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WASHOUT OF GRAINS FROM FILTERED SAND AND

GRAVEL MATERIALS
By B. ~berg ~

ABSTRACT: Somepresently used filter criteria are illogical. Besides satisfyingD15/


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dss ~ 5 and D15/d15-> 4, both the base and filter materials must possess grading
stability when exposed to seepage. There are two reasons for grading instability;
scantiness of intermediate grain sizes, which interrupts an internal filter formation
process; and loose grains, which move through the void space between fixed grains.
A mathematical model for washout of grains and internal filter formation (self-
filtration) in cohesionless materials is developed on the basis of grain and pore
geometry considerations and found to agree with results from laboratory tests on
sand and gravel mixtures. The model discloses both scantiness and loose grains and
predicts the extent of grain washout and the volumedecrease causedby the washout.
For soils with a large content of fine grains, the hydrodynamicnumber is shown
to have considerable influence on the extent of the washout of grains.

INTRODUCTION

In the 1920s Terzaghi established two rational grain-size criteria, D15/ds5


_< 4 and D15/d15 >- 4, for design of filters in hydraulic structures (Terzaghi
and Peck 1948). The first criterion, which is now usually changed into 915/
ds5 -< 5, prevents the largest base material grains from being washed into
the pores of the filter material. Washout of smaller grains shall then be
prevented by means of internal formation of filters in the base material
(self-filtration). The second criterion makes the filter material able to easily
drain the base material. Provided the grading is stable, when the material
is exposed to seepage, both pore size and permeability are approximately
dependent upon the 15% grain size. The Terzaghi criteria are therefore
logical. Verification of grading stability and ability to form internal filters
is a necessary complement however, and especially so in the case of widely
graded or gap-graded base and/or filter materials.
To prevent washout of small grains from broadly graded base materials,
other types of criteria, e.g., 12 < Dso/dso < 58 and 12 < Dis~dis < 40 or
D5o/d5o < 25 and D15/d15 < 20, appear in the literature, They are illogical
however (Aberg 1984a), and not founded on satisfactory theoretical or
experimental bases (Sherard et al. 1984a, 1984b). D5o is not significant for
the pore size of a graded filter material. Numerous laboratory experiments
with very uniform base materials have shown that the pore size is D15/9-
Dis~6. Therefore, base material grains as small as d15 = D~5/40 or D15/20
can easily pass through the pores of the filter material. Grading stability
and ability to form internal filters have nothing to do with relations between
filter and base material grain sizes but only depend on the gradings of the
materials in themselves.
In this paper, a theoretical and experimental investigation of grading
stability and ability to form internal filters is presented. Only cohesionless

1Consulting Engr., Byggv~igen 6, S-762 00 Rimbo, Sweden; formerly, Assoc. Prof.,


Dept. of Hydr. Engrg., Royal Inst. of Tech., Stockholm, Sweden.
Note. Discussion open until June 1, 1993. To extend the closing date one month,
a written request must be filed with the ASCE Manager of Journals. The manuscript
for this paper was submitted for review and possible publication on June 7~ 1991.
This paper is part of the Journal of Geotechnical Engineering, Vol. 119, No. 1,
January, 1993. 9 ISSN 0733-9410/93/0001-0036/$1.00 + $.15 per page. Paper
No. 2018.
36
J. Geotech. Engrg. 1993.119:36-53.
materials are considered. It is assumed that the seepage flow is sufficiently
strong to move any grains that can be moved from the point of view of
grain and pore geometry. The theory is developed on the basis of a simple
stochastic model of the grain and pore structure in granular materials pre-
sented by ~.berg (1978, 1992a) and found to very adequately predict void
ratio as a function of grain-size distribution. ~ b e r g (1984b, 1992b) extended
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the model to hydraulic conductivity and Aberg (1984c) to washout of grains


and filter formation.
Because space does not allow description and discussion of many fun-
damental concepts and equations that are used in this paper, the reader
must be acquainted with Aberg (1992a) before continuing reading this paper.

FUNDAMENTALEQUATIONS
This section summarizes some definitions, equations, and other results
from ~ b e r g (1992a) that will be used in the following.
A grain chord is the intersection of an imaginary straight line and the
volume of a grain. A void chord is the intersection of such a line and the
void space between two grains. The average length of all the chords of a
single grain of naturally rounded hard-rock gravel is close to g = x/2, where
x is the grain size (square-mesh-sieve aperture). The mean grain chord of
a whole material is

.............................................. (1)
= 2 2"B0

where y = 1/Bo = the harmonic mean grain size of the material. B0 is given
by (4) with Ya = 0.
Dependent upon the grain-size distribution, there are two types of gran-
ular materials; type A with only fixed grains; and type B with both large
fixed grains and small loose grains, that can move in the void space between
the fixed grains. The void ratio of a type A or type B material is
Aa
e = 2-c-~-~ - Ya + 2 - d ' ( 1 - Ya) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)

where c and d = coefficients; c depends on the shape and proportions of


the grains and d on the degree of densification of the material; c ~ 0.73 for
naturally rounded sand and gravel and c ~ 1.00 for crushed rock; d = 0
for heavily compacted sand and gravel materials (modified Proctor labo-
ratory compaction); d ~ 0.05 for very light compaction and d ~ 0.18 for
loosely filled materials; and A~ and Ba are given by

Aa = o-~dy-ya" 1o x (dy
y) ................................. (3)

LdY
Ba =
fv
.o xC~)
............................................... (4)

where y = the ordinate of the grading curve of the material; 0 -< y -< 1.0;
x(y) = the grain size corresponding toy; andy~ = the ordinate that separates
fixed and loose grains in type B materials and gives the largest value of e
as a function of Ya. The corresponding grain size is
37

J. Geotech. Engrg. 1993.119:36-53.


2c A~
xa = 2c + 1 + 2d B2a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5)
For type A materials, y, = 0 and x~ <- xo. For such materials (2) can be
written as e = eo + 2-d, where eo is the void ratio obtained by modified
proctor compaction (d = 0). The mean void chord of a type A material is
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= e . g = eo'~, + 2 . d . g = Eo + 2 . d . g ........................ (6)


where i0 = e0"g is the mean void chord of the material if compacted by
means of the modified proctor method. According to (6), less compaction
increases the mean void chord by an increment, 2 . d . g , proportional to the
mean grain chord of the material. This is because imperfect relative positions
and directions of irregularly shaped grains increase the distances between
the centers of neighboring grains, and thereby also the void chords between
them, with increments proportional to the grain chords.

MATHEMATICAL MODEL FOR INTERNAL FILTER FORMATION


Grading instability can arise from two causes. One cause, discussed by
Kenney and Lau (1985), is that the material has loose grains, which are so
small that they can pass through the constrictions between fixed grains and
move over distances larger than the thickness of the material. Loose grains
can be identified by means of (5), but their degree of mobility can only be
partly predicted and, therefore, loose grains should be considered poten-
tially unstable.
The other reason for grading instability concerns the internal filter for-
mation process during washout of grains. At least when this process proceeds
in a more or less upward direction, not only loose grains may become washed
out. This is because the shrinkage of the material during washout causes
movements in the overlying material. The movements stir the fabric of fixed
grains, and thereby also make washout of fixed grains possible. If the ma-
terial should be gap graded or short of intermediate grain sizes, the filter
formation process may never come to an end, but fine grains become washed
out from the whole material.
The left part of Fig. 1 shows a layer of graded, cohesionless material, A ,
situated on top of a drainage layer or, in a laboratory test, on top of a
square mesh screen. There is a downward flow of water through the material,
which is originally well mixed and contains grain sizes between x0 and Xlo0
(cf. the grading curve A in Fig. 2). The thickness of the material is ho.
The pore size of the drainage layer, or the aperture of the screen, is larger
than x0 and smaller than Xlo0. Therefore, the flow of water washes out small
grains from the material A. Close to the drainage layer or screen, all grains
smaller than a grain size XD become washed out and, as shown by the right
part of Fig. 1, the remaining grains, which have sizes between XD and X~0o,
form a layer, D, the grading of which is shown by the curve D in Fig. 2.
The pores of the layer D are smaller than the pores of the drainage layer
or screen. The layer D, therefore prevents washout of all grains larger than
a grain size, Xc < x o , from the material situated above the layer D. There-
fore, a second layer, C, with grading as shown by the curve C in Fig. 2,
forms on top of the layer D. The procedure repeats until a layer B has been
formed, the pores of which are smaller than the smallest grain size, Xo, of
the original material A. Above layer B, the original material A becomes
unchanged. The number of layers, B - D , is just an example. The number
can be both smaller and larger than shown in Fig. 1.
38

J. Geotech. Engrg. 1993.119:36-53.


[[[IIL
hA A
I
S

ILILI
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hB
hA
ho

B hB
C hC
h D~
D hD
J, DO00001 000000
FIG. 1. Material Before and After Washout of Grains and Internal Filter Formation

Y
1.0'

YD

YC
. . . xf
I

i BC
'I
!

I
D
I I
YB
0
x0 xB xC xD xlO0
X

FIG. 2. Grading Curves for Original Material (A) and Filter Layers after Washout
(B, C, and D)

The size, XD, of the smallest grain, which will remain in the layer D after
washout, is determined by the pore size of the drainage layer or the aperture
of the screen. The size, Xo of the smallest grain, which will remain in the
layer C, is determined by the size of the pores in the layer D. The size, xB,
of the smallest grain, which will remain in the layer B, is determined by the
size of the pores in the layer C, and so on.
The layers D, C, and B can be considered filter layers, which successively
develop during the washout of grains from the original material A. In general
terms, the size, xr, of the smallest grain, which can be retained by such a
filter layer (the controlling pore size of the filter layer) was assumed to be
given by

xr = a. [ol + 2- d1"gl = [a- eoI + 2- d~] -gf . . . . . . . . . . . . . . . . . . . . . . . (7)


39

J. Geotech. Engrg. 1993.119:36-53.


where los = eof~i is the mean void chord; and eof = the void ratio of the
material in the filter layer, if this material should have been densified by
means of the modified Proctor method, dr is the same value as d in (2) and
(6) at the real degree of densification of the filter layer after the washout.
How to calculate dr is described later, gr is the mean grain chord of the
material in the filter layer, a is a coefficient.
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The term a'~0s in (7) was obtained from base-filter compatibility tests
made in a permeameter. Five filter materials consisting of sand and gravel,
densified by means of the modified Proctor method, were tested with very
uniform base materials (Fig. 3). With xr = d85, the test results gave a =
0.4 (Fig. 4). The void ratios of the filter materials gave by (2), with y, =
0 and d = 0, the average value c = 0.73.
The term 2. dr. gr in (7) was based on the assumption that in less-densified
filter materials, the imperfect relative positions and directions of the irreg-
ularly shaped grains increase both the mean void chord and the controlling
pore size with the same increment [cf (6)].
The calculation of xI proceeds layer by layer, D, C, B, etc., until for some
layer (in Figs. 1 and 2 the layer B) xi becomes smaller than the smallest
grain size, x0, of the original material A. If this material should be of type
B, then the calculation shall stop when xi < xa, where xa is the grain size
that separates loose and fixed grains in the original material [(5)]. The
washout of most of the grains between x0 and x, will never stop.

Y 0,125 0.25 2 4 16

o./ /
1.0

0 i :
0.031 0.063 0,125 0.25 0.5 1 2 4 8 16 32
xmm
FIG, 3. Grading Curves for Tested Base and Filter Materials

0,3 -
9 StabLe
E 0,2- o UnstabLe 9 9 ~o !
E
L~
~o O.lJ

0
0 oJ1 o J2 o5 o'.4 015
Tomm

FIG. 4. Stable and Unstable Base and Filter Combinations

40

J. Geotech. Engrg. 1993.119:36-53.


The next problem is to calculate the thicknesses of the filter layers D, C,
and B in the right part of Fig. 1. In practice, the boundaries between the
layers are not sharp, and, therefore, the calculations only give average
positions of the boundaries.
We assume that the thickness of a filter layer after washout is proportional
to the sum of one average grain chord and one average void chord of the
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material, which remains in the filter layer after washout. For example, if
bo is a coefficient, we get the following thickness of the layer D after washout
(Fig. 1):
hD = b D ' ( g D + r9) = b o ' ( 1 + eD)'gD ......................... (8)
Fig. 1 also shows from which parts B', C', and D' of the original material
that the materials in the filter layers B, C, and D originate. The thickness
e.g., of that part of the original material, from which the material in the
layer D originates is

hi) = h D. 1 + e , ~ _ b D . ( 1 + e y D ) ' g D ......................... (9)


l+eD

where eyj) = a fictitious void ratio for the grains XD--XIoo, when they are
situated in the original material A. By considering the grains Xo to XD as
part of a void space between the grains x~ to Xlo0, we get
eA + Y D
eyD -- 1 -- YD ............................................. (10)

where e A = the void ratio of the original material A; and YD is the ordinate
of the grading curve of the material A, which corresponds to the grain size
XD (Fig. 2). eA can be determined experimentally or calculated from (2).
Eqs. (8)-(10) are valid also for the filter layers C and B. One only has
to change all the indices D into indices C and B, respectively.
The total shrinkage of the material caused by the washout of grains is s
= ho - h = (h'8 - h s ) + ( h c - h c ) + (h'D -- hD), which, with (8)and
(9), gives
s = [bs"(e,8 - e~).g~ + bc'(eyc - ec)'gc + b D ' ( e , D -- eD)'go] 9 (11)

Evaluation of laboratory tests, reported in the following, showed that the


formation of filter layers also was dependent upon the relative supply of
different grain sizes in the original material A. More precisely, it was found
that the coefficients b in (8), (9) and (11) could be correlated with a ratio,
~ N g / N g between two numbers of grain chords [cf..&berg (1992a)].
For

Ng -< 1 b = 2.5 ....................................... (12a)

For

8Ng
> 1 Ng
b = 2.5-~N g ................................... (12b)

where gNg and N g are most easily described by means of an example, in


which we want to find the value of b for the filter layer D in Figs. 1 and 2.
Then, N g is the number of grain chords that belong to the grains between
41

J. Geotech. Engrg. 1993.119:36-53.


xo and x100 in the layer D' of the original material A. ~Ng is the number of
grain chords that belong to the grains between Xc and xo in the same layer
D'. During the washout, the formation of the filter layer C begins earlier,
when the relative supply, ~Ng/Ng, of grains between xc and xD is large. Both
the thickness, ho, of the filter layer D and the coefficient bo then become
smaller.
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The ratio ~Ng/Ng is given by [cf. ]~berg (1992a)]


f;~
~Ng _ c x~) ............................................. (13)

o x(y)
where Yc and Yo = the ordinates of the grading curve of the original material
A that correspond to the grain sizes Xc and xo, respectively (Fig. 2). Similar
discussions and calculations of ~Ng/Ngcan be made for the other filter layers;
C, B, etc.

LABORATORYTESTS
The mathematical model was compared with results from grain washout
tests made by the writer about 20 years before the model was developed,
and also with grain washout tests reported by Kenney and Lau (1985, 1986)
and Lafleur et al. (1989),

Writer's Tests
The tests were made in a permeameter with the diameter of 190 mm. A
125-mm thick layer of a test material, consisting of sand and gravel, was
placed on top of a square mesh screen, the aperture of which varied between
different tests. The test material was densified by means of a procedure and
compaction effort corresponding to the modified Proctor method. The test
material was then loaded by an about 400-mm-thick layer of 30-50-mm
pebbles placed on a flexible metal cloth with 1.5-mm mesh size. The flow
of water was directed downward. The total drop of head in the permeameter
was 2.7 m. The permeameter could be mildly vibrated by means of a vi-
brator, which was fastened to it.
Each test started with 60 min without vibration, followed by two periods
of 15 min each with continuous vibration. Washed out grains were collected
after each period. In all but two tests, the amount of grains washed out
during the second period of vibration was smaller than 5% of the total
amount washed out during the test, and the discharge of water was nearly
the same at the ends of the two periods with vibration. The filter-formation
process was thus close to finished already after the first period with vibration.
The amount of grains washed out during the period without vibration was
of the order of 10-50% of the total amount washed out during the test.
The evaluation of the test results was based on the total amount.
The vibration was used to compensate for the short duration of the tests
as compared with prototype conditions, but, in spite of that, the vibration
probably implied more severe conditions in the direction towards washout
of grains than only long-duration seepage would have done.
Washout tests were made with eight materials, I, II, III, C, E, F, G, and
H, having different grain-size distributions (Figs. 3 and 5). One purpose of
the evaluation of the test results was to determine values of the coefficients
42

J. Geotech. Engrg. 1993.119:36-53.


Y
10

C
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0.5

0
0.016 0.031 0.063 0.125 0.25 0.5 1 2 4 8 16
xmm

FIG. 5. Grading Curves for Tested Materials

a, b, c, d, and dr for the filter layers, which were formed by the washout.
The determination was somewhat uncertain, but the best general fit between
the test results and the theoretical equations was obtained as follows.
The packing of the grains, which remain in a filter layer after washout,
is looser than the packing obtained by modified Proctor compaction. There-
fore, the void ratio, eI, is given by
e[ = e0s + 2"d r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (14)
For loosest possible filling of sand and gravel. ~ b e r g (1992a) found dr =
0.18. This value was used in (7) and (14) unless
d i = e , r - eor
2 .............................................. (15)

gave a smaller value, eyr is the fictitious void ratio of the filter layer grains,
when they were situated in the original material [(10)]. Eq. (15) means that
e f = e y I.
e0r was calculated by (2) with Ya = 0, d = 0, and a value of c evaluated
from the measured void ratio of the original material. This % was also used
in (7)-(9) and (11), together with the value a = 0.4, which was found in
the previously mentioned base-filter compatibility tests.
Figs. 6 and 7 show results from the washout tests and the theoretical
calculations. All the diagrams in Figs. 6(a and b) include a curve, y, that
shows the grading of the original test material, and four theoretically cal-
culated curves, Ra, Rf, h', and s.
The curve Ra shows the ratio Ra = x;/x for different grain sizes, x, of
the original material. X'a is given by (5), with Ya in (3) and (4) replaced by
the ordinate of the original material grading curve, which corresponds to
the grain size x. If Ra < 1 for all grain sizes, x, then the original material
is a type A material. Otherwise, it is, in most cases, a type B material, and
the rightmost Ra = 1 corresponds to the grain size, xa, which separates
fixed and loose grains. Further details about how to distinguish between
type A and type B materials are given in Aberg (1992a).
The curve Rfshows the ability of the original material to form filter layers
during the washout. R f = x / x , where xI is given by (7), with the values of
a and dr mentioned earlier. R f -> 1 means that the filter formation process
43

J. Geotech. Engrg. 1993.119:36-53.


y,Ra Rf ~ s mm
1.5 150
Material I Materiat ]~
e=0.44 7 e=0.364
R ' = 6 0 - 150 R'= 4 5 - 235
1.0 "" " \ \i~ / 1 0 0
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Rf . . . N ~
0.5 ~- _-~. :::.:.. ~ -5o
.: / "~\,~<
0 i , _f,, L_X_ , I0
0.063 0.25 0.5 1 2 4 8 16 0.063 0.25 0.5 1 2 4 8 16
x mm
y Ra,Rf h',s mm
1.5
Material m h' Material c 115~ I
h'--~ e = 0.295 - - - 3~ e=o.28o
J I
R'=15-- 160
1.0

0.5.

0 i
0.063 0.25 0.5 I 2 4 8 16 0.063 0.25 0.5 I 2 4 8 16
xmm
(a)
FIG. 6(a). C a l c u l a t i o n (Ra, Rf, h', s) and Test (h't, st) Results for M a t e r i a l s S h o w n
in Figs. 3 and 5. M o r e in Figs. 7(a and b)

y,Ra,Rf h',s mm
1.5 150
\ , Material E Material F
\~_-~h e=0.227 e=0403

05 h
s t --10 s ~~'-'-~:~ st =30 s - _ ' ~ z - ' " "--""
o~ T - - ~ - ? -% . . . . . . . . .
0.063 0.25 0.5 1 2 4 8 16 0.063 0.25 015 1 2 4 8 16
• mm
y,Ra,R f h',s m m
1.5 150
h' Material G /'"-,, , Material H
...... ~\ e=0.189 -- -- ~ ' - - ~ X -qh e =0.204
1.0 ,
\
\ R'= 2 ' "%1 R,:52

0.5 ~ .
__ _ s__ _ \ " ~ - -':

0
0.063 0.25 0.5 1 2 4 8 16 0.063 0.25 0.5 I 2 4 8 16
X mm
(b)
FIG. 6(b). Calculation (Ra, R[, h', s) and Test (h't, st) Results for Materials S h o w n
in Fig. 5.

44

J. Geotech. Engrg. 1993.119:36-53.


i s
hJ,h't ~m h,ht mm

I00, E] ioo
51
50 - ~~ ' ~
31
50 5O
-40
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15 ~ 1 2 %
\ 0 , - ;
0.25 0.5 1 2 4 8 16 0.25 0.5 1 2 4 8 16
xmm

h~,h~t m m h' l't mm

100- []
6 ~ ~z.2 8
4~% 5 24 - - ~ 4 " N ~ -
50

0 ,
o
0.25 0.5 1 2 4 8 16 0.25 0.5 1 2 4 8 16
X fnm
(a)
FIG. 7(a). C a l c u l a t i o n and Test Results, D a s h e d Lines = h'. Full Lines = h't.
N u m b e r s = s and st, M o r e in Fig. 6(a)

h,ht mm h,ht mm

1001 2 ~ 2 0 [] -100 []

"\ K \ o
0.25 0.5 1 2 4 8 16 0.25 0.5 1 2 4 8 16
(b) • mm

FIG. 7(b). C a l c u l a t i o n and Test Results. D a s h e d Lines = h'. Full Lines = h't.
N u m b e r s = s and st. M o r e in Fig, 6(a)

cannot proceed towards finer grain sizes. An Rf curve has no meaning for
grain sizes that correspond to loose grains, x < x~. Washout of loose grains
is not covered by the present theory, but washout of grains x > Rfa'x, is
probably prevented, because such grains are larger than the voids of a filter
layer, which consists of the grains between Xa and xl00. Rf,, is the value of
xr for x = x~. Whether loose grains smaller than Rf,,. Xawill become washed
out, or possibly stopped by further filter formation amongst the loose grains,
cannot be predicted by the present theory. However, filter formation amongst
loose grains seems unrealistic, in case vibrations or alternating seepage
current directions or turbulence should make loose grains move around in
the void space between fixed grains. The change from dI = 0.18 to ds <
0.18 usually gives a peak in the Rf curve.
45

J. Geotech. Engrg. 1993.119:36-53.


The curve h' shows the calculated average height, to which grains of
different sizes, x, should become washed out from the original material.
The curve s shows the corresponding calculated shrinkage of the original t
material. The curve h' was obtained by plotting the successive sums of hD,
p r

ho he, etc., as function of the grain sizes xD, Xc, xe, etc. For the materials
C, E, F, G, and H, Figs. 6(a and b) also show curves of the measured
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average height, h't, up to which grains of different sizes were washed out
in the test. h't was evaluated from the amounts of differently sized washed
out grains. For each grain-size fraction, the thickness of the original material,
125 ram, was multiplied by the mass of washed out grains and divided by
the mass of grains in the original material. The measured total shrinkage,
st, of the original material is also shown. For the materials I, II, and III,
which were tested with different screen apertures below the test material,
curves of h' (dashed lines) and h't (full lines) are shown in Figs. 7(a and
b). Numbers at the ends of the curves show the calculated and measured
total shrinkages, s and st, respectively.
Figs. 6(a and b) and 7(a and b) show that the calculation and test results
agree fairly well. In this kind of tests, some erratic spread of the test results
is natural, but in this case, some of the deviations between the calculated
and measured washout heights and shrinkages also seem to be systematic
and correlated with the hydrodynamic conditions within the tested materials.
According to Kenney and Lau (1985), these conditions can be characterized
by means of a dimensionless hydrodynamic number, R' = qxJnv; where q
is the unit flux (discharge rate divided by total cross sectional area), x5 is
the 5% grain size of the tested material, n is the porosity of the material,
and v is the kinematic viscosity of water. According to Kenney and Lau
(1985), a minimum value of R' -~ 10 is required in order to obtain washout
of the largest grains that should become washed out, if only geometric
conditions were determining.
Figs. 6(a and b) show values of R', which were calculated on the basis
of the gradings of the original materials and the discharges measured at the
ends of the washout tests. The smaller-than-calculated washout heights for
the materials C and G seem to be dependent upon the extremely small
values of R'. For the rest of the materials (except the material F), values
of R' between 17 and 235 gave washout heights and shrinkages, which agree
fairly well with the calculated values. These results confirm that small hy-
drodynamic numbers decrease the amount of washout.
According to Fig. 6(a), the material C should be on the verge of being
unstable, because Rfis slightly larger than 1.0 for grain sizes between 0.15
and 0.25 mm. In the material E, grains smaller than 0.4 mm should be loose
(Ra > 1), and all grains smaller than Rfa'xa = 0.5"0.4 = 0.2 mm should
become washed out. For the material G, both Ra and Rf are smaller than
1.0 for all grain sizes x > 0.06 mm. In spite of that, the h' curve shows that
grains smaller than 0.7 mm should become washed out from the whole
thickness, 125 mm, of the test material. From the material H, all grains
smaller than 1.1 mm should become washed out because Rf > 1 for these
grains. The reason is the scantiness of grains between 0.5 and 4 mm.
In Fig. 8, the calculated and measured total weights of the washed-out
grains are compared. The calculated weight was obtained by means of mul-
tiplying the area under a h' versus y curve by the area of the permeameter
and the solid density of the grains and then dividing by (1 + e), where e is
the void ratio of the original material.

46

J. Geotech. Engrg. 1993.119:36-53.


MEASURED
5 /
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g•

0.5 9 o x

0.1 / 111 x

I - I I I I I I I II I I I I
0.1 0.2 0.5 1 2 5
CALCULATED

FIG. 8. Total Weights of Washed-Out Grains (Kg)

Kenney's Tests
The tests reported by Kenney and Lau (1985, 1986) were made in per-
meameters, which were lightly vibrated by manual tapping with a rubber
hammer. Information about grain shape, initial dry density, and shrinkage
of the test materials and controlling pore size of the underlying drainage
layers is incomplete or missing. The writer's calculations, therefore, became
more uncertain than the calculations concerning his own tests.
Figs. 9(a and b) show calculation results for eight of the tested materials.
It was assumed, that the materials consisted of sand and gravel, and the
coefficients a, b, and df were chosen in the same way as mentioned for the
writer's tests, c was calculated from (2) with d = 0. If c became larger than
0.80, then it was put equal to 0.80, and a value of d > 0 was calculated
from (2). e was based on initial dry densities received from Kenney. The
pore size of the drainage layer was assumed to be 2 mm or 5,6 ram, de-
pendent upon the grain size of the drainage layer.
Kenney and Lau (1985) classified the material A as unstable. A large part
of the grains smaller than 2.5 mm were lost from the central zone of the
material. Also, the calculations showed that the material A should be un-
stable, because Rf > 1.0 for a large interval of grain sizes smaller than 4
mm. Because Ra < 1.0 for all grain sizes, the material A has no loose grains,
but the instability is caused by scantiness of grain sizes between 1.4 and
11.3 ram.
Kenney and Lau (1985) classified the material As as unstable, but Kenney
and Lau (1986) changed the classification into stable. According to the
calculations Rf < 1.0 for all grain sizes. Ra > 1.0 for grains smaller than xa
0.18 mm. Hence, the very smallest grains of the material As should be
47

J. Geotech. Engrg. 1993.119:36-53.


y, Ra,Rf h',$ mm
1.5
i Material A M a t e r i a l As] 15~
Rf., e : 0.33B \ e = 0.238
.," "..I R'=29 k. R'=25
1.0 ~ " " R~ i",, / \~- - / 1oo
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0.5 9 -. , "'-..J " -.

, .~. )~ . . . . ~-o. ~ . . .... ,


0 0.125" 0~5 i ;~ 4 - & 16 3'2 6"4128 '0.1'25" 0~5 i '2 4 8 163"264120
xmm
y, Ra,Rf h',smm
1.5 ~, I~, M a t e r i a l Ds ", Mater aL F 150
,i ( \ e-0395 ~ ". [ e=0.274
lO
']1'!,""\, ~ _
R'-76 \_2,
~ .I. ,
,=~. lOO
/ t'->, R~ /
tJ, '\,Ra /Y
0.5 h' I~i',, R f - - , ./~ _ .... - h'\
' Ra ' ~ . . -50

s=O ".j -.-.. o / ~ / y y "'-h~.


, . . - ~ - - - ~ S ,~ , ~ , ,. . . . . 0 i .~:, :\
o.~2s 0;~ 1 2 4 8 163264128 ' 0 . 1 ~ 0:~ i :~ ,,; 8 163264128
(~) X mm

FIG. 9(a). Calculation Results for Materials Tested by Kenney and Lau (1985,
1986)

y, Ra,Rf h~,smm
1.5 150
\ Material U 1 Materiat 2
h' k e = 0.251 h'I e:0.202
R'= 7 R'=IO
1.0 -- \ l 100
"" Ra --'~ R . R f / f
. j/ 1
\ R~\'-../
0.5

, . . . . . . . . . . 0
0.125 0.5 1 2 4 8 163264126 0.125 0.5 1 2 4 8 163264126
xmm
y, Ra,Rf h',s mm
1.5 ( f ~ ' \ l Material 3 \,171 MateriaL20A 150
\[
'" I e=0199 "\4 r e = 0.359
1.C "4 , ,\ . R'=9 - ',', '\~'<
\ -\ R'=I~ - 100

i5o
-7.1. --- / " " ~ S "~
o
0.125 0.5 1 2 4 8 16 32 64128 0.125 0.5 1 2 4 8 163264126
xmm

FIG. 9(b). Calculation Results for Materials Tested by Kenney and Lau (1985,
1986)

48

J. Geotech. Engrg. 1993.119:36-53.


loose grains, but because Rfa'xa = 0.63"0.18 = 0.11 < x0 = 0.125 mm,
washout of these grains should be prevented and the material A s should be
stable. The calculated washout height, h' = 49 mm, is smaller than the
washout height observed in the test; ht' ~- 90-135 mm (layers 7, 6, 5, and
some part of layer 4). This discrepancy is only apparent however, because
the two washout heights cannot be directly compared. The calculated wash-
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out height, h' -- 49 mm, is the average height corresponding to the amount
of washed-out grains of size xo. On the other hand, ht' ~ 90-135 mm, is
the maximum height, at which any loss of grains was found in the material
remaining in the permeameter after the washout.
As mentioned before, the assumption of formation of discrete filter layers
(Figs. 1 and 2) is an idealization. In reality, individual washed-out grains
of a certain size, x, come from heights that vary considerably about the
average height, h'. The grading curves observed by Kenney and Lau (1985,
1986) for filter layers after washout show that some fine grains remained in
coarse filter layers. The average height of washout, therefore, is smaller
than its maximum height. This must be considered in practical design by
means of multiplying the calculated height of washout, h', by a factor of
safety. There is not yet sufficient basis for establishment of the magnitude
of this safety factor but, just as an example, the test with the material As
gives a factor ht'/h' = 1.8-2.8.
According to the calculations, the material Ds should be stable, but for
a small fraction of loose grains smaller than Rfa.x~ = 0.47.1.41 = 0.66
ram. Possible washout of these grains in the test may be hidden by the
spread of the grading curves shown by Kenney and Lau (1985) for the layers
2 - 6 , inclusively.
For the five materials, F, U, 2, 3, and 20A, included in Figs. 9(a and b),
the calculated washouts were larger or much larger than the washouts in-
dicated by the test results. The exact reason is unknown, but it may be the
small hydrodynamic numbers, R', which for the materials F, U, 2, and 3
were smaller than 10, and for the material 20A equal to 18. On the other
hand, R' = 29, 25, and 76 for the tests with the materials A , As, and Ds,
respectively. A conclusion from Figs. 6, 7, and 9 is then that hydrodynamic
numbers, R' > 15 or 20, and vibrations are required in order to get washout
to the extent predicted by the present mathematical model.

Lafleur's Tests
Lafleur et al. (1989) made two series of tests. The materials tested in the
series called screen tests consisted of spherical glass beads with smooth
surfaces. A 230-mm-thick layer of test material was placed on top of a square
mesh screen in a permeameter and submitted to downward hydraulic gra-
dients ranging from 2.5 to 6.5 and periodical vibrations.
Fig. 10 shows calculation results corresponding to the screen tests. The
initial dry-unit weights reported for the test materials gave by (2) c = 0.6
and d = 0.1. c = 0.6 also corresponds to the porosity, n ~ 0.38, of well-
densified random packings of unisized spheres and fits a scale, c = 0.6,
0.73 and 1.00, for spherical, naturally rounded and crushed grains, respec-
tively [cf. text after (2)]. The relative density indices varied between 5%
and 28%, which explains why d > 0. Because of the limited number of tests
and test materials, the choice of the coefficients a, b, and df was uncertain.
a = 0.67 was chosen, only because it is the average value for the loosest
(cubic) and densest (rhombohedral) stable packings of monosized spheres.
b = 2.5 was chosen in conformity with the previous evaluations, dI was
49

J. Geotech. Engrg. 1993.119:36-53.


y,Ra,Rf h',s m m
1.5 150
Material Material
M42 M6
1.o :C-.Rf / h'~ --~ - Rf ~ 100
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0.063 0.25 0.5 1 2 4 8 16 32 0.063 0.250.5 1 2 4 8 16 32


x rnm
y,Ra,R• h',s mm
1.5 !~230 Material 150
Rf I M8
1.0 .... ; ~ : = L . / 100

0.5

0 ~ I - ~ - ~ . ~=- : '. ,0
0.063 0.250-5 1 2 4 8 1632
xmm

FIG. 10. Calculation Results for Materials Tested by Lafleur et al. (1989)

determined by (15), but this time with a largest value, which made the
calculated and measured total weights of the washed-out grains equal for
each test. dI -- 0.113 for the test M42-T4, and dI = 0.040 to 0.047 for the
tests M8-T5, M6-T20, and M6-T6. (In the test M8-T20, the washout of
grains does not seem to have finished.) Compared with d = 0.1 and with
regard to the final and initial relative density indices reported for the tests,
these values of dy are logical. Loose initial packing, spherical grain shape,
and smooth grain surfaces obviously facilitated rearrangement of the grams
into a more dense structure during the tests. In the writer's tests, dense
initial packing, irregular grain shape, and rough grain surfaces probably
brought about interlocking effects, that hindered rearrangement of the grains
towards dense packing.
According to Fig. 10, both the materials M42 and M6 should be stable,
because Ra < 1 and Rf < 1 for all grain sizes, x. The material M8 should
be unstable, because Rf > 1.0 for x < 0.5. The test results agree with these
conclusions.
The base materials tested in the series called compatibility tests had a
large content of small grains (15-50% smaller than 0.10 mm). Therefore,
the hydrodynamic numbers of the tests must have been very small. Tentative
calculations for the base materials B5-B8 in combination with the filter
material F4 also gave amounts of washed-out grains, which were 25-80
times larger than the amounts measured in the tests. Evidently, the present
mathematical model cannot be used when the hydraulic number is small.
The hydrodynamic conditions, and not the grain and pore geometry, de-
termine the extent of grain washout.

CONCLUSIONS
A mathematical model for filter formation (self-filtration) during washout
of grains from cohesionless materials was developed and found to satisfac-
50

J. Geotech. Engrg. 1993.119:36-53.


torily agree with results from laboratory tests on sand and gravel mixtures,
provided the hydrodynamic number, R', exceeded 15 or 20. The model was
based on grain and pore geometry considerations. The tests were made in
a permeameter that was mildly vibrated during the last part of each test.
Before the vibration started, the washout of grains was 10-50% of the total
washout.
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By means of the model, one can predict grading stability or instability,


ability to form filter during washout of grains, extent of the washout, and
volume decrease caused by the washout.
There are two reasons for grading instability; scantiness of intermediate
grain sizes, which interrupts the filter formation process during washout;
and loose grains, which can move over large distances through the void
space between fixed grains. The model discloses both scantiness and loose
grains, but does not predict the degree of mobility of loose grains.
A disadvantage of the model is that is has five empirical coefficients, a,
b, c, d, and dI. c and d depend on the grain shape and the degree of
densification o t t h e material, respectively. They were determined from dry
density measurements, a was determined from base-filter compatibility tests
with very uniform base materials and highly densified filter materials, b and
dr were determined jointly for best fit between calculated and measured
amounts of washed-out grains and volume decreases of the materials. The
values of b and di became more uncertain than the values of a, c, and d.
In many cases, the value of di is important for calculation results. Further
studies of d I are therefore desirable, for instance in the form of base-filter
compatibility tests with very uniform base materials and filter materials
having different degrees of densification.
For hydrodynamic numbers, R' < 15 or 20, the washout of grains was
significantly smaller than predicted by the model. Besides grain and pore
geometry, the hydraulic conditions within the material then also had a
deciding influence on the extent of the washout. In future research, this
aspect of the grading stability and grain washout problem should be given
much consideration because in many practical applications the materials
have a large content of small grains.

ACKNOWLEDGMENT
The preparation of this paper was supported by Grant 890513-5 from the
Swedish Council for Building Research.

APPENDIX I. REFERENCES
Aberg, B. (1978). "A theory for calculation of the void ratio of non-cohesive soils
and similar materials." Hydr. Engrg. Studies Dedicated to Prof. Erling Reinius.,
Bulletin No. TRITA-VBI-97, Hydr. Lab., Royal Inst. of Tech., Stockholm, Swe-
o den, 25-46.
Aberg, B. (1984a). "Kritisk analys av dimensioneringsregler f6r erosionsskyddande
filter (Critical analysis of filter criteria)." Jorddammar (Embankment Dams), Sem-
inar 16th and 17th of Nov. 1983., Bulletin No. TRITA-VBI-126, Hydr. Lab., Royal
Inst. of Tech., Stockholm, Sweden, 211-219 (in Swedish with English summary).
fi,berg, B. (1984b). "Kohesionslrsa jordmaterials portal och permeabilitet (Void ratio
and permeability of non-cohesive granular materials)." Jorddammar (Embankment
Dams), Seminar 16th and 17th of Nov. 1983., Bulletin No. TRITA-VBI-126, Hydr.
Lab., Royal Inst. of Tech., Stockholm, Sweden, 221-237 (in Swedish with English
o summary).
Aberg, B. (1984c). "Filterbildning i sand och grus (Filter formation in sand and
51

J. Geotech. Engrg. 1993.119:36-53.


gravel)." Jorddammar (Embankment Dams), Seminar 16th and 17th of Nov. 1983.,
Bulletin No. TRITA-VBI-I26, Hydr. Lab., Royal Inst. of Tech., Stockholm, Swe-
o den, 239-255 (in Swedish with English summary).
Aberg, B. (1992a). "Void ratio of noncohesive soils and similar materials." J. Geo-
tech. Engrg., ASCE, 118(9), 1315-1334.
Aberg, B. (1992b). "Hydraulic conductivity of noncohesive soils." J. Geotech. Engrg.,
ASCE, 118(9), 1335-1347.
Downloaded from ascelibrary.org by Cambridge University on 07/13/15. Copyright ASCE. For personal use only; all rights reserved.

Kenney, T. C., and Lau, D. (1985). "Internal stability of granular filters." Canadian
Geotech. J., 22, 215-225.
Kenney, T. C., and Lau, D. (1986). "Internal stability of granular filters: Reply."
Canadian Geotech. J., 23,420-423.
Lafleur, J., Mlynarek, J., and Rollin, A. L. (1989). "Filtration of broadly graded
cohesionless soils." J. Geotech. Engrg., ASCE, 115(12), 1747-1768.
Sherard, J. L., Dunnigan, L. P., and Talbot, J. R. (1984a). "Basic properties of
sand and gravel filters." J. Geotech. Engrg., ASCE, 110(6), 684-700.
Sherard, J. L., Dunnigan, L. P., and Talbot, J. R. (1984b). "Filters for silts and
clays." J. Geotech. Engrg., ASCE, 110(6), 701-718.
Terzaghi, K., and Peck, R. B. (1948). Soil mechanics in engineering practice. John
Wiley and Sons, Inc., New York, N.Y.

APPENDIX II. NOTATION

The following symbols are used in this paper:

Aa : cf. (2);
a = coefficient;
Ba = cf. (3);
B0 = cf. (3)with Ya = 0 ;
b = coefficient;
c = coefficient;
D = filter material grain size;
d = coefficient, base material grain size;
e = void ratio;
ey = fictitious void ratio;
eo = void ratio obtained by modified Proctor compaction;
g = mean chord of single grain;
g = average length of all grain chords in material;
h = total thickness of material after washout thickness of
filter layer after washout;
h0 = total thickness of material before washout;
h' = calculated average height to which grains of size x
should become washed out; thickness of original ma-
terial corresponding to filter layer of thickness h;
h't = average height to which grains of size x were washed
out in test;
= average length of all void chords in material;
i0 = mean void chord obtained by modified Proctor com-
paction;
Ng = number of grain chords;
n = porosity;
q = unit flux (discharge rate divided by total cross sectional
area);
R' = hydrodynamic number, R' = qxs/nv;
Ra = xa/x;

52

J. Geotech. Engrg. 1993.119:36-53.


nf = h/x;
S = shrinkage of material caused by grain washout;
st = shrinkage of material in test;
X = grain size;
x(y) = grain size corresponding to y;
Y = harmonic mean grain size of material;
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Xa = lower grain size limit of fixed grains;


h = smallest grain size retained by filter layer;
XO = smallest grain size of material;
Xloo = largest grain size of material;
Y = cumulative fraction of solid volume; ordinate of grain-
size distribution curve;
Yo = ordinate, y, corresponding to grain size xa;
= number of grain chords; and
12 = kinematic viscosity.

Indexes
j: = filter layer;
B, C, and D = specific filter layers; and
5, 15, 50, and 85 = percent grain sizes, D, d, or x.

53

J. Geotech. Engrg. 1993.119:36-53.

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