Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Service Manual
MODEL 3900
Job Specification Sheet
* JOB NO. __________________________________________________________
* MODEL NO. _______________________________________________________
* WATER TEST ______________________________________________________
* CAPACITY PER UNIT ____________ MAX. ____________ PER REGENERATION
* MINERAL TANK SIZE DIA._______________ HEIGHT ____________________
* BRINE TANK SIZE & SALT SETTING PER REGENERATION:
_________________________________________________________________
Page 2
Printed in U.S.A.
MODEL 3900
General Commercial Pre-Installation Check List
WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate
effectively.
ELECTRICAL FACILITIES: A continuous 115 volt, 60 Hertz current supply is required. (Other voltages available.)
Make certain the current supply is always hot and cannot be turned off with another switch.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up
heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be
installed ahead of the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain.
BY-PASS VALVES: Always provide for the installation of a by-pass valve.
CAUTION: Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 110 F, and the unit cannot
be subjected to freezing conditions.
INSTALLATION INSTRUCTIONS
1. Place the softener tank where you want to install the unit making sure the unit is level and on a firm base.
(Maximum 7 feet apart for twin units.) To provide for expansion and contraction of plastic resin tanks and rigid
plumbing loads, use FLEXIBLE FITTINGS at the valve.
2. All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be the
same size as the drain line flow control connection. Water meters are to be installed on soft water outlets. Twin
units with (1) one meter shall be installed on common soft water outlet of units.
3. Make sure that the floor is clean beneath the salt storage tank and that it is level.
4. Place approximately 1 of water above the grid plate (if used) in your salt tank. Salt may be placed in the unit at this
time.
5. Place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few
minutes or until the system is free from foreign material (usually solder) that may have resulted from the
installation.
6. Place the by-pass in service position.
7. Manually index the softener control into service position and let water flow into the mineral tank. When water flow
stops, close inlet valve, place control in backwash position to relieve head of air, then gradually open inlet valve to
purge remaining air in tank. Return control to service position.
8. Electrical: All electrical connections must be connected according to codes. Use electrical conduit if applicable.
Plug into power supply.
Page 3
Printed in U.S.A.
MODEL 3900
Water Conditioner Flow Diagrams
SERVICE
OUTLET
SERVICE POSITION
INLET
DRAIN
REGENERATION
VALVE
SERVICE
VALVE
INLET
Hard water enters at valve inlet and flows down thru mineral to the bottom distributor. Conditioned water
flows up thru the distributor tube, around the piston and out the outlet.
BACKWASH POSITION
BRINE POSITION
SERVICE OUTLET
DRAIN
DRAIN
INLET
INLET
Hard water enters at valve inlet flows thru injector nozzle and throat
to draw brine from the brine tank. Brine flows down thru the mineral
into the bottom distributor up the distributor tube around the
piston and out the drain.
Page 4
Printed in U.S.A.
MODEL 3900
Water Conditioner Flow Diagrams (Contd.)
DRAIN
INLET
Hard water enters at valve inlet flows thru injector nozzle and throat down thru the mineral into the
bottom distributor up the distributor tube around the piston and out the drain..
INLET
DRAIN
DRAIN
INLET
INLET
Hard water enters at valve inlet flows thru nozzle and thru throat to
brine valve to refill the brine tank. Inlet flow also continues down thru
mineral to the bottom distributor. Conditioned water flows up thru the
distributor tube, around the piston and out the outlet. Note: An option
is available to keep service valve in by-pass position until the end of
brine tank refill cycle.
Page 5
Printed in U.S.A.
MODEL 3900
Control Valve
(see opposite page for parts list)
12
11
10
1
5
6
7
28
13
2 4
3
2
3
14
15
2
4
20
2
19
32
29
21
22
18
29
27
17
16
26
17
24
16
24
30
23
35
31
25
33
24
36B
Page 6
Printed in U.S.A.
34
MODEL 3900
Control Valve
Parts List
Item No.
Quantity
1. . . . . . . . . . . 1 . . . . . . . . . . .
2. . . . . . . . . . . 8 . . . . . . . . . . .
8 ...........
3. . . . . . . . . . . 5 . . . . . . . . . . .
4. . . . . . . . . . . 2 . . . . . . . . . . .
5. . . . . . . . . . .
6. . . . . . . . . . .
7. . . . . . . . . . .
8. . . . . . . . . . .
9. . . . . . . . . . .
10 . . . . . . . . . .
11 . . . . . . . . . .
12 . . . . . . . . . .
13 . . . . . . . . . .
14 . . . . . . . . . .
15 . . . . . . . . . .
16 . . . . . . . . . .
17 . . . . . . . . . .
18 . . . . . . . . . .
19 . . . . . . . . . .
20 . . . . . . . . . .
21 . . . . . . . . . .
22 . . . . . . . . . .
23 . . . . . . . . . .
24 . . . . . . . . . .
25 . . . . . . . . . .
26
27
28
35
29
30
31
32
..........
..........
..........
..........
..........
..........
..........
..........
33 . . . . . . . . . .
34 . . . . . . . . . .
35 . . . . . . . . . .
36B . . . . . . . . .
1 ...........
2 ...........
1 ...........
1 ...........
1 ...........
2 ...........
1 ...........
1 ...........
1 ...........
1 ...........
1 ...........
4 ...........
4 ...........
2 ...........
2 ...........
1 ...........
1 ...........
1 ...........
1 ...........
1 ...........
1 ...........
1 ...........
1 ...........
1 ...........
1 ...........
2 ...........
1 ...........
1 ...........
2 ...........
12 . . . . . . . . . .
1 ...........
1 ...........
Part No.
15114 . . . . . . . . . . . . . . .
11720 . . . . . . . . . . . . . . .
11720-02 . . . . . . . . . . . . .
10369 . . . . . . . . . . . . . . .
10368 . . . . . . . . . . . . . . .
10368-01 . . . . . . . . . . . . .
16130 . . . . . . . . . . . . . . .
14818 . . . . . . . . . . . . . . .
15125 . . . . . . . . . . . . . . .
14922 . . . . . . . . . . . . . . .
16398-01 . . . . . . . . . . . . .
40118 . . . . . . . . . . . . . . .
16078 . . . . . . . . . . . . . . .
16074 . . . . . . . . . . . . . . .
16077 . . . . . . . . . . . . . . .
15112 . . . . . . . . . . . . . . .
16067-02 . . . . . . . . . . . . .
16068 . . . . . . . . . . . . . . .
16068-02 . . . . . . . . . . . . .
16069 . . . . . . . . . . . . . . .
16069-01 . . . . . . . . . . . . .
16070 . . . . . . . . . . . . . . .
16070-01 . . . . . . . . . . . . .
16071 . . . . . . . . . . . . . . .
16082 . . . . . . . . . . . . . . .
16072 . . . . . . . . . . . . . . .
16076 . . . . . . . . . . . . . . .
16399-01 . . . . . . . . . . . . .
16399-11 . . . . . . . . . . . . .
19901 . . . . . . . . . . . . . . .
16800 . . . . . . . . . . . . . . .
16345 . . . . . . . . . . . . . . .
16255 . . . . . . . . . . . . . . .
16256 . . . . . . . . . . . . . . .
16257 . . . . . . . . . . . . . . .
11238 . . . . . . . . . . . . . . .
16088 . . . . . . . . . . . . . . .
16258 . . . . . . . . . . . . . . .
Description
Valve Body
Seal
Seal, Silicone
Spacer - Port
Spacer
Spacer, Hot Water
Piston
Clip - Piston Rod
Piston Rod
O-Ring -035
End Plug Assembly
Screw - Hex Hd.
O-Ring - 149
Coupling
O-Ring - 140
Seal
3 Adapter Body
Seal
Seal, Silicone
Spacer - Narrow
Spacer - Narrow, Hot Water
Spacer - Wide
Spacer - Wide, Hot Water
Piston
Piston - No Hard Water By-Pass
Piston Rod
O-Ring - 042
End Plug Assy - White
End Plug Assy - Black, NHWB-P
End Plug Assy - Brass, Hot Water
O-Ring - 238
O-Ring - 362
Tank Adapter - 6 -8
Welded Flange
Flange Segment
Screw - Hex Hd.
Pipe Plug - 2 NPT
Flow Disperser
2 ...........
1 ...........
1 ...........
12 . . . . . . . . . .
12 . . . . . . . . . .
12 . . . . . . . . . .
12 . . . . . . . . . .
1 ...........
1 ...........
Options
16482 . . . . . . . . . . . . . . .
16483 . . . . . . . . . . . . . . .
16484 . . . . . . . . . . . . . . .
16517 . . . . . . . . . . . . . . .
19592 . . . . . . . . . . . . . . .
18619 . . . . . . . . . . . . . . .
16346 . . . . . . . . . . . . . . .
19608-20 . . . . . . . . . . . . .
18584 . . . . . . . . . . . . . . .
Flange Segment
Flange Ring
O-Ring -442
Screw, Park Tank
Screw, Structural Tank
Washer
Nut
Disperser (Upper)
Adapter, Side Mount
Page 7
Printed in U.S.A.
MODEL 3900
Control Drive Assembly
(see opposite page for parts list)
11
10
7 6 5
43
42
16 41
40
39
38
37
36
35
34
33
32
31
30
29
13
14
28A
15
16
17
18
27
19
20
21
22
23
24
25
26
28B
Page 8
Printed in U.S.A.
MODEL 3900
Control Drive Assembly
Parts List
Item No.
Quantity
1. . . . . . . . . . . .
2. . . . . . . . . . . .
3. . . . . . . . . . . .
4. . . . . . . . . . . .
Part No.
Description
1
1
2
1
Page 9
Printed in U.S.A.
MODEL 3900
Adapter Control Drive
(see opposite page for parts list)
10
8 7
4 3
6 5
15
34
42
41
40
39
38
37
11
12
13
14
36
35
34
33
32
31
30
29
28
27
26
15
16
25
17
24
18
19
20
21
22
23
Page 10
Printed in U.S.A.
MODEL 3900
Adapter Control Drive
Parts List
Item No.
Quantity
1. . . . . . . . . . . 1 . . . . . . . . . . .
2. . . . . . . . . . . 1 . . . . . . . . . . .
3. . . . . . . . . . . 2 . . . . . . . . . . .
4. . . . . . . . . . . 1 . . . . . . . . . . .
5. . . . . . . . . . .
6. . . . . . . . . . .
7. . . . . . . . . . .
8. . . . . . . . . . .
9. . . . . . . . . . .
10 . . . . . . . . . .
11 . . . . . . . . . .
12 . . . . . . . . . .
13 . . . . . . . . . .
14 . . . . . . . . . .
15 . . . . . . . . . .
16 . . . . . . . . . .
17 . . . . . . . . . .
18 . . . . . . . . . .
19 . . . . . . . . . .
20 . . . . . . . . . .
21 . . . . . . . . . .
22 . . . . . . . . . .
23 . . . . . . . . . .
24 . . . . . . . . . .
25 . . . . . . . . . .
26 . . . . . . . . . .
27 . . . . . . . . . .
28 . . . . . . . . . .
29 . . . . . . . . . .
30 . . . . . . . . . .
31 . . . . . . . . . .
32 . . . . . . . . . .
33 . . . . . . . . . .
34 . . . . . . . . . .
35 . . . . . . . . . .
36 . . . . . . . . . .
37 . . . . . . . . . .
38 . . . . . . . . . .
39 . . . . . . . . . .
40 . . . . . . . . . .
41 . . . . . . . . . .
42 . . . . . . . . . .
43 . . . . . . . . . .
2
2
1
1
4
1
1
2
4
1
2
1
1
2
2
2
2
1
4
1
1
1
1
1
4
1
1
2
1
4
1
1
1
1
1
1
1
2
1
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
...........
Part No.
19305 . . . . . . . . . . . . . . .
16086 . . . . . . . . . . . . . . .
16346 . . . . . . . . . . . . . . .
16044 . . . . . . . . . . . . . . .
16500 . . . . . . . . . . . . . . .
16501 . . . . . . . . . . . . . . .
18692 . . . . . . . . . . . . . . .
18691 . . . . . . . . . . . . . . .
17797 . . . . . . . . . . . . . . .
18693 . . . . . . . . . . . . . . .
11235 . . . . . . . . . . . . . . .
17845-03 . . . . . . . . . . . . .
10218 . . . . . . . . . . . . . . .
10302 . . . . . . . . . . . . . . .
10231 . . . . . . . . . . . . . . .
16053 . . . . . . . . . . . . . . .
16052 . . . . . . . . . . . . . . .
16059 . . . . . . . . . . . . . . .
16051 . . . . . . . . . . . . . . .
11805 . . . . . . . . . . . . . . .
13365 . . . . . . . . . . . . . . .
17567 . . . . . . . . . . . . . . .
12288 . . . . . . . . . . . . . . .
16495 . . . . . . . . . . . . . . .
11224 . . . . . . . . . . . . . . .
18744 . . . . . . . . . . . . . . .
19277-020 . . . . . . . . . . . .
18615-02 . . . . . . . . . . . . .
18716-03 . . . . . . . . . . . . .
19316 . . . . . . . . . . . . . . .
19203 . . . . . . . . . . . . . . .
16046 . . . . . . . . . . . . . . .
16050 . . . . . . . . . . . . . . .
11774 . . . . . . . . . . . . . . .
19315 . . . . . . . . . . . . . . .
10872 . . . . . . . . . . . . . . .
18726 . . . . . . . . . . . . . . .
11709 . . . . . . . . . . . . . . .
16047 . . . . . . . . . . . . . . .
11898 . . . . . . . . . . . . . . .
16045 . . . . . . . . . . . . . . .
11381 . . . . . . . . . . . . . . .
16048-01 . . . . . . . . . . . . .
11080 . . . . . . . . . . . . . . .
19015 . . . . . . . . . . . . . . .
Description
Back Plate
Bracket - Motor Mounting
Nut
Drive Motor - 115 V. 60 Hz.
Drive Motor - 220 V. 50 Hz.
Drive Motor - 24 V. 60 Hz.
Washer, Sealing
Connector, Conduit
Bracket - Switch Mounting
Conduit, lnterdrive
Nut, 1/4-20
Pin, Hinge
Switch
Insulator - Switch
Screw - Hex Hd.
Bracket - Brine Side
Bushing
Washer
Retaining Ring - Bowed E
Screw - Pan Hd.
Lockwasher
Screw - Hex Hd.
Washer, Lock, Internal #8
Cam Assembly
Screw - Hex Hd.
Screw, Cover
Cover, Black
Seal, Window
Seal, Cover
Window, Indicator
Screw, Window
Drive Gear
Retaining Ring
Retaining Ring - E
Indicator
Screw - Hex Hd.
Space, Indicator
Pin - Drive Link
Drive Link
Clip
Drive Pinion
Roll Pin
Bearing - Drive Link
Screw - Flat Hd.
Wire Harness (not shown)
Page 11
Printed in U.S.A.
MODEL 3900
1800 Brine System
16
15
16
6
5
4
2
1
6
1
3
10
15
9
7
4
11
6
14
12
13
17
17
Page 12
Printed in U.S.A.
MODEL 3900
Brine System
Parts List
Item No.
Quantity
Part No.
1 . . . . . . . . . . . .1 . . . . . . . . . . . . 16340 . . . . . . . . . . . . . . . .
2 . . . . . . . . . . . .1 . . . . . . . . . . . . 15128- . . . . . . . . . . . . . .
3 . . . . . . . . . . . .1 . . . . . . . . . . . . 15127- . . . . . . . . . . . . . .
4 . . . . . . . . . . . .3 . . . . . . . . . . . . 15246 . . . . . . . . . . . . . . . .
5 . . . . . . . . . . . .1 . . . . . . . . . . . . 16341-01. . . . . . . . . . . . . .
6 . . . . . . . . . . . .8 . . . . . . . . . . . . 12473 . . . . . . . . . . . . . . . .
8 . . . . . . . . . . . . 19677 . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . .1 . . . . . . . . . . . . 16341-02. . . . . . . . . . . . . .
8 . . . . . . . . . . . .1 . . . . . . . . . . . . 18879 . . . . . . . . . . . . . . . .
9 . . . . . . . . . . . .1 . . . . . . . . . . . . 16497-01. . . . . . . . . . . . . .
10 . . . . . . . . . . .1 . . . . . . . . . . . . 18713 . . . . . . . . . . . . . . . .
11 . . . . . . . . . . .1 . . . . . . . . . . . . 11772 . . . . . . . . . . . . . . . .
12 . . . . . . . . . . .1 . . . . . . . . . . . . 11774 . . . . . . . . . . . . . . . .
13 . . . . . . . . . . .1 . . . . . . . . . . . . 16498-01. . . . . . . . . . . . . .
14 . . . . . . . . . . .1 . . . . . . . . . . . . 16387 . . . . . . . . . . . . . . . .
15 . . . . . . . . . . .2 . . . . . . . . . . . . 18702 . . . . . . . . . . . . . . . .
16 . . . . . . . . . . .1 . . . . . . . . . . . . 18703 . . . . . . . . . . . . . . . .
17 . . . . . . . . . . .1 . . . . . . . . . . . . 60009 . . . . . . . . . . . . . . . .
1 . . . . . . . . . . . . 60009-01. . . . . . . . . . . . . .
18 . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description
Injector Body
Injector Nozzle
Injector Throat
O-Ring - 116
Injector Cover
Screw - Hex Hd.
Screw - Hex Hd. (Metric)
Cover
O-Ring - 021
Brine Stem Assembly
Brine Valve Body
Spring
Retaining Ring
Stem Guide Assembly
Pipe Plug - 1/2 NPT
Tube Fitting - Straight
Brine Tube
#900 Commercial Air Check
#900 Commercial Air Check Hot Water
Flow Control - Specify Flow Rate
- Not Shown
Specific Size
Option Without Brine Valve
1 . . . . . . . . . . . . 16605 . . . . . . . . . . . . . . . . Retainer Plate
1 . . . . . . . . . . . . 16620 . . . . . . . . . . . . . . . . Fitting - Brine Tank
1 . . . . . . . . . . . . 18879 . . . . . . . . . . . . . . . . O-Ring, 021
Delete: Items 9 thru 16
Injector Throat
15127-04 . . . . . . . . . . . . . . . . . . .
15127-05 . . . . . . . . . . . . . . . . . . .
15127-06 . . . . . . . . . . . . . . . . . . .
15127-07 . . . . . . . . . . . . . . . . . . .
15127-08 . . . . . . . . . . . . . . . . . . .
15127-09 . . . . . . . . . . . . . . . . . . .
15127-10 . . . . . . . . . . . . . . . . . . .
#4 . . . . . . . . . . . . . . . . . . .
#5 . . . . . . . . . . . . . . . . . . .
#6 . . . . . . . . . . . . . . . . . . .
#7 . . . . . . . . . . . . . . . . . . .
#8 . . . . . . . . . . . . . . . . . . .
#9 . . . . . . . . . . . . . . . . . . .
#10 . . . . . . . . . . . . . . . . . .
15128-04 . . . . . . . . . . . . . . . . . . .
15128-05 . . . . . . . . . . . . . . . . . . .
15128-06 . . . . . . . . . . . . . . . . . . .
15128-07 . . . . . . . . . . . . . . . . . . .
15128-08 . . . . . . . . . . . . . . . . . . .
15128-09 . . . . . . . . . . . . . . . . . . .
15128-10 . . . . . . . . . . . . . . . . . . .
Size
#4 . . . . . . . . . . . . . . . . . . .
#5 . . . . . . . . . . . . . . . . . . .
#6 . . . . . . . . . . . . . . . . . . .
#7 . . . . . . . . . . . . . . . . . . .
#8 . . . . . . . . . . . . . . . . . . .
#9 . . . . . . . . . . . . . . . . . . .
#10 . . . . . . . . . . . . . . . . . .
Green
Red
White
Blue
Yellow
Violet
Black
Injector Nozzle
Color
Green
Red
White
Blue
Yellow
Violet
Black
Page 13
Printed in U.S.A.
MODEL 3900
3 Meter Assembly
4
5
7
5
3
11
2
10
1
5
8
9
10
Page 14
Printed in U.S.A.
MODEL 3900
3 Meter Assembly
Parts List
Item No.
Quantity
1. . . . . . . . . . . 1 . . . . . . . . . . .
2. . . . . . . . . . . 1 . . . . . . . . . . .
3. . . . . . . . . . . 1 . . . . . . . . . . .
4. . . . . . . . . . . 1 . . . . . . . . . . .
1 ...........
5. . . . . . . . . . . 3 . . . . . . . . . . .
6. . . . . . . . . . . 6 . . . . . . . . . . .
6 ...........
7. . . . . . . . . . . 1 . . . . . . . . . . .
8. . . . . . . . . . . 2 . . . . . . . . . . .
9. . . . . . . . . . . 8 . . . . . . . . . . .
8 ...........
10 . . . . . . . . . . 8 . . . . . . . . . . .
11 . . . . . . . . . . 1 . . . . . . . . . . .
Part No.
16254 . . . . . . . . . . . . . . .
16279 . . . . . . . . . . . . . . .
16575 . . . . . . . . . . . . . . .
16400 . . . . . . . . . . . . . . .
16401 . . . . . . . . . . . . . . .
15707 . . . . . . . . . . . . . . .
12112 . . . . . . . . . . . . . . .
15886 . . . . . . . . . . . . . . .
16280 . . . . . . . . . . . . . . .
16328 . . . . . . . . . . . . . . .
40118 . . . . . . . . . . . . . . .
17122 . . . . . . . . . . . . . . .
16386 . . . . . . . . . . . . . . .
16574 . . . . . . . . . . . . . . .
Description
Meter Body
Impeller Shaft
Impeller Assembly
Meter Cover Assembly - Std.
Meter Cover Assembly - Ext. Range
O-Ring - 236
Screw - Hex Hd.
Screw - Hex Hd. (Metric)
Flow Straightener
Connecting Flange
Screw - Hex Hd.
Screw - Hex Hd. (Metric)
Nut - 1/2-13
Stainless Steel Washer
Page 15
Printed in U.S.A.
37
8
9
10
11
12
13
14
15
16
18
19
20
6
26
23
27
28
21
29
31
32
33
24
34
25
35
36
Page 16
Printed in U.S.A.
MODEL 3900
Timer Assembly
Parts List
Item No.
Quantity
1. . . . . . . . . . . 1 . . . . . . . . . . .
2. . . . . . . . . . . 1 . . . . . . . . . . .
3. . . . . . . . . . . 1 . . . . . . . . . . .
Part No.
13870-01 . . . . . . . . . . . . .
13802 . . . . . . . . . . . . . . .
40096-27 . . . . . . . . . . . . .
40096-02 . . . . . . . . . . . . .
5 . . . . . . . . . . . 1 . . . . . . . . . . . 13886-01 . . . . . . . . . . . . .
6 . . . . . . . . . . . 4 . . . . . . . . . . . 13296 . . . . . . . . . . . . . . .
7 . . . . . . . . . . . 2 . . . . . . . . . . . 11999 . . . . . . . . . . . . . . .
8 . . . . . . . . . . . 1 . . . . . . . . . . . 60405-80 . . . . . . . . . . . . .
9 . . . . . . . . . . . 1 . . . . . . . . . . . 13806 . . . . . . . . . . . . . . .
10 . . . . . . . . . . 1 . . . . . . . . . . . 13748 . . . . . . . . . . . . . . .
11 . . . . . . . . . . 1 . . . . . . . . . . . 14265 . . . . . . . . . . . . . . .
12 . . . . . . . . . . 1 . . . . . . . . . . . 15424 . . . . . . . . . . . . . . .
13 . . . . . . . . . . 1 . . . . . . . . . . . 15066 . . . . . . . . . . . . . . .
14 . . . . . . . . . . 1 . . . . . . . . . . . 13911 . . . . . . . . . . . . . . .
15 . . . . . . . . . . 1 . . . . . . . . . . . 19210 . . . . . . . . . . . . . . .
16 . . . . . . . . . . 21 . . . . . . . . . . 15493 . . . . . . . . . . . . . . .
18 . . . . . . . . . . 1 . . . . . . . . . . . 13018 . . . . . . . . . . . . . . .
19 . . . . . . . . . . 1 . . . . . . . . . . . 13312 . . . . . . . . . . . . . . .
20 . . . . . . . . . . 1 . . . . . . . . . . . 13017 . . . . . . . . . . . . . . .
21 . . . . . . . . . . 1 . . . . . . . . . . . 13164 . . . . . . . . . . . . . . .
23 . . . . . . . . . . 1 . . . . . . . . . . . 13887 . . . . . . . . . . . . . . .
24 . . . . . . . . . . 1 . . . . . . . . . . . 18743 . . . . . . . . . . . . . . .
19659 . . . . . . . . . . . . . . .
25 . . . . . . . . . . 2 . . . . . . . . . . . 13278 . . . . . . . . . . . . . . .
26 . . . . . . . . . . 1 . . . . . . . . . . . 13830 . . . . . . . . . . . . . . .
27 . . . . . . . . . . 1 . . . . . . . . . . . 13831 . . . . . . . . . . . . . . .
28 . . . . . . . . . . 1 . . . . . . . . . . . 14276 . . . . . . . . . . . . . . .
29 . . . . . . . . . . 1 . . . . . . . . . . . 14253 . . . . . . . . . . . . . . .
30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31 . . . . . . . . . . 3 . . . . . . . . . . . 11384 . . . . . . . . . . . . . . .
32 . . . . . . . . . . 1 . . . . . . . . . . . 13881 . . . . . . . . . . . . . . .
33 . . . . . . . . . . 3 . . . . . . . . . . . 14087 . . . . . . . . . . . . . . .
34 . . . . . . . . . . 1 . . . . . . . . . . . 10896 . . . . . . . . . . . . . . .
35 . . . . . . . . . . 1 . . . . . . . . . . . 15320 . . . . . . . . . . . . . . .
36 . . . . . . . . . . 2 . . . . . . . . . . . 11413 . . . . . . . . . . . . . . .
37 . . . . . . . . . . 1 . . . . . . . . . . . 14007 . . . . . . . . . . . . . . .
38 . . . . . . . . . . 1 . . . . . . . . . . . 14045 . . . . . . . . . . . . . . .
39 . . . . . . . . . . 1 . . . . . . . . . . . 13902 . . . . . . . . . . . . . . .
40 . . . . . . . . . . 2 . . . . . . . . . . . 12681 . . . . . . . . . . . . . . .
41 . . . . . . . . . . 1 . . . . . . . . . . . 15354-01 . . . . . . . . . . . . .
Description
Timer Housing Assembly
Cycle Actuator Gear
24 Hour Gear Assy, 12 Midnight
24 Hour Gear Assy, 2 AM
Knob
Screw - Timer Knob & Motor Plate Mtg.
Button Decal
Program Wheel Assembly - 0-63, 750
Program Wheel Retainer
Screw - Program Wheel Mtg.
Spring Clip
Spring - Detent
Ball - 1/4 Dia.
Main Drive Gear
Program Wheel
Roll Pin
Idler Shaft
Spring - Idler
Idler Gear
Drive Gear
Motor Mounting Plate
Motor - 110V., 60 Hz.
Motor - 24V., 60 Hz.
Screw - Motor Mounting
Drive Pinion - Program Wheel
Clutch - Drive Pinion
Spring
Spring Retainer
Not Assigned
Screw - Timer Hinge & Ground Wire
Hinge Bracket
Insulator
Switch
Switch
Screw - Switch Mounting
Decal - Time of Day
Decal - Instructions
Harness - Not Shown
Wire Connector - Not Shown
Ground Wire - Not Shown
Page 17
Printed in U.S.A.
SERVICE
POSITION
INDICATOR
24 HR. GEAR
MANUAL REGENERATION KNOB
RED TIME
SET BUTTON
Page 18
Printed in U.S.A.
IMPORTANT!
SALT LEVEL MUST ALWAYS BE ABOVE
WATER LEVEL IN BRINE TANK.
PROGRAM
WHEEL FOR
CONTROL OF
REGENERATION
CYCLE
PIN STORAGE
RAPID
RINSE
SECTION
(2 MIN.
PER PIN)
To expose cycle program wheel, grasp timer in upper lefthand corner and pull, releasing snap retainer and
swinging timer to the right
To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs toward center, lift program wheel
off timer. (Switch arms may require movement to facilitate
removal.)
Return timer to closed position engaging snap retainer in
back plate. Make certain all electrical wires locate above
snap retainer post
BRINE
TANK
REFILL
SECTION
(2 MIN.
PER
HOLE)
BACK WASH
SECTION
(2 MIN. PER PIN)
Page 19
Printed in U.S.A.
*24 HOUR
GEAR
Note:
To set meter capacity at initial start-up, either:
1. Rotate manual regeneration knob one full revolution.
or
MANUAL
REGENERATION
KNOB
PROGRAM
WHEEL
SERVICE
POSITION
INDICATOR
RED TIME
SET
BUTTON
WHITE DOT
GALLONS LABEL
Page 20
Printed in U.S.A.
MODEL 3900
Service Instructions
PROBLEM
1.
2.
3.
4.
5.
Hard water.
CAUSE
CORRECTION
A.
A.
B.
Timer is defective.
B.
Replace timer.
C.
Power Failure.
C.
A.
A.
B.
B.
C.
C.
D.
D.
E.
E.
F.
F.
A.
A.
B.
B.
A.
A.
B.
B.
C.
C.
A.
A.
B.
B.
6.
A.
A.
7.
A.
A.
B.
B.
C.
C.
Replace timer.
Page 21
Printed in U.S.A.
MODEL 3900
Service Instructions
PROBLEM
8.
9.
CAUSE
CORRECTION
D.
D.
E.
E.
A.
A.
B.
Injector is plugged.
B.
Clean injector.
C.
C.
D.
D.
E.
E.
A.
A.
A.
A.
B.
B.
C.
C.
Page 22
Printed in U.S.A.
3900 SYSTEM #4
Valve Wiring
Page 23
Printed in U.S.A.
Page 24
Printed in U.S.A.
3900 SYSTEM #5
Valve Wiring
Page 25
Printed in U.S.A.
3900 SYSTEM #6
Valve Wiring
Page 26
Printed in U.S.A.
3900 SYSTEM #7
Valve Wiring
Page 27
Printed in U.S.A.
Page 28
Printed in U.S.A.
MODEL 3900
System #4 - Typical Single Tank Installation with Optional Meter
OPTIONAL
3900 METER
DRAIN
MANUAL
SHUT-OFF
BRINE LINE
T
OU
IN
3 WIRE
POWER CORD
RESIN
TANK
BRINE
TANK
MANUAL
SHUT-OFF
DRAIN
BRINE LINE
IN
BRINE TANK
3 WIRE
POWER CORD
RESIN TANK
UNIT 1
BRINE TANK
Page 29
Printed in U.S.A.
MODEL 3900
System #6 - Twin Series Regeneration
System #7 - Twin Alternator Installation
OU
METER
MANUAL
SHUT-OFF
DRAIN
BRINE LINE
ELECTRICAL
INTERLOCK
CORD
IN
RESIN TANK
UNIT 2
BRINE TANK
3 WIRE
POWER CORD
SYSTEM 6
RESIN TANK
UNIT 1
BRINE TANK
Page 30
Printed in U.S.A.
MODEL 3900
Flow Data & Injector Draw Rates
Page 31
Printed in U.S.A.
MODEL 3900
*Typical Timer Settings
Page 32
Printed in U.S.A.
MODEL 3900
Service Assemblies
60131 . . . . . . . 3900 Upper Seal Kit
See Illustration Page 6
2. . . . . . . 10368 . . . . . . . Spacer
5. . . . . . . 10369 . . . . . . . Spacer - Port
8. . . . . . . 11720 . . . . . . . Seal
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
4. . . . .
1. . . . .
1. . . . .
2. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
1. . . . .
Page 33
Printed in U.S.A.
P/N 16505
Rev. 2 3/00
Printed 3/00