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DESIGN OF
HYPERBOLIC
COOLING TOWER
1
Estimate wind pressure at the level of 10m, 20m,
30m, 50m, 100m, 150m and 160 m above ground
level with the help of (a) Peak wind method and (b)
Gust factor method for an isolated (singly built)
Hyperbolic Natural Draught Cooling Tower (NDCT)
used in 500 MW thermal power plant for cooling large
quantities of water (Refer figure) for the following
data. Also, plot wind pressure diagram and
circumferential net wind pressure distribution around
shell cross-section.
(i)The site of thermal power plant is located at Bellary
district in the state of Karnataka, India.
(ii) The ground is plain.
Throat 31m
67.10m
160m
129 m
122 m
7
Design wind pressure coefficient, p' = ∑ Fn cos nθ
n =0
where
p' = design wind pressure coefficient,
Fn = Fourier coefficient of n th term, and
θ = angular position measured from the incident wind direction
in degrees.
Design wind pressure coefficient as per IS 11504-
1985 for the given wind incidence angle are
tabulated below
Wind Pressure
68.50m Axis of rotation
(kN/m2)
160
2.3392
150
Throat 31m
2.3160 67.10m
100
160m
2.1648
129 m
50
1.9133
30
1.7112 20
1.5816
1.3686 10
0
122 m
(b) Gust factor method (Clause 8, IS 875 (part 3))
Computation of Gust factor
SE
G = 1 + g f .r B(1 + φ ) +
2
β
gf.r = 0.8, L(h) = 2000 (Figure 8, IS 875 (part 3))
Cy =10, Cz = 12 (page 52, IS 875 (part 3))
Hence λ = Cyb/Czh = (10 × 122)/(12 × 160) = 0.635
Also, Czh/ L(h) = (12 ×160)/2000 = 0.96
Background turbulence factor, B = 0.55(Figure 9, IS
875 (part 3))
T = 0.09H/√d = 0.09 ×160/√122 = 1.304 sec
f = 1/T = 0.767
C z f 0 h 12 × 0.767 ×160
F0 = = = 36.8
Vh 40.02
Size reduction factor, S = 0.0045 (Figure 10, IS 875
(part 3))
f 0 L(h ) 0.767 × 2000
The parameter = = 38.33
Vh 40.02
The gust energy factor E = 0.045 (Figure 11, IS 875
(part 3))
Φ=0
β = 0.016 (Table 34, IS 875 (part 3))
0.0045 × 0.045
G = 1 + 0.8 0.55(1 + 0 ) + = 1.6
2
0.016
Hourly mean wind speed, Vz = Vb k1k2k3
Wind Pressure
68.50m Axis of rotation
(kN/m2)
160
2.37
150
Throat 31m
2.333 67.10m
100
160m
2.140
129 m
50
1.827
30
1.58 20
1.422
1.133 10
0
122 m
Wind
1.403
Circumferential
0° 345° net wind
15°
30°
330°
pressure
45° 315° diagram
0.927
300°
60°
70° 285°
75°
90° 270°
105° 255°
240°
120°
135° 225°
150° 210°
165° 195°
180°
In earlier problem, if cooling tower is situated
on a hill (Refer Figure) having a slope of
9.5°on one side and 19° on the other side.
Find Topography factor (k3) factor.
Upwind
Downwind
Wind
X = -360
Crest
Tower
Z =100
H =40 Hill
θ = 9.5°
θ = 19°
EL. 200
L = 600 m 290 m
EL. 200
Z =100
H =40 Hill
θ = 9.5°
θ = 19°
EL. 200
600 m L = 290 m
EL. 200
K3 = 1 + Cs,
k3 =1 + Cs,
For θ = 19° > 17°,
C = 0.36,
Hence, k3 = 1.126
If the tower of height 25 m has to be constructed on a
hillock where the height of the hill is 150m having a
slope of 1:3 and the tower is proposed at a height of
100m from the base on the windward side, find the
Topography factor.
150m
wind
Tower
150m
100m
1
3
26
Z = height of the hill = 150m
θ = tan-1 (1 / 3) = 18.43°
C = 0.36
27
k3 = 1 + Cs
X = -150m
s = 0.58
k3 = 1 + 0.36 ×0.58 = 1.21
28
A tower is proposed at Sriperumbudur - Madras on a
hill top. The height of the tower is 10m. The hill is
300m high with a gradient of 1 in 5. The tower is
proposed at a distance of 100m from the crest on the
downwind slope. Calculate the Topography factor.
100m
Crest
wind
Tower
300m
280m
1
5
Downwind slope
29
Z = effective height of the hill = 300m
θ = tan-1 (1/5) = 11.31°
Topography factor k3 = 1 + Cs
k3 = 1 + 0.24 ×1
k3 = 1.24
31
A tower of 50m height is proposed over a hill top. The
height of the hill is 50m with a gradient of 1 in 4. The
terrain category is 3. The tower is proposed at
Coimbatore. Compute the Topography factor.
wind
Tower
50m
50m
1
4 32
Z = effective height of the hill = 50m
k3 = 1 +Cs
33
X / Le = 0/200 = 0
H / Le = 50/200 = 0.25
k3 = 1 + 0.3 ×0.6
k3 = 1.18
34
If the height of the tower is 10 m, compute the
topography factor for the Figure shown below.
Tower
wind
1°
10 m
15°
35
Le = L (since θ = 15° < 17°)
X / Le = 0/37.32 = 0
H / Le = 10/37.32 = 0.268
36
Refer Fig.14, s = 0.6
k3 = 1 + 0.321 ×0.6
k3 = 1.193
A Hyperbolic Cooling tower of overall height
100m has a throat radius of 23 m. The throat
section is located 25 m from the top of the shell.
The diameter of the top section is 50m. Analyze
for membrane forces at the base section of the
tower and design suitable concrete section and
reinforcement. Adopt M-20 grade concrete and
Fe415 grade HYSD bars.
38
The geometry of the shell surface is defined by
2 2
r Z
0
− 2 =1
2
a b
− a 2b 2 a2
r1 = r2 =
(a 2
sin φ − b cos φ
2 2 2
)
3/ 2
(a 2
sin 2 φ − b 2 cos 2 φ )
1/ 2
− a sin φ
2 b 2 cos 2 φ
r0 = Z=
(a 2
sin φ − b cos φ
2 2 2
) 1/ 2
(a 2
sin 2 φ − b 2 cos 2 φ ) 1/ 2
40
Axis of rotation
Throat T
a Φ0
r0
O Φ
b Z
H
r1
r0 S
Φ
r2
s = 38 m
z
aT 23 × 25
b= = = 58.69m ≈ 59m
t − a 25 − 23
2 2 2 2
S2 752
s = a 1 + 2 = 23 1 + 2 = 37.2m ≈ 38m
b 59
In which s = radius of base section and S = the vertical
distance from throat to the base of the shell
b r02 59 382
tan φ = = = 3.22
a r0 − a
2 2
23 38 − 23
2 2
1 1
cos φ = = = 0.297
1 + tan 2 φ 1 + 3.22 2
a
cos φ = ξ
a 2 + b2
cos φ a 2 + b 2 0.297 232 + 59 2
ξ = = = 0.82
a 23
2ξ 1 + ξ
f (ξ ) = + ln
1 − ξ 1 − ξ
2
2 × 0.82 1 + 0.82
= + ln = 7.32
1 − 0.82 1 − 0.82
2
For Top section, we have:
2 2
b r 59 25
tan φ0 = 0
= = 6.55
a r0 − a
2 2
23 25 − 23
2 2
1 1
cos φ0 = = = 0.151
1 + tan 2 φ 1 + 6.552
0
2 × 0.416 1 + 0.416
= + ln = 1.892
1 − 0.416 1 − 0.416
2
Membrane forces:
NΦ = Meridional thrust at level Φ
Nθ = Circumferential thrust
1− ξ 2
g 2
Nφ = − b
4
(a 2
+b 2
)(
a +b −a ξ
2 2 2 2
[ f (ξ ) − f (ξ 0 )]
)
At top section, NΦ = 0 because of f(ξ0)-f(ξ0) =0
ξ
( )
2 2
ga a
Nθ = − + Nφ 2 1 − ξ 2
(a 2
+b 2
) (1 − ξ )
2 b
24 × 23 2
0.416
Nθ = − = −91.72kN / m
(23 2
+ 59 2
) (1 − 0.416 )
2
−
( )(
2
24 2 1 0.82
Nφ = − 59 232 + 59 2 [7.32 − 1.892]
4 23 + 59 − 23 × 0.82
2 2 2 2
)
= −1124.44kN / m
24 × 232
Nθ = −
0.82 232
(
+ (− 1124.44) 2 1 − 0.82 2 )
(23 2
+ 59 2 ) (1 − 0.82 )
2 59
= −343.21kN / m
Design of shell section reinforcement
At base section, NΦ = 1124.44kN/m
Using M-20 grade concrete and Fe415 grade tor
steel,
permissible stresses, σcc = 0.5 × 5 = 2.5 MPa
Nφ 1124.44 ×103
= σ cc t = = 450mm
1000t 1000 × 2.5
52
Z
Axis of rotation
tt
Φt
Top
a
T
Throat
O
r1
H
Φ S
r2
1
a / b = k 2 −1
Base
Φs
53
s
The salient design parameters are:
a = 23 m, b = 59 m, s = 38 m, a/s = 23/38 = 0.61
a/t = 23/25 = 0.92
a 2
23
2
k = 1 + 2 = 1 + 2 = 1.152
2
b 59
φt − φ
Φ=
φt − φs
For top section, Ф = 0 and for base section, Ф = 1
54
Referring to design tables for maximum values of
NΦ, Nθ, We have θ = 0 and Φ = 1.0 (base section)
Nφ
= 12.326
P.a
Nφ = (12.326 × 1 × 23) = 283.498kN / m
Nθ
= −2.199
P.a
Nφ
= −11.654
P.a
Nφ = (− 11.654 × 1 × 23) = −268.042kN / m
Nθ
= 0.3809
P.a 56
Nθ = (0.3809 × 1 × 23) = 8.7607kN / m