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McDERMOTT I INTRODUCTION
N. ASHTON
During recent years the application of computers
Department of Chemical Engineering
University of Birmingham to multicomponent distillation problems has tended
Birmingham 815 2TT — U. K. to use one of three basic approaches. The first
could be viewed as the automation of the methods
previously existing and generally employing the
approach of progressing plate by plate through the
column. The difficulty here is to start the calcula-
tion at one end with compositions or flowrates
which, after completing the plate to plate calcula-
tions, provide compositions for the remaining
external streams which satisfy the overall material
balance. This leads to the procedure of estimating
product composition or compositions and then
improving these estimates by various «convergence»
methods.
The second approach to the problem is to solve
the basic equations throughout the column for one
component at a time. This method was used by
THE CONVERGENCE AMUNDSEN and PONTINEN [1] who set up a system
OF PLATE TO PLATE of equations from the mass balance and equilibrium
relationships for a particular component. The matrix
DISTILLATION of such a system is of tri-diagonal form and is
CALCULATIONS (1) easily solved using standard procedures available
on most machines. The problem with this method
is to ensure that, when compositions have been
calculated for each component, they will sum to
unity on each plate. A simple approach is to nor-
malise the compositions, carry out bubble point cal-
culations to re-estimate the equilibrium K-values
and repeat possibly using a relaxation factor to
aid convergence. Variations on this technique with
improved convergence properties have been sug-
gested by SARGENT [7] and BOYNTON [2].
Finally there exists a group of methods which make rates. Suppose we denote the assumed distillate
use of modern techniques for solving systems of flowrates by d ; (i = 1, ... , M) and the bottoms
non-linear algebraic equations. Particularly popular flowrates by b ; (i = 1, ... , M) and further that,
here are the «quasi-Newton» methods developed by by carrying out a plate to plate calculation from
BROYDEN [3]. Such methods in effect produce, at the reboiler to the matching plates, we obtain
each stage of the calculation, an estimate of the matching plate liquid flowrates C B. and from the
Jacobian matrix of the system of equations and condenser down to the matching plate we obtain
then use this in a Newton type of step to improve C T i for the same variables. We require a set of
the current estimates of the values of the unknown values of d ; and b ; such that
variables. TOMICx [9] among others, has claimed
sucess in applying this method to distillation, but
E D; = D
indepentent trials by STROUD [8] at Birminghan ; = I
have shown the time required for such methods (I)
to be large. This may be because these methods
M
fail to exploit the existing knowledge of the struc- E b; = B
tures of distillation problems and so waste a great –
(2)
deal of time making numerical experiments in
regions which are not profitable. and
The present study is an example of a method belon-
ging to the first group using the Lewis Mathieson CB; == CT; (i= 1,...,M)
method for the plate to plate calculations. That is (3)
the mass balance and equilibrium relationships are
satisfied simultaneously for a particular plate rather where D and B are the specified distillate and bot-
than as in the Thiele and Geddes method, deter- toms flowrates respectively. Finally we may include
mining equilibrium temperatures throughout the the effect of the side streams in each section by
column as a separate step. HOLLAND [5] has described denoting the total flowrate from the bottom or
the 0-method for complex columns using the Thiele- stripping section of the column by SR ; and the
Geddes calculation method and HIROSE [4] and corresponding flow from the top of the column
SAITO [6] have considered its use with the Lewis- by ST ; .
Mathieson method. In the above applications a The argument for the use of the 0-method is that
separate O was used to correspond to each side an increase in one of the bottoms flows, b ; , say
stream and a system of non-linear equations solved will produce a corresponding increase in each of
at each iteration so that the overall balance and the plate flowrates (liquid or vapour) in the strip-
sidestream flowrates are more closely satisfied at ping section of the column. In particular the corre-
the next iteration. The following is a method which sponding CB I will increase as well as the flowrate
achieves a similar result using only a single O even of component j in each sidestream in that part of
in the presence of sidestreams. the column. The assumption following from this
is that the ratio of the plate flowrate (or compo-
sition) to the bottoms rate will remain constant
from one iteration to the next. Preserving this ratio
2 — PROPOSED METHOD
for the sidestreams, however, will mean that a change
in the bottoms composition will violate the side-
2.1 — BASIC EQUATIONS
stream flowrate. This problem is overcome in the
Consider a column consisting of N plates, a con- 0-method by multiplying the ratios for a particular
denser and a reboiler which is to separate a mixture sidestream by O and then choosing 0 so that the
of M components. The feed enters on a plate in flowrate for that stream is preserved. It is the view
the column at which we will choose to match the of the present authors that this device can be shown
liquid or vapour plate compositions calculated from to be unnecessary by the way the sidestream com-
assumed distillate and bottoms component flow- ponent flows are calculated. Suppose that a liquid
=
liquid composition is determined for the plate in ST;GB; SB;CT;
question without any reference to the sidestream. (9)
or CT;b;
CT;b; hie = d;c
= d;. CB;d;
CB;d;
(7)
After following through this modification, we
Substituting equation (7) into equation (5) we have obtain revised forms of equations (10) and (11), that is
M F;d;CB;
E D=0
; = I ST;CB; OSB;CT;
(15)
f(0) = 0 (16)
Table I
Antoine constants Entalphy constants
Component
A B C k; k2 H; H2
previous value. If this again produces a negative for the liquid and similarly
value the halving is repeated until a value is obtained
for which convergence results. The above modifica- H= H,-}-H 2 T
tion has sucessfully located the solution in all cases. (21)
Table 2
Column specification
Table 3
Comparison of results for example I
Distillate composition Bottoms composition
Component
Feed This work Van Winkle This work Van Winkle
C. MCDERMO TT , N. ASHTON
PLATE NUMBER 1
- component
310010
VAN'.
0,5330
6 60 3 7
0,4601
0.3043
0,0042
0.0015
0,0010
0:001'5 n - value at nth iteration
TEMP. Eí0.5 L10. PATE= 242.35' V,.P, RATE= 267,410
PLATO NUMBFP 2
0 46 60 0.005 7
010ÌTUR0 0 54 0 1 0 . 639 0'11¡14 8 I' 0917
TEMP=
1(4. 51.6 RATE. 744,847 SAP. IATE= 266.667
GREEK LETTERS
PLATO NUMBER 5
114419 0.4012 0.5559 0.0261 0.0160
VAPOUR
TFMI'.
0.47 9 4
10,
53,1
0,5055
3
0'0049
PATE.
7.704 23
0.0052
YAP. PATE= 265.207 O - multiplied to modify coefficient of d in equation
PLATT' NUNBFR (7) in order to satisfy specified distillate rate
3í01'm 9.3333 0.5619 4 0.0502 0 .0460
0441'04
TEMP=
4196
55.4
6.5409 0423 0 0,4154
L1Ú, RATE. 231.417 VAP, RATE. 262.038
- system total pressure
PLATF NUMBFR 5
0,5131
310410 1, 2504 0,1140 n,1128
VAPOUR 00
0 35 0,5460 p 1 0 ^ 18 0.04,:2
TfMI's 0.
6 0,0 L1 M 221,79' VAP, MATE. 2 55, 72 7
PLATO 4ÚM808
APPENDIX
O. 314 1 '10 0 1030, 0.2241
0* OUR 0.2 4 34 0. 4Ó 47
A .074
^ 1 I.2 P
10. 06067.
T 31' 1 ,73'
TEMP. 67,1 0*P, HATE. 246,107
To show that
PLATE NUMBFP 7
110.10
0400110
0,16^0
0.2764
0,3042
0.4097
0.2019
0,1145
0,7'044
0 .10'3 F;d;
TEMP. 68.2 110, RATO. 313,415 VAP. RATE= 244,049
D >0
PLATE NUMBER P ^= t ST; (Al)
314 0 10 0,1534 0,5706 0,2251 1 .2500
VAPOUR
0.4064 0 , 2587 0,1331 0.1222
TEMP. 69.^ 310, FATE. 316.45' VAP, MATE. 242,725
PLATO NU081P 0
U 01' 1 0
YAPII.R
6,1341
0 2376
03106
. 0,2597
0,1632
0,7751
0,142^
where
TEMP= f2,4 .LIO.
310, RATE. 114,03" VAP, NATE. 240,769
M
PLATE MUMRFR 10
1.10( 1 10
40 ,08
0.1171
9 .71 7,
0.2020
0,4133
0.2980
0.2003
0 .3020
1•,16.'5
E F; - F =O
TEMI'= 75.2 ITO. P41F. 312.065 VAP, PATE. 288,347 i= I
(A2)
PLATO 40M8E0 11
U0010 0,1014 0.2140 1.3357 6.3287
04011140 4.1 44 4 0.3419 2416 .1470
TEMI'. 70,1 LIU, PATE. 110,03" VAP. PATE. 286.375
MATO 8000FR 32
and
L10 " 10 0.01710 0.1097 9 ,3690 3506
0A01'Ú0 6' 1678 0,3140 0,2825 0.2257
TEMI'= 90.: LIA. PATE. 344.64' VAP. RATE. 295.147 M
PLATO NUMBFP 13
E ST,-S=0
3101'10
0401111*
0.0505
0 1135
0,1352
0.2421
0,4200
0.3400
0,3 0 44
0.7043
= I (A3)
L IA.
Tf MI'= 005.0 RATE. 347,963 YAP. .ATE. 270.959
400898 14 PLATO
114014 0,0805 0 . 024A
0.4560 n.4243
0,1723 10644 0 4753 0,93+0
VAPII'IR
TEMP= 9
(1
, 9.0 L(0 PA T E= 350,02= YAP, PATE. 272,273 we first minimise the first term on the left of (Al)
110 1 14
PLATr
4 .0134
NUMBER 15
0.0563 0,4751 0.4550
subject to the constraints (A2) and (A3). Do this
844040 00341 0,1137 0.4704 91018
TEMO. 02,5 319, RATE.
1.00" 35 VAP, 4401• 274,332
by forming the Lagrangian, L, of the problem
PLATO 000808 16
10 0,0466 0,0342 0,4823 0.476"
1194.UP 0 0177 0,0712 0,4955 0.4161
TEnl'. 64,3 LIA. .ATE. 353.201 VAP, MATE. 276.109
L - É F;d;
PLATO NUMBER 17 ^- Xs ( E ST; - S)
110014
0400110
0 .0 0 37
00094
0.0202
0,0430
0,4799
0,5045
9.4966
4 4441
ST ; 1 =1
TEM ". 6 5.4 L IO, RA ,T IO 359 0 73 VAP. KATE. 277.511
PLATO NUNBFR 1A M
L141'ln 001 5 00117
. I'.51Á8
VAPOUR
TEMP.
ó'104n
66,2
0 . 0252 2:M2
310, DATE,.
6,46'3
354,333 VAP, PATE. 278.783
} aF( E F; - F)
1 = t (A4)
PLATO NUNBFR 19
1101'10 0.0007 0.0066 0.4535 4 .53'0
VAPOUR 0.0010 0.0144 0.87 0.4 9 50
I'
TEM= 66.7 LIU. PATE. 354.394 VAP. RATE. 278.643
PLATO Nu(BFN
0,0136
20
0,4306 0,5655
and finding its stationary points.
1111110 0.0003
vaooOP 0 0,0, 0,0079 0.4^77 4.2235
TEMP• 07,2 319, RATE. 354,240 VAP, RATE. 278,708
,
(0901118
., 4 0 99 597,
DL
0009
LlA1'Ifl 0 , 0001 .
VAPOUR
33141,
6 nn 004 0.0041
LIO,
0 . 4396 Ó .554 9
278.556
aF =O
á7,R RATE• 75.640 YAP, MATE.
DF; ST; (A5)
SIDE STREAM (ULAN FLOORATES
PLATO NUMBFP 9
3í00h Á.000n 0.0000
VAPPUN 11.8816 22,8134
0,0600
8,1598
1.00Úy
7,1452
DL
PLATE NUMBER 12
62
D° T; ST;2
(A6)
9*011Ì1p 0.0 ó17i ó:ónóó 1 8:tó8ó 1 ó.f10(Ó
Now from (A5) from which we see that the first term in (A2) takes
a minimum value of FD/S which, as F > S
d; (offtake from any part of column cannot exceed
ST; =
TF (A7) total feed) ensures that the first term is always
greater than the second so that the result is positive.
thus using (A3) we have That this stationary value is indeed a minimum
can be seen by considering that term in the summa-
1 M tion corresponding to the smallest ST ; . If this value
E d, = S
aF i= I of ST; is allowed to tend to zero, while compensating
to preserve the specified sum using one of the
or other ST;, the result can be made arbitrarily large.
D The above argument only applies for positive values
XF = of F; which of course, is the case in any distillation
S
(A8) calculation.
and
ST; = d;
D (A9)
and
FD S2
F; — S 2 D 2 d;
RESUMO
F
= d; Propõe-se um método de cálculo para a destilação n u lticom-
D (A 10) ponente baseado no método de Lewis e Mathieson para os
cálculos de prato a prato. O método de convergência usado
From (A9) and (A10) we get baseia-se no método O envolvendo porém apenas um único O
independentemente do número de correntes laterais existentes.
O método é aplicável aos casos de alimentações múltiplas,
F; F/D F misturas não ideais e sobrecaudal molai não constante, tendo-se
ST ; S/D S obtido uma convergência satisfatória em problemas diversos.