S500 – Operator Panel

()
Manufacturer's Documentation

Valid for

Products: S 500.F0501, S 500.F0511

Edition: December 2008

Code:

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Restrictions Duplication, transmission and use of this document or its contents shall be considered
prohibited unless prior authorization has been received from Esa/Gv. All rights are
reserved.
Even when authorized, modification of this document (either by computer or on paper) voids the guarantees specified
below.

Guarantees The product may offer performances that are not described in these manuals. Esa/Gv
shall neither be obliged to maintain these functions in new versions of the product nor
to guarantee the relative assistance.

Checks have been carried out in order to ensure that the contents of these manuals
correspond to the documented product. Despite this fact, there may be discrepancies.
Esa/Gv therefore offers no guarantees as to the full compliance and completeness of the
texts.
The information in this document is periodically revised and new editions are issued when necessary.

This manual has been compiled in partial compliance with ANSI/IEEE std 1063-1987
“IEEE Standard for software User Documentation”.

Editions This document is liable to be modified without prior notice. These modifications may
involve further editions or revisions of the document.
Further editions imply complete substitution of the document.
Revision involves replacement/addition/elimination of pages of the document.
Each page is identified by the code of the document at the bottom.

Notes
MS-DOS® Trademark registered by Microsoft Corporation.

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The chronological list of editions of this document is given in the following table:

Evolution of the document

Edition Document Code Release Type of edition
17/12/2009 0 Original

Modifications
Release Chapters - Pages Description

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Summary

1 Notes for the reader...........................................................................................................................................................5

2 General info.......................................................................................................................................................................9
2.1 Product description ....................................................................................................................................................9
2.2 Accessories...............................................................................................................................................................13
3 Installation ......................................................................................................................................................................14
3.1 Panel mounting ........................................................................................................................................................14
3.1.1 Dimensions .......................................................................................................................................................14
3.1.2 Fixing.................................................................................................................................................................15
3.1.3 Location.............................................................................................................................................................15
3.2 Environmental conditions ........................................................................................................................................16
3.2.1 Working environmental conditions ..................................................................................................................16
3.2.2 Storing and Transportation Conditions ............................................................................................................17
3.2.3 Electromagnetic compatibility ..........................................................................................................................18
3.2.4 Exposition to external contaminant environment.............................................................................................19
3.3 Electrical requirements ............................................................................................................................................20
3.3.1 Power Supply ....................................................................................................................................................20
3.4 Customizations ........................................................................................................................................................20
3.5 Connections .............................................................................................................................................................21
3.5.1 Rules to be respected during cable execution ...................................................................................................21
3.5.2 Earth connection ..............................................................................................................................................22
3.5.3 Power Supply ....................................................................................................................................................22
3.5.4 Keyboard Interface............................................................................................................................................25
3.5.5 Mouse interface.................................................................................................................................................25
3.5.6 Mouse/Keyboard Output..................................................................................................................................26
3.5.7 USB Interface ...................................................................................................................................................27
3.5.8 VGA video Interface ........................................................................................................................................29
3.5.9 Touch Screen Interface.....................................................................................................................................31

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1 Notes for the reader

General information The information in this manual only applies to the software versions indicated on the
frontispiece.

Not all the available functions may be described in this manual. In these cases, Esa/Gv shall
be obliged to neither guarantee these functions nor include them in future versions.

Purpose This document contains information allowing technicians to correctly service the
product described on the frontispiece.

Users This document contains information for:

Specialized installer technicians/specialized test technicians with a good working
knowledge of the numeric control and machine. Basic knowledge of electro mechanics
and industrial NC control panels.

Use of the document The document is divided into chapters that describe a well defined characteristic of the
product.

Notification of Please contact Esa/Gv if any difficulties should arise when this manual is used.
difficulties

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Explanation of the symbols
Graphic symbols may appear beside the text. These are used to emphasize information of particular importance.

Attention
This symbol is used when failure to take the appropriate precautions could cause slight
damage to persons and property.

Danger
This symbol appears when failure to take the appropriate precautions or
accomplishment of incorrect operations could cause serious damage to persons
and/or property.

Important
This symbol appears in the manual to indicate information of particular importance. It
is essential to read these sections in order to fully understand the manual.

Option
This symbol indicates sections of the manual that describe optional functions or parts.
Use of optional performances must be established with the machine manufacturer.

Manufacturer
This symbol indicates those sections of the manual reserved to the machine
manufacturer.

Password
This symbol indicates sections of the manual that describe functions access to which is
safeguarded by software passwords.

CN
This symbol indicates sections of the manual that describe functions only available in
CN and not in the PC.

PC
This symbol indicates sections of the manual that describe functions only available in
the PC and not in CN.

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Printer’s conventions
Particular printer’s conventions are used to make it easier to identify the information in this manual. These conventions
are illustrated below.

Keyboard and video The following conventions are used.

• The names of the screen-printed keys are indicated in boldface and are enclosed
within square brackets. If the name of the key is preceded by “button”, reference is
being made to a key on the push button panel.
− [ENTER]. Identifies the key that bears the word ENTER.
− [+] indicates the + key of the keyboard, while button [+] indicates the + key of
the push button panel.
• The names of the function keys are indicated in boldface italics and are enclosed
within square brackets.
− [Plc Menu]. Identifies the function key that bears the words Plc Menu.
• References to fields and/or messages on the video are written in boldface italics.
• The specific text to be digitized by the user is underlined.
− If the manual indicates “digitize ok, the user must digitize exactly “ok”.
• DIRECTION or DIRECTIONAL keys is the collective name used to indicate the
UP, DOWN, LEFT and RIGHT keys.
• Pressure, in sequence, on a series of keys is written by separating the identifiers of
the required keys with the “>“ character.
− [Manual] > [START]. Describes pressure, in sequence, on the [Manual] and
[START] keys.
• Pressure on several keys at the same time is indicated by separating the identifiers
of the keys themselves with the “+” character.
− [SHIFT] + [] Describes contemporaneous pressure on the [SHIFT] and []
keys.

Text The following conventions are used.

• Italics are used to identify specialist terms.
• Boldface is used to emphasize words of particular importance.

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Glossary

CNC This is an abbreviation of Computerized Numerical Control and indicates the instrument
that governs the machine, i.e. the electronic device through which the machining cycles
are programmed, the axes moved, etc..
It corresponds to one of the devices whose operation is described in this manual.

NC Represents the Normally Closed status of an input or an output.

NO Represents the Normally Open status of an input or an output.

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 General info

2 General info
2.1 Product description
The S 500.F05x1 is an Operator Panel that can be used with the Esa/Gv NC Kvara and S 500 Series. The display is a
TFT LCD 15” with XVGA resolution . It is equipped with 28 function keys , a multi-function encoder and an USB
front socket. To the panel can be also connected an external keyboard and a mouse.
The S 500.F0501 model is equipped by a resistive touch screen.
The S 500.F0511 model isn’t provided of touché screen.
For more details on function key and encoder use read also the manual related to the
specific SW application.

Product main characteristics :

Display XVGA (1024 x 768 pixels) LCD TFT 15”

Keyboard External QWERTY standard
Function keys 18 around the screen ( 10 at the bottom 8 on the right side)
used by the Operator interface.
10 to implement Auxiliary functions ( Start, Stop, + ,- ,
Reset + 5 customizable).
Encoder 30 pulses x rotation usable as pointer device or Feed/Speed
override
Communication VGA video Input
Interfaces
External keyboard Input
Mouse Input
USB Input

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 General info

Frontal view

Figure 1.1 –Product frontal view

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 General info

Side View

Figure 1.2 –Product side view

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 General info

Backward View

Figure 1.3 –Product backward View

Bottom View

Figure 1.4 –Product bottom view

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 General info

1) + 24V DC supply terminal board

2) Mouse input PS2 connector
3) Standard QWERTY keyboard PS2 input
4) Keyboard + Mouse Output. RJ45 connector where link Keyboard + Mouse
extender to connect the O.P. to the NC.
5) Keyboard + Mouse Output. PS2 connector where link Keyboard + Mouse to
connect the O.P. to the NC.
6) USB connector to connect the panel front socket to the NC.
7) GND terminal screw.
8) DB9 connector for Touch Screen output.
9) DB 15 connector for VGA input.

2.2 Accessories
The following table lists the accessories supplied with the Operator Panel for its correct
installation.

CODE QUANTITY DESCRIPTION

MRS.007.022 1 3 pins terminal board Female 5.08 mm pitch

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3 Installation
3.1 Panel mounting

3.1.1 Dimensions

Operator Panel

Data Value
Height 400 mm
Width (maximum) 432 mm
Depth (maximum with connectors ) 45 mm
Weight 3 Kg

Figure 2.1 – Terminal dimensions

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3.1.2 Fixing

Terminal The panel is arranged to be installable on a cabinet wall through 4 5M Allen screws.
For details see Figure 2.2

Figure 2.2 – Fixing Template

3.1.3 Location
The position of the Panel on the electrical cabinet must be chosen in order to guarantee a physical separation by the
power cables, drivers, inverters contactors etc. of at least 50cm.
If such distance cannot be respected a metal plate shield is strongly suggested to avoid noise problems occurrence.

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3.2 Environmental conditions

The product has been designed to function at the environmental conditions described in this Paragraph.
To warranty a correct functioning it is however necessary:
• To respect and have respected the environmental conditions during working and
storing and transportation.
• To install properly the product..

Service & Technical For every info or request of support contact the Esa/Gv Service department .
Info

3.2.1 Working environmental conditions

The product is naturally cooled ( without fans are installed inside).

For this reason a free room of at least 10 cm must be left around it to allow the air flow.

If the under reported limit values cannot be respected a heating exchanger or a air
conditioner must be used .

Technical Specifications Limit value

Working temperature :
Minimal 5°C
Maximum 40°C
Relative humidity :
Minimal 50%
Maximum 90%
Condensation Not allowed
Max working altitude 2000m

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3.2.2 Storing and Transportation Conditions

The following specifications are applicable only to the product inside its original package.

Specifications Limit value

Storing temperature:
Minimal -25°C
Maximum 70°C
Relative humidity:
Minimal 5%
Maximum 90%
Condensation Not allowed
Atmospheric Pressure (bigger or equal) 70Kpa (3000m)

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3.2.3 Electromagnetic compatibility

Emission Generic rule for industrial environment : EN50081-2 .

Is used the EN55011 basic rule .

Test Limit
Conducted interferences of power supply cables Class A
Radiated interferences Class A

Immunity Generic rule for industrial environment: EN50082-2

Are used the following basic rules:

Tests Limits
Conducted radio frequency electro- Test voltage: 10 V rms
magnetic field ENV50141
Frequency: 0.15÷80 MHz
80% modulation AM 1 KHz
Irradiated radio frequency electro- Field intensity: 10 V/m
magnetic field EN61000-4-30
Frequency : 26-1000 MHz
Frequency: 1400-2000 MHz
80% modulation AM 1KHz
Magnetic field at main frequency Field intensity: 30A/m
EN61000-4-8
Frequency: 50 Hz
Fast transients (burst) EN61000-4-4 Test Voltage: 2 KV
Electro-static discharge EN61000-4-2 Test voltage in case of contact: 4 KV
Test voltage in air: 8 KV
Test repetition: 10 discharges
Test frequency: 1 discharge/s

Radio interferences suppression must be considered during the product installation. It is

very important the cables displacement . For eventual questions contact Esa/Gv
technical department.

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 Installation

3.2.4 Exposition to external contaminant environment

The presence of metallic or wood powder into the working area of the Operator Panel can compromise it correct
working. The terminal has to function into an electrical cabinet with adequate filtered air change. This to guarantee the
necessary cooling. This require e periodical filters control and cleaning (or substitution).

Degree of protection The Operator panel is guaranteed to respect the following IP Class of Protection

SPECIFICATION Limit
Frontal Panel IP 54 (Note 1)
Electronic Module IP 20 (Note 2)

Note 1: Protection against water spray.

Note 2: Protection against intrusion of solid parts with diameter bigger than 12 mm. No
protection against liquids.

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3.3 Electrical requirements

3.3.1 Power Supply

Electrical The module supply must respect the following values:

Specification

Specification Limit Value

Typical supply voltage 24 VDC
Maximum supply voltage 28.8 VDC
Minimum supply voltage 20.4 VDC
Maximum supply current 2A
Maximum power consumption 40W
Insulation Input Voltage ( among AC/DC/Earth) It is necessary to
supply the module
with a DC
stabilized power
supply insulated
from earth.
Over- voltage protection Yes with varistor
and transil
Hold up time >10 mSec

If the input voltage isn’t stable is suggested the use of an UPS unit.

3.4 Customizations

The Operator Panel allows the customizations of some functions keys. The insertion of
the customization strip is done by Esa/Gv during the device functional test.

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3.5 Connections

3.5.1 Rules to be respected during cable execution

To guarantee absence of electromagnetic interferences during the terminal use it is necessary to properly study the
cables placement into the electrical cabinet.

Cables definition Signal Cables:

• Digital Input/Output +24VDC
• Analog Input
• Analog Output

Power Cables:
• Supply cables (380 VAC or 230VAC).
• Motor – drive power cables .
• Connection cable for inductive loads with input voltage equal or bigger than 110
VAC.

Installation Rules To guarantee the maximum noise immunity it is requested to respect the following
rules:
• Put the signal cables far as possible to the power cables.
• Do not place the device and its signal cables near an heavy magnetic field ( for
example the one generated by motors or transformers) .
• Place the device and the cables far from neon lamps.
• Cables with high energy pulsing signals (characterized by very fast variation in
Voltage/Current ) must be completely separated by all others. Is however
recommended to use for them adequately shielded cables.

To doesn’t respect the above described rules can generate a wrong working of the
device.

Noise suppressor To eliminate noise generated by coils , electro valves , contactors , motors and other
filters inductive loads, can be used specific filters directly mounted on the noise source or
nearest to it .

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3.5.2 Earth connection

To guarantee a safe use of the terminal and noise immunity it is necessary to correctly connect it to the earth .

The Operator Panel must be connected to the main Earth connection (PE) of the
electrical cabinet through the pin N. 2 of the supply terminal strip and the screw
identified on the rear side of the panel with the earth label.

A wrong earth connection can compromise both the operator safety and the
correct functioning of the device.

Connection Example

Figure 2.3 – Earth connection

3.5.3 Power Supply

The earth pin of the device input supply terminal strip must be linked to the main
Earth connection point of the electrical cabinet .

Figure 2.4 – Supply socket

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 Installation

Pin Name
1 DC – TERMINAL
2 GND TERMINAL
3 DC+ TERMINAL

Signal name :
DC- TERMINAL -24 VDC input voltage
GND FIELD Earth reference
DC+ TERMINAL +24VDC input voltage

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Connection Example

Figure 2.5 - 24VDC Supply connection

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3.5.4 Keyboard Interface

Type of connector PS2 6 pins Mini DIN Female .

Figure 2.6 – Keyboard connector

Pin Name Type

1 KBD DATA IO
2 Not Connected NC
3 GND VO
4 VCC VO
5 KBD CLK O
6 Not Connected NC

Signal Name:
KBD DATA Data
GND Ground
VCC +5VDC supply
KBD CLK Clock

Type of signal :
I Input Signal
O Output Signal
VO Output Voltage
NC Not Connected

Note This connector allows to link to the Operator Panel a standard QWERTY keyboard

3.5.5 Mouse interface

Type of connector PS2 Mini DIN 6 pins Female .

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 Installation

Figure 2.7 – Mouse connector

Pin Name Type

1 MOUSE DATA I
2 Not Connected NC
3 GND VO
4 VCC VO
5 MOUSE CLK O
6 Not Connected NC

Signal Name :
MOUSE DATA Data
GND Ground
VCC +5VDC supply
MOUSE CLK Clock

Type of Signal:
I Input Signal
O Output Signal
VO Output Voltage
NC Not connected

3.5.6 Mouse/Keyboard Output

Type of Connector PS2 Mini DIN 6 pins Female

It allows the connection of the Operator Panel to an Esa /Gv PC/NC through a PS2
Male/Male cable.
The connection at PC/NC side must be on the Keyboard PS2 input.

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 Installation

Figure 2.8 – Mouse / Keyboard output interface connector

Pin Name Type

1 KBD DATA IO
2 MS DATA IO
3 GND VO
4 VCC VO
5 KBD CLK O
6 MS CLK O

Signal Name:
KBD DATA Data
MS DATA
GND Ground
VCC +5VDC Supply
KBD CLK Clock
MS CLK

Type of signal :
I Input signal
O Output Signal
VO Output Voltage
NC Not Connected

Note The connector allow to connect to the Panel an external keyboard.

3.5.7 USB Interface

The Operator Panel allows the connection to the USB of the PC/CN directly from a
specific socket placed on its front bottom left side.

For the external connection to the Operator Panel socket is mandatory to use cable
homologated by the linked peripheral builder. The max length of the USB connection,
in case of direct connection has no to exceed 5m . Otherwise an active USB extender is
required .

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 Installation

Do not respect the above prescriptions can generate USB data corruption

USB Standard Specification Value

Number of channels 1
Type of connector A type
USB Version Depends by the
linked NC

Type of connector A type Female

Figure 2.9 – USB Interface

Pin Name Type

1 VCC VO
2 - USB IO
3 + USB IO
4 GND VO
Conn. Case SHIELD SCH

Signal Name:
VCC +5VDC supply
- USB Universal Serial Bus . Negative differential signal.
+ USB Universal Serial Bus . Positive differential signal.
GND Ground
SHIELD The shield must

Type of Signal:
IO Input /Output Signal (BUS)
VO Output Voltage
SCH Shield

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 Installation

3.5.8 VGA video Interface

This interface respect the VGA IBM standard and can be used to connect it to a NC or
PC.

For this connection must be used only homologated cables.

Do not respect the above prescriptions can generate damages to the electronic board and
functionality problems to the system.

VGA Interface Specifications Value

Standard Compatible with IBM VGA standard
Monitor resolution 1024x768 (16 M/colors )
Type of monitor managed XVGA

Type of connector D-Sub 15 pins Female

Figure 2.10 – VGA video interface

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 Installation

Pin Name Type

1 ROSSO I
2 VERDE I
3 BLU I
4 GND REF
5 GND REF
6 GND (Red) REF
7 GND (Green) REF
8 GND (Blue) REF
9 Non Connected NC
10 GND (Synchronism) REF
11 GND REF
12 DDC DATA I/O
13 H SYNC O
14 V SYNC O
15 DDC CLOCK I/O

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 Installation

3.5.9 Touch Screen Interface

The connection between the PC/NC and the Touch Screen must be done with the
devices not ON ( in absence of power). Not respect this rule can broken the line
drivers o receivers.
The connection must be done using shielded cables, The shield must be absolutely
linked at both sides.
If it is necessary to interrupt the Operator Panel connection using an intermediate
connector avoid to mix on the same cable signals and power cable. Remember also
to connect the shield to both joint connectors to avoid to interrupt it.

Do not respect the above prescriptions can generate damages to the electronic board and
functionality problems to the system.

Electrical
Specifications

RS232 standard specification Value

Number of channels 2
Minimal voltage input ±3V
Maximum output voltage ±30V
Minimum input resistance 30K
Minimal output voltage ±9V
Typical output voltage ±10.5V
Maximum cable length 10m
Maximum Transmission Frequency 9600 Baud

Type of connector D-Sub 9 pins Male.

Figure 2.11 - Touch Screen Interface

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RS 232 Standard

Pin Name Type

1 NC
2 RX I
3 TX O
4 NC
5 GND REF
6 NC
7 NC
8 CTS I
9 NC
Conn. Case SHIELD SCH

Signal Name:
RX Receive Data
TX Transmit
GND Ground
CTS Clear To Send
SHIELD Must be connected at the metallic case of the D Sub connector .

Type of Signal:
I Input Signal
O Output Signal
REF Signal Reference
SCH Shield

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