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ALLIED

Installation (IQ), Operation (PQ),


Designing Details (DQ) &
Maintenance Manual
For

TRAY DRYER (48 Trays)

Company. : M /s. Allied

Unit no. : 17, Param Industrial Estate, Naik Pada,


Waliv, Vasai (E), District Thane – 401 208,
Maharashtra, India.

Telephone nos. : (91 - 250) 2451674 / 75.

Tele / Fax. : (91 - 250) 2451678.

E–Mail Address. : alliedsupport@gmail.com


ALLIED Page No.: 02.

INSTALLATION & MAINTENANCE MANUAL

FOR

TRAY DRYER

S.NO. DESCRIPTION

1. INTRODUCTION & WORKING PRINCIPLES

2. INSTRUCTION FOR UNPACKING & CHECKING

3. INSTALLATION OF MACHINE

4. TECHNICAL SPECIFICATION.

5. PREVENTIVE POINTS OF MACHINE.

DESCRIPTION OF MACHINE

RECOMMENDED SPARES.

8. DRAWING.

Caution:

Failure to comply with the instructions in this manual may result in damage to the equipment and
personnel.
ALLIED Page No.: 03.

1. INTRODUCTION & WORKING PRINCIPLES

• 48 trays of size 32” x 16” x 11/4” loaded on a trolley. All air contact parts like internal walls,
recirculation fan, shaft, safety grid, steam radiator, etc. of S.S.304 Construction.

• GMP model with all external, visible and non contact parts like outside wall, drive stand,
drive cover, hinges, handles, bottom supports, control panel enclosure, etc in S.S.304.
Outside wall 2.5 thick S.S.304. Inside wall 1.5 thick S.S.304.

• LRB insulation 75 mm thick. Door gasket food grade silicone rubber. Recirculation blower
driven by 2 HP / 1440 RPM/TEFC/ Crompton motor, to be installed on service floor
interconnected by insulated ducting. Exhaust with adjustable damper. Air preparation unit
with 18 KW heaters and 3-micron filter to be installed on service floor. 300 x 300 Aluminum
explosion flap on the rear wall. Control Panel in S.S. 304 enclosure with digital temperature
indicator cum controller, D.O.L. starter for blower, indicator, isolator etc. Non-sparking door
locks.

• All internal surfaces mirror polished.


• All external surfaces matt finished.

• a. S.S. 304 Trolley suitable for 48 trays of size 32”x 16”x1¼” in fully welded joints.,
made from 3mm thick angles and 2mm thick square pipes.

• S.S.316Trays of size 32”x16”x1¼” made from 18swg sheet with rounded edges and corners.
Top end reinforced with bidding

• 200 I.D S.S. 304 ducting with 2mm thick LRB insulation and 16 swg fully welded cladding.
ALLIED Page No.: 04.

2. INSTRUCTIONS FOR UNPACKING AND CHECKING

1) Unpack the case and crate carefully under the supervision of a responsible person
And remove the contents without trying to force any package.

2) Check contents with the packing note.

3) Should any shortage be observed in the first check, the cases, individual package, also the
Packing material should be thoroughly searched for a second time in the presence of a
Components, the matter should be immediately brought to the notice of
M/s. Allied. Unit no.: 17, Param Industrial Estate, Naik Pada, Waliv
Vasai (E), District Thane–401 208, Maharashtra, India.
Telephone nos.: (91–250-2451674 / 75) giving full reference of supply.

4) In case of breakage or damage, the nature and extent of each article, component or
Equipment should be documented in clear and precise terms and report must be sent to
The supplier with in a week of the receipt of the supply.

5) All the parts and components should be thoroughly cleared of packing materials before
Assembly with particular reference to moving parts.

6) All contact parts should be washed thoroughly with warm water and soap before equipment is
Put into production.
ALLIED Page No.: 05.

3. INSTALLATION OF MACHINE

1) The machine is made out of self – contained portable type body.

2) Ensure that the basement is perfectly level.

3) Connect 3 phase 415 volts 50 cycles AC Electric supply though a suitable isolator and
the starter.

4) Tighten all nuts and bolts (there is a possibility of their getting loosed during transportation)
Ensure effective earthing to the equipment.

5) Electrical:

i] All the electrical connections should be tight and properly connected.

ii] Both motor connections should be maintained to give clockwise rotation.

6) Run the machine for desired product time to be established on trial.

7) Stop the machine and remove the Material from the machine.
ALLIED Page No.: 06.

4. TECHNICAL SPECIFICATION

Model. : ALL/TD–48.

Trays feeding capacity. : 48 nos.

Tray size in Inches. : 32” X 16” X 1¼”.

No. of Doors provided. :1

No. of Fan provided. :1

Bolwer : 2 HP / 1440 RPM/TEFC/ Crompton motor

Heating capacity in kilowatts. : 18 kw

Insulation type / size. : LRB insulation 75 mm thick.

External Dim. in mm (Approx). : 1760 X 1040 X 1880

Electrical Services : 415 V / 3 Phase, 50 Hz. A C Supply.

Foundation : Foundation properly fixes the legs.


ALLIED Page No.: 07.

5. PREVENTING MAINTENANCE CHECK LIST

1. Check Cleanliness of Frequency


a) Tray Angles W
c) Filter W

2. Check / Tighten
a) Nut & Bolt M
b) Motor Belt M
c) Bolts of motor M

3. Lubrication:
a) Grease the Bearings M
b) Grease Motor bearings M

4. Electricals: (Check / Tighten)


a) Motor Terminals M

W – Weekly Maintenance.

M – Monthly Maintenance.
ALLIED Page No.: 08.

6. DESCRIPTION OF MACHINE

Tray Dryer are fabricated in double walled Stainless Steel sheet construction mounted on the rigid
steel frame–work, For Insulation: LRB insulation 75 mm thick. Door gasket food grade silicone
rubber. The unit is also provided air-inlet, air filter, adjustable air-outlet and locking type-insulated
door.

1) The machine will be rectangular type assembly body.

2) Motor fixed on directly to the fan, which is having adjustment of belt.

3) Total Heating capacity will be 18 KW.

7. RECOMMANDED SPARES

Sl. No. Description Material Size Qty.

1. Spiral Bearing Casting 1” 2 Nos.

2. Coupling Bush Steel STD 1 No.

3. Gasket Silicon STD 1 No.


ALLIED Page No.: 09.

8. DRAWING

Blower 2 HP 1440 Motor

18 KW Heater

Air Inlet

Exhaust
er 300
filt
Pre

1070

DOOR
1010

1010
520 600

520

PLAN

3850
1880

1760
1040

. A L L I E D
Unit No. : 17 , Param Industrial Estate, Naik Pada, Waliv
Vasai (E), District Thane – 401 208, Maharahstra, India.
Tel.: 95250 – 2451674 / 75.

Ref. No.: ASF/07/WL-4 Date: 12/09/2006

To,
M/s. Wallace Pharmaceuticals Pvt. Ltd.
Vill: Bhatian, Tehsil: Nalagarh
Dist: Solan, Himachal Pradesh
Ph: 01795-322122.

Kind Attn.: Mr. Amrendra Kumar Singh (Manager - Engineering).

Dear Sir,

Sub: Sending you the Tray Drier Manual along with TTC 100 Sensor.

With reference to the Purchase Order No. WPPL/PROJECT-BADDI/ENGG/IIO/06-


07/0032, Date: 05.09.2006, for Tray Dryer. Kindly find the Tray Dryer Manual. We are also
sending you the TTC 100 Sensor along with.

In case of any clarification, Please call or write to us any time, we are always ready to serve
you.

Thanking you
yours faithfully,
For ALLIED

Authorized Signatory