Excel

Componentes de Calidad Superior

Trituradoras de cono Allis-Chalmers y ®

Svedala Hydrocone
® ®

22”  l  36”  l  45”  l  51”  l  60”  l  72”  l  84”
500™  l  600™  l  700™
Excel Componentes de Calidad Superior
Trituradoras de cono Allis-Chalmers y Svedala Hydrocone
® ® ®

22”  l  36”  l  45”  l  51”  l  60”  l  72”  l  84”  l  500™  l  600™  l  700™

CONJUNTO DEL EJE PRINCIPAL CONJUNTO DE LA CARCASA SUPERIOR

Eje principal Tapa de la araña
Manguito del eje principal Guarda del brazo de araña
Tuerca del cabezal Buje de la araña
Centro del cabezal Sello de aceite para la araña
Manto Anillo raspador
Aro del sello antipolvo Araña
Retén del sello antipolvo Cóncavo
Carcasa superior

CONJUNTO DEL EXCÉNTRICO

Buje del excéntrico
Excéntrico
Corona CARCASA INFERIOR / SOPORTE
Placa de desgaste del excéntrico Perno de la carcasa
Placa de apoyo del excéntrico Collarín antipolvo
Carcasa inferior
Junta del collarín antipolvo
Buje de la carcasa inferior
CONJUNTO DE LA PLACA DE APOYO Revestimiento del brazo
Placa de apoyo del eje principal
Arandela de apoyo
Placa de desgaste del pistón

CONJUNTO DEL EJE DEL PIÑÓN

Polea
CONJUNTO HYDROSET™ Separador de la contratuerca
Sello de aceite del eje del piñón
Buje Hydroset™
Cojinete del eje del piñon
Pistón Hydroset™ Alojamiento del piñón
Cilindro Hydroset™ Eje del piñón
Sello Hydroset™ Separador del piñon
Placa de sujeción Piñón
Excel Componentes de Calidad Superior
Trituradoras de cono Allis-Chalmers y Svedala Hydrocone
® ® ®

22”  l  36”  l  45”  l  51”  l  60”  l  72”  l  84”  l  500™  l  600™  l  700™

Conjunto Hydroset™ Conjunto de la carcasa superior

Conjunto del eje principal Conjunto del excéntrico

Conjunto de la placa de apoyo Carcasa inferior / soporte Conjunto del eje del piñón
Excel Componentes de Calidad Superior
Trituradoras de cono Allis-Chalmers y Svedala Hydrocone ® ® ®

22”  l  36”  l  45”  l  51”  l  60”  l  72”  l  84”  l  500™  l  600™  l  700™

Excel Bronze Bushings... Simply the Best! Excel Gears and Pinions
Fit, Form, and Function - that’s what we guarantee in every replacement part we deliver. Our Quality Assurance
Department scrutinizes every dimension with exacting tolerances to be sure your bushing is perfect in every way, giving Excel Uses the Straight Tooth
Skew Tooth
your operation an unbelievable value. Less expensive than the OEM, with the highest quality in the business...sounds Latest Technology
too good to be true, doesn’t it?
From straight bevel teeth to spiral bevel
teeth, Excel offers direct replacement
gearing that exceeds OEM quality,
Higher Tin
Yields 20%
Higher Tensile Strength starting with the highest quality steel
Higher Strength
forgings. Our gear “gasher” mill at
Tensile Strength

Metallurgical Consistency Yields High-Strength Components

In order to maximize tensile strength, Excel certifies our crusher bronze to the top the beginning of the process and the
end of the CDA specification for tin. Tougher bushings mean less down-time and gear checking center at the end of
fewer replacement cycles. Tin is the most expensive ingredient in the metallurgy of the process help ensure that Excel
crusher bronze alloys. delivers high quality gears and pinions
Tin Content efficiently and consistently.
Spiral Tooth
Uniform Lead Dispersion Coniflex Tooth

Unique Chilling Process Stops Migration

Our foundry utilizes a unique chilling process that assures even dispersion of
lead throughout the casting. Standard foundry molding techniques allow uneven, It’s All About the Contact Pattern
non-directional cooling that can cause lead migration. Even dispersion of lead The contact pattern is the single most important factor
provides consistent lubricity and heat dissipation which increase bushing life and to control when manufacturing crusher gears. Without
reduce unexpected failures. good tooth-to-tooth contact, the load transfer can
Excel’s Chilling
Process
Standard Cooling point-load the tooth face and result in premature or
Process
uneven wear or tooth breakage. Poor contact also
Optimum Concentricity creates excessive noise. The load must be distributed
properly on the tooth face, and Excel rigorously assures
Turning the Simultaneous “4-Axis” Turning Ensures Concentricity this condition is met through contact-testing with
OD & ID
in the
Extensive investment in our equipment, our people, and our process gives our master gears.
Same Excel many unique capabilities, including a special “pinch turning” method in
Operation Incorrect Contact Correct Contact
the machining of our crusher bushings which simultaneously cuts the OD and
ID. Using this technology guarantees absolute concentricity.
Master Gears and Bluing Process
Conventional Casting
with Impurities & Porosities We ensure field performance and wear life when it comes
Porosity-Free/ to gear manufacturing by retaining a high quality set of
Uniform Grain Structure “master gears” to be used in the production process.
Each gear or pinion made is contact-tested against the
Porosities Centrifugal Casting Technique Ensures Alloy Integrity master and must meet the precise specifications of the
Machined Area The purity of our raw materials, coupled with controlled, directional solidification gear’s contact criteria. Simply put, the benefit to our
during the casting process creates a tighter, denser grain structure in our alloys customer is consistency.
while eliminating 99.9% of the gas pockets that produce porosity. The integrity of
Excel’s grain structure ensure strong, long lasting replacement parts.
Porosities Pushed to the ID then
Machined Down
¡Nos dedicamos a brindar un
sobresaliente servicio al cliente!

+1.309.347.6155
sales@ExcelFoundry.com

1 Excel Way | Pekin, Illinois | USA

ExcelFoundry.com

En situaciones de emergencia, fuera de las horas

corrientes de apoyo, llame al 1.309.202.8300
para conversar con un profesional de Excel

Allis-Chalmers® y Svedala® son marcas de Metso Minerals Industries, Inc. o de sus filiales. Excel Foundry & Machine no es un centro
autorizado de reparaciones ni tiene relación con Metso. Estos términos se usan únicamente con fines descriptivos y no intentan señalar una
afiliación de Excel con Metso ni una aprobación de esta empresa. Todas las piezas están fabricadas por y para Excel Foundry & Machine,
además de estar garantizadas por ella, y no están fabricadas ni garantizadas por el fabricante original del equipo ni se compran a esa empresa.

©2017 FLSmidth A/S. Todos los derechos reservados. EXPRI121 - REV2