as referred to in Article 9 letter a.2) up to 8);

1 (one) person Muliam I (Chief Mate) who has a certificate of nautical

2. expert level I (ANT I) and has certificate as referred to in Article 9
letter a.2) to 8);
3. 1 (one) Mutor who has a certificate of nautica expert level II (ANT II)
and has certificate as referred to in Article 9 letter d.2) to 7);
1 (one) operator of a radio operator possessing at least a certificate
4.
of REK II or 2 (two) persons concurrently captured by the Skipper and
the Maitim who has at least an ORU certificate or 2 (two) persons
concurrently possessed by the Officer having at least 3 lack of ORU
certificate;
5. 1 (one) person who has a certificate as referred to in Article 9 letter f;
6. 3 (three) Quarter Masters who has the certificate as referred to in
Article 9 letter f;
7. 2 (two) Ordinary Sailors who have certificate as referred to in Article 9 letter g;
8. 1 (one) Chef who has the certificate as referred to in Article 9 letter g;
> 1 (one) Steward with certificate referred to in Article 9 letter g;
9. 1 (one) Servant who has the certificate as referred to in Article 9 letter g;
 DESIGN III Doc. No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Lubrication Needs Page

Minimum requirement of Position number, maritime certificates, crew on

machinery in the merchant vessel to all ocean regions are determined as
follows:
For boats with a driving force of 3000 KW up to less than 7500 KW, the
a. number of crew members 8 (eight) persons with the number of positions
and1certificates
(one) ChiefasEngineer
follows: who has a certificate of expert tehnika level I
1. (ATT I), and has a certificate as referred to in Article 10 letter a.2) to
5);
2. 1 (one) Engineer II who has a certificate of tehnika expert II (ATT II)
and has certificate as referred to in Article 10 letter a.2) up to 5);

1 (one) Engineers who have certificate of technical expert level III

3. (ATT III) and have certificate as referred to in Article 10 letter c.2) up
to 5); engine foreman who has certificate as referred to in Article 10
1 (one)
4. letter d;
5. 3 (three) oilers having certificate as referred to in Article 10 letter d;
6. 1 (one) wiper having certificate as referred to in Article 10 letter e;

VI. DESIGN REQUIREMENTS

No Key Equipment Reference Parameter Design

1 Calculation of GT International GT = k1 x V, with K1
Convention of =0,2 + 0,02 logV
Tonnage
Measurement of
Ships, 1969
2 Determining The Number Ketetapan
(RegulationMenteri
3) Based on Gross
of Crew 70, Tahun 1998 Tonnage of the ship

3
Determine the water
needs to be consumed
4 Determine the water
needs for washing and
sanitary
"Tentang Rencana
Umum" Gaguk
Wfw1 = c1 x n x E
Suhardjito 2006 hal
17
"Tentang Rencana Wfw2 = c2 x n x E
Umum" Gaguk
Suhardjito 2006 hal
17

5 Determine the water Tentang Rencana Wfwm1 = BHP x c x t

needs for main engine Umum by Gaguk / 106
and auxiliary engine Suhardjito 2006 page
cooling 18
 DESIGN III Doc. No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Determine the waterLubrication
Tentang
Needs Rencana Wfwm1
Page = BHP x c x t
needs for main engine Umum by Gaguk / 106
and auxiliary engine Suhardjito 2006 page
Wfwm = 0,2 x
cooling 18
Wfwm1

VII. SUMMARY CALCULATIONS

7.1 Gross Tonnage

GT = k1 x V
GT = 0.29 x 32152.40
GT = 6586.81

7.2 Number of Crew

Based on KM 70 the number of crew of ALLEGRESSE = 20

7.3 Total Consumable

Wconsum = Whfo + Wmdo + Wlo1 + Wlo2 + Wfw + Wprov + Wcr
= 246.73 ton
 DESIGN III Doc. No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Lubrication Needs Page
 DESIGN III Doc. No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Lubrication Needs Page
 DESIGN III Doc. No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Lubrication Needs Page
 DESIGN III Doc. No 02-04211540000017-GT
GENERAL ARRANGEMENT AND
SAFETY PLAN
Rev. No -
Gross Tonnage Calculation. Determining the
Number of Crew, Fresh Water, Fuel and
Lubrication Needs Page
211540000017-GT

age is a
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1969 (Regulation 3)
211540000017-GT

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members is
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n Article 9 letter g;
9 letter g;

cle 9 letter g;
211540000017-GT

ates, crew on
determined as

7500 KW, the

er of positions
tehnika level I
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rt II (ATT II)
up to 5);

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10 letter d;
10 letter e;
211540000017-GT

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 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

VIII. DETAIL OF CALCULATION

1. Data of Vessel

Ship's Type = General Cargo

Length Between Perpendicular (Lpp) = 121.19 m
Length of Waterline (Lwl) = 124.8257 m
Breadth (B) = 19.6 m
Depth (H) = 14.5 m
Draught (T) = 9.4104 m
Service Speed (Vs) = 14.6 knot
Block Coefficient (Cb) = 0.6983
Midship Coefficient (Cm) = 0.9833
Prismatic Coefficient (Cp) = 0.7093
Displacement Volume (V disp) = 16077.19 m³
Displacement (∆) = 16479.12 ton
Ship Resistance (Rt) = 339.716 kN
Route =
Tanjung Perak (Surabaya) - Bengkulu
Distance = 726 nm (www.searates.com)
Sailing Time = 49.726 hour 2 days

Endurance = 144 hour = 6 days

 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

2. Gross Tonnage Calculation

2.1.Volume Calculation Under Main Deck

Waterline A s A.s
0 949.4095 1 949.4095
0.25 1264.9619 4 5059.848
0.5 1371.8068 2 2743.614
0.75 1445.9646 4 5783.858
1 1501.0092 2 3002.018
1.25 1543.2265 4 6172.906
1.5 1576.5272 1 1576.527
h= 0.25 ΣA.s 25288.18

Waterline A s A.s
1.5 1576.5272 1 1576.527
3 1659.1674 4 6636.67
4.5 1696.7673 2 3393.535
6 1733.9946 4 6935.978
7.5 1794.0614 1 1794.061
h= 1.5 ΣA.s 20336.77

Waterline A s A.s
7.5 1794.061 1 1794.061
8.455 1862.4955 4 7449.982
9.41 1925.4066 1 1925.407
h= 0.95 ΣA.s 11169.45

volume kapal dibawah permukaan air

 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

V = 1/3 x h x ΣA.s
= 15812.73

volume calculation of freeboard

Waterline Area s A.s

9.41 1925.4066 1.00 1925.41
11.955 2044.7589 4 8179.04
14.5 2138.8381 1.00 2138.84
h= 2.525 ΣA.s 12243.28
v= 1/3 x h x ΣA.s
10304.76

2.2.Volume Calculation of Superstructure

Deck Area (m^2) Height (m) Volume (m^3)
main deck 2138.84 2.5 5347.10
poop deck 526.9911 2.5 1317.48
boat deck 375 2.5 937.50
bridge deck 200 2.5 500.00
forecastle deck 33.1827 2.5 82.96
Navigation deck 210 2.5 525.00
Total 8710.03
2.3.Total Volume Calculation of Closed Deck
V = V ship under poop deck + V ship superstructure
= 34827.52 m³

2.5.Gross Tonnage Calculation

with k1 = 0,2 + 0,02 logV
= 0.2 + 0.02 log (v)
= 0.29
 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

GT = k1 x V
GT = 0.29 x 22823,28
GT = 10129.18

3. Determining the Number of Crew

KM 70 1998
Pada pasal 13 a tertulis Untuk kapal tonase kotor GT 10.000 atau lebih, jumlah
awak kapal 12 (dua belas) orang dengan jumlah jabatan dan sertifikat sebagai
berikut :dengan jumlah jabatan dan sertifikat sebagai berikut:

Mualim I tingkat I 1 orang

Mualim II tingkat III 2 orang
Operator Radio REK II 1 orang
Serang 1 orang
Juru mudi 3 orang
Kelasi 1 orang
Koki 1 orang
Pelayan 1 orang
Nahkoda Tingkat I 1 orang
Total 12 crew

Pada pasal 14 b tertulis jumlah awak kapal Untuk kapal dengan tenaga penggerak
3.000 KW s/d kurang dari 7.500 KW, jumlah awak kapal 8 (DELAPAN) orang dengan
jumlah jabatan dan sertifikat sebagai berikut :
Masinis II 1 orang
Masinis III 1 orang
Mandor mesin 1 orang
Juru minyak 3 orang
Wiper 1 orang +
Kepala Kamar Mesin 1 orang
Total 8 crew
Total crewl= (navigation crew)+(machinery crew)
= 12 + 8
= 20 crew
 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

No. Position Number

1 Captain / Kapten 1
Navigation Department
2 Chief Officer / Kepala Mualim 1

4 Third Officer / Mualim III 2

5 Radio Operator 1
Deck Department
6 Boatswain / Serang 1
7 Quarter Master / Juru Mudi 3
8 Sea Man / Kelasi 1
Engine Department
9 Chief Engineer / Kepala Kamar Mesin 1
10 2nd Engineer / Masinis II 1
11 3rd Engineer / Masinis III 1
12 Engine Foreman / Mandor Mesin 1
13 Oiler / Juru Minyak 3
15 Wiper 1
Catering Department
16 Chef / Koki 1
17 Steward / Pelayan 1
Total 20

4. Fresh Water Needs Estimation

At sailing time or while leaning for loading & unloading, crews need fresh water
for consumption, washing, and sanitary needs. Therefore, fresh water needs (Wfw)
needs to be estimated.
Number of Crew (n = 20 crews

4.1.The water needs to be consumed (Wfw1)

Water needs to eat and drink per person every day is about 5-10 kg / person /
day. So here is taken an estimated 7 kg / person / day. It is estimated that the
water needs to be consumed by each crew is as c1 = 7 kg in a day (2 kg for
drink and 5 kg for cooking).
Wfw1 = c1 x n x E
 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

= 7 x 20 x 6
= 840 kg
= 0.84 ton

4.2.The water needs for washing and sanitary (Wfw2)

The need for fresh water to bathe and wash each person per day between
about 80-200 kg / person / day. It is estimated that water needs for washing
and sanitation by each crew is as c2 = 120 kg in a single day.

Wfw2 = c2 x n x E E= endurance
= 120 x 20 x 6
= 14400 kg
= 14.4 ton

4.3.The water needs for main engine and auxiliary engine cooling (Wfm)
Cooling water for Main Engine
It is estimated that the need for cooling the main engine as much as 5 kg / BHP
(based on "Tentang Rencana Umum" by Gaguk Suhardjito 2006 page 18)
Wfwm = BHP x c x t / 106 BHP = 5400
= 7241.5 x 5 x 24 / 1000000 = 7241.5
= 0.8690 ton

Cooling Water for Auxiliary Engine

It is estimated that the need for cooling Auxiliary Engine as much as 0.2 times
the needs of the Main Engine
Wfwm = 0,8690 x 0.2
= 0.1738 ton

Total Water Needs for Engine Cooling

Wfm = 0,8690 + 0,1738
= 1.0428 ton

4.4.Total Fresh Water Needs (Wfw)

Wfw = Wfw1 + Wfw2 + Wfm
= 0.84 + 14.4 + 1.0428
= 16.28 ton

Vfw = Wfw/1000
 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

= 16.28 / 1000
= 16.3 m3

4.5.Calculation of crew weight (WCP) and luggage (WCP)

> Crew Weight Averages
Assumed that crew weight averages is 85 kg/crew
Wcr = 20 x 70
= 1400 kg
= 1.4 ton

> Luggage
Assumed that luggages is 15 kg / crew
Wprov = 15 x n x E / 10³
= 15 x 20 x 6 / 10³
= 1.8 ton

5. Fuel & Lubricant Needs Estimation

Main Engine Brands MAN

Type 9L32/44CR
Power 5400 kW
Number of Cylinder 9 Cylinders
RPM 750 rpm
Dimention (LxBxH) 7984 x 2359 x 4369
Bore Diameter 320 mm
Stroke 440 mm
SFOC (at 100% Power) 179 g/kWh
SLOC (at 100% Power) 0.6 g/kWh

This Main Engine use HFO & MDO

5.1.HFO Needs (for Main Engine)

Whfo = P x SFOC x t x c / 106 (Based on "Tentang Rencana Umum" by Gaguk

Suhardjito 2006 page 17)
with P = Engine Power
c = corrections, value between 1,3 ~ 1,5 =
t = Endurance = 144 hour
 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

Whfo = P x SFOC x t x c / 106

= 5400 x 178.5 x 144 x 1.3 / 106
= 139.19 ton

To be able to design the fuel tank, the necessary data is the fuel volume
Vhfo = Whfo/ρ

with ρ = HFO Density

= 0.99 ton/m^3

Vhfo = 138.80/0.99
= 140.45 m³
Correction of fuel volume by 4% due to the construction of the tank and
expansion by temperature (Ship Design And Construction)
Vhfo tank = (1 + 0,04) x Vhfo
= (1 + 0.04) x 182.08
= 146.07 m³

5.2.MDO Needs
MDO fuels used for an auxiliary engine and main engine starting estimated
value of 15% of HFO needs
Wmdo = 15% Whfo
= 15% x 138.80
= 20.88 ton

Vmdo = Wmdo/ρ

with ρ = massa jenis MDO

= 0.89 ton m³

Vmdo = 27.07/0.89
= 23.46 m³

Correction of fuel volume by 4% due to the construction of the tank and

expansion by temperature (Ship Design And Construction)
Vmdo tank = (1 + 0,04) x Vmdo
 Gross Tonnage Calculation. Doc. No 02-4216100104-GT
Determining the Number of
Crew, Fresh Water, Fuel and
Lubrication Needs Rev. No 00

= (1+0.04) x 69,89
= 24.40 m³

5.3.Lubricant Needs
> Lubricants for Main Engine
Wlo1 = P x SLOC x t / 106 (Based on "Tentang Rencana Umum"
= 5400x0,6x 144/106 by Gaguk Suhardjito 2006 page 17)
= 0.467 ton

> Lubricants for Generator

Wlo2 = 20% Wlo1
= 20% x 0.467
= 0.0933 ton

> Lubricants Tank Volume

Vlo = (Wlo1+Wlo2)/ρ

with ρ = Lubricant density

= 0.85 ton/m³

> Vlo = ( 0.467 + 0,0933 ) / 0.85

= 0.659 m³

Correction of fuel volume by 2% due to the construction of the tank and

expansion by temperature (Ship Design And Construction)
Vmdo tank = (1 + 0,02) x Vlo
= (1 + 0.02) x 0.659
= 0.672 m³

6. Total Consumable Calculation

Wconsum = Whfo + Wmdo + Wlo1 + Wlo2 + Wfw + Wprov + Wcr

= 180.112 ton
02-4216100104-GT

00

ya) - Bengkulu
.searates.com)

6 days
02-4216100104-GT

00
 02-4216100104-GT

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0 atau lebih, jumlah

n sertifikat sebagai
gai berikut:

an tenaga penggerak
LAPAN) orang dengan
ut :
 02-4216100104-GT

00

ews need fresh water

sh water needs (Wfw)

ut 5-10 kg / person /
estimated that the
in a day (2 kg for
 02-4216100104-GT

00

per day between

needs for washing
day.

ne cooling (Wfm)

as much as 5 kg / BHP
2006 page 18)
5400 kW
7241.5 HP

as much as 0.2 times

 02-4216100104-GT

00

ana Umum" by Gaguk

6 page 17)

1.3
 02-4216100104-GT

00

he fuel volume

f the tank and

tarting estimated

f the tank and

 02-4216100104-GT

00

encana Umum"
006 page 17)

on of the tank and

ion)
perhitungan maindeck

Area 1/2
wl fs A*fs
station
11.6 300.6027 2 1 601.2054
13 386.1943 2 4 3089.554 h= 1
14.4 401.9943 2 1 803.9886
total 4494.748
simpson 2097.549