CT100-NT05

Treadmill
Service Manual
(110~120V & 220~230V)
-------------------------------------------Table of Contents-------------------------------------------
1. CT100 Treadmill Outlines
2. Electronic Parts
2.1 Upper Controllers
2.2 Lower Controller and driver
3. Electrical Configuration
4. CT100 Treadmill Operation
5. Unit Block Diagrams
6. Basic Connections and Wiring
6.1 Display Board Wire Connections
6.2 Display Board PCB Component Locations
6.3 Start/Stop Key Board Wire Connections
6.4 Driver Board Wire Connections
6.5 Driver Board PCB Component Locations
6.6 Driver Board LED Indicator Locations
6.7 Controller Indicator LED Debugging
6.8 Driver Board Function
7. Product Safety Instructions
7.1 Important Safety Instructions
7.2 Important Electrical Instructions
7.3 Important Grounding Instructions
8. Error Messages and Troubleshooting for electronic Issues
8.1 Error Message: PLEASE INSTALL SAFETY KEY TO START
8.2 Error Message: LS/LOW SPEED/E1
8.3 Error Message: ERR
8.4 Circuit diagram(120V)
8.5 Circuit diagram(230V)
8.6 Calibration Procedure
1 Service Manual
8.7 Fuse Replacement
8.8 Troubleshooting Procedure Matrix for Electronic Issues
9. Treadmill Folding/Unfolding and Transport
10. General Maintenance
10.1 Tread Belt and Deck
10.2 Service Troubleshooting Checklist – Diagnosis Guide
11. Installation of the Incline Motor
12. Disassembling and assembling of parts
12.1 Lower Controller replacement
12.2 Console Replacement
12.3 Motor Replacement
12.4 Breaker Replacement
12.5 AC Power Switch Replacement
12.6 Front/ Rear Roller Replacement
12.7 Running Deck/ Belt & Cushion Replacement
12.8 Speed Sensor Replacement
12.9 Incline Motor Replacement

2 Service Manual
 Special Note on CT100 CEGS version:
Besides normal version, CT100 treadmill is with a CE/GS version. Both versions are with exactly the same in functions and outlines except that
the power input is 110AC for normal version versus 230VAC for CEGS version and a additional Filter Choke is added circuit for CEGS version
as shown in the circuit diagram on next page.

3 Service Manual
4 Service Manual
1. CT100 Treadmill Outlines

5 Service Manual
 Console

Hand Pulse Sensor

Console Frame

6 Service Manual
 Incline Motor
Lower Controller

Driving Motor

7 Service Manual
2. Electronic Parts

8 Service Manual
2.1 Upper Controllers

DISPLAY

HR Handlebar & Quick Key

Cooling FAN

9 Service Manual
2.2. Lower Controller and Driver

SPEED SENSOR

DC MOTOR

Incline Motor & VR

Motor Controller

Driver System(Motor/Controller/Incline Motor)

10 Service Manual
3. Electrical Configurations

11 Service Manual
SAFETY KEY:
To fits on the Console that activate all functions. If no safety key, console can not be controlled.

CONSOLE:
Interface that controls all functions of the treadmill.

MAIN CONTROLLER:
The circuit board consist of the DC power supply for console、incline driver and DC motor driver, link the console to output appropriate voltages for
motor that control the treadmill functions.

TREADMILL MOTOR:
This is a variable speed for DC motor. To control the 0 –90 voltages on the main controller, it can to increase or decrease speed of running belt.

INCLINE MOTOR:
This is an ac motor. User can to control variable elevation by console within main controller.

GENERAL INFORMATION

CONSOLE
Contains Key controls and LCD Display.

Main controller Include power supply, motor driver control circuit and incline control circuit.

12 Service Manual
TREADMILL MOTOR
It’s a variable speed on 0-90 volt DC motor (for 110V model), 0-180 volt DC motor(for 220V model).
Have three wires red, black and green.

If there is DC voltage on the Red (white) wire (M+) the treadmill motor will turn clockwise.

If there is DC voltage on the Black wire (M-) the treadmill motor will turn counter-clockwise.

The higher the voltage the faster the motor turns

The green wire is ground.

INCLINE MOTOR
This is a 120 volt AC motor. (for 220V model is a 220 volt AC motor)

Have four wires, red, black, white and green.

Has one 3 pins cable of position sensor.

If there is AC voltage on the Red wire (UP) the incline motor will increase the incline.

If there is AC voltage on the Black wire (DOWN) the incline motor will decrease the incline.

The White wire (COM) is neutral.

The green wire is ground.

13 Service Manual
4. Treadmill Product Operation

14 Service Manual
Display Windows
5.5” LCD Display

15 Service Manual
LCD Layout

16 Service Manual
 LCD Function display locations
Operation
Window Display Mode
OFF Mode
When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank.
READY Mode
When the treadmill is ON and SAFETY KEY is inserted in console, the message window will show “SELECT A PROGRAM OR PRESS START TO
BEGIN WORKOUT
Press START button to start treadmill on Manual Mode.
SLEEP Mode
In SLEEP Mode, if anyone button is pressed then the treadmill enters READY Mode.
RUN Mode
In RUN Mode, pressing the “STOP” button and removing the SAFETY KEY will cause the treadmill stop instantly and enter OFF Mode.
Function
SPEED
Display the current speed in Kilometer mile per hour.
DISPLAY range is 0.0 to 99.9 km/h.
WORK range is 1.0 to 18.0 km/h (0.5~12mph).
Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1 km/h(mph).

17 Service Manual
Incline
Display the incline position from 0 to 12.
DISPLAY range is 0 to 999.
WORK range is 0 to 12.
INCLINE preset value is 0 to 12.
Press “UP” or ”DOWN” to adjust incline, each increment and decrement is 1.
TIME
TIME is either COUNT UP or COUNT DOWN. System preset is COUNT UP; if user sets the time then timer is COUNT DOWN.
DISPLAY range is 0:00 to 99:99.
WORK range is 0:00 to 99:59.
COUNT DOWN setup range is 10:00 to 99:00.
When TIME is set, the count will go to zero.
In RUN Mode, press “STOP” button to save value of time and enter “RUN Mode” again that value will continue count up time.
LAPS
Display the total working laps quantity.
DISPLAY range is 0 to 99.
WORK range is 0 to 99.
Displays total laps quantity.
DISTANCE
Display the current distance in kilometer or Mile.
DISPLAY range is 0.00 to 99.99.
WORK range is 0.00 to 99.99.
CALORIES
Displays the cumulative calories burned at any given time during your workout.
DISPLAY range is 0.0 to 999.0.
WORK range is 0.0 to 999.0.
PULSE
Displays the heart rate beat by using hand pulse or receiver. When use receiver, a chest belt must be worn.
DISPLAY range is 0 to 999.
WORK range is 40 to 220.
In RUN Mode, if the treadmill doesn’t have a signal for 8 seconds then display value will become “ P ”.

18 Service Manual
Function Button Locations

Speed quick keys

Incline quick keys
2/4/6/8/10
2/4/6/8/10

Fun Key
Speed Key
Cooling fan switch on or off
Set Speed

Incline Key
Set Incline Position

Select Key
Select function set
Enter Key Program Key
Set data function Select program

Stop Key
Start Key
Set pause and stop
Start workout
Safety Key
Emergency function

19 Service Manual
Function Button In Main Mode
READY MODE
SAFETY KEY: Fit safety key in right position to power on the computer. When safety key is pulled away from its position, the computer will be
automatically shut down.
STOP button: Non-function.
START button: Pressing “ START ” button to start treadmill, When pressing “START” button, there will be 3 second final count down on window
display, then machine starts running. In MANUAL, treadmill starts at MIN SPEED and treadmill starts at program preset value in PROGRAM.
ENTER button: Press “ENTER” button to change each function. MANUAL can set using time, Pre-set PROGRAM can set using time and speed,
Heart Rate Control 1~2 can set time, age and the value of heart rate. User Program 1~2 can set time, speed and incline.
PROGRAM button: Press PROGRAM button to select manual, random program and user HRC program.
SELECT button: In random program mode, press SELECT button to select programs profile, incline and speed profile.
FAST button: If user doesn’t enter a setting then this button is non-functional.
SLOW button: If user doesn’t enter a setting then this button is non- functional.
UP button: If user doesn’t enter a setting then this button is non- functional.
DOWN button: If user doesn’t enter a setting then this button is non- functional.
SPEED RAPID button: 5 preset buttons for rapid speed: 2kph(2mph), 4kph(4mph), 6kph(6mph), 8kph(8mph), 10kph(10mph) .
INCLINE RAPID button: 5preset buttons for rapid incline: 2, 4, 6, 8, 10 .
FAN button: It can to control ON/OFF for the fan.

20 Service Manual
RUN MODE
SAFETY KEY: When safety key is pulled away from its position, the computer will be automatically shut down.
STOP button: press “STOP” button to stop treadmill.
START button: non-functional.
ENTER button: non-functional.
Program button: non-functional.
SELECT button: non-functional.
FAST button: Press the button to increase your speed and each increase is 0.1kph(0.1mph). If button is pressed continuously then speed
increases to MAX SPEED quickly.
SLOW button: Press the button to decrease your speed and each decrease is 0.1kph(0.1mph). If button is pressed continuously then speed
decreases to MIN SPEED quickly.
UP button: Press the button to raise position and each increase is 1, the maximum incline position is 12.
DOWN button: Press the button to lower position and each decrease is 1, the minimum incline position is 0.
SPEED RAPID button: Speed will set to 2kph/2mph, 4kph/4mph, 6kph/6mph, 8pkh/8mph, 10pkh/10mph quickly.
INCLINE RAPID button: Incline will set to 2, 4, 6, 8, 10 position quickly.
Fan button: It can to control ON/OFF for the fan(Optional).

21 Service Manual
5. Unit Block Diagrams

22 Service Manual
Treadmill Configuration

23 Service Manual
6. Basic Connections and Wiring

24 Service Manual
6.1 Display Board wire Connections

25 Service Manual
6.2 Display Board PCB Component Locations

PCB Board Top

26 Service Manual
PCB Board Bottom

27 Service Manual
6.3 START/STOP KEY Board wire Connections

28 Service Manual
6.4 Driver Board Wire Connections

29 Service Manual
6.5 Driver Board PCB Component Locations

30 Service Manual
6.6 Driver Board LED Indicator Locations

LIMIT THE CURRENT OD

DC MOTOR.
NO LIT：NORMAL
LIT：OVER CURRENT
CONTROLLER SHUT
MOTOR LED DOWN.
LIT：POWER ON NO LIT：NORMAL
NOT LIT：NORMAL LIT：SHUT DOWN

RPM INDICATOR
POWER DICATOR FLASHED THEN
INCLINE DOWN INDICATOR
LIT：VCC POWER REMAINS LIT：
LIT：INCLINE DOWN
CIRCUIT ON INDICATES
OPERATION
RECEPTION OF
RPM SENSOR
INCLINE UP INDICATOR PWM SIGNAL INDICATOR SIGNAL
LIT：INCLINE UP OPERATION FLASHED LIT：WHEN MOTOR IS
DRIVE

31 Service Manual
6.7 Controller Indicator LED debugging

Indicator Function Condition Reason Solve

LED
PWM Motor speed Normal on when start is pressed. No input. Check fast/slow wires of 10PIN
Fault condition if start is pressed & connector.
LED off. Replace controller.
Replace console.
POWER Controller power If DC voltage is normal, it would be Voltage is not correct. Check the supply voltage is
always ON. If off, fault condition Fuse is blown. 110-120V.(for 220V model is 220-230V)
exists. Transformer is no good. Replace Fuse.
Replace controller.
LIMIT Limit the current of DC motor. When current of motor exceed 18A, Loading is too high on belt. Check mechanical drive system is not
the LCD will turn on. locked or jammed.
Operation is not correct, motor Replace controller.
If LIMIT light is bright for 3 to 5 lock. Replace motor.
seconds, the Shut_D light will turn
on.
Shut_D Controller shut down. If controller has unusual shut down, Motor lock, LIMIT light will be Turn off power and reset the treadmill.
the Shut_D light will be always bright. bright for 3 to 5 seconds
previously.
MOT_DRV Motor Drive Circuit fault. If motor Drive Circuit has a fault, LCD MOSFET is broken. Replace controller.
ON. Drive IC was broken. Replace “Drive IC”.
UP Motion of incline motor Motion of incline motor is up. Transistor was broken. Replace controller.
Relay failed.
DOWN Motion of incline motor Motion of incline motor is down. Transistor was broken. Replace controller.
Relay failed

32 Service Manual
6.8 Driver Board function

33 Service Manual
Main connector of the console

HANDLEBAR WIRE
Quick Key(Speed & Incline)、 DRIVER CABLE
Contact Heart Rate

34 Service Manual
7. Product Safety Instructions

35 Service Manual
7.1 Important Safety Instructions
- To reduce the risk of electric shock disconnect your treadmill from the electrical outlet prior to cleaning and/or service work.
- To reduce the risk of burns, fire, electric shock, or injury to persons, install the treadmill on a flat level surface with access to a 110-volt is
15-amp,230-volt is 10-amp grounded outlet with only the treadmill plugged into the circuit.
- Do not use an extension cord unless it is a 16 AWG or better with only one outlet on the end. Do not attempt to disable the grounded plug by using
improper adapters or in any way modify the cord outlet.

7.2 Important Electrical Instructions

- Never use a ground fault circuit interrupt (GFCI) wall outlet with this treadmill. As with any appliance with a large motor, the GFCI will trip often. Route
the power cord away from any moving part of the treadmill including the elevation mechanism and transport wheels..
- Circuit Breakers: Some circuit breakers used in homes are not rated for high inrush currents that can occur when a treadmill is first turned on or even
during use. If your treadmill is tripping the house circuit breaker (even though it is the proper current rating) but the circuit breaker on the treadmill itself
does not trip, you will need to replace the home breaker with a high inrush type. This is not a warranty defect. This is a condition we as a manufacture
have no ability to control. This part is available through most electrical supply stores. Examples: Grainger part # 1D237, or available online at
www.squared.com part # QO120HM.

7.3 Important Grounding Instructions

- This product must be grounded. If the treadmill should malfunction or breakdown, grounding provides a path of least resistance for electric current,
reducing the risk of electric shock. This product is equipped with a cord having an equipment-grounding plug. The plug must be plugged into an
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
- DANGER - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or
serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product if it will not fit the
outlet; have a proper outlet installed by a qualified electrician. This product is for use on a nominal 230-volt circuit, and has a grounding plug that looks
like the plug illustrated below. A temporary adapter that looks like the adapter illustrated below may be used to connect this plug to a 2-pole receptacle
as shown below if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet, (shown below)
can be installed by a qualified electrician. The green colored rigid earlug, or the like, extending from the adapter, must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used, it must be held in place by a
metal screw.

36 Service Manual
8. Error Messages and Troubleshooting
for Electronic Issues

37 Service Manual
8.1 Error Message：PLEASE INSTALL SAFETY KEY TO START
 Definition：Display board CPU did not receive the Safety device signal.
 Configuration：

38 Service Manual
 Safety signal is Pin #1 and #3 of J5 on the console board.

87654321

39 Service Manual
 Safety key device test
 Test configuration

Safety key device is normal safety key device is bad

 Test procedure
1. Put safety key in position.
2. Put the multi-meter to the diode setting (or buzzer setting).Place the red probe on the safety key device pin. Place the black probe on the safety
key another pin.
3. If the meter shows 0.00 or more. The safety key device is normal.
4. If the meter shows OL. The safety key device is bad. Please replace the safety key device. Then check again.

40 Service Manual
 Safety key connect to the board(J7)

Safety device to
interface board(J7)

Safety device

41 Service Manual
 Cables test
 Test configuration

Contact heart rate connector

Safety key and START/STOP/QUICK
J4
KEY(incline and speed) connector
J5

Driver connector
JK3

Driver connector
To console board JK3

Safety key and START/STOP/QUICK

KEY(incline and speed) connector
To console board J5

Contact heart rate connector

To console board J4

42 Service Manual
 wire is normal wire is bad
 Test procedure
1. Put safety key in position.
2. Put the multi-meter to the diode setting(or buzzer setting).Place the red probe on the GRAY-wire pin. Place the black probe on the WHITE-wire
pin.
3. If the meter shows 0.00 or more. The safety key device and wire is normal.
4. If the meter shows OL. The connection is bad or wire is bad. Please reconnect or replace the wire. Then check again.

PLEASE INSTALL SAFETY KEY TO START issue troubleshooting form

PLEASE INSTALL
SAFETY KEY TO Possible cause Things to check Solution
START message

Display board CPU did Safety key is loose or unplugged Check the position of the safety key device Reset the safety key correctly
not receive the Safety
device signal. Reconnect all cables to ensure them in
Bad cables connection Check all cables connection
good connection
43 Service Manual
8.2 Error Message：LS/LOW SPEED/E1
 Definition：Display board CPU did not receive the RPM signal.
 Configuration：

44 Service Manual
Cause of LS/LOW SPEED/E1
The motor doesn’t turn：LS/LOW SPEED/E1 appears.
 Explanation
 The drive board did not sent voltage to the motor, so the motor didn’t operate. And the display board didn’t receiver the RPM sensor
signal.
 Configuration

45 Service Manual
LCD show LS/LOW SPEED

46 Service Manual
LS/LOW SPEED/E1 solution follow chart

47 Service Manual
 Terminals for motor cable,
Red for M+,
Black for M-

POWER LED

PWM LED

48 Service Manual
LS/LOW SPEED/E1 solution follow chart – check RPM sensor device procedure：

49 Service Manual
 Is sensor cable
connected properly?

 Checking the speed sensor

1) Remove the motor cover hood.
2) The speed sensor is located on the left side of the frame, right next to the front roller pulley (the pulley will
have a belt around it that also goes to the motor). The speed sensor is small and black with a wire
connected to it.
3) Make sure the sensor is as close as possible to the pulley without touching it. You will see a magnet on
the face of the pulley; make sure the sensor is aligned with the magnet. There is a screw that holds the
sensor in place that needs to be loosened to adjust the sensor. Re-tighten the screw when finished.

Sensor magnet

Reed switch RPM

Speed sensor device

50 Service Manual
LS/LOW SPEED/E1 issue troubleshooting form
LS/LOW
SPEED Possible cause Things to check Solution
message

The monitor hasn't check the speed

Make sure the good connection
receive any speed signal sensor cable is in
for cables
for 8 seconds good connection

Check the gap

The speed sensor didn't To keep the gap-distance less
between speed
detect signal completely. than 3mm.
sensor and magnet.

The motor can Check if the sensor

not move Defective sensor or bad and cables are
Change the sensor or cables.
cable connection. circuit short
damaged.

Check if the motor

wire is plug well and Re-plug the cables
The motor can not work. the controller is again or change
normal power another controller.
supply.

51 Service Manual
  8.3 Error Message：ERR
 Definition：The console board is not detecting the VR voltage value,or the voltage value has exceeded
the range.”ERR” appears on the display.
 Configuration：

52 Service Manual
 LCD INCLINE show ERR

 Case of ERR
 Incline VR value exceeds the range.ERR appears on the display.
 Incline motor isn’t operation up or down,making the VR value exceed the range.
 After turning on the unit,the display board detects that the incline VR voltage exceeds the
range,so ERR appears.
 Action Flow Chart

53 Service Manual
54 Service Manual
  Troubleshooting
Part Troubleshooting
1.Reconnect VR wires.
Incline VR
2.Inspect whether the incline wires are broken or disconnected.
1.Inspect the incline wire and 10-pin cable connections.
Display board
2.Test whether the VR voltage varies at the incline wire terminal.
1.Inspect the wire connections.
10-pin cable 2.Inspect whether wires are broken or crimped.
3.Replace the wires and test again.
Driver board Inspect the display board 10-pin connections.

55 Service Manual
 Test configuration. The console to driver board connector pin define function

The console to driver board

connector pin define function:
1.MOTOR
2.S/W
10,9,8,7,6,5,4,3,2,1
3.UP(incline motor)
4.DOWN(incline motor)
5.PWM
6.VDD
7.RPM
8.GND(VR)
9.A IN(VR)
10.VCC(VR ref.)

56 Service Manual
 Test Configuration. Incline motor control function relate parts location

1,2,3,4,5,6,7,8,9,10

UP/DOWN LED

The position sensor wires

RED-UP
Red = Ground,
White = Position signal,
Black = 5vdc,
BLACK-DOWN
(0~5v depending on incline position)

VR
SIGNAL White-NEUTRAL

57 Service Manual
Test Procedure：
1. Run calibration again.
2. Does the incline motor move at all?
3. If no, do the Up/down lights on the incline board light?
4. If they light, do the relays click on?
 If the relay clicks on but the motor doesn’t move: with the incline light and relay activated check the voltage
between the neutral (white) wire and the Up (red) or down (black) wire, depending on which direction the
motor is supposed to travel according to Up/Down lights on the board. It should be about the same as the
mains voltage ~ 110VAC. If the voltage is present but the motor doesn’t move, then the motor is bad.
 If the light is on, but the relay does not click on then the incline board needs to be replaced (Bad relay most
likely).
5. If the motor moves, is there a sensor reading on console?
 The INCLINE window will display the computer incline setting (after speed cal. ends); 15 for max incline, 0
for lowest incline. The Incline window is a counter that is showing the actual position sensor output. If the
motor is moving and there is no count occurring in the Incline window then there is a problem in the position
sensor wiring or circuitry.
 If there is a count, but the calibration fails then the position sensor (Potentiometer) could be loose, creating
false readings (should not be able to rotate).
Remove the cover from the rear of the motor and grab the potentiometer and see if it is loose. Check the two
Phillips screws holding it to the motor casting.
If it still feels loose the nut holding the potentiometer to its black mounting bracket could be loose. If
everything is tight then the potentiometer could be bad.
 If there is no count then check the voltage at the potentiometer. There should be 5vdc between the black
and red wire and there should be a voltage
between the red and white wire. This voltage will be about 4.5~4.7 Vdc when the motor is at the lowest
position (the number isn’t too critical,
as long as it’s somewhere in this neighborhood). If there is a voltage at the white wire, and the voltage
changes as the motor moves,
but the counter still does not register then there may be a bad wire connection between the potentiometer
and the console.
6. Check the voltage from the potentiometer at the 3-pin connector on the incline board. If there is no voltage then
the wire from the motor to the connector is faulty.
7. If there is a voltage, check at the output connector to the console at the bottom of the incline board. If no voltage
present then there is a problem on the incline board.
There are no electronic components on the board for this signal; there are just circuit connections from the
potentiometer connector to the console connector.
The only problems that are possible are a bad solder joint or broken circuit on the board.
 Console connector wiring, these connections are the same on the incline board and at the console.
 Pin 8 = ground
 Pin 9 = position signal 0~5vdc
 Pin 10 = 5vdc
8. If there is voltage at the output connector to the console then check the voltage at the console. If there is no
voltage there,
but is there at the incline board then check the entire cable from incline board to console for cuts or bad
connection at the inline connectors.
9. If there is voltage at the console connector, but no count in Incline window when motor is moving then there is a
problem with the console.

58 Service Manual
Error Message：ERR
Definition：During incline action, the display board CPU cannot read the VR value, so ERR appears.
Configuration：

59 Service Manual
Cause of ERR
Press the incline UP/DOWN key. The incline doesn’t operate.ERR appears on the display.
Explanation Press the incline UP and DOWN key. The driver board UP or DOWN indicator
lights. The incline operates, moving the VR, which changes the VR value.
The display board CPU reads the incline VR value. If there is no VR value change, to the CPU,
the incline is not operating when it should be.ERR appears on the display.
Action Flow Chart

60 Service Manual
Troubleshooting
Part Troubleshooting
1.Press incline UP key. The driver board UP LED lights.
Display board 2.Press incline DOWN key. The driver board DOWN LED lights.
3.If not as above, inspect the cable and connections.
1.Inspect whether the 10-PIN cable is connected well.
10-pin cable
2.Test by replacing the cable with a good one.
Inspect whether the driver board UP/DOWN LED is lit.
1.Press incline UP or DOWN key again, making the incline motor return to its
Driver board
position.
2.If ERR still appears, re-calibrate the incline set.
1.Inspect whether the incline motor is stuck.
2.Inspect whether the incline gears are cracked.
Incline motor
3.Test whether the incline motor has a broken circuit.
4.Re-calibrate the incline set.

61 Service Manual
8.4 Circuit diagram(120V)

62 Service Manual
8.5 Circuit diagram(230V)

63 Service Manual
8.6 CALIBRATION PROCEDURE
ENGINEERING MODE I

Calibration
1. Turn on power.
2. Press and hold “START” and “FAST” button at the same time.
3. Inserts the SAFETY KEY on console, all windows will appear blank.
4. Grade Return mode: Press “FAST” or “SLOW” button to adjust CLAORIES window to ON or OFF
5. Press “ENTER” button to memorize above setting and enter next section of setting mode.
6. Km/Mile Mode: Press “FAST” or “SLOW” button to adjust.
7. Press “ENTER” button to memorize above setting and enter next section of setting mode.
8. Set wheel size: Press “FAST” or “SLOW” button to adjust SPEED window to 60.
9. Press “ENTER” button to memorize above setting and enter next section of setting mode.
10. Set Min. speed: Press “FAST” or “SLOW” button to adjust SPEED window to 1.0.
11. Press “ENTER” button to memorize above setting and enter next section of setting mode.
12. Set high speed: Press “FAST” or “SLOW” button to adjust SPEED window to 18.0.
13. Press “ENTER” button to memorize above setting and enter next section of setting mode.
14. Set high incline position: Press “UP” or “DOWN” button to adjust INCLINE window to 12.
15. Press “START” button to memorize all value, the treadmill will calibrate automatically.
16. After calibrating, treadmill will reset then enter “READY MODE”.

64 Service Manual
ENGINEERING MODE II
1.1 Press both “Start” and “Enter” buttons at the same time to power up or reset safety key.
1.2 Press “Stop” key to exit and save the program. It is not saved if power is turned off directly.
1.3 MW shows “ENGINEERING MODE MENU PRESS ENTER”.
1.4. Engineering mode menu is as below:

Main Menu Sub-menu Remark

KEY TEST
DISPLAY TEST
FUNCTIONS
SLEEP MODE ON/OFF default：OFF
FUNCTIONS
SLEEP MODE default：ON
UNITS
ODO RESET
LUBE RESET
BEEP ON/OFF default：ON
SECURITY
CHILD LOCK ON/OFF default：OFF
1.5 KEY TEST: Press “Enter” and MW shows “PRESS ALL KEYS”. MW shows the key name when
each key is pressed. When all keys pass the test, MW shows “Key OK” and returns to Main menu
1.6 DISPLAY TEST: Press “Enter” and LCD performs the display test. All light in order. DM scans in row
from bottom to top to increase row number. When all rows are shown in LCD, …. Press “Stop” to
return to menu.
1.7 Press “Enter” and MW shows “SLEEP MODE ON”. Press “Stop” to return to MENU or press
FAST/SLOW to change the setting to OFF.
1.8 Press “Enter” and MW shows “UNITS-ENGLISH”. Press “Stop” to return to MENU or press
FAST/SLOW to change the setting to METRIC.
1.9 Press “Enter” and MW shows “PRESS ENTER TO RESET ODOMETER THEN PRESS STOP”.
Press “Enter” to clear the accumulated time and mileage. Press “Stop” to return to MENU.
1.10 Press “Enter” and MW shows “PRESS ENTER TO RESET LUBE THEN PRESS STOP”. Press
“Enter” to clear “LUBE” indication. Press “Stop” to return to MENU.
1.11 Press “Enter” and MW shows “BEEP ON”. Press “Stop” to return to MENU or press
FAST/SLOW to change the setting to “BEEP OFF”.
1.12 SECURITY CHILD LOCK.
1.12.1 Press “Enter” and MW shows “CHILD LOCK”. Press “Stop” to return to MENU or press
FAST/SLOW to change the setting.
1.12.2 When “CHILD LOCK” is on, then MW shows “CONSOLE LOCKED” after power up and
before entering idle mode. Pressing both “Start” and “Enter” for 3 seconds unlocks the console
and returns to idle mode.

65 Service Manual
8.7 Fuse replacement

FUS E 3 A

FUS E MO UNT

If your treadmill loses power or will not start, check the fuse located on the motor controller.
DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock
Remove the motor cover
Remove and replace the fuse on the motor controller
Replace the motor cover

66 Service Manual
 8.8 Troubleshooting procedure matrix
Condition
When turn on power, ON/OFF switch isn’t lit.
After turning on power, treadmill has a popping sound. 1 Incorrect input power, varistor is blown
When insert safe key, no display on monitor.
With no safe key but treadmill could display or operate 1 Safety device is broken. (short)
When press “START”, treadmill doesn’t start.
Treadmill stops or shuts off by itself.
After removing safe key, treadmill can’t stop.
Reason
1 Power cord isn’t plugged into outlet.
2 Power cord isn’t plug into unit.
3 The voltage of outlet is too low.
4 Plug or connector of power cord is open.
5 Connector of power cord is broken.
6 Connecting cable disconnected.
7 Breaker tripped.
8 Breaker is broken.
9 ON/OFF switch is broken.
broken on controller.
1 Haven’t switch ON/OFF switch.
2 Insert the Safe key on wrong position.
3 10 PIN Computer connector not plugged
in properly.
4 10 PIN computer cable is broken.
5 Fuse on controller is blown.
6 Varistor on controller is blown.
7 Safety device is broken. (open)
8 Other components are faulty.
1 Motor M+ or M- wire isn’t connected into
right position.
2 Motor is broken.
3 Treadmill controller shut down and LED
would be ON.
1 House breaker tripped.
2 Treadmill breaker tripped.
3 Treadmill controller fuse is broken.
4 Treadmill controller shut down and LED
would be ON.
1. The safety key device is broken.
67
Solve
1 Plug the power cord into outlet.
2 Plug the power cord into unit.
3 Check the voltage of outlet.
4 Replace power cord.
5 Replace power cord.
6 Check if wire is disconnected, connect it again.
7 Press the small red button to return to original status.
8 Replace breaker.
9 Replace AC switch.
1 Check the voltage of power is 110-120V.(220-230V)
Replace controller..
1 Switch the AC switch.
2 Insert the safe key on right position.
3 Please check the wire and connect again.
4 Replace 10 PIN computer cable.
5 Replace fuse or controller.
6 Replace varistor or controller.
7 Replace safety key device.
8 Replace console.
1 Replace the safety key device or console.
1 Please check and plug again.
2 Replace motor or check the wire and connector if it was
broken.
3 Turn off the AC switch and turn on power again.
1. Reset it.
2. Reset treadmill breaker.
3. Replace with new fuse
4. Turn off the AC switch and turn on power again.
1. Replace with new safety key device.
Service Manual
LCDs not bright, incomplete or imperfect.
LCD displays not bright, incomplete or imperfect.
When press “START” button to start treadmill, running 1. Controller experienced unusual shut
belt isn’t running and window displays “LS/LOW
SPEED/E1” error message after 10 seconds.
The speed of the belt doesn’t match console display. 1. Console is not calibrated.
The incline position doesn’t match console
INCLINE ERR ,INCLINE window displays “ERR”.
After pressing “START” button, the treadmill stops
immediately.
Erratic pulse display.
After pressing “START” button, the treadmill stop
immediately.
1. LCD light is broken. 1. Replace with new LCD or console.
2. Power to console too low. 2. Check AC power is 110-120 V.(220-230V)
3. Check power to console.
4.Replace lower controller.
1. LCD displays are broken. 1. Replace with new console.
1. Turn off power and reset the treadmill.
down; the Shut_Down light will be always
bright. 2. Plug wires again.
2. Motor wires (red, black) aren’t plugged into
controller. 3. Plug the wire again on controller, connector and console.
3. Computer cables not connected properly. 4. Replace with new wires.
4. Computer cables are broken or damaged. 5. Replace with new motor belt.
5. Motor belt is broken. 6. Replace with new controller.
6. Controller is broken. 7. Replace with new motor.
7. Motor is broken. 8. Replace with new console.
8. Console is broken.
1.Calibrate the console
1 Console is not calibrated. 1 Calibrate the console.
1 Position sensor value of incline motor is 1 Turn off the AC switch and turn on power again.
wrong. 2. Calibrate the monitor.
1 Controller is broken. 1 Turn off the AC switch and turn on power again.
2 Replace controller and calibrate it.
1. Another chest belt in use around treadmill. 1. Check for other chest belt use around treadmill.
2. Change the position or direction of treadmill.
2. Other magnetic field disturbance. 3. Replace with new receiver.
3. Receiver is broken.
Controller was broken. Replace with new controller and calibrate it.
68 Service Manual
FAST/SLOW button of SPEED ADJUSTMENT 1 The connector of SPEED CABLE (UPPER) 1. Connect cables again.
SWITCH can’t be used. and CONSOLE not connected properly.
2 The connector of SPEED CABLE (UPPER) 2. Connect cables again.
and SPEED ADJUSTMENT SWITCH
W/CABLE not connected properly.
3 The connector of SPEED CABLE (UPPER) 3. Connect cable again.
or SPEED ADJUSTMENT
SWITCH/W/CABLE is damaged.
4. Button of SPEED ADJUSTMENT SWITCH
is broken. 4. Replace with new buttons.

5. The connector of SPEED CABLE 5. Replace with new cable.

Speed button just can press FAST, can’t press SLOW. (UPPER) or SPEED ADJUSTMENT
SWITCH/W/CABLE is damaged.
Speed button just can press SLOW, can’t press FAST. 6. The connector of SPEED CABLE 6. Replace with new cable.
(UPPER) or SPEED ADJUSTMENT
SWITCH/W/CABLE is damaged.
UP/DOWN button of 1 The connector of INCLINE CABLE (UPPER) 1 Connect the wires again.
INCLINE ADJUSTMENT SWITCH can’t be used. and CONSOLE not connected properly.
2. The connector of INCLINE CABLE 2. Connect the wires again.
(UPPER) and INCLINE ADJUSTMENT
Incline button just can press UP, can’t press DOWN. SWITCH W/CABLE not connected properly.
Incline button just can press DOWN, can’t press UP. 3 The connector of INCLINE CABLE 3. Replace the cable.
(UPPER) or INCLINE ADJUSTMENT
SWITCH CABLE got damage.
4. Button of INCLINE ADJUSTMENT 4. Replace buttons.
SWITCH is broken.
5. The connector of INCLINE CABLE 5. Replace the cable.
(UPPER) or
INCLINE ADJUSTMENT SWITCH CABLE
got damage.
6. The connector of INCLINE CABLE 6. Replace the cable.
(UPPER) or
INCLINE ADJUSTMENT SWITCH CABLE
damaged.

69 Service Manual
Hand pulse lost its function.
(No pulse displayed on monitor)
Wireless lost its function.
(No pulse displayed on monitor)
Chest belt too close to the treadmill.
Tread belt does not run in center.
Tread belt hesitates while being stepped on.
Black particles collecting under treadmill.
Noise under motor cover.
Noise in the rear of the treadmill.
1. Hands not on the hand pulse sensors or
only one hand on sensor.
2. The connector of HANDPULSE W/WIRE
and Console not connected properly.
3. The wires got damaged when connecting
the HANDPULSE W/WIRE and Console.
4. Hand pulse board is broken.
1. Chest belt not worn properly.
2. Distance is too far and exceeds range of
receiver.
3. Chest belt battery is weak or dead.
Weak battery.
Tread belt tension not even across tread belt.
Insufficient lubricant on tread belt.
Tread belt tension insufficient
Drive belt is breaking in.
1. Worn brushes or bearings on motor.
2. Front roller bearings are defective.
3. Drive belt is misadjusted (too tight or too
loose).
1. Rear roller bearings are defective.
2. Rear roller misaligned.
70
1. Two hands hold the hand pulse.
2. Connect the cable again.
3. Replace with new cable.
4. Replace console or Hand pulse board.
1. Check chest belt has proper contact with skin and is
oriented correctly.
2. User chest belt in front of console within 3 feet.
3. Replace with new lithium battery type is CR2032.
Replace with new lithium battery with type CR2032.
See treadmill belt adjustment
See treadmill belt lubrication
Vacuum under treadmill periodically.
1. Replace with new motor.
2. Replace with new front roller.
3. Adjust motor position.
1. Replace with new rear roller.
2. Adjust rear roller position.
Service Manual
9. Treadmill Folding/Unfolding and Transport

71 Service Manual
  UNFOLDING
1
Pull locking knob and hold running deck and
lower down to the floor.
(As shown Figures 1 and 2.)

 FOLDING
Pull the locking knob with right hand and left
hand lift the running deck up to 30cm then
two hands lift it until it is locked by the locking
knob. (As shown in Figures 3 and 4)

 TRANSPORT
Before moving the treadmill, convert the
treadmill to the storage as described above.
Make sure that the Locking Knob is closer
fully over the frame guide.
4 3
1). Hold the upper ends of the handrails.
Place one foot on the base .
2). Tilt the treadmill back until it rolls
freely on the rear wheels. Carefully
move the treadmill to the desired
location. To reduce the risk of injury,
use extreme caution while moving the
treading. Do not attempt to move the
treadmill over an uneven surface.
3). Place one foot on the base, and
carefully lower the treadmill until it is
resting in the storage position.

72 Service Manual
10. General Maintenance

73 Service Manual
 10.1 Tread belt and Deck
Your treadmill uses a very high-efficient low-friction bed. Performance is maximized when the bed is kept as clean as possible. Use a soft, damp
cloth or paper towel to wipe the edge of the belt and the area between the belt edge and frame. Also reach as far as practical directly under the belt
edge. This should be done once a month to extend belt and bed life. Use water only - no cleaners or abrasives. A mild soap and water solution along
with a nylon scrub brush will clean the top of the textured belt. Allow the belt to dry before using.

Belt Dust - This occurs during normal break-in or until the belt stabilizes. Wiping excess off with a damp cloth will minimize buildup.

General Cleaning - Dirt, dust, and pet hair can block air inlets and accumulate on the running belt. On a monthly basis: vacuum underneath your
treadmill to prevent buildup. Once a year, you should remove the black motor hood and vacuum out dirt that may accumulate. UNPLUG POWER
CORD BEFORE THIS TASK.

BELT ADJUSTMENTS:
Tread-belt Tension Adjustment - Adjustment must be made from the rear roller. The adjustment bolts are located at the end of the step rails in the
end caps, as noted in diagram below.

Tracking / Tension Tracking / Tension

Adjustment Adjustment
Note: Adjustment is through small hole in the end cap.

74 Service Manual
Tighten the rear roller bolts only enough to prevent slippage at the front roller. Turn both tread-belt tension adjustment bolts in increments of 1/4 turn
each and inspect for proper tension by walking on the belt at a low speed, making sure the belt does not slip. Keep tensioning the bolts until the belt
stops slipping.

 If you feel the belt is tight enough, but it still slips, the problem may be a loose Motor drive belt under the front cover.

DO NOT OVERTIGHTEN – Over tightening will cause belt damage and premature bearing failure.

TREADBELT TRACKING ADJUSTMENT:

The performance of your treadmill is dependent on the frame running on a reasonably level surface. If the frame is not level, the front and back roller
cannot run parallel, and constant belt adjustment may be necessary.

The treadmill is designed to keep the tread-belt reasonably centered while in use. It is normal for some belts to drift near one side while the belt is
running with no one on it. After a few minutes of use, the tread-belt should have a tendency to center itself. If, during use, the belt continues to move
toward one side, adjustments are necessary.

TO SET TREADBELT TRACKING:

A 10 mm Allen wrench is provided to adjust the rear roller. Make tracking adjustments from the left side only. Set belt speed at approximately 3 to 5
kph.
Remember, a small adjustment can make a dramatic difference!

Turn the bolt clockwise to move the belt to the right. Turn the bolt only a 1/4 turn and wait a few
minutes for the belt to adjust itself. Continue to make 1/4 rotation turns until the belt stabilizes in
the center of the running deck.

The belt may require periodic tracking adjustment depending on use and walking/running
characteristics. Some users will affect tracking differently. Expect to make adjustments as required to center the tread-belt. Adjustments will become
less of a maintenance concern as the belt is used. Proper belt tracking is an owner responsibility common with all treadmills.
75 Service Manual
ATTENTION:
DAMAGE TO THE RUNNING BELT RESULTING FROM IMPROPER TRACKING /
TENSION ADJUSTMENTS IS NOT COVERED UNDER THE WARRANTY.

BELT/DECK LUBRICATION
First, you want to clean between the belt and deck to remove any debris that may be trapped. Use a clean, non-fraying rag, t-shirt, or light towel.
Halfway between the end of the treadmill and motor cover, shove the garment under the belt until you can grasp it on both sides of the belt. Drag
the garment the length of the entire belt 1-2 times. Remove the garment.

Do not lubricate with anything other than approved lubricant. Your treadmill comes with one tube of “Lube” and extra tubes can be ordered directly
from or your authorized dealer. You may also use a Lube-n-Walk kit that can be purchased through both aforementioned sellers.

Keeping the deck lubricated at the recommended intervals ensures the longest life possible for your treadmill. If the lubricant dries out, the friction
between the belt and deck rises and places undue stress on the drive motor, drive belt and electronic motor control board, which could result in
catastrophic failure of these expensive components. Failure to lubricate the deck at regular intervals may void the warranty.

The belt & deck come pre-lubricated and subsequent lubrication should be performed every 90 hours of use or if you notice that the deck is dry. It
is recommended that you reach between the belt and deck to verify there is lubrication present, every other month. If you check and there isn’t any
lubrication present, follow the procedure below even though the “Lube” indicator isn’t lit on the console. Otherwise, lubricate when the console’s
lubrication reminder lights after 90 hours of use. Use the following procedure to apply the silicone lubricant:
1. Turn the power switch off and unplug the power cord from the wall outlet.
2. Measure 18” from the edge of the motor cover; kneel down and reach under the belt approximately 4- 6” from one edge. Squirt a line of
lubricant about 1/8” wide x 15” long in an “S” pattern perpendicular to the motor cover.
3. Repeat the process on the opposite side.
4. Plug the electrical cord back into the outlet and turn the power switch on.
5. Walk on the belt at a moderate speed for five minutes to evenly distribute the silicone lube.
6. If the “Lube” message appears on the console, perform the following procedure to reset the message:
1. To enter the Engineering Mode Menu press and hold down the Start, Stop and Enter keys, then at the same time insert the Safety Key.
Keep holding the keys down until the Message Window displays Engineering Mode Menu. Press the Enter button to access
2. Press the Speed ▲ button (or Speed ▼button to go backwards) until “Functions”
appears; press Enter.
3. Press the Speed ▲ button until “Maintenance” message appears; press Enter to reset lube message.
4. Press Stop to exit Engineering mode and resume use of your treadmill.
76 Service Manual
10.2. Service Troubleshooting Checklist – Diagnosis Guide

Before contacting your dealer for aid, please review the following information. It may save you both time and expense. This list includes common
problems that may not be covered under the treadmill’s warranty.

PROBLEM SOLUTION/CAUSE
Display does not light 1) Tether cord not in position.
2) Circuit breaker on front grill tripped. Push circuit breaker in until it locks.
3) Plug is disconnected. Make sure plug is firmly pushed into
110 VAC wall outlet. (for 220V model is 220 VAC)
4) Breaker panel circuit breaker may be tripped.
5) Treadmill defect. Contact your dealer.
Tread-belt does not stay centered The user may be walking while favoring or putting more weight
on either the left or right foot. If this walking pattern is natural,
track the belt slightly off-center to the side opposite from the belt
movement.

Treadmill belt hesitates when walked/run on See General Maintenance section on Tread-belt Adjustment.
Motor drive belt may be loose.

Motor is not responsive after pressing start 1) If the belt moves, but stops after a short time and the
display shows “LS/LOW SPEED/E1”, run calibration (See section 8.2 on Error Message: LS/LOW SPEED/E1).
2) If you press start and the belt never moves, then the
display shows LS/LOW SPEED/E1, contact service.

77 Service Manual
Treadmill will only achieve approximately
10 kph but shows higher speed on display
current,50 HZ)
Treadmill trips on board 15 amp circuit
Computer shuts off when console is
touched (on a cold day) while walking/running
House circuit breaker trips, but not the
treadmill circuit breaker.
Treadmill with noises
Noise under motor cover.
Noise in the rear of the treadmill.
Tread belt hesitates while being
stepped on.
Black particles collecting under
treadmill.
This indicates motor should be receiving power to operate. Low AC voltage to treadmill. Do not use an extension cord.
If an extension cord is required it should be as short as possible and heavy duty 16 AWG minimum. Low household voltage.
Contact an electrician or your dealer. A minimum of 110 volt AC current, 60 HZ is required.(for 220V model is 220 volt AC
High belt/deck friction. See General Maintenance section on Belt/Deck Lubrication..
Treadmill may not be grounded. Static electricity is “crashing” the computer. Refer to section 7.3 for Grounding Instructions.
Need to replace the house breaker with a “High inrush current” type breaker (see section 7.2 for Important Electrical
Instructions.)
1. If the noise is coming from the rollers, .
2. If the noise is coming when the user is running on the treadmill with lowest level of incline, it could be due to too much
pressure with the incline cylinder. (only in case of the lowest incline level).
3. If there is knocking noise during the workout, check and make sure all bolts are tightened.
4. When there is thumping noise while the belt is running. This happens with a brand new treadmill or when the treadmill has not
been used for a long time. This is due to the belt has been shaped with rollers and harden because of low temperature.
Running the belt for tens of minutes the thumping noise will gradually go away.
1. Worn brushes or bearings on motor. Replace with new motor brushes.
2. Front roller bearings are defective. Replace with new front roller.
3. Drive belt is misadjusted (too tight or too loose). Adjust motor position.
1. Rear roller bearings are defective. Replace with new rear roller
2. Rear roller misaligned. Adjust rear roller position.
1. Insufficient lubricant on tread belt.
2. Tread belt tension insufficient
Drive belt is breaking in. Vacuum under treadmill periodically.
78 Service Manual
11. Installation of the Incline Motor

79 Service Manual
Incline Range must be adjusted to

225mm minimum prior to installation.

80 Service Manual
Take the old incline motor apart Use Allen wrench and 14mm
before replacement. wrench to install the incline
motor.

Lay the treadmill as shown and

use Allen wrench and 14mm
wrench to install the incline
Plug in cables onto the
motor.
related connectors on the
controller board.

81 Service Manual
12. Disassembling and assembling of
Parts

82 Service Manual
12.1 Lower Controller Replacement
(1) Please remove the motor cover
(2)Unplug the wires associated to the controller.
(3) Phillips screwdriver to remove replacement components then re-plug and place wiring back accordingly.

12.2 Console Replacement

(1) To replace the control console, use Phillips screwdriver to remove screws located underneath, followed by removing the electronic wiring cables
connected.

83 Service Manual
12.3 Motor Replacement
(1) Use a Phillips screwdriver to loosen the5 screws, on top of the motor, securing the motor.

(2) Remove the motor grounding wires (green/yellow) and motor wire + (red), - (black) wires.

84 Service Manual
(3) Use 14mm T-shaped socket wrench to loosen the 4 securing screws, use 14 mm open end wrench to loosen the belt tension screw behind and
remove the motor and put in a new motor.

(4) Sequentially reinsert and replace the removed parts/screws, re-hook the belt back (note you will need to adjust the belt to be parallel to the side of
the main frame tubes) 4 Do not tighten the screws yet.
(5) Use a 14mm open end wrench, adjust the belt tension needed, please use a tension measuring device when adjusting the belt tension. The value
should be in the range of 70-75 LBS in the white area. Once this is done, use a 14mm T-shaped socket wrench to secure the 4 screws.

(6) Reconnect the grounding and motor wires (Red to M +, Black to M-)
85 Service Manual
12.4 Breaker Replacement
(1) Remove the wires connected to the breaker circuit. Replace the breaker and plug the wires back in.

12.5 AC Power Switch Replacement

(1) Remove the wires connected to the AC power switch. Replace the AC power switch and plug the wires back in

86 Service Manual
12.6 Front/ Rear Roller Replacement
(1) Use a Phillips screwdriver to loosen 2 Rear Adjustment Base screws.

(2) Use M6 L wrench to loosen 2 rear roller screws.

(3) Please remove the motor cover, use a 14mm T-shaped socket wrench to loosen 4 securing screws, use a 14mm open end
wrench loosen the screws behind the tension belt and loosen the drive belt.
(4) Use a #13 wrench to loosen the front roller screws, remove the front roller, replace with new front and rear rollers, then
reassemble following the sequence of removal.

87 Service Manual
(5) When reassembling, tension belt adjustment is needed to so running belt centered, the belt tension also needs to be
measured and adjusted. (Refer to 12.3 ( Step #5)

88 Service Manual
12.7 Running Deck/ Belt & Cushion Replacement ( >>Please take the cylinder before replacement)
(1) After running board has been folded, use M5 Allen wrench and 12m/m wrench to remove securing screws on cylinder and
remove the cylinder.

(2) Perform step: 12.6 and replace the front and rear roller steps.
(3) Use a Phillips screwdriver to the front and back 4 Sheet Metal Screw from the side trims, then follow the direction of the arrow
to remove trims.

(4) Use a Phillips screwdriver to loosen 8 screws on the running board, remove running board, choose to replace the running
89 Service Manual
board or running belt, if changing absorption cushion is desired, remove the 6 securing screws to remove and reassemble
following the sequence of removal.

(5) When reassembling, tension belt adjustment is needed to so running belt centered, the belt tension also needs to be measured and adjusted. (Refer
to 12.3 ( Step #5)

12.8 Speed Sensor Replacement (including the wire)

(1) Please remove the motor cover.
(2) Disconnect the speed sensor circuit and replace with new speed sensor circuit.
(3) After replacing the speed sensor, the magnets need to be tested to ensure that they are registering.

90 Service Manual
12.9 Incline Motor Replacement
(1) Please folding machine into position, and then remove the old incline motor.

(2) Use six edged wrench and #14 wrench to install the new incline motor.

91 Service Manual
(3) Connect the incline motor wires to the control board.

※紅線連接UP端
Red wire Connect to “UP”
白線連接COM端
White wire Connect to “COM”
黑線接DOWN端
Black wire Connect to “DOWN”

92 Service Manual