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MEMORIA DE CÁLCULO.

MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-


OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 1 DE 176

CLIENTE: INEOS Styrolution Mexicana, S.A. de C.V.

PROYECTO: “KNOCKOUT POT”.

SISTEMA: Tanque de Knockout pot B-5208

REV. FECHA REVISIÓN ELABORÓ REVISÓ REVISÓ APROBÓ

ING.JOSE
A 15/11/2018 PARA REVISIÓN ING.S.I.P.L. ING.R.V.G. ING.M.M.G.
NAJERA
PARA COMENTARIOS POR EL ING.JOSE
B 04/12/2018 CLIENTE ING.S.I.P.L. ING.R.V.G. ING.M.M.G.
NAJERA
ING.JOSE
0 03/03/2019 APROBADO PARA CONSTRUCCION ING.S.I.P.L. ING.R.V.G. ING.M.M.G.
NAJERA
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 2 DE 176

CONTENIDO

1.- INTRODUCCION……………………………………………………………………3
2.- OBJETIVO…………………………………………………………………..……….3
3.- ALCANCE……………………………………………………………………………4
4.- SISTEMA DE UNIDADES…………………………………………………………..4
5.- REFERENCIAS DE CODIGO………………………………………….…………..5
6.- DESCRIPCION DEL ANALISIS………………………………………..………….6
7.- MODELO DEL SEPARADOR B-5208……………………..………………………7
8.- INFORMACION BASICA PARA EL ANALISIS………………………………...8
8.1. CARGAS BASICAS………………………………………………………………8
8.2. COMBINACIONES DE CARGAS………………………………………….…...8
9.- ANALISIS Y DISEÑO……………………………………………………………..…9
10.- RESULTADO DEL ANALISIS Y DISEÑO…………………………………….173
11.- CONCLUSIONES…………………………………………………………………173
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 3 DE 176

1. INTRODUCCIÓN.

Actualmente la empresa INEOS STYROLUTION por necesidad de reemplazo de un


separador para retener los sedimentos del producto se desarrolla la Ingenieria
Mecanica para el analisis de esfuerzos del equipo marcado con el tag B-5208

El presente análisis mecánico del SEPARADOR B-5208 de Knockout, es para verificar


que los esfuerzos actuantes en el separador de gases, por la acción de las
combinaciones de cargas (cargas de sostenidas y cargas ocasionales) consideradas
en el análisis, deben ser menores a los esfuerzos permisibles indicados en el código
ASME SECTION VIII D ED. 2017

2.- OBJETIVO
El adecuado diseño y fabricacion de un separador cumpliendo con los requerimientos
indicados en el código ASME SECTION VIII D ED. 2017. A su vez el equipo pueda
colectar los sedimientos del proceso.
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 4 DE 176

3.ALCANCE.
Esta memoria de cálculo comprende el análisis de esfuerzos actuantes, la cual
comprende el análisis mecánico del SEPARADOR B-5208 en INEOS Styrolution, S.A.
de C.V. en Altamira, Tamaulipas. y está localiza al sur del estado de Tamaulipas,
formando parte de la Zona Metropolitana de Tampico, limitando al norte con el municipio
de Aldama, al oeste con el municipio de González, al sur con los municipios de Ciudad
Madero y Tampico, y al este con el Golfo de México.
.
4.SISTEMA DE UNIDADES.
El sistema de unidades utilizado en el presente análisis y diseño es el Sistema
Internacional de Unidades (SI) como lo indica la norma oficial mexicana NOM-008-
SCFI-2002 (Sistema General de Unidades de Medida). Como propósito, establecer
un lenguaje común que responda a las exigencias actuales de las actividades
científicas, tecnológicas, educativas, industriales y comerciales, al alcance de todos los
sectores del país.
Magnitud Unidad Símbolo
Longitud Metro m
Masa Kilogramo Kg
Tiempo Segundo S
Superficie metros cuadrados m2
Volumen metros cúbicos m3
Velocidad metro por segundo m/s
aceleración metro por segundo cuadrado m/s2
masa volumétrica, densidad. Kilogramo por metro cúbico Kg/m3
Volumen especifico metro cúbico por kilogramo M3/Kg
Fuerza Newton N
presión, tensión mecánica Pascal N/m2
trabajo, energía, cantidad de
Joule N*m
calor
Temperatura Celsius grado celsius C°
Tabla No. 01 Sistema Internacional de Unidades (SI).
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 5 DE 176

5. REFERENCIAS DE CÓDIGOS Y NORMAS.

El análisis y diseño del SEPARADOR TAG B-5208, se revisó de acuerdo a los Códigos
y Normas de última edición:

Identificación Descripción
No.
1 NOM-008-SCFI-2002 Sistema General de Unidades de Medida.
Manual de obras civiles. Comisión Federal de Electricidad. Viento Ed.
2 C.F.E. 2008
2008.
Manual de obras civiles. Comisión Federal de Electricidad. Diseño por
3 C.F.E. 2015
sismo mdoc. 2015.
4 A.S.C.E 7-16 American Society Of Civil Engineers.Building Mounted Wind

4 A.S.C.E 7-16 American Society Of Civil Engineers Ground Supported Seismic


ASME SEC. VIII DIV
5 ASME SEC. VIII DIV 1 EDICION 2017
1 EDICION 2017

Tabla No. 02 Referencias de códigos y normas.


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 6 DE 176

6. DESCRIPCIÓN DEL ANÁLISIS.

Para desarrollar el análisis y diseño del reemplazo de separador B5208 por la


necesidad de la demanda por crecimiento de producción, se utilizó el software
COMPRESS 2018 ASME SECTION VIII DIV.1 ED.2017 para elaborar el modelo
(topología) del tanque por medio de nodos y miembros de acuerdo a la geometría real.
Este modelo es tridimensional lo cual nos facilita más el conocimiento de cómo es la
configuración real del tanque. Por medio del Software se pueden alimentar las
condiciones de cargas básicas y combinaciones de cargas con los efectos de las cargas
ocasionales (cargas de viento y sismo), para que el Software realice el análisis y nos
de los resultados correspondientes al comportamiento de todo el EQUIPO.
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 7 DE 176

7.0 MODELO DEL TANQUE B-5208

El modelo tridimensional se realizó con el programa COMPRESS 2018

Imagen No. 01 Modelos del Tanque B-5208 Vista Isometrico


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 8 DE 176

8. INFORMACIÓN BÁSICA PARA EL ANÁLISIS.


8.1 CARGAS BÁSICAS.
Se consideraron las siguientes condiciones de diseño para cargas de operación:

Chaqueta (Entre Vapor)

Presión Interna= 4 Bar de Operación (400 kpag)


Temperatura= 160 grados centígrados de Operación
Presión interna= 6 Bar de diseño (600 kpag)
Temperatura= 240 grados centígrados de diseño

Corazón (Entra oligomero y presuriza con Nitrógeno)

Presión Interna= 4 Bar (400 kpag) de Operación en Realidad varia de 3.5 a 4 bar (350 a 400kpag)
Temperatura= 160 grados centígrados de Operación
Presión interna= 6 (600 kpag) Bar de diseño
Temperatura= 240 grados centígrados de diseño
Presión Externa= full Vaccum (Vacío Total) (El historia indica 50 milibares)

8.2 COMBINACIONES DE CARGA


El diseño para recipiente a presion con codigo ASME SECTION VIII DIV 1 ED. 2017 no indica combinacion de
cargaas para el calculo de espesores en cuerpo y/o tapas ya sea en el cuerpo en las recamaras.
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 9 DE 176

9. ANÁLISIS Y DISEÑO.

1.- Loadings
2.- Nozzle Schedule
3.- Nozzle Summary
4.- Pressure Summary
5.- Setting Summary
6.-Radiography Summary
7.- Thickness Summary
8.- Weight Summary
9.- Long Seam Summary
10.- Hydrostatic Test
11.- Cylinder
12.- Head Top
13.- Head Bottom
14.- Flange A,B,C,D,E,F,G
15.- Top Flange
15.1 Bottom Flange
16.- Legs
17.- Jacket shell
18.- Jacket Head
19.- Jacket Closure Bar
20.- Seismic Code
21.- Wind Code
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 10 DE 176

1.- Loadings

UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes

UG-22(b) Weight of the vessel and normal contents under operating or


Yes
test conditions

UG-22(c) Superimposed static reactions from weight of attached


equipment (external loads)
No

UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and


Yes
legs

UG-22(d)(1) Internals (see mandatory Appendix D) No

UG-22(e) Cyclic and dynamic rection due to pressure or thermal


variations, or from equipment mounted on a vessel and mechanical No
loadings.

UG-22(f) Wind reactions Yes

UG-22(f) Seismic reactions Yes

UG-22(g) Impact reaction such as those due to fluid shock No

UG-22(h) Temperature gradients and differential thremal expansion No


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 11 DE 176

UG-22(i) Abnormal pressures, such as those caused by deflagration No

UG-22(j) Test pressure and coincident static head acting during the
No
test:

2.- Nozzle Schedule

Nozzle Schedule
Specifications
Nozzle Impact Fine
Identifier Size Service Materials Normalized Flange Blind
mark Tested Grain
SA-312 NPS 6
NPS 6
Nozzle TP304L No No No Class
Sch
Wld pipe 300
A A 10S OLIGOMERO No
WN
DN SA-240
Pad No No No A182
150 304L F304L
60.33
SA-240
B B OD x DREN Nozzle No No No N/A No
316L
2.77
SA-240 NPS 1
Nozzle No No No
316L Class
33.4
ENTRADA DE 150
C C OD x No
VAPOR WN
2.77
A182
F316L
33.4
SALIDA DE SA-240
D D OD x Nozzle No No No N/A No
CONDENSADO 316L
2.77
SA-240 NPS 4
Nozzle No No No NPS 4
316L Class
114.3 Class
300
E E OD x RESERVA SA-312 300
WN
3.05 Pad TP316 No No No A182
A182
Wld pipe F316L
F316L
48.26 NPS 1
SA-240
F F OD x LSH Nozzle No No No 1/2 No
316L
2.77 Class
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 12 DE 176

300
WN
A182
F316L
NPS 1
1/2
48.26 Class
SA-240
G G OD x LSH Nozzle No No No 300 No
316L
2.77 WN
A182
F316L

3.- Nozzle Summary

Nozzle Summary
Dimensions
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (mm) (mm) (mm) Nom t Design t User t Width tpad (mm) (%)
(mm) (mm) (mm) (mm) (mm)
A 168.28 3.4 3.4 Yes Yes 8* 5.67 50.8 5.71 0 100.0
B 60.33 2.77 0.97 Yes Yes 8* N/A N/A N/A 0 Exempt
C 33.4 2.77 0.19 Yes Yes 9.52 3.94 50.8 5.71 0 311.8
D 33.4 2.77 0.24 Yes Yes 8* 4.91 N/A N/A 0 100.0
E 114.3 3.05 1.67 Yes Yes 8 6.94 50.8 5.71 0 100.0
F 48.26 2.77 0.78 Yes Yes 8 N/A N/A N/A 0 Exempt
G 48.26 2.77 0.78 Yes Yes 8 N/A N/A N/A 0 Exempt
*Head minimum thickness after forming

Definitions
tn Nozzle thickness
Req tn Nozzle thickness required per UG-45/UG-16
Nom t Vessel wall thickness
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 13 DE 176

Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall

4.- Pressure Summary

Component Summary for Chamber bounded by F&D Head #1 and F&D Head #100
P T Te
MAWP MAP MAEP MDMT MDMT Impact
Identifier Design Design external
(kPa) (kPa) (kPa) (°C) Exemption Tested
(kPa) (°C) (°C)
F&D Head #100 599.98 240 889.08 1,938.25 N/A 240 -196 Note 1 No
Straight Flange on F&D
599.98 240 3,244.22 5,068.46 N/A 240 -196 Note 2 No
Head #100
Cylinder #1 599.98 240 3,959.39 4,378.17 1,220.03 240 -196 Note 3 No
Straight Flange on F&D
599.98 240 4,583.65 5,068.46 1,468.08 240 -196 Note 5 No
Head #1
F&D Head #1 599.98 240 3,309.04 3,659.03 1,379.53 240 -196 Note 4 No
Flange #1 599.98 240 2,784 4,140 N/A 240 -48 Note 6 No
Note
Nozzle No
7
Nozzle #10 (A10) 599.98 240 1,423.29 2,994.94 N/A 240 -48
Note
Pad No
1
B (B) 599.98 240 5,708.5 6,312.28 1,379.51 240 -196 Note 8 No
Note
Nozzle No
7
E (E) 599.98 240 2,784 3,528.84 1,220.03 240 -48
Note
Pad No
3
F (F) 599.98 240 2,784 4,140 1,220.03 240 -48 Note 7 No
G (G) 599.98 240 2,784 4,140 1,220.03 240 -48 Note 7 No

Chamber Summary for Chamber bounded by F&D Head #1 and F&D Head #100
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 14 DE 176

Design MDMT -28.89 °C


Rated MDMT -48 °C @ 889.08 kPa
MAWP hot & corroded 889.08 kPa @ 240 °C
MAP cold & new 1,938.25 kPa @ 21.11 °C
(1) This pressure chamber is not designed for external pressure.

Component Summary for Jacket Chamber


P T Te
MAWP MAP MAEP MDMT MDMT Impact
Identifier Design Design external
(kPa) (kPa) (kPa) (°C) Exemption Tested
(kPa) (°C) (°C)
Jacket Closure Bar on
599.98 240 849.51 939.36 N/A 240 -196 Note 1 No
Jacket
Jacket Shell 599.98 240 3,295.3 3,643.84 N/A 240 -196 Note 9 No
Straight Flange on Jacket
599.98 240 2,777.59 3,071.38 N/A 240 -196 Note 11 No
Head
Jacket Head 599.98 240 3,310.88 3,661.07 N/A 240 -196 Note 10 No
Cylinder #1 599.98 240 1,220.03 1,895.53 3,959.39 240 -196 Note 3 No
Straight Flange on F&D
599.98 240 1,468.08 2,283.36 4,583.65 240 -196 Note 5 No
Head #1
F&D Head #1 599.98 240 1,379.53 2,146.2 3,309.04 240 -196 Note 4 No
B (B) 599.98 240 1,379.51 1,379.51 5,708.5 240 -196 Note 8 No
Note
Nozzle No
7
C (C) 599.98 240 1,064 1,590 N/A 240 -48
Note
Pad No
9
D (D) 599.98 240 3,378.99 3,736.38 N/A 240 -196 Note 12 No
Note
Nozzle No
7
E (E) 599.98 240 1,220.03 1,220.03 3,191.27 240 -196
Note
Pad No
3
F (F) 599.98 240 1,220.03 1,220.03 3,959.43 240 -196 Note 7 No
G (G) 599.98 240 1,220.03 1,220.03 3,959.43 240 -196 Note 7 No
Nozzle #9 (N9) 599.98 240 737.58 815.6 N/A 240 -196 Note 13 No
Legs #1 599.98 240 599.98 N/A N/A N/A N/A N/A N/A
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 15 DE 176

Chamber Summary for Jacket Chamber


Design MDMT -28.89 °C
Rated MDMT -48 °C @ 599.98 kPa
MAWP hot & corroded 599.98 kPa @ 240 °C
MAP cold & new 815.6 kPa @ 21.11 °C
(1) This pressure chamber is not designed for external pressure.

12. Impact test exempt per UHA-51(g) (coincident ratio = 0.0263)

13. Impact test exempt per UHA-51(g) (coincident ratio = 0.027)

5.- Setting Summary

Settings Summary
COMPRESS 2019 Build 7900
ASME Section VIII Division 1, 2017 Edition Metric
Units SI
23.38 mm from bottom
Datum Line Location
seam
Vessel Design Mode Design Mode
Minimum thickness 1.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 16 DE 176

Minimum nozzle projection 152.4 mm


Juncture calculations for  > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Tapered per Figure UCS-
Butt welds
66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
1.3 times vessel MAWP
Shop Hydrotest Pressure
[UG-99(b)]
Test liquid specific gravity for Chamber bounded by F&D Head #100 and
1.00
ASME B16.5/16.47 Blind on Flange #1
Test liquid specific gravity for Chamber bounded by F&D Head #1 and
1.00
F&D Head #100
Test liquid specific gravity for Jacket Chamber 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
Chamber bounded by F&D Head #100 and ASME B16.5/16.47 Blind on Flange #1
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Chamber bounded by F&D Head #1 and F&D Head #100
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 17 DE 176

Jacket Chamber
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None

License Information
Company Name Aguila Fabricacion, S.A. de C.V.
License Commercial
License Key ID 32326
Support Expires October 07, 2019

6.-Radiography Summary

Radiography Summary
UG-116 Radiography - Chamber bounded by F&D Head #1 and ASME B16.5/16.47 Blind on Flange #1
Bottom Circumferential
Longitudinal Seam Top Circumferential Seam
Seam
Component Category Category Category Mark
Radiography / Radiography / Radiography /
(Fig UW- (Fig UW- (Fig UW-
Joint Type Joint Type Joint Type
3) 3) 3)
ASME B16.5/16.47
N/A Seamless No RT N/A N/A N/A N/A / Gasketed N/A
Blind on Flange #1
Full UW-11(a) / Full UW-11(a) /
Cylinder #1 A C N/A B RT1
Type 1 Type 1
Flange #1 N/A Seamless No RT N/A N/A / Gasketed C N/A N/A
Full UW-11(a) /
F&D Head #1 N/A Seamless No RT B N/A N/A RT1
Type 1
Nozzle to Vessel Nozzle free end
Nozzle Longitudinal Seam
Circumferential Seam Circumferential Seam
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User Defined (E UW-11(a)(4)


E (E) A D N/A / Type 7 C RT1
= 1.00) exempt / Type 1
User Defined (E UW-11(a)(4)
F (F) A D N/A / Type 7 C RT1
= 1.00) exempt / Type 1
User Defined (E UW-11(a)(4)
G (G) A D N/A / Type 7 C RT1
= 1.00) exempt / Type 1
User Defined (E
B (B) A D N/A / Type 7 N/A N/A RT1
= 1.00)
Nozzle to Flange
Nozzle Flange Longitudinal Seam Flange Face
Circumferential Seam
ASME B16.5/16.47
UW-11(a)(4)
flange attached to E N/A Seamless No RT N/A N/A / Gasketed C N/A
exempt / Type 1
(E)
ASME B16.5/16.47
UW-11(a)(4)
flange attached to F N/A Seamless No RT N/A N/A / Gasketed C N/A
exempt / Type 1
(F)
ASME B16.5/16.47
UW-11(a)(4)
flange attached to G N/A Seamless No RT N/A N/A / Gasketed C N/A
exempt / Type 1
(G)
UG-116(e) Required Marking: RT1

UG-116 Radiography - Jacket Chamber


Bottom Circumferential
Longitudinal Seam Top Circumferential Seam
Seam
Component Category Category Category Mark
Radiography / Radiography / Radiography /
(Fig UW- (Fig UW- (Fig UW-
Joint Type Joint Type Joint Type
3) 3) 3)
Full UW-11(a) /
Jacket Closure Bar A N/A N/A N/A N/A RT1
Type 1
Full UW-11(a) / Full UW-11(a) /
Jacket Shell A N/A N/A B RT1
Type 1 Type 1
Full UW-11(a) /
Jacket Head N/A Seamless No RT B N/A N/A RT1
Type 1
Nozzle to Vessel Nozzle free end
Nozzle Longitudinal Seam
Circumferential Seam Circumferential Seam
User Defined (E UW-11(a)(4)
C (C) A D N/A / Type 7 C RT1
= 1.00) exempt / Type 1
User Defined (E
D (D) A D N/A / Type 7 N/A N/A RT1
= 1.00)
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 19 DE 176

Nozzle to Flange
Nozzle Flange Longitudinal Seam Flange Face
Circumferential Seam
ASME B16.5/16.47
UW-11(a)(4)
flange attached to C N/A Seamless No RT N/A N/A / Gasketed C N/A
exempt / Type 1
(C)
UG-116(e) Required Marking: RT1

7.- Thickness Summary

Component Data
Component Diameter Length Nominal t Design t Total Corrosion Joint
Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E
F&D Head #100 SA-240 316L 508 OD 99.36 6.35* 5.32 0 1.00 External
Cylinder #1 SA-240 316L 508 OD 725 9.52 4.76 0 1.00 External
F&D Head #1 SA-240 316L 508 OD 95.33 6* 5.34 0 1.00 External
Jacket Head SA-240 316L 599 OD 130.93 6* 1.53 0 1.00 Internal
Jacket Shell SA-240 316L 599 OD 616 9.52 1.16 0 1.00 Internal
Jacket Closure Bar SA-240 316L 508 OD 69.3 9.52 9.43 0 1.00 Internal
*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
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8.- Weight Summary

Weight Summary
Weight (kg) Contributed by Vessel Elements

Piping Operating Surface


Metal Metal Insulation Test Liquid
Component Insulation Lining + Liquid Area
New* Corroded Supports
Liquid New Corroded New Corroded m2

ASME
B16.5/16.47
145.6 145.6 0 0 0 0 0 0 0 0 0.48
Blind on
Flange #1
Cylinder #1 66.1 66.1 0 0 0 0 0 0 116.2 116.2 0.16
F&D Head #1 17.6 17.6 0 0 0 0 0 0 16.7 16.7 0.29
Jacket Shell 83.8 83.8 0 0 0 0 0 0 49.2 49.2 1.13
Jacket Head 22 22 0 0 0 0 0 0 21.5 21.5 0.42
Legs #1 28.5 28.5 0 0 0 0 0 0 0 0 0.6
TOTAL: 363.6 363.6 0 0 0 0 0 0 203.7 203.7 3.08
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments
Nozzles & Ladders Rings Surface
Body Flanges Packed Tray Vertical
Component Flanges & Trays & Area
Beds Supports Loads
New Corroded New Corroded Platforms Clips m2

ASME
B16.5/16.47
0 0 0 0 0 0 0 0 0 0 0
Blind on Flange
#1
Cylinder #1 74.8 74.8 41.7 41.7 0 0 0 0 0 0 1.16
F&D Head #1 0 0 0.9 0.9 0 0 0 0 0 0 0.04
Jacket Shell 0 0 3.8 3.8 0 0 0 0 12.2 1,173.3 0.06
Jacket Head 0 0 0.6 0.6 0 0 0 0 0 0 0.03
Legs #1 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 74.8 74.8 47 47 0 0 0 0 12.2 0 0.81
Vessel Totals
New Corroded
Operating Weight (kg) 498 498
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Empty Weight (kg) 498 498


Test Weight (kg) 701 701
Surface Area (m2) 3.88 -
Main vessel Capacity** (liters) 132 132
Jacket Capacity** (liters) 71 71
**The vessel capacity does not include volume of nozzle, piping or other attachments.
Vessel Lift Condition
Vessel Lift Weight, New (kg) 498
Center of Gravity from Datum (mm) 448.82

9.- Long Seam Summary

Long Seam Summary


Shell Long Seam Angles
Component Seam 1
Cylinder #1 143°
Jacket Shell 0°

Shell Plate Lengths


Starting
Component Plate 1
Angle
Cylinder #1 143° 1,438.85 mm
Jacket Shell 0° 1,803.65 mm
MEMORIA DE CÁLCULO.
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10.- Hydrostatic Test


Horizontal shop hydrostatic test based on MAWP per UG-99(b) for Chamber bounded by F&D
Head #1 and F&D Head #100

Gauge pressure at 32.°C = 1.3*MAWP*LSR


= 1.3*600*1.0833
= 844.97 kPa = 8.44 Barg

Horizontal shop hydrostatic test


Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(kPa) (kPa) ratio factor
F&D Head #100 1,258.43 6.35 1.1058 1.30

Straight Flange on F&D Head #100 1,258.38 6.3 1.1058 1.30

Flange #1 1,258.51 6.43 N/A 1.30

Cylinder #1 1,258.4 6.31 1.1058 1.30

Straight Flange on F&D Head #1 1,258.38 6.3 1.1058 1.30

F&D Head #1 1,258.43 6.35 1.1058 1.30

B (B) 1,256.27 4.19 1.1058 1.30

E (E) (1) 1,253.51 1.43 1.0833 1.30

F (F) 1,256.21 4.13 1.1058 1.30

G (G) 1,256.21 4.13 1.1058 1.30

Nozzle #10 (A10) 1,256.79 4.71 1.1058 1.30

(1) E (E) limits the UG-99(b) stress ratio.


(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the
top-most flange.

The field test condition has not been investigated for the Chamber bounded by F&D Head #1 and F&D
Head #100.

Horizontal shop hydrostatic test based on MAWP per UG-99(b) for Jacket Chamber

Gauge pressure at 32.°C = 1.3*MAWP*LSR


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= 1.3*600*1.0833
= 844.97 kPa = 8.44 Barg

Horizontal shop hydrostatic test


Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(kPa) (kPa) ratio factor
Flange #1 569.7 6.43 N/A 1.30

Cylinder #1 569.58 6.31 1.1058 1.30

Jacket Closure Bar 570.55 7.29 1.1058 1.30

Jacket Shell 570.55 7.29 1.1058 1.30

Straight Flange on Jacket Head 570.55 7.29 1.1058 1.30

Jacket Head 570.55 7.29 1.1058 1.30

Straight Flange on F&D Head #1 569.57 6.3 1.1058 1.30

F&D Head #1 569.62 6.35 1.1058 1.30

B (B) 567.62 4.35 1.1058 1.30

C (C) (1) 565.49 2.23 1.0833 1.30

D (D) 566.33 3.06 1.1058 1.30

E (E) 565.13 1.86 1.0833 1.30

F (F) 567.62 4.35 1.1058 1.30

G (G) 567.62 4.35 1.1058 1.30

Nozzle #9 (N9) 570.45 7.18 1.1075 1.30

(1) C (C) limits the UG-99(b) stress ratio.


(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the
top-most flange.

The field test condition has not been investigated for the Jacket Chamber.
MEMORIA DE CÁLCULO.
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11.- Cylinder
ASME Section VIII Division 1, 2017 Edition Metric

Component Cylinder

Material SA-240 316L (II-D Metric p. 70, ln. 1)

Impact Fine Grain Maximize MDMT/


Normalized PWHT
Tested Practice No MAWP

No No No No No

Design Design Design


Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 599.98 240


-28.89
External 103.42 / 703.42 240

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 6.31 644.48 1

Dimensions

Outer Diameter 508 mm

Length 725 mm

Nominal Thickness 9.53 mm

Inner 0 mm
Corrosion
Outer 0 mm

Outer Corrosion in Jacket Region 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 85.74 136.13

Corroded 85.74 136.13

Radiography

Longitudinal seam Full UW-11(a) Type 1

Bottom Circumferential seam Full UW-11(a) Type 1


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Results Summary

Governing condition External pressure

Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t) 1.46 mm

Design thickness due to external pressure (te) 6.19 mm

Design thickness due to combined loadings + corrosion 1.57 mm

Maximum allowable working pressure (MAWP) 3,959.39 kPa

Maximum allowable pressure (MAP) 4,378.17 kPa

Maximum allowable external pressure (MAEP) 1,219.66 kPa

Rated MDMT -196 °C

UHA-51 Material Toughness Requirements

tr = 889.08*254 / (115,000*1 + 0.4*889.08) = 1.96 mm

Stress ratio = tr*E* / (tn - c) = 1.96*1 / (9.53 - 0) = 0.2055

Impact test exempt per UHA-51(g) (coincident ratio = 0.2055)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.


Design thickness, (at 240 °C) Appendix 1-1
t = P*Ro / (S*E + 0.40*P) + Corrosion
= 599.98*254 / (104,000*1.00 + 0.40*599.98+6.31) + 0
= 1.46 mm
Maximum allowable working pressure, (at 240 °C) Appendix 1-1
P = S*E*t / (Ro - 0.40*t) - Ps
= 104,000*1.00*9.52 / (254 - 0.40*9.52) - 0
= 3,959.39 kPa
Maximum allowable pressure, (at 21.11 °C) Appendix 1-1
P = S*E*t / (Ro - 0.40*t)
= 115,000*1.00*9.52 / (254 - 0.40*9.52)
= 4,378.17 kPa
External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 194.01 / 508 = 0.3819
Do / t = 508 / 1.15 = 441.0764
From table G: A = 0.000398
From table HA-4 Metric: B = 34.2123 MPa
Pa = 4*B / (3*(Do / t))
= 4*34,212.34 / (3*(508 / 1.15))
= 103.42 kPa
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Design thickness for external pressure Pa = 103.42 kPa


ta = t + Corrosion = 1.15 + 0 = 1.15 mm
Jacket Section External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 690.94 / 508 = 1.3601
Do / t = 508 / 6.19 = 82.0448
From table G: A = 0.001313
From table HA-4 Metric: B = 43.2841 MPa
Pa = 4*B / (3*(Do / t))
= 4*43,284.05 / (3*(508 / 6.19))
= 703.42 kPa
Design thickness for external pressure Pa = 703.42 kPa
ta = t + Corrosion = 6.19 + 0 = 6.19 mm
Maximum Allowable External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 194.01 / 508 = 0.3819
Do / t = 508 / 9.52 = 53.3333
From table G: A = 0.010491
From table HA-4 Metric: B = 61.5741 MPa
Pa = 4*B / (3*(Do / t))
= 4*61,574.06 / (3*(508 / 9.52))
= 1,539.35 kPa
Jacket Section Maximum Allowable External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 690.94 / 508 = 1.3601
Do / t = 508 / 9.52 = 53.3333
From table G: A = 0.002530
From table HA-4 Metric: B = 48.7863 MPa
Pa = 4*B / (3*(Do / t))
= 4*48,786.31 / (3*(508 / 9.52))
= 1,219.66 kPa
Jacket Section Maximum Allowable External Pressure, (New & at 21.11 °C) UG-28(c)
L / Do = 690.94 / 508 = 1.3601
Do / t = 508 / 9.52 = 53.3333
From table G: A = 0.002530
From table HA-4 Metric: B = 75.7974 MPa
Pa = 4*B / (3*(Do / t))
= 4*75,797.45 / (3*(508 / 9.52))
= 1,894.94 kPa
% Forming strain - UHA-44(a)(2)
EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*9.53 / 249.24)*(1 - 249.24 / infinity)
= 1.9108%

External Pressure + Weight Check (Bergman, ASME paper 54-A-104)

Pv = W / (2**Rm) + M / (*Rm2)
= 98.03*448.6 / (2**249.24) + 10000*0 / (*249.242)
= 28.0897 N/cm
 = Pv / (Pe*Do)
= 100*28.0897 / (103.42*508)
= 0.0535
n = 6
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m = 1.23 / (L / Do)2
= 1.23 / (194.01 / 508)2
= 8.433
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (62 - 1 + 8.433 + 8.433*0.0535) / (6 2 - 1 + 8.433)
= 1.0104
Ratio Pe * Pe ≤ MAEP
(1.0104 * 103.42 = 104.49) ≤ 1,539.35
Cylinder design thickness is satisfactory.

External Pressure + Weight Check at Jacket Seam (Bergman, ASME paper 54-A-104)

Pv = W / (2**Rm) + M / (*Rm2)
= 98.03*-133.6 / (2**249.24) + 10000*120.8 / (*249.242)
= -2.1783 N/cm
 = Pv / (Pe*Do)
= 100*-2.1783 / (703.42*508)
= -0.0006
n = 4
m = 1.23 / (L / Do)2
= 1.23 / (690.94 / 508)2
= 0.6649
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (42 - 1 + 0.6649 + 0.6649*-0.0006) / (42 - 1 + 0.6649)
= 1
Ratio Pe * Pe ≤ MAEP
(1 * 703.42 = 703.42) ≤ 1,219.66
Cylinder design thickness is satisfactory.

Thickness Required Due to Pressure + External Loads


Allowable
Stress Before Req'd
Req'd Thk
UG-23 Stress Temperature Corrosion Thk Due
Pressure Due to
Condition Increase ( Location Load to
P ( kPa) ( °C) C (mm) Compression
MPa) Tension
(mm)
(mm)
St Sc
599.98 104 54.59 240 0 Top Weight 0.68 0.68
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Operating,
Hot & Bottom Weight 0.72 0.71
Corroded

Operating, Top Weight 0.68 0.68


599.98 104 54.59 240 0
Hot & New Bottom Weight 0.72 0.71
Hot Shut Top Weight 0.05 0.05
Down, 0 104 54.59 240 0
Corroded Bottom Weight 0.01 0

Hot Shut Top Weight 0.05 0.05


0 104 54.59 240 0
Down, New Bottom Weight 0.01 0

Empty, Top Weight 0.03 0.03


0 115 85.07 21.11 0
Corroded Bottom Weight 0.01 0
Top Weight 0.03 0.03
Empty, New 0 115 85.07 21.11 0
Bottom Weight 0.01 0
-103.42 Top Weight 0.28 0.28
Vacuum 104 54.59 240 0
-703.42 Bottom Weight 1.54 1.57
Hot Shut Top Weight 0.05 0.05
Down,
Corroded,
Weight & 0 104 54.59 240 0
Eccentric Bottom Weight 0.01 0
Moments
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (254 / 9.52)
= 0.004687
B = 54.59 MPa
S = 104 / 1.00 = 104 MPa
ScHC = min(B, S) = 54.59 MPa

Allowable Compressive Stress, Hot and New- ScHN


ScHN = ScHC
= 54.59 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
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= 0.125 / (254 / 9.52)


= 0.004687
B = 85.07 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 85.07 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC = ScCN
= 85.07 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (254 / 9.52)
= 0.004687
B = 54.59 MPa
S = 104 / 1.00 = 104 MPa
ScVC = min(B, S) = 54.59 MPa
Operating, Hot & Corroded, Above Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
= 599.98*244.48 / (2*104,000*1.00*1.00 + 0.40*|599.98|)
= 0.7 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0 / (*249.242*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= 448.6 / (2**249.24*104,000*1.00*1.00) * 10 4
= 0.03 mm
tt = tp + tm - tw (total required, tensile)
= 0.7 + 0 - (0.03)
= 0.68 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0.03) - (0.7)|
= 0.68 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0 + (0.03)) / (244.48 - 0.40*(9.52 - 0 + (0.03)))
= 8,255.9 kPa
Operating, Hot & New, Above Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
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= 599.98*244.48 / (2*104,000*1.00*1.00 + 0.40*|599.98|)


= 0.7 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 0 / (*249.242*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= 456.3 / (2**249.24*104,000*1.00*1.00) * 10 4
= 0.03 mm
tt = tp + tm - tw (total required, tensile)
= 0.7 + 0 - (0.03)
= 0.68 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0.03) - (0.7)|
= 0.68 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0 + (0.03)) / (244.48 - 0.40*(9.52 - 0 + (0.03)))
= 8,256.31 kPa
Hot Shut Down, Corroded, Above Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (*249.242*54,594.24*1.00) * 106
= 0 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 448.6 / (2**249.24*54,594.24*1.00) * 10 4
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.05)|
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.05) - (0)
= 0.05 mm
Hot Shut Down, New, Above Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (*249.242*54,594.24*1.00) * 106
= 0 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
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= 456.3 / (2**249.24*54,594.24*1.00) * 104


= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.05)|
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.05) - (0)
= 0.05 mm
Empty, Corroded, Above Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (*249.242*85,069.52*1.00) * 106
= 0 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 448.6 / (2**249.24*85,069.52*1.00) * 10 4

= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.03)|
= 0.03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.03) - (0)
= 0.03 mm
Empty, New, Above Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (*249.242*85,069.52*1.00) * 106
= 0 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 456.3 / (2**249.24*85,069.52*1.00) * 10 4

= 0.03 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.03)|
= 0.03 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.03) - (0)
= 0.03 mm
Vacuum, Above Support Point
tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)
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= -103.42*244.48 / (2*54,594.24*1.00 + 0.40*|103.42|)


= -0.23 mm
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (*249.242*54,594.24*1.00) * 106
= 0 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 448.6 / (2**249.24*54,594.24*1.00) * 10 4
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |-0.23 + 0 - (0.05)|
= 0.28 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.05) - (-0.23)
= 0.28 mm
Maximum Allowable External Pressure, Longitudinal Stress
P = 2*Sc*Ks*(t - tmc - twc) / (R - 0.40*(t - tmc - twc))
= 2*54,594.24*1.00*(9.52 - 0 - 0.05) / (244.48 - 0.40*(9.52 - 0 - 0.05))
= 4,297.73 kPa
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 0 / (*249.242*54,594.24*1.00) * 106
= 0 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 448.6 / (2**249.24*54,594.24*1.00) * 10 4
= 0.05 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0.05)|
= 0.05 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0.05) - (0)
= 0.05 mm
Operating, Hot & Corroded, Below Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
= 599.98*244.48 / (2*104,000*1.00*1.00 + 0.40*|599.98|)
= 0.7 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120.8 / (*249.242*104,000*1.00*1.00) * 106
MEMORIA DE CÁLCULO.
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= 0.01 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -133.6 / (2**249.24*104,000*1.00*1.00) * 10 4
= -0.01 mm
tt = tp + tm - tw (total required, tensile)
= 0.7 + 0.01 - (-0.01)
= 0.72 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0.01 + (-0.01) - (0.7)|
= 0.71 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0.01 + (-0.01)) / (244.48 - 0.40*(9.52 - 0.01 + (-0.01)))
= 8,219.9 kPa
Operating, Hot & New, Below Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
= 599.98*244.48 / (2*104,000*1.00*1.00 + 0.40*|599.98|)
= 0.7 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120.8 / (*249.242*104,000*1.00*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -134.6 / (2**249.24*104,000*1.00*1.00) * 10 4
= -0.01 mm
tt = tp + tm - tw (total required, tensile)
= 0.7 + 0.01 - (-0.01)
= 0.72 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0.01 + (-0.01) - (0.7)|
= 0.71 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0.01 + (-0.01)) / (244.48 - 0.40*(9.52 - 0.01 + (-0.01)))
= 8,219.85 kPa
Hot Shut Down, Corroded, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120.8 / (*249.242*104,000*1.00*1.00) * 106
= 0.01 mm
MEMORIA DE CÁLCULO.
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tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)


= -133.6 / (2**249.24*104,000*1.00*1.00) * 10 4
= -0.01 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.01 - (-0.01)
= 0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0.01 + (-0.01) - (0)|
= 0 mm
Hot Shut Down, New, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120.8 / (*249.242*104,000*1.00*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -134.6 / (2**249.24*104,000*1.00*1.00) * 10 4

= -0.01 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.01 - (-0.01)
= 0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0.01 + (-0.01) - (0)|
= 0 mm
Empty, Corroded, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120.8 / (*249.242*115,000*1.00*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -133.6 / (2**249.24*115,000*1.00*1.00) * 10 4

= -0.01 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.01 - (-0.01)
= 0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0.01 + (-0.01) - (0)|
= 0 mm
MEMORIA DE CÁLCULO.
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Empty, New, Below Support Point


tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120.8 / (*249.242*115,000*1.00*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -134.6 / (2**249.24*115,000*1.00*1.00) * 10 4
= -0.01 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.01 - (-0.01)
= 0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0.01 + (-0.01) - (0)|
= 0 mm
Vacuum, Below Support Point
tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)
= -703.42*244.48 / (2*54,594.24*1.00 + 0.40*|703.42|)
= -1.57 mm
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 120.8 / (*249.242*54,594.24*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= -133.6 / (2**249.24*54,594.24*1.00) * 10 4
= -0.02 mm
tt = |tp + tm - tw| (total, net compressive)
= |-1.57 + 0.01 - (-0.02)|
= 1.54 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.01 + (-0.02) - (-1.57)
= 1.57 mm
Maximum Allowable External Pressure, Longitudinal Stress
P = 2*Sc*Ks*(t - tmc - twc) / (R - 0.40*(t - tmc - twc))
= 2*54,594.24*1.00*(9.52 - 0.01 - -0.02) / (244.48 - 0.40*(9.52 - 0.01 - -0.02))
= 4,323.28 kPa
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 120.8 / (*249.242*104,000*1.00*1.00) * 106
= 0.01 mm
MEMORIA DE CÁLCULO.
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tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)


= -133.6 / (2**249.24*104,000*1.00*1.00) * 10 4
= -0.01 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0.01 - (-0.01)
= 0.01 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0.01 + (-0.01) - (0)|
= 0 mm
12.- Head Top
ASME Section VIII Division 1, 2017 Edition Metric

Component F&D Head

Material SA-240 316L (II-D Metric p. 70, ln. 1)

Attached To Cylinder #1

Impact Fine Grain Maximize MDMT/


Normalized PWHT
Tested Practice No MAWP

No No No No No

Design Design Design


Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 599.98 240


-28.89
External 103.42 240

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 6.41 654.05 1

Dimensions

Outer Diameter 508 mm

Crown Radius L 460 mm

Knuckle Radius r 36.76 mm

Minimum Thickness 6.35 mm

Inner 0 mm
Corrosion
Outer 0 mm
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Length Lsf 38 mm

Nominal Thickness tsf 9.52 mm

Weight and Capacity

Weight (kg)1 Capacity (liters)1

New 12.73 18.59

Corroded 12.73 18.59

Radiography

Category A joints Full UW-11(a) Type 1

1
includes straight flange

Results Summary

Governing condition internal pressure

Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t) 2.19 mm

Design thickness due to external pressure (te) 1.44 mm

Maximum allowable working pressure (MAWP) 1,753.82 kPa

Maximum allowable pressure (MAP) 1,939.32 kPa

Maximum allowable external pressure (MAEP) 617.95 kPa

Rated MDMT -196°C

UHA-51 Material Toughness Requirements

tr = 668.42*466.35*1 / (2*115,000*1 + 668.42*(1 - 0.2)) = 1.35 mm

Stress ratio = tr*E* / (tn - c) = 1.35*1 / (6.35 - 0) = 0.2129

Impact test exempt per UHA-51(g) (coincident ratio = 0.2129)

Rated MDMT = -196°C


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Material is exempt from impact testing at the Design MDMT of -28.89°C.

Factor M

M = 1/4*[3 + (L / r)1/2]

Corroded M = 1/4*[3 + (460 / 36.76)1/2] 1.6344

New M = 1/4*[3 + (460 / 36.76)1/2] 1.6344


Design thickness for internal pressure, (Corroded at 240 °C) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion
= 599.98*466.35*1.6344 / (2*104,000*1 + 599.98+6.41*(1.6344 - 0.2)) + 0
= 2.19 mm
Maximum allowable working pressure, (Corroded at 240 °C) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps
= 2*104,000*1*6.35 / (1.6344*466.35 - 6.35*(1.6344 - 0.2)) - 0
= 1,753.82 kPa
Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps
= 2*115,000*1*6.35 / (1.6344*466.35 - 6.35*(1.6344 - 0.2)) - 0
= 1,939.32 kPa
Design thickness for external pressure, (Corroded at 240 °C) UG-33(e)
Equivalent outside spherical radius (Ro)
= Outside crown radius
= 466.35 mm

A = 0.125 / (Ro / t)
= 0.125 / (466.35 / 1.44)
= 0.000386

From Table HA-4 Metric:B = 33.478 MPa

Pa = B / (Ro / t)
= 33,478.01 / (466.35 / 1.44)
= 103.4214 kPa

t = 1.44 mm + Corrosion = 1.44 mm + 0 mm = 1.44 mm

Check the external pressure per UG-33(a)(1) Appendix 1-4(d)

t = 1.67*Pe*Lo*M / (2*S*E + 1.67*Pe*(M - 0.2)) + Corrosion


= 1.67*103.42*466.35*1.6344 / (2*104,000*1 + 1.67*103.42*(1.6344 - 0.2)) + 0
= 0.63 mm

The head external pressure design thickness (te) is 1.44 mm.


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Maximum Allowable External Pressure, (Corroded at 240 °C) UG-33(e)


Equivalent outside spherical radius (Ro)
= Outside crown radius
= 466.35 mm

A = 0.125 / (Ro / t)
= 0.125 / (466.35 / 6.35)
= 0.001702

From Table HA-4 Metric:B = 45.3826 MPa

Pa = B / (Ro / t)
= 45,382.58 / (466.35 / 6.35)
= 617.9466 kPa

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(d)

P = 2*S*E*t / ((M*Lo - t*(M - 0.2))*1.67)


= 2*104,000*1*6.35 / ((1.6344*466.35 - 6.35*(1.6344 - 0.2))*1.67)
= 1,050.19 kPa

The maximum allowable external pressure (MAEP) is 617.95 kPa.


% Forming strain - UHA-44(a)(2)
EFE = (75*t / Rf)*(1 - Rf / Ro)
= (75*3 / 38.26)*(1 - 38.26 / infinity)
= 5.8814%

13.- Head Bottom


ASME Section VIII Division 1, 2017 Edition Metric

Component F&D Head

Internal Head Yes

Material SA-240 316L (II-D Metric p. 70, ln. 1)

Attached To Cylinder #1

Impact Fine Grain Maximize MDMT/


Normalized PWHT
Tested Practice No MAWP

No No No No No

Design Design Design


Pressure (kPa) Temperature (°C) MDMT (°C)
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Internal 599.98 240


-28.89
External 703.42 240

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 6.4 653.3 1

Dimensions

Outer Diameter 508 mm

Crown Radius L 460.2 mm

Knuckle Radius r 38 mm

Minimum Thickness 7.1 mm

Inner 0 mm
Corrosion
Outer 0 mm

Outer Corrosion in Jacket Region 0 mm

Length Lsf 38 mm

Nominal Thickness tsf 12.7 mm

Weight and Capacity

Weight (kg)1 Capacity (liters)1

New 16.72 18.4

Corroded 16.72 18.4

Radiography

Category A joints Seamless No RT

Head to shell seam Full UW-11(a) Type 1

1
includes straight flange

Results Summary

Governing condition external pressure


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Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t) 2.18 mm

Design thickness due to external pressure (te) 7.1 mm

Maximum allowable working pressure (MAWP) 1,977.63 kPa

Maximum allowable pressure (MAP) 2,186.8 kPa

Maximum allowable external pressure (MAEP) 703.67 kPa

Maximum external pressure at test temperature (new) 1,091.77 kPa

Straight Flange governs MDMT -196°C

Factor M

M = 1/4*[3 + (L / r)1/2]

Corroded M = 1/4*[3 + (460.2 / 38)1/2] 1.62

New M = 1/4*[3 + (460.2 / 38)1/2] 1.62


Design thickness for internal pressure, (Corroded at 240 °C) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion
= 599.98*467.3*1.62 / (2*104,000*1 + 599.98+6.4*(1.62 - 0.2)) + 0
= 2.17 mm
Maximum allowable working pressure, (Corroded at 240 °C) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps
= 2*104,000*1*7.1 / (1.62*467.3 - 7.1*(1.62 - 0.2)) - 0
= 1,977.63 kPa
Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps
= 2*115,000*1*7.1 / (1.62*467.3 - 7.1*(1.62 - 0.2)) - 0
= 2,186.8 kPa
Design thickness for external pressure, (Corroded at 240 °C) UG-33(e)
Equivalent outside spherical radius (Ro)
= Outside crown radius
= 467.3 mm

A = 0.125 / (Ro / t)
= 0.125 / (467.3 / 7.1)
= 0.001899

From Table HA-4 Metric:B = 46.2988 MPa

Pa = B / (Ro / t)
= 46,298.76 / (467.3 / 7.1)
= 703.4214 kPa
MEMORIA DE CÁLCULO.
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t = 7.1 mm + Corrosion = 7.1 mm + 0 mm = 7.1 mm

Check the external pressure per UG-33(a)(1) Appendix 1-4(d)

t = 1.67*Pe*Lo*M / (2*S*E + 1.67*Pe*(M - 0.2)) + Corrosion


= 1.67*703.42*467.3*1.62 / (2*104,000*1 + 1.67*703.42*(1.62 - 0.2)) + 0
= 4.24 mm

The head external pressure design thickness (te) is 7.1 mm.


Maximum Allowable External Pressure, (Corroded at 240 °C) UG-33(e)
Equivalent outside spherical radius (Ro)
= Outside crown radius
= 467.3 mm

A = 0.125 / (Ro / t)
= 0.125 / (467.3 / 7.1)
= 0.0019

From Table HA-4 Metric:B = 46.3012 MPa

Pa = B / (Ro / t)
= 46,301.24 / (467.3 / 7.1)
= 703.665 kPa

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(d)

P = 2*S*E*t / ((M*Lo - t*(M - 0.2))*1.67)


= 2*104,000*1*7.1 / ((1.62*467.3 - 7.1*(1.62 - 0.2))*1.67)
= 1,184.21 kPa

The maximum allowable external pressure (MAEP) is 703.67 kPa.


Maximum Allowable External Pressure, (New at 21.11 °C) UG-33(e)
Equivalent outside spherical radius (Ro)
= Outside crown radius
= 467.3 mm

A = 0.125 / (Ro / t)
= 0.125 / (467.3 / 7.1)
= 0.0019

From Table HA-4 Metric:B = 71.8387 MPa


MEMORIA DE CÁLCULO.
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Pa = B / (Ro / t)
= 71,838.73 / (467.3 / 7.1)
= 1,091.7722 kPa

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(d)

P = 2*S*E*t / ((M*Lo - t*(M - 0.2))*1.67)


= 2*115,000*1*7.1 / ((1.62*467.3 - 7.1*(1.62 - 0.2))*1.67)
= 1,309.46 kPa

The maximum allowable external pressure at test temperature (new) (MAEP) is 1,091.77 kPa.
% Forming strain - UHA-44(a)(2)
EFE = (75*t / Rf)*(1 - Rf / Ro)
= (75*6.2 / 41.1)*(1 - 41.1 / infinity)
= 11.3139%

14.- Flange A

ASME Section VIII Division 1, 2017 Edition Metric

Note: round inside edges per UG-76(c)


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Location and Orientation


Located on F&D Head #100
Orientation 0°
End of nozzle to datum line 1,008.3 mm
Calculated as hillside No
Distance to head center, R 0 mm
Passes through a Category A joint No
Nozzle
Description NPS 6 Sch 10S DN 150
Access opening Yes
SA-312 TP316L Wld pipe (II-D Metric p. 70,
Material specification
ln. 8)
Inside diameter, new 161.47 mm
Pipe nominal wall thickness 3.4 mm
Pipe minimum wall thickness1 2.98 mm
Corrosion allowance 0 mm
Projection available outside vessel, Lpr 56.09 mm
Projection available outside vessel to flange face, Lf 154.64 mm
Local vessel minimum thickness 6.35 mm
Liquid static head included 0 kPa
Longitudinal joint efficiency 1
Reinforcing Pad
Material specification SA-240 316L (II-D Metric p. 70, ln. 1)
Diameter, Dp 318.28 mm
Thickness, te 9.5 mm
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Is split No
Welds
Inner fillet, Leg41 8 mm
Outer fillet, Leg42 7.86 mm
Nozzle to vessel groove weld 11 mm
Pad groove weld 9.5 mm
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange


Description NPS 6 Class 300 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0 kPa
MAWP rating 2,784 kPa @ 240°C
MAP rating 4,140 kPa @ 21.11°C
Hydrotest rating 6,300.01 kPa @ 21.11°C
PWHT performed No
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


tr = 889.08*80.73 / (97,900*1 - 0.6*889.08) = 0.74 mm
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Stress ratio = tr*E* / (tn - c) = 0.74*1 / (2.98 - 0) = 0.2475


Impact test exempt per UHA-51(g) (coincident ratio = 0.2475)
Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of -28.89°C.

UHA-51 Material Toughness Requirements Pad


Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -28.89°C.

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 599.98 kPa @ 240 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

2.1679 15.643 2.9587 0.4665 -- 11.9063 0.3116 0.55 2.98

UG-41 Weld Failure Path Analysis Summary (N)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-6,927 131,917 254,736 7,099 349,438 134,165 264,779

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2.38 5.6 weld size is adequate

Pad to shell fillet (Leg42) 3.91 5.5 weld size is adequate


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 47 DE 176

Calculations for internal pressure 599.98 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(161.47, 80.73 + (3.4 - 0) + (6.35 - 3.18))
= 161.47 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(6.35 - 3.18), 2.5*(3.4 - 0) + 9.5)
= 7.94 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P)


= 599.9818*80.73 / (104,000*1 - 0.6*599.9818)
= 0.47 mm

Required thickness tr from UG-37(a)(a)

tr = P*Lo*M / (2*S*E + P*(M - 0.2))


= 599.9818*466.55*1 / (2*104,000*1 + 599.9818*(1 - 0.2))
= 1.34 mm

Required thickness tr per Interpretation VIII-1-07-50

tr = P*Lo*M / (2*S*E + P*(M - 0.2))


= 599.98*466.55*1.6016 / (2*104,000*1 + 599.98*(1.6016 - 0.2))
= 2.15 mm

Area required per UG-37(c)

Allowable stresses: Sn = 104, Sv = 104, Sp = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 48 DE 176

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (161.47*1.34*1 + 2*3.4*1.34*1*(1 - 1)) / 100
= 2.1679 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 2.9587 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (161.47*(1*3.18 - 1*1.34) - 2*3.4*(1*3.18 - 1*1.34)*(1 - 1)) / 100
= 2.9587 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(3.18 + 3.4)*(1*3.18 - 1*1.34) - 2*3.4*(1*3.18 - 1*1.34)*(1 - 1)) / 100
= 0.2413 cm2

A2 = smaller of the following= 0.4665 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.4 - 0.47)*1*3.18) / 100
= 0.4665 cm2

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.4 - 0.47)*(2.5*3.4 + 9.5)*1) / 100
= 1.0574 cm2

A41 = Leg2*fr3
= (02*1) / 100
= 0 cm2

(Part of the weld is outside of the limits)


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 49 DE 176

A42 = Leg2*fr4
= (5.582*1) / 100
= 0.3116 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((318.28 - 161.47 - 2*3.4)*7.94*1) / 100
= 11.9063 cm2

Area = A1 + A2 + A41 + A42 + A5


= 2.9587 + 0.4665 + 0 + 0.3116 + 11.9063
= 15.643 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = lesser of 19 mm or tn or te = 3.4 mm


tc(min) = lesser of 6 mm or 0.7*tmin = 2.38 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 7.83 mm


tw(min) = 0.5*tmin = 3.91 mm
tw(actual) = 0.7*Leg = 0.7*7.86 = 5.5 mm

UG-45 Nozzle Neck Thickness Check (Access Opening)

Interpretation VIII-1-83-66 has been applied.


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 599.9818*80.73 / (88,400*1 - 0.6*599.9818) + 0
= 0.55 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.55 , 0 ]
= 0.55 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 50 DE 176

Available nozzle wall thickness new, tn = 0.875*3.4 = 2.98 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74*104 = 76.96 MPa


Nozzle wall in shear: 0.7*88.4 = 61.88 MPa
Inner fillet weld in shear: 0.49*88.4 = 43.316 MPa
Outer fillet weld in shear: 0.49*104 = 50.96 MPa
Upper groove weld in tension: 0.74*104 = 76.96 MPa

Strength of welded joints:

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*168.28*8*43.316 = 91,596.29 N

(2) Outer fillet weld in shear


( / 2)*Pad OD*Leg*So = ( / 2)*318.28*7.86*50.96 = 200,191.52 N

(3) Nozzle wall in shear


( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*164.87*3.4*61.88 = 54,544.89 N

(4) Groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*168.28*3.18*76.96 = 64,587.48 N

(6) Upper groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*168.28*9.5*76.96 = 193,253.87 N

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (216.7938 - 295.8704 + 2*3.4*1*(1*3.18 - 1*1.34))*104
= -6,926.75 N

W1-1 = (A2 + A5 + A41 + A42)*Sv


= (46.6451 + 1,190.625 + 0 + 31.1612)*104
= 131,916.87 N
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 51 DE 176

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


= (46.6451 + 0 + 0 + 0 + 2*3.4*3.18*1)*104
= 7,098.83 N

W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


= (46.6451 + 0 + 1,190.625 + 0 + 31.1612 + 0 + 2*3.4*3.18*1)*104
= 134,164.61 N

Load for path 1-1 lesser of W or W1-1 = -6,926.75 N


Path 1-1 through (2) & (3) = 200,191.52 + 54,544.89 = 254,736.41 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = -6,926.75 N


Path 2-2 through (1), (4), (6) = 91,596.29 + 64,587.48 + 193,253.87 = 349,437.63 N
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -6,926.75 N


Path 3-3 through (2), (4) = 200,191.52 + 64,587.48 = 264,779 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 1,423.29 kPa @ 240 °C
The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

5.1266 12.5811 -- 0.3632 -- 11.9063 0.3116 1.31 2.98

UG-41 Weld Failure Path Analysis Summary (N)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 52 DE 176

53,317 130,843 254,736 6,025 349,438 133,091 264,779

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2.38 5.6 weld size is adequate

Pad to shell fillet (Leg42) 3.91 5.5 weld size is adequate

Calculations for internal pressure 1,423.29 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(161.47, 80.73 + (3.4 - 0) + (6.35 - 3.18))
= 161.47 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(6.35 - 3.18), 2.5*(3.4 - 0) + 9.5)
= 7.94 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P)


= 1,423.2873*80.73 / (104,000*1 - 0.6*1,423.2873)
= 1.12 mm

Required thickness tr from UG-37(a)(a)

tr = P*Lo*M / (2*S*E + P*(M - 0.2))


= 1,423.2873*466.55*1 / (2*104,000*1 + 1,423.2873*(1 - 0.2))
= 3.18 mm

Required thickness tr per Interpretation VIII-1-07-50


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 53 DE 176

tr = P*Lo*M / (2*S*E + P*(M - 0.2))


= 1,423.29*466.55*1.6016 / (2*104,000*1 + 1,423.29*(1.6016 - 0.2))
= 5.06 mm

Area required per UG-37(c)

Allowable stresses: Sn = 104, Sv = 104, Sp = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (161.47*3.18*1 + 2*3.4*3.18*1*(1 - 1)) / 100
= 5.1266 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (161.47*(1*3.18 - 1*3.18) - 2*3.4*(1*3.18 - 1*3.18)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(3.18 + 3.4)*(1*3.18 - 1*3.18) - 2*3.4*(1*3.18 - 1*3.18)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 0.3632 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.4 - 1.12)*1*3.18) / 100
= 0.3632 cm2
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 54 DE 176

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.4 - 1.12)*(2.5*3.4 + 9.5)*1) / 100
= 0.8245 cm2

A41 = Leg2*fr3
= (02*1) / 100
= 0 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (5.582*1) / 100
= 0.3116 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((318.28 - 161.47 - 2*3.4)*7.94*1) / 100
= 11.9063 cm2

Area = A1 + A2 + A41 + A42 + A5


= 0 + 0.3632 + 0 + 0.3116 + 11.9063
= 12.5811 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = lesser of 19 mm or tn or te = 3.4 mm


tc(min) = lesser of 6 mm or 0.7*tmin = 2.38 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 7.83 mm


tw(min) = 0.5*tmin = 3.91 mm
tw(actual) = 0.7*Leg = 0.7*7.86 = 5.5 mm

UG-45 Nozzle Neck Thickness Check (Access Opening)


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 55 DE 176

Interpretation VIII-1-83-66 has been applied.


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,423.2873*80.73 / (88,400*1 - 0.6*1,423.2873) + 0
= 1.31 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 1.31 , 0 ]
= 1.31 mm

Available nozzle wall thickness new, tn = 0.875*3.4 = 2.98 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74*104 = 76.96 MPa


Nozzle wall in shear: 0.7*88.4 = 61.88 MPa
Inner fillet weld in shear: 0.49*88.4 = 43.316 MPa
Outer fillet weld in shear: 0.49*104 = 50.96 MPa
Upper groove weld in tension: 0.74*104 = 76.96 MPa

Strength of welded joints:

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*168.28*8*43.316 = 91,596.29 N

(2) Outer fillet weld in shear


( / 2)*Pad OD*Leg*So = ( / 2)*318.28*7.86*50.96 = 200,191.52 N

(3) Nozzle wall in shear


( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*164.87*3.4*61.88 = 54,544.89 N

(4) Groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*168.28*3.18*76.96 = 64,587.48 N

(6) Upper groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*168.28*9.5*76.96 = 193,253.87 N
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 56 DE 176

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (512.6603 - 0 + 2*3.4*1*(1*3.18 - 1*3.18))*104
= 53,316.67 N

W1-1 = (A2 + A5 + A41 + A42)*Sv


= (36.3225 + 1,190.625 + 0 + 31.1612)*104
= 130,843.33 N

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


= (36.3225 + 0 + 0 + 0 + 2*3.4*3.18*1)*104
= 6,025.28 N

W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


= (36.3225 + 0 + 1,190.625 + 0 + 31.1612 + 0 + 2*3.4*3.18*1)*104
= 133,091.06 N

Load for path 1-1 lesser of W or W1-1 = 53,316.67 N


Path 1-1 through (2) & (3) = 200,191.52 + 54,544.89 = 254,736.41 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 6,025.28 N


Path 2-2 through (1), (4), (6) = 91,596.29 + 64,587.48 + 193,253.87 = 349,437.63 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 53,316.67 N


Path 3-3 through (2), (4) = 200,191.52 + 64,587.48 = 264,779 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 3,164.93 kPa @ 21.11 °C
The nozzle passes UG-45
The opening is adequately reinforced
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 57 DE 176

A A A
A1 A2 A3 A5 treq tmin
required available welds

10.2532 15.539 -- 0.3639 -- 14.25 0.9252 2.66 2.98

UG-41 Weld Failure Path Analysis Summary (N)


All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

117,912 178,699 281,772 16,211 457,972 183,670 364,203

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2.38 5.6 weld size is adequate

Pad to shell fillet (Leg42) 4.75 5.5 weld size is adequate

Calculations for internal pressure 3,164.93 kPa @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(161.47, 80.73 + (3.4 - 0) + (6.35 - 0))
= 161.47 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(6.35 - 0), 2.5*(3.4 - 0) + 9.5)
= 15.88 mm

Nozzle required thickness per UG-27(c)(1)

trn = P*Rn / (Sn*E - 0.6*P)


= 3,164.9326*80.73 / (115,000*1 - 0.6*3,164.9326)
= 2.26 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 58 DE 176

Required thickness tr from UG-37(a)(a)

tr = P*Lo*M / (2*S*E + P*(M - 0.2))


= 3,164.9326*466.55*1 / (2*115,000*1 + 3,164.9326*(1 - 0.2))
= 6.35 mm

Required thickness tr per Interpretation VIII-1-07-50

tr = P*Lo*M / (2*S*E + P*(M - 0.2))


= 3,164.93*466.55*1.6346 / (2*115,000*1 + 3,164.93*(1.6346 - 0.2))
= 10.29 mm

Area required per UG-37(c)

Allowable stresses: Sn = 115, Sv = 115, Sp = 115 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (161.47*6.35*1 + 2*3.4*6.35*1*(1 - 1)) / 100
= 10.2532 cm2

Area available from FIG. UG-37.1

A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (161.47*(1*6.35 - 1*6.35) - 2*3.4*(1*6.35 - 1*6.35)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


MEMORIA DE CÁLCULO.
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OUT POT B-5208 MC-MEC-STY
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= (2*(6.35 + 3.4)*(1*6.35 - 1*6.35) - 2*3.4*(1*6.35 - 1*6.35)*(1 - 1)) / 100


= 0 cm2

A2 = smaller of the following= 0.3639 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.4 - 2.26)*1*6.35) / 100
= 0.3639 cm2

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.4 - 2.26)*(2.5*3.4 + 9.5)*1) / 100
= 0.4129 cm2

A41 = Leg2*fr3
= (7.832*1) / 100
= 0.6135 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (5.582*1) / 100
= 0.3116 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((318.28 - 161.47 - 2*3.4)*9.5*1) / 100
= 14.25 cm2

Area = A1 + A2 + A41 + A42 + A5


= 0 + 0.3639 + 0.6135 + 0.3116 + 14.25
= 15.539 cm2

As Area >= A the reinforcement is adequate.

UW-16(c)(2) Weld Check

Inner fillet: tmin = lesser of 19 mm or tn or te = 3.4 mm


tc(min) = lesser of 6 mm or 0.7*tmin = 2.38 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 60 DE 176

tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 9.5 mm


tw(min) = 0.5*tmin = 4.75 mm
tw(actual) = 0.7*Leg = 0.7*7.86 = 5.5 mm

UG-45 Nozzle Neck Thickness Check (Access Opening)

Interpretation VIII-1-83-66 has been applied.


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 3,164.9326*80.73 / (97,900*1 - 0.6*3,164.9326) + 0
= 2.66 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 2.66 , 0 ]
= 2.66 mm

Available nozzle wall thickness new, tn = 0.875*3.4 = 2.98 mm

The nozzle neck thickness is adequate.

Allowable stresses in joints UG-45 and UW-15(c)

Groove weld in tension: 0.74*115 = 85.1 MPa


Nozzle wall in shear: 0.7*97.9 = 68.53 MPa
Inner fillet weld in shear: 0.49*97.9 = 47.971 MPa
Outer fillet weld in shear: 0.49*115 = 56.35 MPa
Upper groove weld in tension: 0.74*115 = 85.1 MPa

Strength of welded joints:

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*168.28*8*47.971 = 101,439.78 N

(2) Outer fillet weld in shear


( / 2)*Pad OD*Leg*So = ( / 2)*318.28*7.86*56.35 = 221,365.63 N
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 61 DE 176

(3) Nozzle wall in shear


( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*164.87*3.4*68.53 = 60,406.62 N

(4) Groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*168.28*6.35*85.1 = 142,837.69 N

(6) Upper groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*168.28*9.5*85.1 = 213,694.18 N

Loading on welds per UG-41(b)(1)

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1,025.3205 - 0 + 2*3.4*1*(1*6.35 - 1*6.35))*115
= 117,911.88 N

W1-1 = (A2 + A5 + A41 + A42)*Sv


= (36.387 + 1,425 + 61.3547 + 31.1612)*115
= 178,698.86 N

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


= (36.387 + 0 + 61.3547 + 0 + 2*3.4*6.35*1)*115
= 16,211.26 N

W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


= (36.387 + 0 + 1,425 + 61.3547 + 31.1612 + 0 + 2*3.4*6.35*1)*115
= 183,669.82 N

Load for path 1-1 lesser of W or W1-1 = 117,911.88 N


Path 1-1 through (2) & (3) = 221,365.63 + 60,406.62 = 281,772.24 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 16,211.26 N


Path 2-2 through (1), (4), (6) = 101,439.78 + 142,837.69 + 213,694.18 = 457,971.65 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 117,911.88 N


Path 3-3 through (2), (4) = 221,365.63 + 142,837.69 = 364,203.32 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
MEMORIA DE CÁLCULO.
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FLANGE B

ASME Section VIII Division 1, 2017 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation

Located on F&D Head #1

Orientation 0°

End of nozzle to datum line -342.36 mm

Calculated as hillside No

Distance to head center, R 0 mm

Passes through a Category A joint No

Nozzle

Description NPS 2 Sch 10S DN 50

Access opening No

Material specification SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 8)

Inside diameter, new 54.79 mm


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Pipe nominal wall thickness 2.77 mm

Pipe minimum wall thickness1 2.42 mm

Corrosion allowance 0 mm

Projection available outside vessel, Lpr 116.32 mm

Projection available outside vessel to flange face, Lf 186.17 mm

Local vessel minimum thickness 7.1 mm

Liquid static head included 0 kPa

Longitudinal joint efficiency 1

Welds

Inner fillet, Leg41 8 mm

Nozzle to vessel groove weld 9.5 mm


1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description NPS 2 Class 300 WN A182 F316L

Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)

Blind included No

Rated MDMT -48°C

Liquid static head 0 kPa

MAWP rating 2,784 kPa @ 240°C

MAP rating 4,140 kPa @ 21.11°C

Hydrotest rating 6,300.01 kPa @ 21.11°C

PWHT performed No

Impact Tested No

Circumferential joint radiography Full UW-11(a) Type 1

Notes

Flange rated MDMT per UHA-51(d)(1)(a) = -196°C


Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
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UHA-51 Material Toughness Requirements Nozzle

tr = 626.25*27.39 / (97,900*1 - 0.6*626.25) = 0.18 mm

Stress ratio = tr*E* / (tn - c) = 0.18*1 / (2.42 - 0) = 0.0726

Impact test exempt per UHA-51(g) (coincident ratio = 0.0726)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 599.98 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.32 2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 599.98 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(54.79, 27.39 + (2.77 - 0) + (7.1 - 0))
= 54.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(7.1 - 0), 2.5*(2.77 - 0) + 0)
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= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 599.9818*27.39 / (104,000*1 - 0.6*599.9818)
= 0.16 mm

Required thickness tr from UG-37(a)(a)


tr = P*Lo*M / (2*S*E + P*(M - 0.2))
= 599.9818*467.3*1 / (2*104,000*1 + 599.9818*(1 - 0.2))
= 1.34 mm
Required thickness tr per Interpretation VIII-1-07-50
tr = P*Lo*M / (2*S*E + P*(M - 0.2))
= 599.98*467.3*1.7292 / (2*104,000*1 + 599.98*(1.7292 - 0.2))
= 2.32 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 599.9818*27.39 / (88,400*1 - 0.6*599.9818) + 0
= 0.19 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.19 , 0 ]
= 0.19 mm

tb1 = 2.32 mm

tb1 = max[ tb1 , tb UG16 ]


= max[ 2.32 , 1.5 ]
= 2.32 mm

tb = min[ tb3 , tb1 ]


= min[ 3.42 , 2.32 ]
= 2.32 mm

tUG-45 = max[ ta , tb ]
MEMORIA DE CÁLCULO.
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= max[ 0.19 , 2.32 ]


= 2.32 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


Reinforcement Calculations for MAWP
The thickness requirements of UG-45 govern the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 626.25 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 626.25 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(54.79, 27.39 + (2.77 - 0) + (7.1 - 0))
= 54.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(7.1 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 626.2498*27.39 / (104,000*1 - 0.6*626.2498)
= 0.17 mm
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Required thickness tr from UG-37(a)(a)


tr = P*Lo*M / (2*S*E + P*(M - 0.2))
= 626.2498*467.3*1 / (2*104,000*1 + 626.2498*(1 - 0.2))
= 1.4 mm
Required thickness tr per Interpretation VIII-1-07-50
tr = P*Lo*M / (2*S*E + P*(M - 0.2))
= 626.25*467.3*1.7292 / (2*104,000*1 + 626.25*(1.7292 - 0.2))
= 2.42 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 626.2498*27.39 / (88,400*1 - 0.6*626.2498) + 0
= 0.2 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.2 , 0 ]
= 0.2 mm

tb1 = 2.42 mm

tb1 = max[ tb1 , tb UG16 ]


= max[ 2.42 , 1.5 ]
= 2.42 mm

tb = min[ tb3 , tb1 ]


= min[ 3.42 , 2.42 ]
= 2.42 mm

tUG-45 = max[ ta , tb ]
= max[ 0.2 , 2.42 ]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


MEMORIA DE CÁLCULO.
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Reinforcement Calculations for MAP


The thickness requirements of UG-45 govern the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 692.54 kPa @ 21.11 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 692.54 kPa @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(54.79, 27.39 + (2.77 - 0) + (7.1 - 0))
= 54.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(7.1 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 692.5393*27.39 / (115,000*1 - 0.6*692.5393)
= 0.17 mm

Required thickness tr from UG-37(a)(a)


tr = P*Lo*M / (2*S*E + P*(M - 0.2))
= 692.5393*467.3*1 / (2*115,000*1 + 692.5393*(1 - 0.2))
= 1.4 mm
Required thickness tr per Interpretation VIII-1-07-50
tr = P*Lo*M / (2*S*E + P*(M - 0.2))
= 692.54*467.3*1.7292 / (2*115,000*1 + 692.54*(1.7292 - 0.2))
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= 2.42 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 692.5393*27.39 / (97,900*1 - 0.6*692.5393) + 0
= 0.2 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.2 , 0 ]
= 0.2 mm

tb1 = 2.42 mm

tb1 = max[ tb1 , tb UG16 ]


= max[ 2.42 , 1.5 ]
= 2.42 mm

tb = min[ tb3 , tb1 ]


= min[ 3.42 , 2.42 ]
= 2.42 mm

tUG-45 = max[ ta , tb ]
= max[ 0.2 , 2.42 ]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For Pe = 103.42 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds
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This nozzle is exempt from area calculations per UG-36(c)(3)(a) 1.5 2.42

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for external pressure 103.42 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(54.79, 27.39 + (2.77 - 0) + (7.1 - 0))
= 54.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(7.1 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm

Nozzle required thickness per UG-28 trn = 0.32 mm

From UG-37(d)(1) required thickness tr = 1.44 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


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ta UG-28 = 0.32 mm

ta = max[ ta UG-28 , ta UG-22 ]


= max[ 0.32 , 0 ]
= 0.32 mm

tb2 = 0.4 mm

tb2 = max[ tb2 , tb UG16 ]


= max[ 0.4 , 1.5 ]
= 1.5 mm

tb = min[ tb3 , tb2 ]


= min[ 3.42 , 1.5 ]
= 1.5 mm

tUG-45 = max[ ta , tb ]
= max[ 0.32 , 1.5 ]
= 1.5 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 186.17 / 60.33 = 3.0862
Do / t = 60.33 / 0.32 = 186.5784
From table G: A = 0.000165
From table HA-4 Metric: B = 14.4715 MPa
Pa = 4*B / (3*(Do / t))
= 4*14,471.54 / (3*(60.33 / 0.32))
= 103.42 kPa
Design thickness for external pressure Pa = 103.42 kPa
ta = t + Corrosion = 0.32 + 0 = 0.32 mm
Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For Pe = 626.3 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 2.42

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure


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UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for external pressure 626.3 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(54.79, 27.39 + (2.77 - 0) + (7.1 - 0))
= 54.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(7.1 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm

Nozzle required thickness per UG-28 trn = 0.76 mm

From UG-37(d)(1) required thickness tr = 6.44 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


ta UG-28 = 0.76 mm

ta = max[ ta UG-28 , ta UG-22 ]


= max[ 0.76 , 0 ]
= 0.76 mm

tb2 = 2.42 mm
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tb2 = max[ tb2 , tb UG16 ]


= max[ 2.42 , 1.5 ]
= 2.42 mm

tb = min[ tb3 , tb2 ]


= min[ 3.42 , 2.42 ]
= 2.42 mm

tUG-45 = max[ ta , tb ]
= max[ 0.76 , 2.42 ]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 186.17 / 60.33 = 3.0862
Do / t = 60.33 / 0.76 = 79.2032
From table G: A = 0.000573
From table HA-4 Metric: B = 37.2038 MPa
Pa = 4*B / (3*(Do / t))
= 4*37,203.85 / (3*(60.33 / 0.76))
= 626.3 kPa
Design thickness for external pressure Pa = 626.3 kPa
ta = t + Corrosion = 0.76 + 0 = 0.76 mm

FLANGE C
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ASME Section VIII Division 1, 2017 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation

Located on Jacket Shell, Head

Orientation

Nozzle center line offset to datum line 344 mm

End of nozzle to shell center 444.22 mm

Offset from center, Lo 220 mm

Passes through a Category A joint Yes

Nozzle

Service C(Entrada de Vapor) D(Salida condensados

Access opening Yes

Material specification SA-240 316L (II-D Metric p. 70, ln. 1)

Inside diameter, new 27.86 mm

Nominal wall thickness 2.77 mm

Corrosion allowance 0 mm

Opening chord length 41.04 mm

Projection available outside vessel, Lpr 155.87 mm

Projection available outside vessel to flange face, Lf 211.49 mm

Local vessel minimum thickness 9.52 mm

Liquid static head included 0 kPa

Longitudinal joint efficiency 1

Welds

Inner fillet, Leg41 8 mm

Nozzle to vessel groove weld 9.52 mm

ASME B16.5-2013 Flange

Description NPS 1 Class 150 WN A182 F316L


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Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)

Blind included Yes

Rated MDMT -48°C

Liquid static head 0 kPa

MAWP rating 1,064 kPa @ 240°C

MAP rating 1,590 kPa @ 21.11°C

Hydrotest rating 2,400 kPa @ 21.11°C

PWHT performed No

Impact Tested No

Circumferential joint radiography Full UW-11(a) Type 1

Notes

Flange rated MDMT per UHA-51(d)(1)(a) = -196°C


Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

tr = 600*13.93 / (115,000*1 - 0.6*600) = 0.0729 mm

Stress ratio = tr*E* / (tn - c) = 0.0729*1 / (2.77 - 0) = 0.0263

Impact test exempt per UHA-51(g) (coincident ratio = 0.0263)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 600 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.3557 4.5516 3.551 0.3723 -- -- 0.6284 0.08 2.77


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 76 DE 176

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 600 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(41.04, 20.52 + (2.77 - 0) + (9.52 - 0))
= 41.04 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 600*13.93 / (104,000*1 - 0.6*600)
= 0.0813 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 600*299.5 / (104,000*1 - 0.6*600)
= 1.73 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (41.04*1.73*0.5 + 2*2.77*1.73*0.5*(1 - 1)) / 100
= 0.3557 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 3.551 cm2
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 77 DE 176

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (41.04*(1*9.52 - 0.5*1.73) - 2*2.77*(1*9.52 - 0.5*1.73)*(1 - 1)) / 100
= 3.551 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 0.5*1.73) - 2*2.77*(1*9.52 - 0.5*1.73)*(1 - 1)) / 100
= 2.1264 cm2

A2 = smaller of the following= 0.3723 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.0813)*1*9.52) / 100
= 1.2794 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.0813)*1*2.77) / 100
= 0.3723 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 3.551 + 0.3723 + 0.6284
= 4.5516 cm2

As Area >= A the reinforcement is adequate.


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 600*13.93 / (104,000*1 - 0.6*600) + 0
= 0.0813 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.0813 , 0 ]
= 0.0813 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 78 DE 176

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


% Forming strain - UHA-44(a)(2)
EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*2.77 / 15.32)*(1 - 15.32 / infinity)
= 9.0381%

Reinforcement Calculations for MAWP


The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,064 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.6326 4.2664 3.2742 0.3639 -- -- 0.6284 0.14 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 1,064 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(41.04, 20.52 + (2.77 - 0) + (9.52 - 0))
= 41.04 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 79 DE 176

Nozzle required thickness per UG-27(c)(1)


trn = P*Rn / (Sn*E - 0.6*P)
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011)
= 0.14 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,064.0011*299.5 / (104,000*1 - 0.6*1,064.0011)
= 3.08 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (41.04*3.08*0.5 + 2*2.77*3.08*0.5*(1 - 1)) / 100
= 0.6326 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 3.2742 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (41.04*(1*9.52 - 0.5*3.08) - 2*2.77*(1*9.52 - 0.5*3.08)*(1 - 1)) / 100
= 3.2742 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 0.5*3.08) - 2*2.77*(1*9.52 - 0.5*3.08)*(1 - 1)) / 100
= 1.9606 cm2

A2 = smaller of the following= 0.3639 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.14)*1*9.52) / 100
= 1.2503 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.14)*1*2.77) / 100
= 0.3639 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 80 DE 176

Area = A1 + A2 + A41
= 3.2742 + 0.3639 + 0.6284
= 4.2664 cm2

As Area >= A the reinforcement is adequate.


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011) + 0
= 0.14 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.14 , 0 ]
= 0.14 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement check in the plane parallel to the longitudinal axis
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 600 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.4831 3.1703 2.1697 0.3723 -- -- 0.6284 0.08 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 81 DE 176

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(27.86, 13.93 + (2.77 - 0) + (9.52 - 0))
= 27.86 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 600*13.93 / (104,000*1 - 0.6*600)
= 0.0813 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 600*299.5 / (104,000*1 - 0.6*600)
= 1.73 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (27.86*1.73*1 + 2*2.77*1.73*1*(1 - 1)) / 100
= 0.4831 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 2.1697 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (27.86*(1*9.52 - 1*1.73) - 2*2.77*(1*9.52 - 1*1.73)*(1 - 1)) / 100
= 2.1697 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 1*1.73) - 2*2.77*(1*9.52 - 1*1.73)*(1 - 1)) / 100
= 1.9135 cm2

A2 = smaller of the following= 0.3723 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.0813)*1*9.52) / 100
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 82 DE 176

= 1.2794 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.0813)*1*2.77) / 100
= 0.3723 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 2.1697 + 0.3723 + 0.6284
= 3.1703 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 600*13.93 / (104,000*1 - 0.6*600) + 0
= 0.0813 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.0813 , 0 ]
= 0.0813 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement check in the plane parallel to the longitudinal axis
Reinforcement Calculations for MAWP
The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,064 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.8591 2.7858 1.7935 0.3639 -- -- 0.6284 0.14 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 83 DE 176

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(27.86, 13.93 + (2.77 - 0) + (9.52 - 0))
= 27.86 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011)
= 0.14 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,064.0011*299.5 / (104,000*1 - 0.6*1,064.0011)
= 3.08 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (27.86*3.08*1 + 2*2.77*3.08*1*(1 - 1)) / 100
= 0.8591 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 1.7935 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (27.86*(1*9.52 - 1*3.08) - 2*2.77*(1*9.52 - 1*3.08)*(1 - 1)) / 100
= 1.7935 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 1*3.08) - 2*2.77*(1*9.52 - 1*3.08)*(1 - 1)) / 100
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 84 DE 176

= 1.5819 cm2

A2 = smaller of the following= 0.3639 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.14)*1*9.52) / 100
= 1.2503 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.14)*1*2.77) / 100
= 0.3639 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 1.7935 + 0.3639 + 0.6284
= 2.7858 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011) + 0
= 0.14 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.14 , 0 ]
= 0.14 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,590 kPa @ 21.11 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.8571 4.0361 3.051 0.3568 -- -- 0.6284 0.19 2.77


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 85 DE 176

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 1,590 kPa @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(41.05, 20.53 + (2.77 - 0) + (9.52 - 0))
= 41.05 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016)
= 0.19 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,590.0016*299.5 / (115,000*1 - 0.6*1,590.0016)
= 4.18 mm

Area required per UG-37(c)


Allowable stresses: Sn = 115, Sv = 115 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (41.05*4.18*0.5 + 2*2.77*4.18*0.5*(1 - 1)) / 100
= 0.8571 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 3.051 cm2
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 86 DE 176

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (41.05*(1*9.52 - 0.5*4.18) - 2*2.77*(1*9.52 - 0.5*4.18)*(1 - 1)) / 100
= 3.051 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 0.5*4.18) - 2*2.77*(1*9.52 - 0.5*4.18)*(1 - 1)) / 100
= 1.8264 cm2

A2 = smaller of the following= 0.3568 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.19)*1*9.52) / 100
= 1.2258 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.19)*1*2.77) / 100
= 0.3568 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 3.051 + 0.3568 + 0.6284
= 4.0361 cm2

As Area >= A the reinforcement is adequate.


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016) + 0
= 0.19 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.19 , 0 ]
= 0.19 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 87 DE 176

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement check in the plane parallel to the longitudinal axis
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,590 kPa @ 21.11 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

1.1635 2.4742 1.489 0.3568 -- -- 0.6284 0.19 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(27.86, 13.93 + (2.77 - 0) + (9.52 - 0))
= 27.86 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016)
= 0.19 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,590.0016*299.5 / (115,000*1 - 0.6*1,590.0016)
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 88 DE 176

= 4.18 mm

Area required per UG-37(c)


Allowable stresses: Sn = 115, Sv = 115 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (27.86*4.18*1 + 2*2.77*4.18*1*(1 - 1)) / 100
= 1.1635 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 1.489 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (27.86*(1*9.52 - 1*4.18) - 2*2.77*(1*9.52 - 1*4.18)*(1 - 1)) / 100
= 1.489 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 1*4.18) - 2*2.77*(1*9.52 - 1*4.18)*(1 - 1)) / 100
= 1.3135 cm2

A2 = smaller of the following= 0.3568 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.19)*1*9.52) / 100
= 1.2258 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.19)*1*2.77) / 100
= 0.3568 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 1.489 + 0.3568 + 0.6284
= 2.4742 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
MEMORIA DE CÁLCULO.
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= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016) + 0


= 0.19 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.19 , 0 ]
= 0.19 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.

FLANGE D

ASME Section VIII Division 1, 2017 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation

Located on Jacket Shell, Head

Orientation

Nozzle center line offset to datum line 344 mm

End of nozzle to shell center 444.22 mm

Offset from center, Lo 220 mm

Passes through a Category A joint Yes


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Nozzle

Service C(Entrada de Vapor) D(Salida condensados

Access opening Yes

Material specification SA-240 316L (II-D Metric p. 70, ln. 1)

Inside diameter, new 27.86 mm

Nominal wall thickness 2.77 mm

Corrosion allowance 0 mm

Opening chord length 41.04 mm

Projection available outside vessel, Lpr 155.87 mm

Projection available outside vessel to flange face, Lf 211.49 mm

Local vessel minimum thickness 9.52 mm

Liquid static head included 0 kPa

Longitudinal joint efficiency 1

Welds

Inner fillet, Leg41 8 mm

Nozzle to vessel groove weld 9.52 mm

ASME B16.5-2013 Flange

Description NPS 1 Class 150 WN A182 F316L

Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)

Blind included Yes

Rated MDMT -48°C

Liquid static head 0 kPa

MAWP rating 1,064 kPa @ 240°C

MAP rating 1,590 kPa @ 21.11°C

Hydrotest rating 2,400 kPa @ 21.11°C

PWHT performed No

Impact Tested No
MEMORIA DE CÁLCULO.
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Circumferential joint radiography Full UW-11(a) Type 1

Notes

Flange rated MDMT per UHA-51(d)(1)(a) = -196°C


Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

tr = 600*13.93 / (115,000*1 - 0.6*600) = 0.0729 mm

Stress ratio = tr*E* / (tn - c) = 0.0729*1 / (2.77 - 0) = 0.0263

Impact test exempt per UHA-51(g) (coincident ratio = 0.0263)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 600 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.3557 4.5516 3.551 0.3723 -- -- 0.6284 0.08 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 600 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


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= MAX(41.04, 20.52 + (2.77 - 0) + (9.52 - 0))


= 41.04 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 600*13.93 / (104,000*1 - 0.6*600)
= 0.0813 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 600*299.5 / (104,000*1 - 0.6*600)
= 1.73 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (41.04*1.73*0.5 + 2*2.77*1.73*0.5*(1 - 1)) / 100
= 0.3557 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 3.551 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (41.04*(1*9.52 - 0.5*1.73) - 2*2.77*(1*9.52 - 0.5*1.73)*(1 - 1)) / 100
= 3.551 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 0.5*1.73) - 2*2.77*(1*9.52 - 0.5*1.73)*(1 - 1)) / 100
= 2.1264 cm2

A2 = smaller of the following= 0.3723 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.0813)*1*9.52) / 100
= 1.2794 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.0813)*1*2.77) / 100
MEMORIA DE CÁLCULO.
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= 0.3723 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 3.551 + 0.3723 + 0.6284
= 4.5516 cm2

As Area >= A the reinforcement is adequate.


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 600*13.93 / (104,000*1 - 0.6*600) + 0
= 0.0813 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.0813 , 0 ]
= 0.0813 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


% Forming strain - UHA-44(a)(2)
EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*2.77 / 15.32)*(1 - 15.32 / infinity)
= 9.0381%

Reinforcement Calculations for MAWP


The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,064 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced
MEMORIA DE CÁLCULO.
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FECHA: 03/12/18 REV. No.: 0 HOJA 94 DE 176

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.6326 4.2664 3.2742 0.3639 -- -- 0.6284 0.14 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 1,064 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(41.04, 20.52 + (2.77 - 0) + (9.52 - 0))
= 41.04 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011)
= 0.14 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,064.0011*299.5 / (104,000*1 - 0.6*1,064.0011)
= 3.08 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


MEMORIA DE CÁLCULO.
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= (41.04*3.08*0.5 + 2*2.77*3.08*0.5*(1 - 1)) / 100


= 0.6326 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 3.2742 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (41.04*(1*9.52 - 0.5*3.08) - 2*2.77*(1*9.52 - 0.5*3.08)*(1 - 1)) / 100
= 3.2742 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 0.5*3.08) - 2*2.77*(1*9.52 - 0.5*3.08)*(1 - 1)) / 100
= 1.9606 cm2

A2 = smaller of the following= 0.3639 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.14)*1*9.52) / 100
= 1.2503 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.14)*1*2.77) / 100
= 0.3639 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 3.2742 + 0.3639 + 0.6284
= 4.2664 cm2

As Area >= A the reinforcement is adequate.


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011) + 0
= 0.14 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 96 DE 176

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.14 , 0 ]
= 0.14 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement check in the plane parallel to the longitudinal axis
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 600 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.4831 3.1703 2.1697 0.3723 -- -- 0.6284 0.08 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(27.86, 13.93 + (2.77 - 0) + (9.52 - 0))
= 27.86 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 600*13.93 / (104,000*1 - 0.6*600)
= 0.0813 mm
MEMORIA DE CÁLCULO.
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Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 600*299.5 / (104,000*1 - 0.6*600)
= 1.73 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (27.86*1.73*1 + 2*2.77*1.73*1*(1 - 1)) / 100
= 0.4831 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 2.1697 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (27.86*(1*9.52 - 1*1.73) - 2*2.77*(1*9.52 - 1*1.73)*(1 - 1)) / 100
= 2.1697 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 1*1.73) - 2*2.77*(1*9.52 - 1*1.73)*(1 - 1)) / 100
= 1.9135 cm2

A2 = smaller of the following= 0.3723 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.0813)*1*9.52) / 100
= 1.2794 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.0813)*1*2.77) / 100
= 0.3723 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 2.1697 + 0.3723 + 0.6284
= 3.1703 cm2
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 98 DE 176

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 600*13.93 / (104,000*1 - 0.6*600) + 0
= 0.0813 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.0813 , 0 ]
= 0.0813 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement check in the plane parallel to the longitudinal axis
Reinforcement Calculations for MAWP
The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,064 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.8591 2.7858 1.7935 0.3639 -- -- 0.6284 0.14 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(27.86, 13.93 + (2.77 - 0) + (9.52 - 0))
= 27.86 mm

Outer Normal Limit of reinforcement per UG-40


MEMORIA DE CÁLCULO.
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LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011)
= 0.14 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,064.0011*299.5 / (104,000*1 - 0.6*1,064.0011)
= 3.08 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (27.86*3.08*1 + 2*2.77*3.08*1*(1 - 1)) / 100
= 0.8591 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 1.7935 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (27.86*(1*9.52 - 1*3.08) - 2*2.77*(1*9.52 - 1*3.08)*(1 - 1)) / 100
= 1.7935 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 1*3.08) - 2*2.77*(1*9.52 - 1*3.08)*(1 - 1)) / 100
= 1.5819 cm2

A2 = smaller of the following= 0.3639 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.14)*1*9.52) / 100
= 1.2503 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.14)*1*2.77) / 100
= 0.3639 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 100 DE 176

= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 1.7935 + 0.3639 + 0.6284
= 2.7858 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,064.0011*13.93 / (104,000*1 - 0.6*1,064.0011) + 0
= 0.14 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.14 , 0 ]
= 0.14 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,590 kPa @ 21.11 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

0.8571 4.0361 3.051 0.3568 -- -- 0.6284 0.19 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 1,590 kPa @ 21.11 °C


MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 101 DE 176

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(41.05, 20.53 + (2.77 - 0) + (9.52 - 0))
= 41.05 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016)
= 0.19 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,590.0016*299.5 / (115,000*1 - 0.6*1,590.0016)
= 4.18 mm

Area required per UG-37(c)


Allowable stresses: Sn = 115, Sv = 115 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (41.05*4.18*0.5 + 2*2.77*4.18*0.5*(1 - 1)) / 100
= 0.8571 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 3.051 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (41.05*(1*9.52 - 0.5*4.18) - 2*2.77*(1*9.52 - 0.5*4.18)*(1 - 1)) / 100
= 3.051 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 0.5*4.18) - 2*2.77*(1*9.52 - 0.5*4.18)*(1 - 1)) / 100
= 1.8264 cm2

A2 = smaller of the following= 0.3568 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.19)*1*9.52) / 100
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= 1.2258 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.19)*1*2.77) / 100
= 0.3568 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 3.051 + 0.3568 + 0.6284
= 4.0361 cm2

As Area >= A the reinforcement is adequate.


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016) + 0
= 0.19 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.19 , 0 ]
= 0.19 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


Reinforcement check in the plane parallel to the longitudinal axis
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 1,590 kPa @ 21.11 °C


The nozzle passes UG-45
The opening is adequately reinforced
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A A A
A1 A2 A3 A5 treq tmin
required available welds

1.1635 2.4742 1.489 0.3568 -- -- 0.6284 0.19 2.77

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(27.86, 13.93 + (2.77 - 0) + (9.52 - 0))
= 27.86 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.52 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016)
= 0.19 mm

Required thickness tr from UG-37(a)


tr = P*R / (S*E - 0.6*P)
= 1,590.0016*299.5 / (115,000*1 - 0.6*1,590.0016)
= 4.18 mm

Area required per UG-37(c)


Allowable stresses: Sn = 115, Sv = 115 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (27.86*4.18*1 + 2*2.77*4.18*1*(1 - 1)) / 100
= 1.1635 cm2
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Area available from FIG. UG-37.1


A1 = larger of the following= 1.489 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (27.86*(1*9.52 - 1*4.18) - 2*2.77*(1*9.52 - 1*4.18)*(1 - 1)) / 100
= 1.489 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.52 + 2.77)*(1*9.52 - 1*4.18) - 2*2.77*(1*9.52 - 1*4.18)*(1 - 1)) / 100
= 1.3135 cm2

A2 = smaller of the following= 0.3568 cm2

= 5*(tn - trn)*fr2*t
= (5*(2.77 - 0.19)*1*9.52) / 100
= 1.2258 cm2

= 5*(tn - trn)*fr2*tn
= (5*(2.77 - 0.19)*1*2.77) / 100
= 0.3568 cm2

A41 = Leg2*fr2
= (7.932*1) / 100
= 0.6284 cm2

(Part of the weld is outside of the limits)

Area = A1 + A2 + A41
= 1.489 + 0.3568 + 0.6284
= 2.4742 cm2

As Area >= A the reinforcement is adequate.

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 1,590.0016*13.93 / (115,000*1 - 0.6*1,590.0016) + 0
= 0.19 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.19 , 0 ]
= 0.19 mm

Available nozzle wall thickness new, tn = 2.77 mm

The nozzle neck thickness is adequate.


MEMORIA DE CÁLCULO.
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FLANGE E

ASME Section VIII Division 1, 2017 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation

Located on Cylinder #1

Orientation 0°

Nozzle center line offset to datum line 451.62 mm

End of nozzle to shell center 406.4 mm

Passes through a Category A joint No

Nozzle

Service RESERVA

Description NPS 4 Sch 10S DN 100

Access opening Yes

Material specification SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 8)

Inside diameter, new 108.2 mm


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Pipe nominal wall thickness 3.05 mm

Pipe minimum wall thickness1 2.67 mm

Corrosion allowance 0 mm

Projection available outside vessel, Lpr 66.55 mm

Projection available outside vessel to flange face, Lf 152.4 mm

Local vessel minimum thickness 9.53 mm

Liquid static head included 0 kPa

Longitudinal joint efficiency 1

Reinforcing Pad

Material specification SA-240 316L (II-D Metric p. 70, ln. 1)

Diameter, Dp 215.9 mm

Thickness, te 9.52 mm

Is split No

Welds

Inner fillet, Leg41 8 mm

Outer fillet, Leg42 8 mm

Nozzle to vessel groove weld 9.53 mm

Pad groove weld 9.52 mm


1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description NPS 4 Class 300 WN A182 F316L

Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)

Blind included Yes

Rated MDMT -48°C

Liquid static head 0 kPa

MAWP rating 2,784 kPa @ 240°C

MAP rating 4,140 kPa @ 21.11°C


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Hydrotest rating 6,300.01 kPa @ 21.11°C

PWHT performed No

Impact Tested No

Circumferential joint radiography Full UW-11(a) Type 1

Notes

Flange rated MDMT per UHA-51(d)(1)(a) = -196°C


Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

tr = 626.25*54.1 / (97,900*1 - 0.6*626.25) = 0.35 mm

Stress ratio = tr*E* / (tn - c) = 0.35*1 / (2.67 - 0) = 0.1303

Impact test exempt per UHA-51(g) (coincident ratio = 0.1303)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

UHA-51 Material Toughness Requirements Pad

tr = 626.25*254 / (115,000*1 + 0.4*626.25) = 1.38 mm

Stress ratio = tr*E* / (tn - c) = 1.38*1 / (9.53 - 0) = 0.1449

Impact test exempt per UHA-51(g) (coincident ratio = 0.1449)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 599.98 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

1.582 20.0136 8.7245 0.9381 -- 9.6723 0.6787 0.37 2.67


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UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

-69,171 117,407 171,219 22,437 325,372 123,445 269,871

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2.13 5.6 weld size is adequate

Pad to shell fillet (Leg42) 4.76 5.6 weld size is adequate

Calculations for internal pressure 599.98 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(108.2, 54.1 + (3.05 - 0) + (9.53 - 0))
= 108.2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(3.05 - 0) + 9.52)
= 17.14 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 599.9818*54.1 / (104,000*1 - 0.6*599.9818)
= 0.31 mm

Required thickness tr from UG-37(a)


tr = P*Ro / (S*E + 0.4*P)
= 599.9818*254 / (104,000*1 + 0.4*599.9818)
= 1.46 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104, Sp = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1


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fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (108.2*1.46*1 + 2*3.05*1.46*1*(1 - 1)) / 100
= 1.582 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 8.7245 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (108.2*(1*9.53 - 1*1.46) - 2*3.05*(1*9.53 - 1*1.46)*(1 - 1)) / 100
= 8.7245 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.53 + 3.05)*(1*9.53 - 1*1.46) - 2*3.05*(1*9.53 - 1*1.46)*(1 - 1)) / 100
= 2.0277 cm2

A2 = smaller of the following= 0.9381 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.05 - 0.31)*1*9.53) / 100
= 1.3026 cm2

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.05 - 0.31)*(2.5*3.05 + 9.52)*1) / 100
= 0.9381 cm2

A41 = Leg2*fr3
= (7.992*1) / 100
= 0.6387 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (22*1) / 100
= 0.04 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((215.9 - 108.2 - 2*3.05)*9.52*1) / 100
= 9.6723 cm2

Area = A1 + A2 + A41 + A42 + A5


= 8.7245 + 0.9381 + 0.6387 + 0.04 + 9.6723
MEMORIA DE CÁLCULO.
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= 20.0136 cm2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 3.05 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 2.13 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 9.52 mm


tw(min) = 0.5*tmin = 4.76 mm
tw(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 599.9818*54.1 / (88,400*1 - 0.6*599.9818) + 0
= 0.37 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.37 , 0 ]
= 0.37 mm

Available nozzle wall thickness new, tn = 0.875*3.05 = 2.67 mm

The nozzle neck thickness is adequate.


Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*104 = 76.96 MPa
Nozzle wall in shear: 0.7*88.4 = 61.88 MPa
Inner fillet weld in shear: 0.49*88.4 = 43.316 MPa
Outer fillet weld in shear: 0.49*104 = 50.96 MPa
Upper groove weld in tension: 0.74*104 = 76.96 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
( / 2)*Nozzle OD*Leg*Si = ( / 2)*114.3*8*43.316 = 62,216.34 N

(2) Outer fillet weld in shear


( / 2)*Pad OD*Leg*So = ( / 2)*215.9*8*50.96 = 138,258.54 N

(3) Nozzle wall in shear


( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*111.25*3.05*61.88 = 32,960.44 N

(4) Groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*9.53*76.96 = 131,612.22 N

(6) Upper groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*9.52*76.96 = 131,543.13 N
MEMORIA DE CÁLCULO.
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Loading on welds per UG-41(b)(1)


W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (158.1968 - 872.4499 + 2*3.05*1*(1*9.53 - 1*1.46))*104
= -69,170.53 N

W1-1 = (A2 + A5 + A41 + A42)*Sv


= (93.8063 + 967.232 + 63.8708 + 4)*104
= 117,406.56 N

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


= (93.8063 + 0 + 63.8708 + 0 + 2*3.05*9.53*1)*104
= 22,437.12 N

W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


= (93.8063 + 0 + 967.232 + 63.8708 + 4 + 0 + 2*3.05*9.53*1)*104
= 123,445.26 N

Load for path 1-1 lesser of W or W1-1 = -69,170.53 N


Path 1-1 through (2) & (3) = 138,258.54 + 32,960.44 = 171,218.99 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = -69,170.53 N


Path 2-2 through (1), (4), (6) = 62,216.34 + 131,612.22 + 131,543.13 = 325,371.69 N
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 3-3 lesser of W or W3-3 = -69,170.53 N


Path 3-3 through (2), (4) = 138,258.54 + 131,612.22 = 269,870.76 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAWP
The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 2,784 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

7.2794 13.9188 3.0271 0.5406 -- 9.6723 0.6787 1.74 2.67

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
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45,997 113,273 171,219 18,304 325,372 119,312 269,871

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2.13 5.6 weld size is adequate

Pad to shell fillet (Leg42) 4.76 5.6 weld size is adequate

Calculations for internal pressure 2,784 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(108.2, 54.1 + (3.05 - 0) + (9.53 - 0))
= 108.2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(3.05 - 0) + 9.52)
= 17.14 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 2,784.0028*54.1 / (104,000*1 - 0.6*2,784.0028)
= 1.47 mm

Required thickness tr from UG-37(a)


tr = P*Ro / (S*E + 0.4*P)
= 2,784.0028*254 / (104,000*1 + 0.4*2,784.0028)
= 6.73 mm

Area required per UG-37(c)


Allowable stresses: Sn = 104, Sv = 104, Sp = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (108.2*6.73*1 + 2*3.05*6.73*1*(1 - 1)) / 100
= 7.2794 cm2
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Area available from FIG. UG-37.1


A1 = larger of the following= 3.0271 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (108.2*(1*9.53 - 1*6.73) - 2*3.05*(1*9.53 - 1*6.73)*(1 - 1)) / 100
= 3.0271 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.53 + 3.05)*(1*9.53 - 1*6.73) - 2*3.05*(1*9.53 - 1*6.73)*(1 - 1)) / 100
= 0.7032 cm2

A2 = smaller of the following= 0.5406 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.05 - 1.47)*1*9.53) / 100
= 0.751 cm2

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.05 - 1.47)*(2.5*3.05 + 9.52)*1) / 100
= 0.5406 cm2

A41 = Leg2*fr3
= (7.992*1) / 100
= 0.6387 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (22*1) / 100
= 0.04 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((215.9 - 108.2 - 2*3.05)*9.52*1) / 100
= 9.6723 cm2

Area = A1 + A2 + A41 + A42 + A5


= 3.0271 + 0.5406 + 0.6387 + 0.04 + 9.6723
= 13.9188 cm2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 3.05 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 2.13 mm
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tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 9.52 mm


tw(min) = 0.5*tmin = 4.76 mm
tw(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 2,784.0028*54.1 / (88,400*1 - 0.6*2,784.0028) + 0
= 1.74 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 1.74 , 0 ]
= 1.74 mm

Available nozzle wall thickness new, tn = 0.875*3.05 = 2.67 mm

The nozzle neck thickness is adequate.


Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*104 = 76.96 MPa
Nozzle wall in shear: 0.7*88.4 = 61.88 MPa
Inner fillet weld in shear: 0.49*88.4 = 43.316 MPa
Outer fillet weld in shear: 0.49*104 = 50.96 MPa
Upper groove weld in tension: 0.74*104 = 76.96 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
( / 2)*Nozzle OD*Leg*Si = ( / 2)*114.3*8*43.316 = 62,216.34 N

(2) Outer fillet weld in shear


( / 2)*Pad OD*Leg*So = ( / 2)*215.9*8*50.96 = 138,258.54 N

(3) Nozzle wall in shear


( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*111.25*3.05*61.88 = 32,960.44 N

(4) Groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*9.53*76.96 = 131,612.22 N

(6) Upper groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*9.52*76.96 = 131,543.13 N

Loading on welds per UG-41(b)(1)


W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (727.9364 - 302.7091 + 2*3.05*1*(1*9.53 - 1*6.73))*104
= 45,997.25 N

W1-1 = (A2 + A5 + A41 + A42)*Sv


= (54.0644 + 967.232 + 63.8708 + 4)*104
MEMORIA DE CÁLCULO.
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= 113,273.41 N

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


= (54.0644 + 0 + 63.8708 + 0 + 2*3.05*9.53*1)*104
= 18,303.97 N

W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


= (54.0644 + 0 + 967.232 + 63.8708 + 4 + 0 + 2*3.05*9.53*1)*104
= 119,312.11 N

Load for path 1-1 lesser of W or W1-1 = 45,997.25 N


Path 1-1 through (2) & (3) = 138,258.54 + 32,960.44 = 171,218.99 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 18,303.97 N


Path 2-2 through (1), (4), (6) = 62,216.34 + 131,612.22 + 131,543.13 = 325,371.69 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 45,997.25 N


Path 3-3 through (2), (4) = 138,258.54 + 131,612.22 = 269,870.76 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 4,140 kPa @ 21.11 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

9.7537 11.2659 0.5529 0.3619 -- 9.6723 0.6787 2.35 2.67

UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads

Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength

106,168 123,199 189,385 18,185 359,892 129,877 298,415

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
size (mm) size (mm)
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
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PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 116 DE 176

Nozzle to pad fillet (Leg41) 2.13 5.6 weld size is adequate

Pad to shell fillet (Leg42) 4.76 5.6 weld size is adequate

Calculations for internal pressure 4,140 kPa @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(108.2, 54.1 + (3.05 - 0) + (9.53 - 0))
= 108.2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(3.05 - 0) + 9.52)
= 17.14 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 4,140.0042*54.1 / (115,000*1 - 0.6*4,140.0042)
= 1.99 mm

Required thickness tr from UG-37(a)


tr = P*Ro / (S*E + 0.4*P)
= 4,140.0042*254 / (115,000*1 + 0.4*4,140.0042)
= 9.01 mm

Area required per UG-37(c)


Allowable stresses: Sn = 115, Sv = 115, Sp = 115 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = d*tr*F + 2*tn*tr*F*(1 - fr1)


= (108.2*9.01*1 + 2*3.05*9.01*1*(1 - 1)) / 100
= 9.7537 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 0.5529 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (108.2*(1*9.53 - 1*9.01) - 2*3.05*(1*9.53 - 1*9.01)*(1 - 1)) / 100
= 0.5529 cm2
MEMORIA DE CÁLCULO.
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= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.53 + 3.05)*(1*9.53 - 1*9.01) - 2*3.05*(1*9.53 - 1*9.01)*(1 - 1)) / 100
= 0.1284 cm2

A2 = smaller of the following= 0.3619 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.05 - 1.99)*1*9.53) / 100
= 0.5032 cm2

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.05 - 1.99)*(2.5*3.05 + 9.52)*1) / 100
= 0.3619 cm2

A41 = Leg2*fr3
= (7.992*1) / 100
= 0.6387 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (22*1) / 100
= 0.04 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((215.9 - 108.2 - 2*3.05)*9.52*1) / 100
= 9.6723 cm2

Area = A1 + A2 + A41 + A42 + A5


= 0.5529 + 0.3619 + 0.6387 + 0.04 + 9.6723
= 11.2659 cm2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 3.05 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 2.13 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 9.52 mm


tw(min) = 0.5*tmin = 4.76 mm
tw(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
MEMORIA DE CÁLCULO.
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PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 118 DE 176

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 4,140.0042*54.1 / (97,900*1 - 0.6*4,140.0042) + 0
= 2.35 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 2.35 , 0 ]
= 2.35 mm

Available nozzle wall thickness new, tn = 0.875*3.05 = 2.67 mm

The nozzle neck thickness is adequate.


Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*115 = 85.1 MPa
Nozzle wall in shear: 0.7*97.9 = 68.53 MPa
Inner fillet weld in shear: 0.49*97.9 = 47.971 MPa
Outer fillet weld in shear: 0.49*115 = 56.35 MPa
Upper groove weld in tension: 0.74*115 = 85.1 MPa
Strength of welded joints:
(1) Inner fillet weld in shear
( / 2)*Nozzle OD*Leg*Si = ( / 2)*114.3*8*47.971 = 68,902.49 N

(2) Outer fillet weld in shear


( / 2)*Pad OD*Leg*So = ( / 2)*215.9*8*56.35 = 152,882.04 N

(3) Nozzle wall in shear


( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*111.25*3.05*68.53 = 36,502.57 N

(4) Groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*9.53*85.1 = 145,532.74 N

(6) Upper groove weld in tension


( / 2)*Nozzle OD*tw*Sg = ( / 2)*114.3*9.52*85.1 = 145,456.34 N

Loading on welds per UG-41(b)(1)


W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (975.3731 - 55.2902 + 2*3.05*1*(1*9.53 - 1*9.01))*115
= 106,167.64 N

W1-1 = (A2 + A5 + A41 + A42)*Sv


= (36.1935 + 967.232 + 63.8708 + 4)*115
= 123,199.09 N

W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


= (36.1935 + 0 + 63.8708 + 0 + 2*3.05*9.53*1)*115
= 18,184.8 N
MEMORIA DE CÁLCULO.
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PROY. No.
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W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


= (36.1935 + 0 + 967.232 + 63.8708 + 4 + 0 + 2*3.05*9.53*1)*115
= 129,876.5 N

Load for path 1-1 lesser of W or W1-1 = 106,167.64 N


Path 1-1 through (2) & (3) = 152,882.04 + 36,502.57 = 189,384.62 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Load for path 2-2 lesser of W or W2-2 = 18,184.8 N


Path 2-2 through (1), (4), (6) = 68,902.49 + 145,532.74 + 145,456.34 = 359,891.58 N
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Load for path 3-3 lesser of W or W3-3 = 106,167.64 N


Path 3-3 through (2), (4) = 152,882.04 + 145,532.74 = 298,414.78 N
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For Pe = 703.42 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

3.3499 14.6071 3.6064 0.6497 -- 9.6723 0.6787 1.15 2.67

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2.13 5.6 weld size is adequate

Pad to shell fillet (Leg42) 4.76 5.6 weld size is adequate

Calculations for external pressure 703.42 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(108.2, 54.1 + (3.05 - 0) + (9.53 - 0))
= 108.2 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 120 DE 176

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(3.05 - 0) + 9.52)
= 17.14 mm

Nozzle required thickness per UG-28 trn = 1.15 mm

From UG-37(d)(1) required thickness tr = 6.19 mm

Area required per UG-37(d)(1)


Allowable stresses: Sn = 104, Sv = 104, Sp = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


= (0.5*(108.2*6.19*1 + 2*3.05*6.19*1*(1 - 1))) / 100
= 3.3499 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 3.6064 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (108.2*(1*9.53 - 1*6.19) - 2*3.05*(1*9.53 - 1*6.19)*(1 - 1)) / 100
= 3.6064 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.53 + 3.05)*(1*9.53 - 1*6.19) - 2*3.05*(1*9.53 - 1*6.19)*(1 - 1)) / 100
= 0.8381 cm2

A2 = smaller of the following= 0.6497 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.05 - 1.15)*1*9.53) / 100
= 0.9032 cm2

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.05 - 1.15)*(2.5*3.05 + 9.52)*1) / 100
= 0.6497 cm2
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 121 DE 176

A41 = Leg2*fr3
= (7.992*1) / 100
= 0.6387 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (22*1) / 100
= 0.04 cm2

(Part of the weld is outside of the limits)

A5 = (Dp - d - 2*tn)*te*fr4
= ((215.9 - 108.2 - 2*3.05)*9.52*1) / 100
= 9.6723 cm2

Area = A1 + A2 + A41 + A42 + A5


= 3.6064 + 0.6497 + 0.6387 + 0.04 + 9.6723
= 14.6071 cm2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 3.05 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 2.13 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 9.52 mm


tw(min) = 0.5*tmin = 4.76 mm
tw(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-28 = 1.15 mm

ta = max[ ta UG-28 , ta UG-22 ]


= max[ 1.15 , 0 ]
= 1.15 mm

Available nozzle wall thickness new, tn = 0.875*3.05 = 2.67 mm

The nozzle neck thickness is adequate.


External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 45.5 / 114.3 = 0.3981
Do / t = 114.3 / 1.15 = 99.2146
From table G: A = 0.003721
From table HA-4 Metric: B = 52.3424 MPa
Pa = 4*B / (3*(Do / t))
MEMORIA DE CÁLCULO.
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= 4*52,342.43 / (3*(114.3 / 1.15))


= 703.42 kPa
Design thickness for external pressure Pa = 703.42 kPa
ta = t + Corrosion = 1.15 + 0 = 1.15 mm
Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For Pe = 1,219.66 kPa @ 240 °C


The nozzle passes UG-45
The opening is adequately reinforced

A A A
A1 A2 A3 A5 treq tmin
required available welds

5.1532 10.7878 -- 0.4368 -- 9.6723 0.6787 1.77 2.67

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
size (mm) size (mm)

Nozzle to pad fillet (Leg41) 2.13 5.6 weld size is adequate

Pad to shell fillet (Leg42) 4.76 5.6 weld size is adequate

Calculations for external pressure 1,219.66 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(108.2, 54.1 + (3.05 - 0) + (9.53 - 0))
= 108.2 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(3.05 - 0) + 9.52)
= 17.14 mm

Nozzle required thickness per UG-28 trn = 1.77 mm

From UG-37(d)(1) required thickness tr = 9.53 mm


MEMORIA DE CÁLCULO.
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PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 123 DE 176

Area required per UG-37(d)(1)


Allowable stresses: Sn = 104, Sv = 104, Sp = 104 MPa

fr1 = lesser of 1 or Sn / Sv = 1

fr2 = lesser of 1 or Sn / Sv = 1

fr3 = lesser of fr2 or Sp / Sv = 1

fr4 = lesser of 1 or Sp / Sv = 1

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


= (0.5*(108.2*9.53*1 + 2*3.05*9.53*1*(1 - 1))) / 100
= 5.1532 cm2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 cm2

= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (108.2*(1*9.53 - 1*9.53) - 2*3.05*(1*9.53 - 1*9.53)*(1 - 1)) / 100
= 0 cm2

= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


= (2*(9.53 + 3.05)*(1*9.53 - 1*9.53) - 2*3.05*(1*9.53 - 1*9.53)*(1 - 1)) / 100
= 0 cm2

A2 = smaller of the following= 0.4368 cm2

= 5*(tn - trn)*fr2*t
= (5*(3.05 - 1.77)*1*9.53) / 100
= 0.6071 cm2

= 2*(tn - trn)*(2.5*tn + te)*fr2


= (2*(3.05 - 1.77)*(2.5*3.05 + 9.52)*1) / 100
= 0.4368 cm2

A41 = Leg2*fr3
= (7.992*1) / 100
= 0.6387 cm2

(Part of the weld is outside of the limits)

A42 = Leg2*fr4
= (22*1) / 100
= 0.04 cm2

(Part of the weld is outside of the limits)


MEMORIA DE CÁLCULO.
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OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 124 DE 176

A5 = (Dp - d - 2*tn)*te*fr4
= ((215.9 - 108.2 - 2*3.05)*9.52*1) / 100
= 9.6723 cm2

Area = A1 + A2 + A41 + A42 + A5


= 0 + 0.4368 + 0.6387 + 0.04 + 9.6723
= 10.7878 cm2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 3.05 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 2.13 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

Outer fillet: tmin = lesser of 19 mm or te or t = 9.52 mm


tw(min) = 0.5*tmin = 4.76 mm
tw(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-28 = 1.77 mm

ta = max[ ta UG-28 , ta UG-22 ]


= max[ 1.77 , 0 ]
= 1.77 mm

Available nozzle wall thickness new, tn = 0.875*3.05 = 2.67 mm

The nozzle neck thickness is adequate.


External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 45.5 / 114.3 = 0.3981
Do / t = 114.3 / 1.77 = 64.4591
From table G: A = 0.007505
From table HA-4 Metric: B = 58.9633 MPa
Pa = 4*B / (3*(Do / t))
= 4*58,963.31 / (3*(114.3 / 1.77))
= 1,219.65 kPa
Design thickness for external pressure Pa = 1,219.65 kPa
ta = t + Corrosion = 1.77 + 0 = 1.77 mm
MEMORIA DE CÁLCULO.
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FLANGE F & G

ASME Section VIII Division 1, 2017 Edition Metric

Note: round inside edges per UG-76(c)

Location and Orientation

Located on Cylinder #1

Orientation 270°

Nozzle center line offset to datum line 461.62 mm

End of nozzle to shell center 406.4 mm

Passes through a Category A joint No

Nozzle

Service LSH, LSL

Description NPS 1.5 Sch 10S DN 40

Access opening Yes

Material specification SA-312 TP316L Wld pipe (II-D Metric p. 70, ln. 8)

Inside diameter, new 42.72 mm

Pipe nominal wall thickness 2.77 mm


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Pipe minimum wall thickness1 2.42 mm

Corrosion allowance 0 mm

Projection available outside vessel, Lpr 84.07 mm

Projection available outside vessel to flange face, Lf 152.4 mm

Local vessel minimum thickness 9.53 mm

Liquid static head included 0 kPa

Longitudinal joint efficiency 1

Welds

Inner fillet, Leg41 8 mm

Nozzle to vessel groove weld 9.53 mm


1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

ASME B16.5-2013 Flange

Description NPS 1.5 Class 300 WN A182 F316L

Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)

Blind included Yes

Rated MDMT -48°C

Liquid static head 0 kPa

MAWP rating 2,784 kPa @ 240°C

MAP rating 4,140 kPa @ 21.11°C

Hydrotest rating 6,300.01 kPa @ 21.11°C

PWHT performed No

Impact Tested No

Circumferential joint radiography Full UW-11(a) Type 1

Notes

Flange rated MDMT per UHA-51(d)(1)(a) = -196°C


Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle


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tr = 626.25*21.36 / (97,900*1 - 0.6*626.25) = 0.14 mm

Stress ratio = tr*E* / (tn - c) = 0.14*1 / (2.42 - 0) = 0.0566

Impact test exempt per UHA-51(g) (coincident ratio = 0.0566)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 599.98 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 0.14 2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 599.98 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(42.72, 21.36 + (2.77 - 0) + (9.53 - 0))
= 42.72 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
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Nozzle required thickness per UG-27(c)(1)


trn = P*Rn / (Sn*E - 0.6*P)
= 599.9818*21.36 / (104,000*1 - 0.6*599.9818)
= 0.12 mm

Required thickness tr from UG-37(a)


tr = P*Ro / (S*E + 0.4*P)
= 599.9818*254 / (104,000*1 + 0.4*599.9818)
= 1.46 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 599.9818*21.36 / (88,400*1 - 0.6*599.9818) + 0
= 0.14 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.14 , 0 ]
= 0.14 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


Reinforcement Calculations for MAWP
The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 2,784 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 0.69 2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)


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UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 2,784 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(42.72, 21.36 + (2.77 - 0) + (9.53 - 0))
= 42.72 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 2,784.0028*21.36 / (104,000*1 - 0.6*2,784.0028)
= 0.58 mm

Required thickness tr from UG-37(a)


tr = P*Ro / (S*E + 0.4*P)
= 2,784.0028*254 / (104,000*1 + 0.4*2,784.0028)
= 6.73 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 2,784.0028*21.36 / (88,400*1 - 0.6*2,784.0028) + 0
= 0.69 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.69 , 0 ]
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= 0.69 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 4,140 kPa @ 21.11 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 0.93 2.42

UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for internal pressure 4,140 kPa @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(42.72, 21.36 + (2.77 - 0) + (9.53 - 0))
= 42.72 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)
= 4,140.0042*21.36 / (115,000*1 - 0.6*4,140.0042)
= 0.78 mm

Required thickness tr from UG-37(a)


tr = P*Ro / (S*E + 0.4*P)
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= 4,140.0042*254 / (115,000*1 + 0.4*4,140.0042)


= 9.01 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion
= 4,140.0042*21.36 / (97,900*1 - 0.6*4,140.0042) + 0
= 0.93 mm

ta = max[ ta UG-27 , ta UG-22 ]


= max[ 0.93 , 0 ]
= 0.93 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


Reinforcement Calculations for External Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For Pe = 703.42 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 0.56 2.42

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for external pressure 703.42 kPa @ 240 °C


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Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(42.72, 21.36 + (2.77 - 0) + (9.53 - 0))
= 42.72 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm

Nozzle required thickness per UG-28 trn = 0.56 mm

From UG-37(d)(1) required thickness tr = 6.19 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-28 = 0.56 mm

ta = max[ ta UG-28 , ta UG-22 ]


= max[ 0.56 , 0 ]
= 0.56 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 45.5 / 48.26 = 0.9428
Do / t = 48.26 / 0.56 = 86.9348
From table G: A = 0.001803
From table HA-4 Metric: B = 45.863 MPa
Pa = 4*B / (3*(Do / t))
= 4*45,862.98 / (3*(48.26 / 0.56))
= 703.41 kPa
Design thickness for external pressure Pa = 703.41 kPa
ta = t + Corrosion = 0.56 + 0 = 0.56 mm
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Reinforcement Calculations for MAEP

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For Pe = 1,219.66 kPa @ 240 °C The nozzle passes UG-45

A A A
A1 A2 A3 A5 treq tmin
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 0.85 2.42

UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary

Required weld Actual weld


Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 1.94 5.6 weld size is adequate

Calculations for external pressure 1,219.66 kPa @ 240 °C

Parallel Limit of reinforcement per UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))


= MAX(42.72, 21.36 + (2.77 - 0) + (9.53 - 0))
= 42.72 mm

Outer Normal Limit of reinforcement per UG-40

LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)


= MIN(2.5*(9.53 - 0), 2.5*(2.77 - 0) + 0)
= 6.92 mm

Nozzle required thickness per UG-28 trn = 0.85 mm

From UG-37(d)(1) required thickness tr = 9.53 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 19 mm or tn or t = 2.77 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 1.94 mm
tc(actual) = 0.7*Leg = 0.7*8 = 5.6 mm
MEMORIA DE CÁLCULO.
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The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-28 = 0.85 mm

ta = max[ ta UG-28 , ta UG-22 ]


= max[ 0.85 , 0 ]
= 0.85 mm

Available nozzle wall thickness new, tn = 0.875*2.77 = 2.42 mm

The nozzle neck thickness is adequate.


External Pressure, (Corroded & at 240 °C) UG-28(c)
L / Do = 45.5 / 48.26 = 0.9428
Do / t = 48.26 / 0.85 = 56.4519
From table G: A = 0.003455
From table HA-4 Metric: B = 51.6384 MPa
Pa = 4*B / (3*(Do / t))
= 4*51,638.44 / (3*(48.26 / 0.85))
= 1,219.64 kPa
Design thickness for external pressure Pa = 1,219.64 kPa
t+
0.85 = 0.85
ta =Corrosio =
+ 0 mm
n

15.- TOP FLANGE

ASME Section VIII Division 1, 2017 Edition Metric , Appendix 2 Flange Calculations

Flange Type Ring

Attachment
Figure 2-4 sketch (3a)
Type

Flange
SA-182 F316L
Material

Attached To HEAD (F&D)

Imp
Maximize
act Normali Fine Grain
PWHT MDMT/
Test zed Practice
No MAWP
ed
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No No No No No

Design
Design Design
Temperatur
Pressure (kPa) MDMT (°C)
e (°C)

Internal 599.98 240


-28.89
External 150 240

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 775 mm

Flange ID, B 508 mm

Bolt Circle, C 683 mm

Flange
64 mm
Thickness, t

Fillet Weld, h 10 mm

Fillet Weld, h1 9.52 mm

Length, e 9.52 mm
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Corrosion 0 mm
Flange

Bolting

Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)

Description 24 dia coarse threaded

Corrosion on
0 mm
root

Gasket

Factor, m 2

Seating Stress,
17.237 MPa
y

Thickness, T 4.45 mm

Weight (kg)

New 138.21 kg

Corroded 138.21 kg
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Results Summary

Flange design thickness: 56.52 mm

Maximum allowable working pressure, MAWP: 1,869.14 kPa @ 240 °C

Maximum allowable pressure, MAP: 1,957.04 kPa @ 21.11 °C

Maximum allowable external pressure, MAEP: 3,441.01 kPa @ 240 °C

Rated MDMT -28.89 °C

UHA-51 Material Toughness Requirements

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C

Bolts rated MDMT per Fig UCS-66 note (c) = -28.89°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

Stress Summary

P ST Allow
(kPa) (MPa) (MPa)

Oper 26.783 104


Design P Weight Only 599.98
Seating 62.411 115

Oper 0.466 104


Design Pe Weight Only 150
Seating 54.203 115

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 134,224.81 7.8


Design P Weight Only 599.98 31.28
Seating 45,822.6 2.66
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Oper 33,797.72 0
Design Pe Weight Only 150 31.28
Seating 45,822.6 2.66

Rigidity Summary

P
J Allow
(kPa)

Oper 0.321 1
Design P Weight Only 599.98
Seating 0.6889 1

Oper 0.0056 1
Design Pe Weight Only 150
Seating 0.5983 1

Flange calculations for Internal Pressure + Weight Only


Longitudinal bending moment on flange

Pm = 16*Mb/(*G3)
= 16*0/(*5213)
= 0 kPa

Axial load on flange

Pr = -4*F/(*G2)
= -4*240.59/(*5212)
= -1.1287 kPa

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + P s + Pm + Pr
= 599.9818 + 0 + 0 + -1.1287
= 599.9818 kPa

When the sum of equivalent pressures due to external loads (Pm + Pr) is a negative value, it is
conservatively ignored.

The static head of liquid has not been included in the total design load because the vessel is
supported below the flange.
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Required bolt area, Am = greater of Am1, Am2 = 7.8038 cm2

Am1 = Wm1/Sb = 134,224.81/(100*172) = 7.8038 cm2

Am2 = Wm2/Sa = 45,822.6/(100*172) = 2.6641 cm2

Total area for 24 - 0.625" dia bolts, corroded, Ab = 31.2774 cm2

W = (Am + Ab)*Sa/2
= (780.3767 + 3,127.7357)*172/2
= 336,097.71 N

MD = HD*hD = 121,544.46*0.0875 = 10,635.1 N-m


MT = HT*hT = 6,300.38*0.0843 = 530.8 N-m

HG = Wm1 - H = 134,224.81 - 127,844.84 = 6,379.97 N

MG = HG*hG = 6,379.97*0.081 = 516.8 N-m

Mo = MD + MT + MG = 10,635.1 + 530.8 + 516.8 = 11,682.7 N-m

Mg = W*hG = 336,097.71*0.081 = 27,223.9 N-m

From FIG. 2-7.1, where K = A/B = 775/508 = 1.5256, Y = 4.7702

Stresses at operating conditions - VIII-1 Appendix 2-7

SR = SH = 0

ST = Y*Mo/(t2*B)
= 1e3*4.7702*11,682.7/(642*508)
= 26.783 MPa

Allowable stress Sfo = 104 MPa

ST does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*11,682.7/(179.8E+03*64 3*0.2*ln(1.5256))
= 0.321

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

ST = Y*Mg/(t2*B)
= 1e3*4.7702*27,223.9/(642*508)
= 62.411 MPa
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Allowable stress Sfa = 115 MPa

ST does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*27,223.9/(195.23E+03*64 3*0.2*ln(1.5256))
= 0.6889

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for External Pressure + Weight Only per VIII-1,


Appendix 2-11
Longitudinal bending moment on flange

Pm = 16*Mb/(*G3)
= 16*0/(*5213)
= 0 kPa

Axial load on flange

Pr = 4*F/(*G2)
= 4*240.59/(*5212)
= 1.1287 kPa

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + P s + Pm + Pr
= 150 + 0 + 0 + 1.1287
= 151.1287 kPa

The static head of liquid has not been included in the total design load because the vessel is
supported below the flange.

Gasket details from facing sketch 6, Column I

Ring gasket width w = 13 mm

b0 = w/8 = 1.63 mm

Effective gasket seating width, b = b0 = 1.63 mm

G = (gasket OD + gasket ID) / 2 = (534 + 508) / 2 = 521 mm

hG = (C - G)/2 = (683 - 521)/2 = 81 mm


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hD = (C - B)/2 = (683 - 508)/2 = 87.5 mm

hT = (hD + hG)/2 = (87.5 + 81)/2 = 84.25 mm

Hp = 2*b*3.14*G*m*P
= 2*1.63*3.14*521*2*0.15
= 1,595.04 N

H = 0.785*G2*P
= 0.785*5212*0.1511
= 32,202.68 N

HD = 0.785*B2*P
= 0.785*5082*0.15
= 30,387.04 N

H T = H - HD
= 32,202.68 - 30,387.04
= 1,815.64 N

Wm1 = H + Hp
= 32,202.68 + 1,595.04
= 33,797.72 N

Wm2 = 3.14*b*G*y
= 3.14*1.63*521*17.2369
= 45,822.6 N

Required bolt area, Am = greater of Am1, Am2 = 2.6641 cm2

Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/(100*172) = 0 cm2

Am2 = Wm2/Sa = 45,822.6/(100*172) = 2.6641 cm2

Total area for 24 - 0.625" dia bolts, corroded, Ab = 31.2774 cm2

W = (Am2 + Ab)*Sa/2
= (266.4105 + 3,127.7357)*172/2
= 291,896.61 N

Mo = HD*(hD - hG) + HT*(hT - hG)


= 30,387.04*(0.0875 - 0.081) + 1,815.64*(0.0843 - 0.081)
= 203.4 N-m

Mg = W*hG = 291,896.61*0.081 = 23,643.6 N-m

From FIG. 2-7.1, where K = A/B = 775/508 = 1.5256, Y = 4.7702

Stresses at operating conditions - VIII-1 Appendix 2-7


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SR = SH = 0

ST = Y*Mo/(t2*B)
= 1e3*4.7702*203.4/(642*508)
= 0.466 MPa

Allowable stress Sfo = 104 MPa

ST does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*203.4/(179.8E+03*64 3*0.2*ln(1.5256))
= 0.0056

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

ST = Y*Mg/(t2*B)
= 1e3*4.7702*23,643.6/(642*508)
= 54.203 MPa

Allowable stress Sfa = 115 MPa

ST does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*23,643.6/(195.23E+03*64 3*0.2*ln(1.5256))
= 0.5983

The flange rigidity index J does not exceed 1; satisfactory

15.1 BOTTOM FLANGE

ASME Section VIII Division 1, 2017 Edition Metric , Appendix 2 Flange Calculations

Flange Type Ring

Attachment Type Figure 2-4 sketch (3a)

Flange Material SA-182 F316L

Attached To Cylinder #1 (Top)


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Impac
Maximize
t Normalize Fine Grain
PWHT MDMT/
Teste d Practice
No MAWP
d

No No No No No

Design
Design Design
Temperatu
Pressure (kPa) MDMT (°C)
re (°C)

Internal 599.98 240


-28.89
External 150 240

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 775 mm

Flange ID, B 508 mm

Bolt Circle, C 683 mm

Flange Thickness,
64 mm
t

Fillet Weld, h 10 mm

Fillet Weld, h1 9.52 mm

Length, e 9.52 mm
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Corrosion Flange 0 mm

Bolting

Material SA-193 B7 Bolt <= 64 (II-D Metric p. 388, ln. 32)

Description 24 - dia coarse threaded

Corrosion on root 0 mm

Gasket

Factor, m 2

Seating Stress, y 17.237 MPa

Thickness, T 4.45 mm

Weight (kg)

New 138.21 kg

Corroded 138.21 kg

Results Summary

Flange design thickness: 56.52 mm


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Maximum allowable working pressure, MAWP: 1,869.14 kPa @ 240 °C

Maximum allowable pressure, MAP: 1,957.04 kPa @ 21.11 °C

Maximum allowable external pressure, MAEP: 3,441.01 kPa @ 240 °C

Rated MDMT -48 °C

UHA-51 Material Toughness Requirements

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.

Stress Summary

P ST Allow
(kPa) (MPa) (MPa)

Oper 26.783 104


Design P Weight Only 599.98
Seating 62.411 115

Oper 0.466 104


Design Pe Weight Only 150
Seating 54.203 115

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 134,224.81 7.8


Design P Weight Only 599.98 31.28
Seating 45,822.6 2.66

Oper 33,797.72 0
Design Pe Weight Only 150 31.28
Seating 45,822.6 2.66
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Rigidity Summary

P
J Allow
(kPa)

Oper 0.321 1
Design P Weight Only 599.98
Seating 0.6889 1

Oper 0.0056 1
Design Pe Weight Only 150
Seating 0.5983 1

Flange calculations for Internal Pressure + Weight Only


Longitudinal bending moment on flange

Pm = 16*Mb/(*G3)
= 16*0/(*5213)
= 0 kPa

Axial load on flange

Pr = -4*F/(*G2)
= -4*240.59/(*5212)
= -1.1287 kPa

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + P s + Pm + Pr
= 599.9818 + 0 + 0 + -1.1287
= 599.9818 kPa

When the sum of equivalent pressures due to external loads (Pm + Pr) is a negative value, it is
conservatively ignored.

The static head of liquid has not been included in the total design load because the vessel is
supported below the flange.

Gasket details from facing sketch 6, Column I

Ring gasket width w = 13 mm

b0 = w/8 = 1.63 mm

Effective gasket seating width, b = b0 = 1.63 mm


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G = (gasket OD + gasket ID) / 2 = (534 + 508) / 2 = 521 mm

hG = (C - G)/2 = (683 - 521)/2 = 81 mm

hD = (C - B)/2 = (683 - 508)/2 = 87.5 mm

hT = (hD + hG)/2 = (87.5 + 81)/2 = 84.25 mm

Hp = 2*b*3.14*G*m*P
= 2*1.63*3.14*521*2*0.6
= 6,379.97 N

H = 0.785*G2*P
= 0.785*5212*0.6
= 127,844.84 N

HD = 0.785*B2*P
= 0.785*5082*0.6
= 121,544.46 N

H T = H - HD
= 127,844.84 - 121,544.46
= 6,300.38 N

Wm1 = H + Hp
= 127,844.84 + 6,379.97
= 134,224.81 N

Wm2 = 3.14*b*G*y
= 3.14*1.63*521*17.2369
= 45,822.6 N

Required bolt area, Am = greater of Am1, Am2 = 7.8038 cm2

Am1 = Wm1/Sb = 134,224.81/(100*172) = 7.8038 cm2

Am2 = Wm2/Sa = 45,822.6/(100*172) = 2.6641 cm2

Total area for 24 - 0.625" dia bolts, corroded, Ab = 31.2774 cm2

W = (Am + Ab)*Sa/2
= (780.3767 + 3,127.7357)*172/2
= 336,097.71 N

MD = HD*hD = 121,544.46*0.0875 = 10,635.1 N-m


MT = HT*hT = 6,300.38*0.0843 = 530.8 N-m

HG = Wm1 - H = 134,224.81 - 127,844.84 = 6,379.97 N

MG = HG*hG = 6,379.97*0.081 = 516.8 N-m


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Mo = MD + MT + MG = 10,635.1 + 530.8 + 516.8 = 11,682.7 N-m

Mg = W*hG = 336,097.71*0.081 = 27,223.9 N-m

From FIG. 2-7.1, where K = A/B = 775/508 = 1.5256, Y = 4.7702

Stresses at operating conditions - VIII-1 Appendix 2-7

SR = SH = 0

ST = Y*Mo/(t2*B)
= 1e3*4.7702*11,682.7/(642*508)
= 26.783 MPa

Allowable stress Sfo = 104 MPa

ST does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*11,682.7/(179.8E+03*64 3*0.2*ln(1.5256))
= 0.321

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

ST = Y*Mg/(t2*B)
= 1e3*4.7702*27,223.9/(642*508)
= 62.411 MPa

Allowable stress Sfa = 115 MPa

ST does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*27,223.9/(195.23E+03*64 3*0.2*ln(1.5256))
= 0.6889

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for External Pressure + Weight Only per VIII-1,


Appendix 2-11
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Longitudinal bending moment on flange

Pm = 16*Mb/(*G3)
= 16*0/(*5213)
= 0 kPa

Axial load on flange

Pr = 4*F/(*G2)
= 4*240.59/(*5212)
= 1.1287 kPa

Total design load on flange (used for H - ref. III-1 NC-3658.1)

= P + P s + Pm + Pr
= 150 + 0 + 0 + 1.1287
= 151.1287 kPa

The static head of liquid has not been included in the total design load because the vessel is
supported below the flange.

Gasket details from facing sketch 6, Column I

Ring gasket width w = 13 mm

b0 = w/8 = 1.63 mm

Effective gasket seating width, b = b0 = 1.63 mm

G = (gasket OD + gasket ID) / 2 = (534 + 508) / 2 = 521 mm

hG = (C - G)/2 = (683 - 521)/2 = 81 mm

hD = (C - B)/2 = (683 - 508)/2 = 87.5 mm

hT = (hD + hG)/2 = (87.5 + 81)/2 = 84.25 mm

Hp = 2*b*3.14*G*m*P
= 2*1.63*3.14*521*2*0.15
= 1,595.04 N

H = 0.785*G2*P
= 0.785*5212*0.1511
= 32,202.68 N

HD = 0.785*B2*P
= 0.785*5082*0.15
= 30,387.04 N

H T = H - HD
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= 32,202.68 - 30,387.04
= 1,815.64 N

Wm1 = H + Hp
= 32,202.68 + 1,595.04
= 33,797.72 N

Wm2 = 3.14*b*G*y
= 3.14*1.63*521*17.2369
= 45,822.6 N

Required bolt area, Am = greater of Am1, Am2 = 2.6641 cm2

Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/(100*172) = 0 cm2

Am2 = Wm2/Sa = 45,822.6/(100*172) = 2.6641 cm2

Total area for 24 - 0.625" dia bolts, corroded, Ab = 31.2774 cm2

W = (Am2 + Ab)*Sa/2
= (266.4105 + 3,127.7357)*172/2
= 291,896.61 N

Mo = HD*(hD - hG) + HT*(hT - hG)


= 30,387.04*(0.0875 - 0.081) + 1,815.64*(0.0843 - 0.081)
= 203.4 N-m

Mg = W*hG = 291,896.61*0.081 = 23,643.6 N-m

From FIG. 2-7.1, where K = A/B = 775/508 = 1.5256, Y = 4.7702

Stresses at operating conditions - VIII-1 Appendix 2-7

SR = SH = 0

ST = Y*Mo/(t2*B)
= 1e3*4.7702*203.4/(642*508)
= 0.466 MPa

Allowable stress Sfo = 104 MPa

ST does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*203.4/(179.8E+03*64 3*0.2*ln(1.5256))
= 0.0056

The flange rigidity index J does not exceed 1; satisfactory.


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Stresses at gasket seating - VIII-1 Appendix 2-7

ST = Y*Mg/(t2*B)
= 1e3*4.7702*23,643.6/(642*508)
= 54.203 MPa

Allowable stress Sfa = 115 MPa

ST does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*23,643.6/(195.23E+03*64 3*0.2*ln(1.5256))
= 0.5983

The flange rigidity index J does not exceed 1; satisfactory

16.- Legs

Legs #1
Inputs

Leg material SA 240 316L

Leg description 2x2x3/8 Equal Angle (Leg in)

Number of legs, N 3

Overall length 1,000 mm

Base to girth seam length 800 mm

Effective length coefficient, K 1.5

Coefficient, Cm 0.85

Leg yield stress, Fy 248.211 MPa

Leg elastic modulus, E 199,947.953 MPa

Anchor Bolts

Anchor bolt size 0.375" coarse threaded

Anchor bolt material

Bolt circle, BC 621.4 mm


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Anchor bolts/leg, n 1

Anchor bolt allowable stress, Sb 137.895 MPa

Anchor bolt corrosion allowance 0 mm

Anchor bolt hole clearance 9.53 mm

Reinforcing Pad

Pad length 219.4 mm

Pad width 112 mm

Pad thickness 9.52 mm

Base Plate

Base plate length 101.6 mm

Base plate width 101.6 mm

Base plate thickness 10 mm (2.54 mm required)

Base plate allowable stress 165.474 MPa

Foundation allowable bearing stress 11.4 MPa

Welds

Leg to pad fillet weld 3 mm (0.14 mm required)

Pad to shell fillet weld 6 mm (0.0818 mm required)

Legs braced No

Note: The support attachment point is assumed to be 25.4 mm up from the cylinder circumferential seam.
Governing Condition : Weight operating corroded, Moment = 136.8 N-m

Force Axial Shear Axial Bending Bending


Leg Ratio Ratio
attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa

0 1,539.4 0.0 1.754 3.072 0 0.0439 0.0305

0 120 2,144.7 0.0 2.444 4.28 0 0.0617 0.0425

240 2,144.7 0.0 2.444 4.28 0 0.0617 0.0425

Weight empty corroded, Moment = 136.8 N-m


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Force Axial Shear Axial Bending Bending


Leg Ratio Ratio
attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° N N MPa MPa MPa

0 1,539.4 0.0 1.754 3.072 0 0.0439 0.0305

0 120 2,144.7 0.0 2.444 4.28 0 0.0617 0.0425

240 2,144.7 0.0 2.444 4.28 0 0.0617 0.0425

Leg Calculations (AISC manual ninth edition)


Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
P1 = W / N + 4*Mt / (N*D)
= 5,526.16 / 3 + 4*1e3*136.8 / ( 3*602.68)
= 2,144.72 N

Allowable axial compressive stress, Fa (AISC chapter E)

Local buckling check (AISC 5-99)

b / t = (2 / 0.375) < (76 / Sqr(36)) so Q s = 1

Flexural-torsional buckling (AISC 5-317)

Shear center distance wo = 1.6111


ro2 = wo2 + (Iz + Iw) / A
= 1.61112 + (8.57 + 31.31) / 8.7742
= 7.14 cm2

Torsional constant J = 2.65 cm4


Shear modulus G = 76.98 GPa

Fej = G*J / (A*ro2)


= 76,979.962*2.65 / (8.7742*7.14)
= 3.261 GPa

K*l / rw = 1.5*831.4 / 18.89 = 66.021

Few = 2*E / (K*l / rw)2


= 2*199.948 / (66.021)2
= 0.453 GPa

H = 1 - (wo2 / ro2)
= 1 - (16.112 / 714.0001)
= 0.6365

Fe = ((Few + Fej) / (2*H))*(1 - Sqr(1 - (4*Few*Fej*H) / (Few + Fej)2))


= ((0.453 + 3.261) / (2*0.6365))*(1 - Sqr(1 - (4*0.453*3.261*0.6365) / (0.453 + 3.261) 2))
= 0.429 GPa
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Equivalent slenderness ratio

K*l / r = *Sqr(E / Fe)


= *Sqr(199.948 / 0.429)
= 67.8152

Cc = Sqr(2*2*E / (Fy*Qs))
= Sqr(2*2*199,948 / (248.211*1))
= 126.0993

K*l / r = 1.5*831.4 / 9.88 = 126.209

Fa = 1 * 12*2*E / (23*(K*l / r)2)


= 1 * 12*2*199,948 / (23*(126.209)2)
= 64.638 MPa

Allowable axial compression and bending (AISC chapter H)

Note: r is divided by 1.35 - See AISC 6.1.4, pg. 5-314

F'ex = 1*12*2*E / (23*(K*l / r)2)


= 1*12*2*199,948 / (23*(170.3822)2)
= 35.467 MPa

F'ey = 1*12*2*E / (23*(K*l / r)2)


= 1*12*2*199,948 / (23*(89.1284)2)
= 129.61 MPa

Fb = 1*0.66*Fy
= 1*0.66*248.211
= 163.819 MPa

Compressive axial stress

fa = P1 / A
= 2,144.72 / 877.4176
= 2.444 MPa

Bending stresses

fbx = F*cos()*L / (Ix / Cx) + P1*Ecc / (Ix / Cx)


= 0*abs(cos(120))*831.4 / (1e4*8.567 / 13.07) + 2,144.72*13.08 / (1e4*8.567 / 13.07)
= 4.28 MPa

fby= F*sin()*L / (Iy / Cy)


= 0*sin(120)*831.4 / (1e4*31.31 / 35.92)
= 0 MPa

AISC equation H1-1


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H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)


= 2.444 / 64.638 + 0.85*4.28 / ((1 - 2.444 / 35.467)*163.819) + 0.85*0 / ((1 - 2.444 / 129.61)*163.819)
= 0.0617

AISC equation H1-2

H1-2 = fa / (0.6*1*Fy) + fbx / Fbx + fby / Fby


= 2.444 / (0.6*1*248.211) + 4.28 / 163.819 + 0 / 163.819
= 0.0425

3, 2x2x3/8 Equal Angle legs are adequate.

Anchor bolts - Weight operating corroded condition governs

Tensile loading per leg (1 bolt per leg)

R = 4*M / (N*BC) - W / N
= 4*136.8 / (3*0.6214) - 5,526.16 / 3
= -1,548.5 N
There is no net uplift (R is negative).

0.375" coarse threaded bolts are satisfactory.

Check the leg to pad fillet weld, Bednar 10.3, Weight operating corroded governs

Note: continuous welding is assumed for all support leg fillet welds.

The following leg attachment weld analysis assumes the fillet weld is present on three sides (leg top closure plate is used).

Zw = (2*b*d + d2) / 3
= (2*7.1841*16.86 + 16.862) / 3
= 175.5029 cm2

Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)


= (7.1841 + 2*16.86)3 / 12 - 16.862*(7.1841 + 16.86)2 / (7.1841 + 2*16.86)
= 1,685.6279 cm3

E = d2 / (b + 2*d)
= 168.62 / (71.84 + 2*168.6)
= 69.49 mm

Governing weld load fx = Cos(120)*0 = 0 N


Governing weld load fy = Sin(120)*0 = 0 N

f1 = P1 / Lweld
= 2,144.72 / 40.9041
= 52.43 N/cm (VL direct shear)

f2= fy*Lleg*0.5*b / Jw
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= 0*83.14*0.5*7.1841 / 1,685.6279
= 0 N/cm (VL torsion shear)

f3 = fy / Lweld
= 0 / 40.9041
= 0 N/cm (Vc direct shear)

f4 = fy*Lleg*E / Jw
= 0*83.14*6.9494 / 1,685.6279
= 0 N/cm (Vc torsion shear)

f5 = (fx*Lleg + P1*Ecc) / Zw
= (0*83.14 + 2,144.72*1.3076) / 175.5029
= 15.98 N/cm (ML bending)

f6 = fx / Lweld
= 0 / 40.9041
= 0 N/cm (Direct outward radial shear)

f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)


= Sqr((52.43 + 0)2 + (0 + 0)2 + (15.98 + 0)2)
= 54.81 N/cm (Resultant shear load)

Required leg to pad fillet weld leg size (welded both sides + top)

tw = f / (0.707*0.55*Sa)
= 5.48 / (0.707*0.55*104)
= 0.14 mm

The 3 mm leg to pad attachment fillet weld size is adequate.

Check the pad to vessel fillet weld, Bednar 10.3, Weight operating corroded governs

Zw = b*d + d2 / 3
= 112*219.4 + 219.42 / 3
= 40,618.25 cm2

Jw = (b + d)3 / 6
= (11.2 + 21.94)3 / 6
= 6,066.0539 cm3

f1 = P1 / Lweld
= 2,144.72 / 66.28
= 32.36 N/cm (VL direct shear)

f2= fy*Lleg*0.5*b / Jw
= 0*831.4*0.5*112 / 606,605.3857
= 0 N/cm (VL torsion shear)

f3 = fy / Lweld
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= 0 / 66.28
= 0 N/cm (Vc direct shear)

f4 = fy*Lleg*0.5*d / Jw
= 0*831.4*0.5*219.4 / 606,605.3857
= 0 N/cm (Vc torsion shear)

f5 = (fx*Lleg + P1*Ecc) / Zw
= (0*83.14 + 2,144.72*13.08) / 406.1825
= 6.9 N/cm (ML bending)

f6 = fx / Lweld
= 0 / 66.28
= 0 N/cm (Direct outward radial shear)

f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)


= Sqr((32.36 + 0)2 + (0 + 0)2 + (6.9 + 0)2)
= 33.09 N/cm (Resultant shear load)

Required pad to vessel fillet weld leg size (welded all around the pad edge)

tw = f / (0.707*0.55*Sa)
= 3.31 / (0.707*0.55*104)
= 0.0818 mm

6 mm pad to vessel attachment fillet weld size is adequate.

Base plate thickness check, AISC 3-106

fp = P / (B*N)
= 2,135.61 / (101.6*101.6)
= 0.207 MPa

Required base plate thickness is the largest of the following: (2.54 mm)

tb = Sqr(0.5*P / Sb)
= Sqr(0.5*2,135.61 / 165.474)
= 2.54 mm

tb = 0.5*(N - d)*Sqr(3*fp / Sb)


= 0.5*(101.6 - 50.8)*Sqr(3*0.207 / 165.474)
= 1.56 mm

The base plate thickness is adequate.


Check the leg to vessel attachment stresses, WRC 537 (Weight operating corroded governs)
Applied Loads

Radial load, Pr 0N

Circumferential moment, Mc 0 N-m


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Circumferential shear, Vc 0N

Longitudinal moment, M L 28 N-m

Longitudinal shear, VL 2,144.72 N

Torsion moment, Mt 0 N-m

Internal pressure, P 689.48 kPa

Mean shell radius, Rm 287.06 mm

Local shell thickness, T 9.52 mm

Design factor 3

Maximum stresses due to the applied loads at the pad edge (includes pressure)

 = Rm / T = 287.06 / 9.52 = 30.1534

C1 = 56, C2 = 174.14 mm

Local circumferential pressure stress = P*Ri / T =20.443 MPa

Local longitudinal pressure stress = P*Ri / (2*T) =10.218 MPa

Maximum combined stress (PL+Pb+Q) = 20.79 MPa


Allowable combined stress (PL+Pb+Q) = ±3*S = ±312 MPa

The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (P L) = 20.55 MPa


Allowable local primary membrane stress (P L) = ±1.5*S = ±156 MPa

The maximum local primary membrane stress (P L) is within allowable limits.


Stresses at the pad edge per WRC Bulletin 537
Figure Y  Au Al Bu Bl Cu Cl Du Dl
3C* 0.9259 0.4934 0 0 0 0 0 0 0 0
4C* 2.8376 0.4062 0 0 0 0 0 0 0 0
1C 0.05 0.3067 0 0 0 0 0 0 0 0
2C-1 0.0201 0.3067 0 0 0 0 0 0 0 0
3A* 1.3297 0.2847 0 0 0 0 0 0 0 0
1A 0.0657 0.3486 0 0 0 0 0 0 0 0
3B* 1.6709 0.4156 -0.103 -0.103 0.103 0.103 0 0 0 0
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1B-1 0.0145 0.3759 -0.248 0.248 0.248 -0.248 0 0 0 0


Pressure stress* 20.443 20.443 20.443 20.443 20.443 20.443 20.443 20.443
Total circumferential stress 20.091 20.588 20.795 20.298 20.443 20.443 20.443 20.443
Primary membrane circumferential stress* 20.34 20.34 20.546 20.546 20.443 20.443 20.443 20.443
3C* 1.2081 0.4062 0 0 0 0 0 0 0 0
4C* 2.413 0.4934 0 0 0 0 0 0 0 0
1C-1 0.0271 0.4218 0 0 0 0 0 0 0 0
2C 0.03 0.4218 0 0 0 0 0 0 0 0
4A* 2.9274 0.2847 0 0 0 0 0 0 0 0
2A 0.0263 0.4637 0 0 0 0 0 0 0 0
4B* 1.0739 0.4156 -0.11 -0.11 0.11 0.11 0 0 0 0
2B-1 0.0196 0.4866 -0.262 0.262 0.262 -0.262 0 0 0 0
Pressure stress* 10.218 10.218 10.218 10.218 10.218 10.218 10.218 10.218
Total longitudinal stress 9.846 10.37 10.59 10.066 10.218 10.218 10.218 10.218
Primary membrane longitudinal stress* 10.108 10.108 10.328 10.328 10.218 10.218 10.218 10.218
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -0.324 -0.324 0.324 0.324
Total Shear stress 0 0 0 0 -0.324 -0.324 0.324 0.324
Combined stress (PL+Pb+Q) 20.091 20.588 20.795 20.298 20.45 20.45 20.45 20.45
* denotes primary stress.

Maximum stresses due to the applied loads at the leg edge (includes pressure)

 = Rm / T = 287.06 / 19.04 = 15.0767

C1 = 35.92, C2 = 133.82 mm

Local circumferential pressure stress = P*Ri / T =20.443 MPa

Local longitudinal pressure stress = P*Ri / (2*T) =10.218 MPa

Maximum combined stress (PL+Pb+Q) = 20.7 MPa


Allowable combined stress (PL+Pb+Q) = ±3*S = ±312 MPa

The maximum combined stress (PL+Pb+Q) is within allowable limits.


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Maximum local primary membrane stress (P L) = 20.51 MPa


Allowable local primary membrane stress (P L) = ±1.5*S = ±156 MPa

The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the leg edge per WRC Bulletin 537
Figure Y  Au Al Bu Bl Cu Cl Du Dl
3C* 1.3785 0.3546 0 0 0 0 0 0 0 0
4C* 2.3103 0.2886 0 0 0 0 0 0 0 0
1C 0.0888 0.2133 0 0 0 0 0 0 0 0
2C-1 0.0607 0.2133 0 0 0 0 0 0 0 0
3A* 0.5571 0.194 0 0 0 0 0 0 0 0
1A 0.0879 0.2509 0 0 0 0 0 0 0 0
3B* 1.706 0.3007 -0.069 -0.069 0.069 0.069 0 0 0 0
1B-1 0.0317 0.2723 -0.186 0.186 0.186 -0.186 0 0 0 0
Pressure stress* 20.443 20.443 20.443 20.443 20.443 20.443 20.443 20.443
Total circumferential stress 20.188 20.56 20.698 20.326 20.443 20.443 20.443 20.443
Primary membrane circumferential stress* 20.374 20.374 20.512 20.512 20.443 20.443 20.443 20.443
3C* 1.6668 0.2886 0 0 0 0 0 0 0 0
4C* 2.1106 0.3546 0 0 0 0 0 0 0 0
1C-1 0.0637 0.3004 0 0 0 0 0 0 0 0
2C 0.0372 0.3004 0 0 0 0 0 0 0 0
4A* 0.8688 0.194 0 0 0 0 0 0 0 0
2A 0.0377 0.35 0 0 0 0 0 0 0 0
4B* 0.6805 0.3007 -0.048 -0.048 0.048 0.048 0 0 0 0
2B-1 0.0375 0.3679 -0.165 0.165 0.165 -0.165 0 0 0 0
Pressure stress* 10.218 10.218 10.218 10.218 10.218 10.218 10.218 10.218
Total longitudinal stress 10.004 10.335 10.432 10.101 10.218 10.218 10.218 10.218
Primary membrane longitudinal stress* 10.17 10.17 10.266 10.266 10.218 10.218 10.218 10.218
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -0.214 -0.214 0.214 0.214
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Total Shear stress 0 0 0 0 -0.214 -0.214 0.214 0.214


Combined stress (PL+Pb+Q) 20.188 20.56 20.698 20.326 20.45 20.45 20.45 20.45
* denotes primary stress.

17.- Jacket shell


ASME Section VIII Division 1, 2017 Edition Metric

Component Cylinder

Material SA-240 316L (II-D Metric p. 70, ln. 1)

Attached To Jacket Closure Bar

Impact Fine Grain Maximize MDMT/


Normalized PWHT
Tested Practice No MAWP

No No No No No

Design Design Design


Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 600 240 -28.89

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 7.29 743.72 1

Dimensions

Inner Diameter 599 mm

Length 616 mm

Nominal Thickness 9.52 mm

Inner 0 mm
Corrosion
Outer 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 88.51 48.74

Corroded 88.51 48.74


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Radiography

Longitudinal seam Full UW-11(a) Type 1

Bottom Circumferential seam Full UW-11(a) Type 1

Results Summary

Governing condition Internal pressure

Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm

Design thickness due to internal pressure (t) 1.73 mm

Design thickness due to combined loadings + corrosion 0.86 mm

Maximum allowable working pressure (MAWP) 3,243.91 kPa

Maximum allowable pressure (MAP) 3,587.01 kPa

Rated MDMT -196 °C

UHA-51 Material Toughness Requirements

tr = 600*299.5 / (115,000*1 - 0.6*600) = 1.57 mm

Stress ratio = tr*E* / (tn - c) = 1.57*1 / (9.52 - 0) = 0.1647

Impact test exempt per UHA-51(g) (coincident ratio = 0.1647)

Rated MDMT = -196°C

Material is exempt from impact testing at the Design MDMT of -28.89°C.


Design thickness, (at 240 °C) UG-27(c)(1)
t = P*R / (S*E - 0.60*P) + Corrosion
= 600*299.5 / (104,000*1.00 - 0.60*600) + 0
= 1.73 mm
Maximum allowable working pressure, (at 240 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t) - Ps
= 104,000*1.00*9.52 / (299.5 + 0.60*9.52) - 0
= 3,243.91 kPa
Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)
P = S*E*t / (R + 0.60*t)
= 115,000*1.00*9.52 / (299.5 + 0.60*9.52)
= 3,587.01 kPa
% Forming strain - UHA-44(a)(2)
EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*9.52 / 304.26)*(1 - 304.26 / infinity)
= 1.5645%
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Thickness Required Due to Pressure + External Loads


Allowable
Stress Before Req'd
Req'd Thk
UG-23 Stress Temperature Corrosion Thk Due
Pressure Due to
Condition Increase ( Location Load to
P ( kPa) ( °C) C (mm) Compression
MPa) Tension
(mm)
(mm)
St Sc
Operating, Top Weight 0.83 0.82
Hot & 600 104 52.67 240 0
Corroded Bottom Weight 0.86 0.86

Operating, Top Weight 0.83 0.82


600 104 52.67 240 0
Hot & New Bottom Weight 0.86 0.86
Hot Shut Top Weight 0.06 0.08
Down, 0 104 52.67 240 0
Corroded Bottom Weight 0 0

Hot Shut Top Weight 0.06 0.08


0 104 52.67 240 0
Down, New Bottom Weight 0 0

Empty, Top Weight 0.04 0.05


0 115 82 21.11 0
Corroded Bottom Weight 0 0
Top Weight 0.04 0.05
Empty, New 0 115 82 21.11 0
Bottom Weight 0 0
Hot Shut Top Weight 0.06 0.08
Down,
Corroded,
Weight & 0 104 52.67 240 0
Eccentric Bottom Weight 0 0
Moments
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (309.02 / 9.52)
= 0.003851
B = 52.67 MPa
S = 104 / 1.00 = 104 MPa
ScHC = min(B, S) = 52.67 MPa
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Allowable Compressive Stress, Hot and New- ScHN


ScHN = ScHC
= 52.67 MPa

Allowable Compressive Stress, Cold and New- ScCN, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (309.02 / 9.52)
= 0.003851
B = 82 MPa
S = 115 / 1.00 = 115 MPa
ScCN = min(B, S) = 82 MPa

Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC = ScCN
= 82 MPa

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-4 Metric)
A = 0.125 / (Ro / t)
= 0.125 / (309.02 / 9.52)
= 0.003851
B = 52.67 MPa
S = 104 / 1.00 = 104 MPa
ScVC = min(B, S) = 52.67 MPa
Operating, Hot & Corroded, Above Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
= 600*299.5 / (2*104,000*1.00*1.00 + 0.40*|600|)
= 0.86 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 136.6 / (*304.262*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= 690.9 / (2**304.26*104,000*1.00*1.00) * 10 4
= 0.03 mm
tt = tp + tm - tw (total required, tensile)
= 0.86 + 0 - (0.03)
= 0.83 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0.03) - (0.86)|
= 0.82 mm
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Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0 + (0.03)) / (299.5 - 0.40*(9.52 - 0 + (0.03)))
= 6,717.76 kPa
Operating, Hot & New, Above Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
= 600*299.5 / (2*104,000*1.00*1.00 + 0.40*|600|)
= 0.86 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 136.6 / (*304.262*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= 690.9 / (2**304.26*104,000*1.00*1.00) * 10 4

= 0.03 mm
tt = tp + tm - tw (total required, tensile)
= 0.86 + 0 - (0.03)
= 0.83 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0.03) - (0.86)|
= 0.82 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0 + (0.03)) / (299.5 - 0.40*(9.52 - 0 + (0.03)))
= 6,717.76 kPa
Hot Shut Down, Corroded, Above Support Point
tp = 0 mm (Pressure)
2
tm = M / (*Rm *Sc*Ks) * MetricFactor (bending)
= 136.6 / (*304.262*52,671.05*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 690.9 / (2**304.26*52,671.05*1.00) * 10 4
= 0.07 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.01 - (0.07)|
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.01 + (0.07) - (0)
= 0.08 mm
MEMORIA DE CÁLCULO.
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Hot Shut Down, New, Above Support Point


tp = 0 mm (Pressure)
tm = M / (*Rm2*Sc*Ks) * MetricFactor (bending)
= 136.6 / (*304.262*52,671.05*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 690.9 / (2**304.26*52,671.05*1.00) * 10 4
= 0.07 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.01 - (0.07)|
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.01 + (0.07) - (0)
= 0.08 mm
Empty, Corroded, Above Support Point
tp = 0 mm (Pressure)
2
tm = M / (*Rm *Sc*Ks) * MetricFactor (bending)
2
= 136.6 / (*304.26 *81,996.25*1.00) * 10 6

= 0.01 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 690.9 / (2**304.26*81,996.25*1.00) * 10 4

= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.01 - (0.04)|
= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.01 + (0.04) - (0)
= 0.05 mm
Empty, New, Above Support Point
tp = 0 mm (Pressure)
2
tm = M / (*Rm *Sc*Ks) * MetricFactor (bending)
= 136.6 / (*304.262*81,996.25*1.00) * 106
= 0.01 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 690.9 / (2**304.26*81,996.25*1.00) * 10 4
= 0.04 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.01 - (0.04)|
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= 0.04 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.01 + (0.04) - (0)
= 0.05 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0 mm (Pressure)
2
tm = M / (*Rm *Sc*Ks) * MetricFactor (bending)
2
= 136.6 / (*304.26 *52,671.05*1.00) * 10 6

= 0.01 mm
tw = W / (2**Rm*Sc*Ks) * MetricFactor (Weight)
= 690.9 / (2**304.26*52,671.05*1.00) * 10 4

= 0.07 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.01 - (0.07)|
= 0.06 mm
tc = tmc + twc - tpc (total required, compressive)
= 0.01 + (0.07) - (0)
= 0.08 mm
Operating, Hot & Corroded, Below Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
= 600*299.5 / (2*104,000*1.00*1.00 + 0.40*|600|)
= 0.86 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1.2 / (*304.262*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26.9 / (2**304.26*104,000*1.00*1.00) * 10 4
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0.86 + 0 - (0)
= 0.86 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (0.86)|
= 0.86 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0 + (0)) / (299.5 - 0.40*(9.52 - 0 + (0)))
= 6,695.72 kPa
MEMORIA DE CÁLCULO.
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Operating, Hot & New, Below Support Point


tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)
= 600*299.5 / (2*104,000*1.00*1.00 + 0.40*|600|)
= 0.86 mm
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1.2 / (*304.262*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26.9 / (2**304.26*104,000*1.00*1.00) * 10 4
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0.86 + 0 - (0)
= 0.86 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (0.86)|
= 0.86 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*104,000*1.00*1.00*(9.52 - 0 + (0)) / (299.5 - 0.40*(9.52 - 0 + (0)))
= 6,695.72 kPa
Hot Shut Down, Corroded, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1.2 / (*304.262*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26.9 / (2**304.26*104,000*1.00*1.00) * 10 4

= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, New, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1.2 / (*304.262*104,000*1.00*1.00) * 106
= 0 mm
MEMORIA DE CÁLCULO.
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tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)


= -26.9 / (2**304.26*104,000*1.00*1.00) * 10 4
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (0)|
= 0 mm
Empty, Corroded, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1.2 / (*304.262*115,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26.9 / (2**304.26*115,000*1.00*1.00) * 10 4

= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (0)|
= 0 mm
Empty, New, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1.2 / (*304.262*115,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26.9 / (2**304.26*115,000*1.00*1.00) * 10 4

= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (0)|
= 0 mm
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 170 DE 176

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp = 0 mm (Pressure)
tm = M / (*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 1.2 / (*304.262*104,000*1.00*1.00) * 106
= 0 mm
tw = W / (2**Rm*St*Ks*Ec) * MetricFactor (Weight)
= -26.9 / (2**304.26*104,000*1.00*1.00) * 10 4
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 0 + 0 - (0)
= 0 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (0)|
= 0 mm

18.- Jacket Head and Shell

Jacket Head
ASME Section VIII Division 1, 2017 Edition Metric
Component F&D Head
Material SA-240 316L (II-D Metric p. 70, ln. 1)
Attached To Jacket Shell
Impact Fine Grain Maximize MDMT/
Normalized PWHT
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (kPa) Temperature (°C) MDMT (°C)
Internal 600 240 -28.89
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Test horizontal 7.29 743.72 1
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 171 DE 176

Dimensions
Inner Diameter 599 mm
Crown Radius L 460 mm
Knuckle Radius r 30 mm
Minimum Thickness 6 mm
Inner 0 mm
Corrosion
Outer 0 mm
Length Lsf 38 mm
Nominal Thickness tsf 12.7 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 18.88 18.15
Corroded 18.88 18.15
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1

1
includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 2.3 mm
Maximum allowable working pressure (MAWP) 1,566.83 kPa
Maximum allowable pressure (MAP) 1,732.55 kPa
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Straight Flange governs MDMT -196°C

Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (460 / 30)1/2] 1.7289
New M = 1/4*[3 + (460 / 30)1/2] 1.7289

Design thickness for internal pressure, (Corroded at 240 °C) Appendix 1-4(d)

t = P*L*M / (2*S*E - 0.2*P) + Corrosion


= 600*460*1.7289 / (2*104,000*1 - 0.2*600+7.29) + 0
= 2.3 mm

Maximum allowable working pressure, (Corroded at 240 °C) Appendix 1-4(d)

P = 2*S*E*t / (L*M + 0.2*t) - Ps


= 2*104,000*1*6 / (460*1.7289 + 0.2*6) - 0
= 1,566.83 kPa

Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(d)

P = 2*S*E*t / (L*M + 0.2*t) - Ps


= 2*115,000*1*6 / (460*1.7289 + 0.2*6) - 0
= 1,732.55 kPa

% Forming strain - UHA-44(a)(2)

EFE = (75*t / Rf)*(1 - Rf / Ro)


= (75*6.35 / 33.18)*(1 - 33.18 / infinity)
= 14.3557%

19.- Jacket Closure Bar


ASME Section VIII Division 1, 2017 Edition Metric
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Component Jacket Closure Bar


Material SA-240 316L (II-D Metric p. 70, ln. 1)
Attached To Cylinder #1
Jacket Type Appendix 9 - Fig. 9-2 Type 2
Maximize
Impact Fine Grain
Normalized PWHT MDMT/
Tested Practice
No MAWP
No No No No No
Design Design
Design
Pressure Temperature
MDMT (°C)
(kPa) (°C)
Internal 600 240
-28.89
External 0 240
Static Liquid Head
Condition Ps (kPa) Hs (mm) SG
Test horizontal 7.29 743.72 1
Dimensions
Closure Bar
Structure Type 12 x 69.3
Distance from top ring neutral axis to
600 mm
datum
Closure thickness, tc 12 mm
Closure width 69.3 mm
Inner 0 mm
Corrosion
Outer 0 mm
Jacket Shell
Shell Material SA-240 316L
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Inner Radius, Rj 299.5 mm


Length, L 616 mm
Nominal Thickness, tj 9.52 mm
Jacket Head
Head Material SA-240 316L
Head inner radius, Rjh 299.5 mm
Minimum Thickness, tjh 6 mm
Weight
Weight (kg)
New 12.1
Corroded 12.1
Radiography
Category A joints Full UW-11(a) Type 1

Welds
Vessel Jacket

Weld configuration Fig. 9-5 (f-1) Fig. 9-5 (g-3) UW-13.2 (e-1)
Weld dimension, a 10 mm 19.05 mm
Weld dimension, b 10 mm N/A
Outer fillet, fa 10 mm 9.53 mm
Inner fillet, fb 10 mm N/A

Results Summary
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Minimum closure bar thickness 11.55 mm


Maximum jacket space 95.49 mm
Maximum allowable working pressure (MAWP) 648.11 kPa
Maximum allowable pressure (MAP) 716.67 kPa

UHA-51 Material Toughness Requirements


Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of -28.89°C.

Jacket Space
j = Rj - R s
New
j = 299.5 - 254 = 45.5 mm
Corroded
j = 299.5 - 254 = 45.5 mm

Maximum Jacket Space


jmax = 2*S*ts2 / (P*Rj) - 0.5*(ts + tj) 9-5(c)(5)
Operating Hot & Corroded (at 240 °C)
jmax = 2*104,000*9.522 / (600+7.29*299.5) - 0.5*(9.52 + 9.52) = 95.49 mm
Operating Cold & New (at 21.11 °C)
jmax = 2*115,000*9.522 / (600+7.29*299.5) - 0.5*(9.52 + 9.52) = 106.6 mm

Design Thickness for Internal Pressure


trc = 1.414*sqr((P*Rs*j) / S) + Corrosion 9-5(c)(5)
Operating Hot & Corroded (at 240 °C)
trc = 1.414*sqr(600+7.29*254*45.5 / 104,000) + 0 = 11.55 mm
Operating Cold & Corroded (at 21.11 °C)
trc = 1.414*sqr(600+7.29*254*45.5 / 115,000) = 10.98 mm
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Maximum Pressure
Operating Hot & Corroded (at 240 °C)
Pmawp = S / (Rs*j)*[(tc - Corrosion) / 1.414]2
Pmawp = 104,000 / (254*45.5)*[(12 - 0) / 1.414]2 = 648.11 kPa
Operating Cold & New (at 21.11 °C)
Pmap = S / (Rs*j)*[tc / 1.414]2
Pmap = 115,000 / (254*45.5)*[12 / 1.414]2 = 716.67 kPa

Figure 9-5 Weld Sizing - Closure To Shell


Y = a + b ≥ min[1.5*tc , 1.5*ts] + Ci / 0.7 + Co / 0.7
a ≥ min[ 6 mm , tc , ts] + Co / 0.7
b ≥ min[ 6 mm , tc , ts] + Ci / 0.7
Results
Y = 20 mm ≥ min[1.5*12 , 1.5*9.53] + 0 / 0.7 + 0 / 0.7 = 14.29 mm OK
a= 10 mm ≥ min[ 6 , 12 , 9.53] + 0 / 0.7 = 6 mm OK
b = 10 mm ≥ min[ 6 , 12 , 9.53] + 0 / 0.7 = 6 mm OK

Figure UW-13.2 Weld Sizing - Closure To Jacket


a ≥ 2*tj + Ci,shell + Co,shell / 0.7
Results
a = 19.05 mm ≥ 2*9.52 + 0 + 0 / 0.7 = 19.04 mm OK

20.- Seismic Code


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REFERENCIA PARA INTEGRACION AL SOFTWARE COMPRESS 2018


DISEÑO POR VIENTO, MANUAL DE DISEÑO OBRAS CIVILES
POR SISMO CFE 2015

Dónde:
 a0: Aceleración máxima del terreno.
 c: Aceleración máxima espectral o coeficiente sísmico.
 Ta: Límite inferior de la meseta del espectro de diseño.
 Tb: Límite superior de la meseta del espectro de diseño.
 Tc: Es el período de inicio de la rama descendente en que los desplazamientos espectrales tienden
correctamente al desplazamiento del terreno.
 k, r: Son parámetros que controlan la caída de las ordenadas espectrales.

 ξ = Amortiguamiento Estructural.
 Ts = Periodo Dominante del sitio.
R = Factor de Reducción por sobre resistencia
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Seismic Code
Building Code: ASCE 7-16
Site Class A
Importance Factor, Ie 1.0000
Spectral Response Acceleration at short period (% g), Ss 100.00%
Spectral Response Acceleration at period of 1 sec (% g), S 1 40.00%
Response Modification Coeficient from Table 15.4-2, R 3.0000
Acceleration-based Site Coefficient, Fa 0.8000
Velocity-based Site Coefficient, Fv 0.8000
Long-period Transition Period, TL 12.0000

Redundancy factor,  1.0000


Risk Category (Table 1.5-1) II
User Defined Vertical Accelerations Considered No
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height 5.1704 ft (1.58 m)
Operating, Corroded 815 lb (370 kg)
Weight Empty, Corroded 815 lb (370 kg)
Vacuum, Corroded 815 lb (370 kg)
Period of Vibration Calculation
Operating, Corroded 0.164 sec (f = 6.1 Hz)
Fundamental Period, T Empty, Corroded 0.164 sec (f = 6.1 Hz)
Vacuum, Corroded 0.164 sec (f = 6.1 Hz)

The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation

T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where

Wi is the weight of the ith lumped mass, and


yi is its deflection when the system is treated as a cantilever beam.

12.4 Basic Load Combinations for Allowable Stress Design


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Load combinations considered in accordance with ASCE section 2.4.5:


8. D + P + Ps + 0.7E = (1.0 + 0.14SDS)D + P + Ps + 0.7QE
10. 0.6D + P + Ps + 0.7E = (0.6 - 0.14SDS)D + P + Ps + 0.7QE
Parameter description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
E = Seismic load = Eh +/- Ev = QE +/- 0.2SDSD

Seismic Shear Reports:


Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded
Elevation of Elastic Modulus Inertia Seismic Shear Bending Moment
Component Bottom E I at at
above Base (mm) (MPa) (m4) Bottom (N) Bottom (N-m)
ASME B16.5/16.47 Blind on
1,533 179,800.0 0.0117 207.7 4.5
Flange #1
Cylinder #1 (top) 800 179,800.0 0.0003 425.3 387.1
Legs #1 0 199,948.0 0.0001 451.1 743
Cylinder #1 (bottom) 800 179,800.0 0.0003 17.3 1.6
F&D Head #1 800 179,800.0 * 15.5 1.2
*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Empty, Corroded


Elevation of Elastic Modulus Inertia Seismic Shear Bending Moment
Component Bottom E I at at
above Base (mm) (MPa) (m4) Bottom (N) Bottom (N-m)
ASME B16.5/16.47 Blind on
1,533 195,233.3 0.0117 207.7 4.5
Flange #1
Cylinder #1 (top) 800 195,233.3 0.0003 425.3 387.1
Legs #1 0 199,948.0 0.0001 451.1 743
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Cylinder #1 (bottom) 800 195,233.3 0.0003 17.3 1.6


F&D Head #1 800 195,233.3 * 15.5 1.2
*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Vacuum, Corroded


Elevation of Elastic Modulus Inertia Seismic Shear Bending Moment
Component Bottom E I at at
above Base (mm) (MPa) (m4) Bottom (N) Bottom (N-m)
ASME B16.5/16.47 Blind on
1,533 179,800.0 0.0117 207.7 4.5
Flange #1
Cylinder #1 (top) 800 179,800.0 0.0003 425.3 387.1
Legs #1 0 199,948.0 0.0001 451.1 743
Cylinder #1 (bottom) 800 179,800.0 0.0003 17.3 1.6
F&D Head #1 800 179,800.0 * 15.5 1.2
*Moment of Inertia I varies over the length of the component

11.4.4: Maximum considered earthquake spectral response acceleration

The maximum considered earthquake spectral response acceleration at short period, SMS

SMS = Fa * Ss = 0.8000 * 100.00 / 100 = 0.8000

The maximum considered earthquake spectral response acceleration at 1 s period, SM1

SM1 = Fv * S1 = 0.8000 * 40.00 / 100 = 0.3200

11.4.5: Design spectral response acceleration parameters

Design earthquake spectral response acceleration at short period, SDS

SDS = 2 / 3 * SMS = 2 / 3 * 0.8000 = 0.5333

Design earthquake spectral response acceleration at 1 s period, SD1

SD1 = 2 / 3 * SM1 = 2 / 3 * 0.3200 = 0.2133


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11.6 Seismic Design Category

The Risk Category is II.


From Table 11.6-1, the Seismic Design Category based on SDs = 0.5333 is D.
From Table 11.6-2, the Seismic Design Category based on SD1 = 0.2133 is D.
This vessel is assigned to Seismic Design Category D.

12.4: Seismic Load Combinations: Vertical Term

Factor is applied to dead load.

Compressive Side: = 1.0 + 0.14 * SDS


= 1.0 + 0.14 * 0.5333
= 1.0747
Tensile Side: = 0.6 - 0.14 * SDS
= 0.6 - 0.14 * 0.5333
= 0.5253

Base Shear Calculations


Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations: Operating, Corroded
Paragraph 15.4.4: Period Determination

Fundamental Period is taken from the Rayleigh method listed previously in this report.
T = 0.1643 sec.

12.8.1: Calculation of Seismic Response Coefficient

Cs is the value computed below, bounded by C sMin and CsMax:


CsMin is calculated with equation 15.4-1 and shall not be less than 0.03; in addition, if S1 >= 0.6g, CsMin shall not be less
than eqn 15.4-2.
CsMax calculated with 12.8-3 because (T = 0.1643) <= (T L = 12.0000)

Cs = SDS / (R / Ie) = 0.5333 / (3.0000 / 1.0000) = 0.1778


CsMin = max[ 0.044 * SDS * Ie , 0.03 ] = max[ 0.044 * 0.5333 * 1.0000 , 0.03 ] = 0.0300
CsMax = SD1 / (T * (R / Ie)) = 0.2133 / (0.1643 * (3.0000 / 1.0000)) = 0.4328
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Cs = 0.1778

12.8.1: Calculation of Base Shear

V = Cs * W
= 0.1778 * 814.8729
= 144.87 lb (65.71 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, E h


QE = V
Eh = 0.7 *  * QE (Only 70% of seismic load considered as per Section 2.4.5)
= 0.7 * 1.0000 * 144.87
= 101.41 lb (46.00 kg)
Base Shear Calculations: Empty, Corroded
Paragraph 15.4.4: Period Determination

Fundamental Period is taken from the Rayleigh method listed previously in this report.
T = 0.1643 sec.

12.8.1: Calculation of Seismic Response Coefficient

Cs is the value computed below, bounded by C sMin and CsMax:


CsMin is calculated with equation 15.4-1 and shall not be less than 0.03; in addition, if S1 >= 0.6g, CsMin shall not be less
than eqn 15.4-2.
CsMax calculated with 12.8-3 because (T = 0.1643) <= (T L = 12.0000)

Cs = SDS / (R / Ie) = 0.5333 / (3.0000 / 1.0000) = 0.1778


CsMin = max[ 0.044 * SDS * Ie , 0.03 ] = max[ 0.044 * 0.5333 * 1.0000 , 0.03 ] = 0.0300
CsMax = SD1 / (T * (R / Ie)) = 0.2133 / (0.1643 * (3.0000 / 1.0000)) = 0.4328
Cs = 0.1778

12.8.1: Calculation of Base Shear

V = Cs * W
= 0.1778 * 814.8729
= 144.87 lb (65.71 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, E h


QE = V
Eh = 0.7 *  * QE (Only 70% of seismic load considered as per Section 2.4.5)
= 0.7 * 1.0000 * 144.87
= 101.41 lb (46.00 kg)
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Base Shear Calculations: Vacuum, Corroded


Paragraph 15.4.4: Period Determination

Fundamental Period is taken from the Rayleigh method listed previously in this report.
T = 0.1643 sec.

12.8.1: Calculation of Seismic Response Coefficient

Cs is the value computed below, bounded by C sMin and CsMax:


CsMin is calculated with equation 15.4-1 and shall not be less than 0.03; in addition, if S1 >= 0.6g, CsMin shall not be less
than eqn 15.4-2.
CsMax calculated with 12.8-3 because (T = 0.1643) <= (T L = 12.0000)

Cs = SDS / (R / Ie) = 0.5333 / (3.0000 / 1.0000) = 0.1778


CsMin = max[ 0.044 * SDS * Ie , 0.03 ] = max[ 0.044 * 0.5333 * 1.0000 , 0.03 ] = 0.0300
CsMax = SD1 / (T * (R / Ie)) = 0.2133 / (0.1643 * (3.0000 / 1.0000)) = 0.4328
Cs = 0.1778

12.8.1: Calculation of Base Shear

V = Cs * W
= 0.1778 * 814.8729
= 144.87 lb (65.71 kg)

12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh


QE = V
Eh = 0.7 *  * QE (Only 70% of seismic load considered as per Section 2.4.5)
= 0.7 * 1.0000 * 144.87
= 101.41 lb (46.00 kg)
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21.- Wind Code


REFERENCIA PARA INTEGRACION AL SOFTWARE COMPRESS 2018
DISEÑO POR VIENTO, MANUAL DE DISEÑO OBRAS CIVILES
POR VIENTO CFE 2008

Ayuda de
1. Clasificación de las estructuras según su importancia diseño

1
Ayuda de
2. Clasificación de las estructuras según su respuesta diseño

1
Ayuda de
3. Acciones del viento que deben considerarse diseño

1
Ayuda de
4. Categoría del terreno diseño

4
Ayuda de
5. Velocidad regional diseño

Altamira Tamaulipas
Tr 200 Años
##
𝑉𝑅 =
186 𝑘𝑚/ℎ
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Ayuda de
6. Factor de exposición diseño

Altura 1 α 0.17
Base< 60 δ 455
0.01 𝑚 0.81
λ 7 𝑚 c 5
𝐹𝑟𝑧 = 0.81
5

Ayuda de
7. Factor de Topografía diseño

2
𝐹𝑇 =
1.0

Ayuda de
8. Velocidad básica de diseño diseño

𝑉 𝐷 = 𝐹𝑇 𝐹𝑟𝑧 𝑉𝑅
151.6
𝑉𝐷 = 𝑘𝑚/ℎ
Ayuda de
9. Presión dinámica de base diseño

0.392𝛺
𝐺=
273 + 𝜏
𝐺=
0.997
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𝑞𝑧 = 0.0048𝐺𝑉𝐷2

𝑞𝑧 =
110.0
𝑘𝑔/𝑚2

Wind Code
Wind Code
Building Code: ASCE 7-16
Elevation of base above grade 0.00 ft (0.00 m)
Increase effective outer diameter by 0.00 ft (0.00 m)
Wind Force Coefficient, Cf 0.8150
Risk Category (Table 1.5-1) II
Basic Wind Speed, V 115.58 mph (186.0000 km/h)
Exposure Category B
Wind Directionality Factor, Kd 0.9500
Ground Elevation Factor, Ke 1.0000
Topographic Factor, Kzt 1.0000
Enforce min. loading of 0.77 kPa No
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height, h 5.1704 ft (1.5759 m)
Operating, Corroded 1.5758 ft (0.4803 m)
Effective Width, b
Empty, Corroded 1.5758 ft (0.4803 m)
Operating, Corroded 6.0857 Hz
Fundamental Frequency, n1 Empty, Corroded 6.0858 Hz
Vacuum, Corroded 6.0857 Hz
Operating, Corroded 0.0192
Damping coefficient,  Empty, Corroded 0.0200
Vacuum, Corroded 0.0192
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Table Lookup Values

2.4.1 Basic Load Combinations for Allowable Stress Design


Load combinations considered in accordance with ASCE section 2.4.1:
5. D + P + Ps + 0.6W
7. 0.6D + P + Ps + 0.6W
Parameter Description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
W = Wind load

Wind Deflection Reports:


Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded
Elevation Platform Total Bending
of Effective Elastic Wind Wind Moment Deflection
Inertia
Component Bottom OD Modulus Shear at Shear at at at Top
I (m4)
above (m) E (MPa) Bottom Bottom Bottom (mm)
Base (mm) (N) (N) (N-m)
ASME B16.5/16.47
1,533 0.70 179,800.0 0.01169 0 11.9 0.3 0.33
Blind on Flange #1
Cylinder #1 (top) 800 0.47 179,800.0 0.0003019 0 142.9 176.4 0.33
Legs #1 0 0 199,948.0 4.345e-07 0 169.7 310.2 0.33
Cylinder #1
800 0.47 179,800.0 0.0003019 0 26.7 2 0.33
(bottom)
F&D Head #1 800 0.47 179,800.0 * 0 22 1.3 0.33
*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded


Elevation Effective Elastic Platform Total Bending Deflection
Inertia
Component of OD Modulus Wind Wind Moment at Top
I (m4)
Bottom (m) E (MPa) Shear at Shear at at (mm)
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above Bottom Bottom Bottom


Base (mm) (N) (N) (N-m)
ASME B16.5/16.47
1,533 0.70 195,233.3 0.01169 0 11.9 0.3 0.33
Blind on Flange #1
Cylinder #1 (top) 800 0.47 195,233.3 0.0003019 0 142.9 176.4 0.33
Legs #1 0 0 199,948.0 4.345e-07 0 169.7 310.2 0.33
Cylinder #1
800 0.47 195,233.3 0.0003019 0 26.7 2 0.33
(bottom)
F&D Head #1 800 0.47 195,233.3 * 0 22 1.3 0.33
*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Vacuum, Corroded


Elevation Platform Total Bending
of Effective Elastic Wind Wind Moment Deflection
Inertia
Component Bottom OD Modulus Shear at Shear at at at Top
I (m4)
above (m) E (MPa) Bottom Bottom Bottom (mm)
Base (mm) (N) (N) (N-m)
ASME B16.5/16.47
1,533 0.70 179,800.0 0.01169 0 11.9 0.3 0.33
Blind on Flange #1
Cylinder #1 (top) 800 0.47 179,800.0 0.0003019 0 142.9 176.4 0.33
Legs #1 0 0 199,948.0 4.345e-07 0 169.7 310.2 0.33
Cylinder #1
800 0.47 179,800.0 0.0003019 0 26.7 2 0.33
(bottom)
F&D Head #1 800 0.47 179,800.0 * 0 22 1.3 0.33
*Moment of Inertia I varies over the length of the component
Wind Pressure (WP) Calculations
Gust Factor (G¯) Calculations
Kz = 2.01 * (Z/Zg)2/
= 2.01 * (Z/365.76)0.2857
qz = 0.613 * Kz * Kzt * Kd * Ke * V2
= 0.613 * Kz * 1.0000 * 0.9500 * 1.0000 * 51.6667 2
= 1,554.5510 * Kz
WP = 0.6 * qz * G * Cf
= 0.6 * qz * G * 0.8150
Design Wind Pressures

Height Z qz WP (kPa)
Kz
(m) (kPa) Operating Empty Hydrotest New Hydrotest Corroded Vacuum
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 190 DE 176

4.6 0.5747 0.8939 0.3974 0.3974 N.A. N.A. 0.3974


Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Gust Factor Calculations: Operating, Corroded
Vessel is considered a rigid structure as n1 = 6.0857 Hz ≥ 1 Hz.

z¯ = max[ 0.60 * h , zmin ]


= max[ 0.60 * 5.1704 , 30.0000 ]
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((1.5758 + 5.1704) / 309.9934) 0.63))
= 0.9729
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9729) / (1 + 1.7 * 3.40 * 0.3048)
= 0.9090
Gust Factor Calculations: Empty, Corroded
Vessel is considered a rigid structure as n1 = 6.0858 Hz ≥ 1 Hz.

z¯ = max[ 0.60 * h , zmin ]


= max[ 0.60 * 5.1704 , 30.0000 ]
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((1.5758 + 5.1704) / 309.9934) 0.63))
= 0.9729
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9729) / (1 + 1.7 * 3.40 * 0.3048)
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 191 DE 176

= 0.9090
Gust Factor Calculations: Vacuum, Corroded
Vessel is considered a rigid structure as n1 = 6.0857 Hz ≥ 1 Hz.

z¯ = max[ 0.60 * h , zmin ]


= max[ 0.60 * 5.1704 , 30.0000 ]
= 30.0000
Iz¯ = c * (33 / z¯)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz¯ = l * (z¯ / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz¯)0.63))
= Sqr(1 / (1 + 0.63 * ((1.5758 + 5.1704) / 309.9934) 0.63))
= 0.9729
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9729) / (1 + 1.7 * 3.40 * 0.3048)
= 0.9090
Table Lookup Values
 = 7.0000, zg = 365.76 m [Table 26.11-1, page 269]
c = 0.3000, l = 320.0000, ep = 0.3333 [Table 26.11-1, page 269]
a¯ = 0.2500, b¯ = 0.4500 [Table 26.11-1, page 269]
zmin = 30.0000 ft [Table 26.11-1, page 269]
gQ = 3.40 [26.11.4 page 269]
gv = 3.40 [26.11.4 page 269]
MEMORIA DE CÁLCULO.
MEMORIA DE CALCULO MECÁNICO DEL TANQUE KNOCK-
OUT POT B-5208 MC-MEC-STY
PROY. No.
FECHA: 03/12/18 REV. No.: 0 HOJA 192 DE 176

10. RESULTADO DE ANALISIS Y DISEÑO

De acuerdo al reporte de analis mecanico los planos de fabricacion se debera basar y


cumplir con esta memoria para garantizar la integridad del equipo.

11. CONCLUSIONES

Después de haber realizado el análisis mecánico del SEPARADOR B-5208 de


KNOCKPUT POT, de INEOS Styrolution, S.A. de C.V. en Altamira, Tamaulipas”;
para verificar que los esfuerzos actuantes en el tanque B-5208 de estireno, por la acción
de las combinaciones de cargas (cargas de sostenidas y cargas ocasionales). Se
determina que los esfuerzos actuantes se encuentran dentro de los rangos de los
esfuerzos permisibles del material como lo indica en el código SECTION VIII DIV 1
EDICION 2017.