STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 13

SL. MATERIAL/ QTY CHARACTERISTC/ TYPE QUANTUM REFERENCE ACCEPTANC FORMAT VERIFIED REMARKS
NO COMPONET/ OF CHECK OF CHECK DOCUMENT CRITERIA OF BY QAE
DRG.NO/ RECORD
QUALITY
ACTIVITY
1. DRAWINGS
1.01
Drawings Approved drawings 100% PO, SOTR, TNC Same as List of CHP for Approval by design
Minutes and reference Approved authority, Prof Dte,
EED-Q-071(R4) document Drawings Shipyard and Insp.
(Which ever is R Authority
relevant) Command HQ, to
be verified.

2. MATERIAL INSPECTION
Dimensions Measurement Approved IR
Steel for Drawings Material Grade
2.01 Surface finish Visual IR CHP for R Sample to be
fabrication std. as Per
Physical & Chemical Properties drawn in presence
Approved LTC (NABL
Sample of QA rep
drawings Lab)

COTS ITEMS
Type No.
2.02 Air Break Switch Make/Type as per Std. as Per STC R
Current Rating Verification approved Approved
drawings drawings
Voltage Rating
Type No.
Air Circuit Current Rating Make/Type as per Std. as Per STC R
Verification
2.03 Breaker approved Approved
Voltage Rating drawings drawings
Type No
2.04 Air Break Current Rating -do- -do-
Contactor Coil Voltage Verification STC R
Auxiliary Contacts

2.05 Bus Bar Cross Section Verification -do- -do- STC R

Conductivity
Bend Test
Tensile Test

Chemical
Composition
 STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 14

SL. MATERIAL/ QTY CHARACTERISTC/ TYPE QUANTUM OF REFERENCE ACCEPTANC FORMAT VERIFIED REMARKS
NO COMPONET/ OF CHECK CHECK DOCUMENTS CRITERIA OF BY QAE
QUALITY RECORD
ACTIVITY

Voltage Grade
Verification Make/Type as per Std. as Per
2.06 Cable approved Approved STC R
Colour
drawings drawings
Nominal Cross
Section Area
Thickness of Insulation
IR Value
Cond. Resistance

Type of CT
Current (Insulation material used)
2.07
Transformer Verification
-do- -do- STC R
Terminal Markings/Dimensions

Polarity

Ratio

Burden ( Not applicable for

special purpose CTs)

Knee pt. (Applicable for special

purpose CTs Voltage)

ALF (Applicable for special

purpose CTs)

ISF
(Applicable for special purpose
CTs)
Ratio

2.08 Control Tapping

Transformer
Rating -do- -do- STC R
Verification

Terminal Markings
 STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 15
SL. MATERIAL/ QTY CHARACTERISTC/ TYPE QUANTUM OF REFERENCE ACCEPTANC FORMAT VERIFIED REMARKS
NO COMPONET/ OF CHECK CHECK DOCUMENT CRITERIA OF BY QAE
QUALITY RECORD
ACTIVITY
Flammability
Verification Make/Type as per Approved STC R
2.09 Busbar Support Water absorption approved drawings
Density drawings
Tensile Strength
Compressive strength
Flexural Strength
Impact Strength
Breakdown Voltage
Arc Resistance
Dimension
Type No
2.10 HRC Fuse & Current Rating
Fuse Base Verification -do- STC R
-do-
Voltage Rating
Continuity

Type No.
2.11 MCCB
Current Rating Verification -do- -do- STC
R
Voltage Rating

Type No.
2.12 MCB Current Rating Verification
-do- R
-do- STC
Voltage Rating

Meters
2.13 (Voltmeters, Range/Make
Ammeter,
Frequency CTR/PTR/Shunt
meter, KWH
Verification -do- -do- STC
meter, Type of Movement R
Transducer etc.)

Calibration/ Accuracy
 STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 16
SL. MATERIAL/ QTY CHARACTERISTC/ TYPE QUANTUM OF REFERENCE ACCEPTANC FORMAT VERIFIED REMARKS
NO COMPONET/ OF CHECK CHECK DOCUMENT CRITERIA OF BY QAE
DRG.NO/ RECORD
QUALITY
ACTIVITY
Dimensions
2.14 Neoprene
Gasket/Conducti Hardness Verification Make/Type as per Std. as Per STC R
ve gasket/EMI approved Approved
shielding as drawings drawings
applicable Flame Test as applicable

Ratio
Verification R
Burden -do- -do- STC
2.15 Voltage Accuracy Class
Transformer/ Polarity
Potential No of Phases
Transformer Voltage factor
Insulation Level

Functional checks

Model /Type No.

Relay Details -do- Approved STC
2.16 Relays Verification R
Auxiliary contacts drawings
Operational Checks
Rating
Approved
2.17 Space Heater Verification -do- STC R
drawings
Wattage

Range

2.18
Thermostat
-do- Approved STC R
Rating Verification
drawings
 STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 17

SL. MATERIAL/ QTY CHARACTERISTC/ TYPE QUANTUM OF REFERENCE ACCEPTANC FORMAT REMARKS
VERIFIED
NO COMPONET/ OF CHECK CHECK DOCUMENT E CRITERIA OF
BY QAE
DRG.NO/ RECORD
QUALITY
ACTIVITY
Type No
2.19 Timer Voltage Rating Verification Make/Type as per Std. as Per STC R
approved Approved
drawings drawings
Aux. Contacts

Miscellaneous
2.20
Electrical items
(Bulbs, Lamp Make Verification -do- -do- STC R
Holder,
Resistors,
Actuators,
Diodes, Bridge Rating
Rectifiers and
Switch)
Make
2.21 Core Balanced Type
CTs
Rating
Primary Operating Current
Verification
-do- -do- STC R
CT Secondary Current

Tripping Time

Tripping Range

Make Verification
2.22 Soft Starter -do- -do- STC R
Type

Verification
2.23 Cable Glands Dimensional -do- -do- STC R

As per extant
Bare -do- policy STC/NABL
2.24 ESS Test 100% R
PCBs/PWBs (Para 3 of Report
footnote relevant)
 STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 18

SL. MATERIAL/ QTY CHARACTERISTIC/ QUANTUM REFERENCE ACCEPTANC FORMAT REMARKS

NO COMPONET/ TYPE OF CHECK OF CHECK DOCUMENTS E CRITERIA OF VERIFIED
DRG.NO/ RECORD BY QAE
QUALITY
ACTIVITY

3. INPROCESS INSPECTION

Visual Visual Check

3.01. Fabrication viz Dimension Physical Approved drawings Std. as Per IR CHP for R
Bending, verification Approved
Shearing and drawings .
Physical
cut-outs welding
For welding Distance b/n verification
welding Spots.
visual VI
3.02 Surface, Shade VI -do- Same as IR CHP for R
Preparation and Coating thickness Conduct reference
Painting Adhesion Conduct document
Wiring Size Visual
3.03 Wiring (Verification) -do- -do- IR CHP for R
Circuit Health By Test
Continuity

4. ASSEMBLY
Dimension
4.01 Panel Assembly Gland Plate assembly VI Approved drawings -do- IR W
Base Plate assembly
Panel Coupling

Overall Dimension and weight

4.02 Visual Inspection VI Approved drawings -do- IR W
Mounting Arrangement of
components

Wiring arrangement and

ferruling, Gasket fixing, Cable
Gland and Tally plate details
 STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 19

SL. MATERIAL/ QTY CHARACTERISTIC/ QUANTUM OF CHECK REFERENCE ACCEPT FORM VERIFIED REMARKS
NO COMPONET/ TYPE OF CHECK DOCUMENTS ANCE AT OF BY QAE
DRG.NO/ CRITERIA RECO
QUALITY RD
ACTIVITY
5. TEST & TRIALS
Functional checks at No load &
5.01 Functional Full Load
checks IR Test before and after HV
Test
Same as IR Full load test by
W
EED-Q-071(R4) reference Current Injection
HV Test
By Test document Method.
Milivolt Drop Test on Power
Circuit in excess of 100 A, Earth
bond and Temperature rise
(applicable for Panels with
busbars)

5.02 Type tests, ETT Availability & verification Prototype sample PO/approved Same as Type test CHP for R As per para 2 of
& EMI/EMC drawings/ reference reports footnote
reports EED-Q-071(R4) document relevant.

6. DOCUMENTATION

Documents for Availability & verification 100% PO PO - CHP for R

6.01
Operation,
Maintenance and
Repair
 STANDARD QUALITY ASSURANCE PLAN FOR AC STARTER/CONTROL GEAR Part-II 20

SL. MATERIAL/ QTY CHARACTERISTC/ TYPE QUANTUM OF CHECK REFERENC ACCEPTA FORM REMARKS
VERIFIED
NO COMPONET/ OF CHECK E NCCRITER AT OF
BY QAE
DRG.NO/ DOCUMENT IA RECO
QUALITY RD
ACTIVITY
7. PAINTING, PACKING & PRESERVATION
7.01 Painting Packing, As per SOTR/PO 100% Critical Visual PO CHP for W
Preservation and
Marking

NOTE:
1. Type Test, EMI/EMC and Environmental test in accordance with EED-Q-071-(R4) is to be carried out after QA agencies, clearance and sealing of equipment. Post
ET and EMI/EMC, checks will also be conducted by QA agencies. If Type Testing, EMI/EMC and ETT has already been done in earlier projects on identical units, it will
not be done again & the reports of earlier tested units will be provided for review of Inspection Agency. In case of any difficulty/discrepancy in carrying out the above,
matter be referred to IHQ MoD (N)/DEE within 10 days of receipt of approved QAP under intimation to HQ DQA (WP).
2. EMI/EMC test and ETT will be done at NABL Lab. EMI/EMC Acceptance Test Plan is to be duly vetted by NEC Mumbai.
3. ESS test (Thermal Cycling, Random Vibration and Burn in/Endurance) as per DQA (N) policy vide letters 66301/Policy-07/DQA (N)/QA-07 and
66301/Policy07/DQA (N)/QA-10 both dated 14 Jun 2013.
3. Equipment & Accessories to be supplied should conform to specifications.
4. Starter cum Control Panel is to be procured /manufactured only from Naval approved vendor as mentioned in IHQ MoD(N)/DEE Compendium of Vendors
2015 No. EE-50-30(REV-2) dated 29 Jun 2015.

Legends

CHP Customer Hold Point-a point beyond which the vendor will not proceed without a written authority from QAO. The process /
activity will be inspected by QAO.
R Review of certificate and records by QAO-a point at which client will review documentation records at an agreed time after
completion of activity.
P Performed By IR Inspection Report
OEM Original Equipment Manufacturer ATP Approved Test Plan
V Verification SOTR Statement of Technical Requirement
W Witnessed By TNC Technical Negotiation Committee
MTC Material Test Certificate STC Supplier’s Test Certificate
LTC Lab Test Certificate from NABL accredited laboratory