Test Procedure

Precautions:-
1. ESD precautions required.
2. Do not touch PCB with bare hands.
3. Soldering irons should be isolated with MAINS
4. Phase Neutral wires of IRU should be kept loose (should not be inserted in
socket), and should NOT be connected to any power source while the
programmer is connected on the board
Visual Testing: -
 Inspect the assembled PCB for open / short / dry solder joints /Proper
Cleaning/Long leads, etc.

Code loading meter:

 PCB should NOT be connected to Supply/power socket during programming
procedure, even if the switch is off.
 Now connect the connector of programmer at connector J7 and program the
IRU(check chksum matched with given chksum). Remove the Programmer from PCB (J7).
 After assuring that that programmer have been disconnected and removed from the
PCB i.e. J7.
Electrical Testing:
 Connect Phase & Neutral wire at P & N fingers & switch on power supply.
 If LED D5 glows on PCB, it means programming have been done successfully
 Check DC Voltage at J7 (between pin no.1 & 2 ) must be 3.0V±0.1

To check relay follow below PTM stage

1. Apply power supply to all (m-DCU , Meter , IRU )
2. Connect RS232 cable at PC COMM Port and RUN PTM-->Tools-->IRU
testing.

.
Meter Testing Stage:
Precautions
2. ESD precautions required.
3. Avoid loose connection.
4. Do not touch PCB with bare hands.
5. Meter handling to be carefully.
6. PCB should be cleaned

Calibration:
1. Connect Phase & Neutral wire at P & N fingers.
2. Choose voltage 240 V (ac) and switch on power supply.
3. After 5 sec. of LED D5 glow on, short the jumper JP5 for (1 sec min) if LED D5
glows off means calibration is done ok.

Testing:

FAIL SAFE OPERATION TEST

A. High voltage operation

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 Test Procedure
1. Increase the input voltage slowly above 240 V.
2. Relay will disconnect at the voltage 380 +/-50Volt making a cutting sound.
3. Decrease the voltage below the cut off voltage (~ 330 V) and wait for 4 seconds for the
relay to connect.
4. It will connect making a sound in 4 seconds after it gets sufficient voltage enough to
operate efficiently if not connected then check calibration or programming.

. MAGNETIC TAMPER TEST on sampling 5%

Place a magnet near IRU PCB

Relay will disconnect making a sound on sensing the tamper.
Open the clock in PC to observe timings.
Remove the magnet and note the time.
Relay will auto connect in 5 minutes after the magnet has been removed.
Wait for 5 min for reconnection.

To check relay follow below PTM stage

1. Apply power supply to all (m-DCU , Meter , IRU )
2. Connect RS232 cable at PC COMM Port and RUN PTM-->Tools-->IRU
testing.
3. Ensure that relay tracking sticker to be print

COMMUNICATION testing zig

1. Take one mDCU and one seal tracked Meter.

2. Make connections as per picture /test ZIG

2. Connect M-dcu 4 pin( J 25 ) communication cable at J6 of IRU. (as provided).

3. Connect Meter 4 pin communication cable at J8 of IRU.

RS232 Cable

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