Mps6100 Manual Rev007

MPS6100
Non-Validatable Series
Continuous Band Heat Sealer
Product Documentation
Model Number:
_______________________________________________________________
Serial Number:
_______________________________________________________________
PLEXPACK CORP. 1160 Birchmount Rd. Unit 2, Toronto, Ontario. M1P 2B8
Tel: 416-291-8085, Toll Free: 1-800-265-1775, Fax: 416-298-4328
Email: info@plexpack.com Website: www.plexpack.com
MPS6100
CONTENTS
 Safety Information iii
 Operator Manual vii
 Maintenance Manual ix
 Spare Parts List xi
Appendix A - MPS6100-M Electrical Schematic
Appendix B – MPS6100 Assemblies
Appendix C – MPS6100-220V Assemblies
ORIGINAL Page ii
MPS6100
ISO SAFETY SYMBOLS – DEFINED
Caution - General
 Do not operate machine until instruction manual has
been read.
 Be sure machine is connected to building electrical safety
ground.
 Be sure to disconnect the power before performing
machine maintenance
 Do not operate machine with guards removed
 Do not operate machine in a manner for which it was
not intended.
 Do not touch heated surfaces.
Caution - Heavy
 The machine requires a minimum of two people to
move or lift.
 There is a risk of personal injury if attempted to lift or
move the machine alone.
Caution – Pinch Hazard

 Be extremely careful when inserting bags into the in-feed
rail.
 The belt drive can grab loose clothing and/or bodily
parts resulting in injury.
Caution – Electrical
 High voltages present inside the control box enclosure.
 To reduce the risk of fire or electrical shock, do not
attempt to open the enclosure.
 Refer servicing to qualified service personnel only.
Caution – Moving Parts

 Moving parts contained behind guards.
 Do not touch moving parts.
 Severe pinching and/or dismemberment may occur.
ORIGINAL Page vi

MPS6100
Caution – Stability Hazard

 This stand is not meant to be mounted in anyway other
than specified.
 The stand is designed to support the equipment in the
way shown within the manual.
 Modifications or use other than specified may result in
equipment damage and personal injury.
Caution – Slip Hazard

 If a spill or explosion occurs from a product it must be
cleaned before the operator continues using the
machine.
Danger – Hot Surfaces

 Hot surfaces are present behind guards.
 Temperatures can exceed 150°C during normal
operation, do not touch.
 Severe burns will result.
Danger – Rotating Blade

 Rotating blade is located under this cover.
 Do not attempt to expose this blade while the machine
is powered.
Prohibited
 Do not attempt to open, touch, or proceed before
referring to the manual.
Prohibited
 Do not expose internal components to liquids of any
kind.
 Do not place liquids on top of control box.
 These actions will result in damage to the equipment and
may result in personal injury.
ORIGINAL Page vii

MPS6100
Prohibited
 Do not use non approved lubricants on the machine as
it can result in damage to the machine and void the
warranty.
Prohibited
 Do not attempt to stand or lean on the stand in anyway.
 Equipment damage and personal injury may occur.
Prohibited
 Surfaces near this label can reach temperatures sufficient
to burn skin when machine is in operation or cooling
down.
 Do not touch, personal injury may occur.
Mandatory
 Supporting documentation must be read before
operating or maintaining the machine.
Mandatory
 The machine requires a minimum of two people to
move or lift.
Mandatory
 The machine must be unplugged before proceeding.
Mandatory
 The machine must be locked out before proceeding.
ORIGINAL Page viii

MPS6100

ISO SAFETY SYMBOLS – LOCATION

ORIGINAL Page vi

MPS6100 OPERATION MANUAL
MPS6100
OPERATION MANUAL
ORIGINAL Page x

CONTENTS
Precaution
1.0 Introduction
1.1 General Description
1.2 Specifications
1.3 Machine Parts Diagram
1.4 Control Box Features
1.5 Stand Features
1.6 Dimensional Diagram
2.0 Unpacking & Assembly
2.1 Uncrating the MPS6100 Series
2.2 Assembling the MPS6100 series
3.0 HMI Features
4.0 Operation
4.1 Getting Started
4.2 Adjusting the Head Orientation
4.3 Adjusting the Head Height
4.4 Loading and Saving Recipes
4.5 Adjusting Seal and Cooling Bar Pressure
4.6 Proper Bag Feeding
4.7 Bag Support Capability
5.0 Relevant Misuse
5.1 Misplaced Liquids
5.2 Standing on the Machine
5.3 Sealing Over Filled Bags
6.0 Recycling of Machine
7.0 Maintenance
ORIGINAL Page viii

CAUTION:
To ensure the safe operation of this machine and the safety of the operator this manual must
be read and understood before proceeding.
This document has been produced by:

Plexpack Corporation
1160 Birchmount Road, Unit 2.
Toronto, Ontario
M1P 2B8
Canada
 The directives in this document are in accordance with the design and construction of the
unit at the time it was released by the Plexpack production facility.
ORIGINAL INSTRUCTIONS Page 1

1.0 INTRODUCTION
1.1 GENERAL DESCRIPTION
The MPS6100 series machines are rotary continuous band sealers for the sealing of
any heat sealable bag or pouch.
The MPS Series utilizes variable speed, pressure, and heating, as well as constant
cooling for quality sealing. Configuration of the sealer can be set for either horizontal or
vertical use. Height can be adjusted for each configuration. Seals are created using economical
etched Teflon coated fiberglass bands and standard in-feed is right to left.
1.2 SPECIFICATIONS
VOLTAGE 120/240 VAC
NUMBER OF PHASES 1
FREQUENCY 60 Hz
HEATING WATTAGE 1040 W
MAX AMPERAGE 15 A
MAXIMUM SPEED 2540 cm/min (1000 in/min)
TEMPERATURE RANGE 120 - 232°C (248 - 450ºF)
WEIGHT 98 kg (215 lbs)
SEAL WIDTH RANGE 3 – 19 mm (.125-.750 in)
VERTICAL ADJUSTMENT 750 – 1100 mm (29.5 – 43 in)
SEALING ORIENTATION 0° or 90°
TABLE - 1

1.3 MACHINE PARTS DIAGRAM
Control Box
Sealer
Motor
In-feed Rail
Stand Sealing Section
FIGURE - 1

1.4 CONTROL BOX FEATURES
Audible
Alarm
HMI
Screen
Emergency
Stop
Accessory Power On FIGURE – 2-1

Receptacle Button
Machine
Nameplate
Back Panel
Accessory
Receptacle
FIGURE – 2-2

Sealer Fuse X2X Bus

Holder Connector
Conveyor X2X Power

Fuse Holder Connector
Main Fuse Air Supply

Holder Port
Conveyer Conveyer Main Power Sealer Sealer

Encoder Port Motor Port Socket Encoder Port Motor Port
FIGURE – 2-3
1.5 STAND FEATURES
Height
Adjustment
Stand Stem
Stand Base
Leveling
Adjustment
Mounting screws
(On Bottom)
FIGURE - 3

1.6 DIMENSIONAL DIAGRAM

FIGURE - 4

2.0 UNPACKING AND ASSEMBLY

To reduce any risk of damage during shipping, the MPS6100 machines are securely
packed in three separate sections that need to be assembled. The three sections are the sealing
head (consisting of the head and rails), the stand stem, and the stand base.
Tools Required Number of Persons Needed
1. Philips Head Screwdriver

2
2. Adjustable Wrench

TABLE - 2


CAUTION: This assembly weighs in total over 28 kilograms, please use a minimum of two
people to remove this from the box and to mount in its final position.
2.1 UNCRATING THE MPS6100 SERIES
1) Open the box then remove the first layer of plastic wrap and foam to uncover the head
and rails. Carefully lift the head and rails out of the box and set aside.
2) Remove the second layer of wrap and foam to uncover the two stand sections the base
and the stem. Remove each component separately and set aside.
2.2 ASSEMBLING THE MPS6100 SERIES
1) The stand must first be assembled. To do so, remove the four supplied screws that are
attached in the top section of the stand.
2) Once the screws are removed, place the stem of the stand into the base section as shown
in Figure 3.
3) Replace the screws to attach the stem to the base, tightening firmly into place.
4) Next, the sealing head must be attached to the stand. Simply place the upper two support
pins on either side of the control box into the upper slots on the stand. Next, gently swing
the sealing head down into place. The sealing head will be attached as shown in Figure 5.
5) Install the locking bolts to ensure the sealing head is held securely in place.
6) Plug in the connectors for the sealer motor and conveyor, if applicable, as shown in Figure
2-3.
7) Options requiring external I/O’s can be plugged into the X2X bus and power connectors
shown in Figure 2-3.

Upper Support
Pin
Upper Support
(Horizontal pos)
Locking
Bolts
Control Box
Mounting Bracket
Lower Support
Pin
FIGURE - 5
3.0 HMI FEATURES

The MPS series machines have many settings and features that allow the user to adjust seal
quality, select pre-determined seal setups (called recipes), configure machine operation, run
diagnostics, and view alarm codes. This allows accurate and consistent sealing as well as constant
monitoring of the sealer for increased sealer longevity. Figure 6 below shows the home screen the
HMI displays once machine start-up has completed. The top banner and status bar of the home
screen are shown on all menus as well as the left and right margin icons. See the list below for
descriptions of each feature shown on the menus.

1 8
2 9
10
3
11
4
5 13
6 14
7 15
FIGURE - 6
FIGURE - 6
1) CURRENT USER: shows the current user logged on to the machine. This is part of
the top banner shown on all menus. “Operator” is the default user and has limited
capabilities in selections. The “Operator” can choose recipes, stop and start the machine,
and view diagnostics and alarms. They cannot setup parameters, create recipes, setup
configurations, or reset the product count. To adjust these settings the user must log on
to “Technician”; see maintenance manual for password. Only authorized technicians
should log on as “Technician”.
2) DATE/TIME: the current date and time. This is also part of the top banner shown on
all menus. See maintenance manual for procedure to change the date and/or time.
3) START: turns on the sealer motor, heater cartridges (for the seal section) and other
options attached to the machine, if available. Note the sealer will not start if the
emergency stop (e-stop) is engaged. The e-stop is disengaged by pulling and
simultaneously twisting the e-stop clockwise. The large “START” icon on the home
screen has the same functionality as the “Start” icon on the left margin of the home
screen.

4) STOP: stops the machine control circuit, turning off the sealer motor, heater cartridges,
and other options installed, if available. This has the same functionality as pressing the
e-stop. If the e-stop is pressed, it must be disengaged by pulling and simultaneously
twisting clockwise.
5) COOL DOWN: turns the sealer into cool down mode. The sealer motor will continue
to run but the heater cartridges will turn off, allowing the sealing bars to cool down.
Once the sealing bars have reached the entered cool down temperature (in temperature
settings; usually around 60 °C or 140°F) the sealer will power off.
6) POWER OFF: powers off the machine immediately. The cool down cycle will be
skipped.
7) STATUS BAR: shows the machine status. This bar will always be shown on the bottom
of all HMI menus.
8) ALARM INDICATOR: shows the alarm status. When no alarm is on this icon will be
blacked out. If there is an alarm activated, the icon will turn yellow. Press the “Alarm”
icon to view the activated alarm.
9) HOME: takes the user to the home screen as shown in Figure 6.
10) RECIPE: takes the user to the recipe screen where recipes can be saved, loaded, or
refreshed. To create new recipes or manage the file directory you must be signed in as
“Technician”. See maintenance manual for reference.
11) SETUP PAR: take the user to the parameter setup screen. All parameters are locked
out to the “Operator” user. See maintenance manual for procedure.
12) CONFIG: take the user to the configuration screen. All configurations are locked out
to the “Operator” user. See maintenance manual for procedure.
13) DIAGNOSTICS: shows the user SDM, system, software and hardware status of the
sealer.
14) ALARM: shows the alarm status and history of the sealer. Each alarm is labeled with a
number, date and description for user reference. See maintenance manual for the
description on each alarm remedy. Note the alarm history shown is all alarms activated

since the most recent startup of the machine. Any history of alarms in previous startups
will be lost once the sealer is powered off.
4.0 OPERATION
4.1 GETTING STARTED
1) If the MPS6100 has been shipped without a power cord it is the responsibility of the owner
to source and purchase a compatible power cord based on the criteria provided below.
a. IEC 60320 compliant.
b. C13 Class 1 Female Cable Connector, see figure 7.
c. 15 A / 250 VAC minimum rating.
d. Entire cable must be a maximum of 4.5 meters in length.
e. Individual wire must be a minimum of 0.75 mm² (1.16x10-3 in2).
Male
Female
FIGURE - 7
2) The black push button located on the front panel is used to power the machine on. The
e-stop will disable all movement and heat output to the sealing bars.
3) Note that as long as the e-stop is engaged the control circuit will be off but the machine
will remain on. The sealer will not be able to run again until the e-stop is disengaged and
the “Start” icon on the left margin is pressed.
4) Once the black push button is pressed, the HMI will turn on and begin its start-up
procedure.
5) The home screen will be displayed on the HMI once the sealer has finished booting up, as
shown in Figure 6.

6) Before you can begin sealing your product, it is important to follow the steps below:
a. Adjust the head orientation, depending on sealing procedure (refer to section 4.2).
a. Adjust the head height to your preferred bag length (refer to section 4.3).
b. Select the appropriate recipe for the product bag being sealed (refer to section 4.4).
7) Once these parameters are setup your MPS6100 is ready to use. Pressing the “START”
icon on the home screen will bring up the second startup page shown in Figure 8. This
gives the user options to 1) use the same recipe that was used when the sealer was last
powered off, 2) load a different recipe, or 3) create a new recipe. Note that the last option
is only available to users logged in as “Technician”. The grayed-out text in the middle of
the screen is the current recipe loaded on the sealer. To load a different recipe see section
4.4. Once the speed and heating zones have reached their set values, the sealer is ready
for operation.
8) To put your MPS6100 in cool down mode, simply press the “Cool Down” icon on the
left margin. The status bar will say “sealer is cooling down” and the sealer motor and fans
will continue to run with the heaters turned off until the sealing bars reach the set cool
down temperature (see maintenance manual). To disable cool down mode press the
“Start” icon. The heaters will re-energize and bring the heating zones back to operating
temperature.
FIGURE - 8

4.2 ADJUSTING THE HEAD ORIENTATION
The sealing head for the MPS6100 may be set either at 0 or 90° to the horizontal. To move
the orientation of the sealing head from vertical to horizontal position, the sealing head must
first be removed.
1) Loosen and remove the locking bolts to free the sealing head from the frame.
2) Lift the sealing section up and away from the frame and set aside.
3) Loosen and remove control box mounting bracket bolts. Refer to Figure 5.
4) Turn control box mounting brackets upside down, replace bolts and tighten down
securely. Refer to Figure 5.
5) On the sealing section remove the lower support pin (Refer to Figure 5) on the side of
control box and move to the upper corner closer to the front of the box and tighten down
securely. Repeat for opposite side of control box.
6) Next, the sealing section (control box and rails) must be reattached to the stand. Place
what are now the upper two support pins on either side of the control box into the upper
slots on the stand. Next, gently swing the sealing section down into place. The sealing
section will be attached as in Figure 9 right picture.
7) Install the locking bolts to ensure the sealing section is held securely in place.
CAUTION: The sealing section assembly weighs in total over 18 kilograms, please use a
minimum of two people to remove sealing section to or from the frame

FIGURE - 9
4.3 ADJUSTING THE HEAD HEIGHT
The sealing head height is easily adjusted via the crank mechanism on the stand. To
increase the head height, rotate the wheel on top of the stand. See Figure 3 for location of the
hand wheel on the stand.
4.4 LOADING AND SAVING RECIPES
Program recipes are sealer parameter configurations customized for certain product
bags. Using recipes allows quick and easy machine setup without the hassle of adjusting sealing
temperature, speed, or pressure every startup.
Pressing “LOAD” on the second startup screen or the “Recipe” icon on the right
margin loads the recipe selection screen shown in Figure 9 below. The “Active Recipe” text
shows the current recipe loaded in the sealer. A different recipe can be loaded by selecting an
alternative from the list shown and pressing “Load”. Use the scroll bar and scroll arrows to
navigate the list if needed.

Pressing “Save” will save any modifications done to the seal parameters to the active
recipe. Modifications can only be done while logged in as “Technician”. See maintenance
manual for procedure. Only authorized personnel should adjust the seal parameters.
FIGURE - 9
4.5 ADJUSTING SEALING AND COOLING BAR PRESSURE
To adjust the sealing and cooling bar pressure the in-feed rail must be lowered. Due
to the fact that this exposes the operator to moving components it is recommended that a
qualified service technician perform this procedure. Refer to the maintenance manual for
instructions.
CAUTION: Exposure to moving parts and hot surfaces if the proper precautions are not taken.
Only qualified service technicians should attempt this procedure. Do not attempt if loose
clothing, jewellery and/or hair are present, they may become entangled.

4.6 PROPER BAG FEEDING
Feed the leading edge of the bag into the machine and lightly hold onto the trailing
edge of the bag to avoid any bunching or creasing of the material. The bottom of the rails can
be used as a guide for the closest position of the product inside the bag to the sealing section.
The bridge has a slot showing the maximum height of the top of the bag capable of being fed
through the machine. See Figure 10 for details.
Slot in Bridge
Bottom of
Rails
FIGURE -10
CAUTION: There is a pinch hazard present during this operation. Do not let hands or fingers
contact rotating components. Do not attempt if loose clothing, jewellery and/or hair are
present, they may become entangled.

4.7 BAG SUPPORT CAPABILITY
Product conveying belts hold the bag in position during the sealing process. The
amount of weight capable of being supported by the conveying belts is directly proportional
to the width and the thickness of the bag containing the product. The machine in-feed section
is designed to support the bag as it runs through the sealer. Typically a 250mm wide L.D.P.E
bag will support 1kg of product. More weight can be supported with wider bags and less
weight can be supported as bag width narrows. If you see slippage of the bag a conveyor is
recommended for additional support. Evidence of slippage will result in a stretched or torn
seal.
5.0 RELEVANT MISUSE

The use of this machine for any other operation other than bag sealing is strictly
prohibited. Failure to comply with these terms will result in damage to the machine, possible
injury to the operator and will void the warranty of the machine. Below are some examples of
relevant misuse, please refrain from these actions or any other action which can harm the
operator or damage the machine.
5.1 MISPLACED LIQUIDS
The MPS6100 is not waterproof and should not have liquids of any kind placed on the
equipment at any time.
5.2 STANDING ON THE MACHINE
The MPS6100 series is a physically stable design however by no means should one
attempt to stand or rest on any part of the machine. Do not attempt to place any other items
on the machine which can cause the machine to become unstable.
CAUTION: Do not attempt to stand on or place any other items on any part of the machine.
The equipment may become unstable and pose a risk of tipping on to the operator causing
bodily harm.

5.3 SEALING OVER FILLED BAGS
The MPS6100 is not designed to have over filled bags or obstruct objects fed through
the conveying or sealing sections of the machine. The product in the bag being sealed must
remain below the in-feed rail at all times. Only have the bag itself should be fed through, failure
to comply will result in damage to the machine and a void warranty.
6.0 RECYCLING OF MACHINE

The Waste Electrical and Electronic Equipment (WEEE) Directive is a European law,
which came into effect in the UK on July 1st 2007. It's designed to reduce the amount of
WEEE going into landfills. This means that all manufacturers will be responsible for the
disposal of old electrical goods in an environment friendly way.
7.0 MAINTENANCE
Please refer all maintenance of this machine to a qualified service technician, review the
maintenance manual for procedures and safety information while performing maintenance.

MPS6100 MAINTENANCE MANUAL
MPS6100
MAINTENANCE MANUAL
ORIGINAL Page xii

CONTENTS
Precaution
1.0 Machine Setup and Configuration
1.1 Logging in as Technician
1.2 Setup Parameters
1.3 Configurations
1.4 Creating and Managing Recipes
2.0 Machine Alarms and Diagnostics
2.1 Machine Alarms
2.2 Diagnostics
3.0 General Procedures
3.1 De-energizing and Lockout Procedure
3.2 Heating Bar Cooling Time
3.3 Opening the Control Box
3.4 Lowering the In-Feed Rails
3.5 Raising the In-Feed Rails
3.6 Adjusting the Sealing and Cooling Bar Pressure
4.0 Maintenance
4.1 Replacing Teflon Bands
4.2 Removing Product Conveying Belt
4.3 Installing Product Conveying Belts
5.0 Preventative Maintenance
5.1 Surface Cleaning
5.2 Internal Cleaning
5.3 Micro Biological Materials
5.4 Greasing In-Feed Belts and Gearbox
6.0 Trouble Shooting Guide
7.0 Alarm Index
ORIGINAL Page xiii

CAUTION:
To ensure the safety of the service technician this manual and the operator manual must be
read and understood before proceeding.
This document has been produced by:

Plexpack Corporation
1160 Birchmount Road, Unit 2.
Toronto, Ontario
M1P 2B8
Canada
 The directives in this document are in accordance with the design and construction of
the unit at the time it was released by the Plexpack production facility.

1.0 MACHINE SETUP AND CONFIGURATION

1.1 LOGGING IN AS TECHNICIAN
All settings regarding sealing parameters and configuration require the user to log in as
“Technician” to avoid any possible deletion or modification of important data. To log in as
“Technician”, click on the “Current user” icon. The login screen will pop-up on the HMI as shown
in Figure 1. Click on the text box to the right of “Password” and type the following password: 1.
Note, the sealer will automatically log off the technician user after 5 minutes. The user will
have to re-log on to continue manipulating setups and configurations.
FIGURE - 1
1.2 SETUP PARAMETERS
Pressing “Setup Par” on the right margin opens the parameter setup screen shown in Figure
2. The speed and temperature set values are the values the operating set points the user wants the
sealer to run at. The actual values are the current values registered by the sealer. Once the actual
values are the same as the set values (or within a certain range, as specified by the user. See
configurations in section 1.3 for procedure), the sealer is ready to operate.
Also shown in parameters is the current number of products sealed. This value is only
available if the product sensor option is purchased.
An important note is whenever the sealer HMI is inactive for 10 minutes, the setup
parameters screen is shown on the HMI without the left and right margins, for user reference. Once
the HMI is touched the margins will re-appear for user operation.

FIGURE - 2
1.3 CONFIGURATIONS
Pressing the “Config” icon on the right margin opens the configurations screen shown in
Figure 3. From this screen the user can adjust machine settings, sealing parameters, parameter units,
and machine option settings. If an embosser or VGF has been purchased with the machine see their
respective manuals for operation and setup procedure.
FIGURE - 3
If the “Machine Settings” icon is pressed, Figure 4 will be shown. From this screen the user
can change the language, adjust the HMI brightness and contrast, view the network settings, and
modify the time and date shown on the HMI.

FIGURE - 4
If the “Temperature Parameters” icon is pressed, Figure 5 will be shown. As shown in
parameter setup, the set value is the desired operating value while the actual value is the current
temperature of the heating zone. The deviation value is the allowable tolerance on the actual value
to the set value before the sealer deviation alarm activates. For example, if the actual value of
heating zone 1 is 10 degrees below the set value and the deviation value is 5 degrees, the deviation
alarm will be activated. The cool down value is the maximum temperature the heating zone sealing
bars must be at during cool down to turn the sealer off. Deviation and cool down value are
adjustable while “Settings” is only allowed to be adjusted by the OEM.
FIGURE - 5
If the “Units” icon is pressed, Figure 6 will be shown. This screen allows the user to change
the parameter units of temperature, pressure, speed and length.

FIGURE - 6
1.4 CREATING AND MANAGING RECIPES
Pressing the “Recipe” icon on the right margin opens the recipe selection screen shown in
Figure 7. From this screen recipes can be loaded, saved and created. File management of all saved
recipes can also be done from this screen.
FIGURE - 7
To load a recipe simply click on a file name listed. The file list can be navigated using the
scroll bar and scroll arrows on the right side of the list. Once the preferred recipe has been found
click “Load” to change the active recipe to the chosen one.

If the setup parameters or configurations of the sealers active recipe have been changed and
wish to be saved, click “Save”. See sections 1.2 and 1.3 to change the setup parameters and
configurations, respectively.
If the situation arises that more recipes are needed on the sealer for a new product line, bag
size, etc. a new recipe can be created. Click “Create” and the create recipe screen will appear on the
HMI, as shown in Figure 8. Type the recipe name for the new recipe in the text box to the right of
“Name”.
FIGURE - 8
All the sealer parameters must now be inputted into the recipe configurator. Press the
desired parameter icon to view their respective setup screen. See section 1.3 for setup procedure of
speed and temperature parameters and the applicable manual for the embosser and VGF for their
setup procedure. The MPS6100 machines only have the option of manual manipulation of pressure
via spring-loaded pressure plates attached to the seal and cooling bars, hence, pressure parameters
are unavailable. Press the “Back” icon on the bottom left corner to return to the “Create New
Recipe” screen once a parameter setup screen has been filled out.
Once all parameters have been filled out, press the “Create” button and the new recipe will
populate the recipe list. If it fails to appear, press the refresh button on the recipe screen.

2.0 MACHINE ALARMS AND DIAGNOSTICS

2.1 MACHINE ALARMS
An alarm is activated when the alarm indicator in the top right corner of the HMI is yellow.
To see the activated alarm, press the “Alarm” icon on the right margin. See Figure 9 for screenshot.
FIGURE - 9
Pressing the “History” icon will show all alarms activated since the most recent startup of
the machine. See section 7 for the alarm index which shows all possible alarms and their
description.
2.2 DIAGNOSTICS
Pressing the “Diagnostics” icon brings up Figure 10 on the HMI. This shows the current
status of the SDM, system, software and hardware of the PLC and its components. Most of this
information is for OEM technicians to observe certain functionality of the PLC and its components
during troubleshooting, updating, initial setup, etc. The main diagnostic tool to observe is the
system dump. This allows the service technician to dump all of the recent system, software,
hardware and alarm history on a USB to send to the OEM for further analysis. This should be done
if there are issues with the machine that cannot be easily fixed or when Plexpack technical support
has requested it.

3.0 GENERAL PROCEDURES
3.1 DE-ENERGIZING AND LOCKOUT PROCEDURE

CAUTION: Risk of electrical shock if the machine has not been properly de-energized and
locked out prior to performing maintenance procedures.
1) First the machine must be powered off. It is recommended to use the cool down cycle
to avoid any possible heat damage to components. The machine can also be shut down
immediately by pressing the “Power Off” icon.
2) Proceed to unplug the main power cord from the wall outlet or the back of the control
box. To lockout the machine the main power cord must be COMPLETELY
REMOVED and in the possession of the service technician at all times.
3.2 HEATING BAR COOLING TIME

The heating bars of the MPS6100 operate between 120°C and 200°C (250-400°F)
which can cause serious burns if touched by the service technician. Table 2 below shows
average cooling times from the maximum temperature of 200°C over a time lapse of ten
minutes. Using the cool down cycle will ensure the heating bars are below the set cool down
temperature (usually around 60°C). At this point the machine will automatically shut down
and be ready for maintenance. When servicing the machine be aware of the possible dangers
posed by the temperature of the sealing bars.
CAUTION: Hot surfaces may be exposed. To prevent personal injury do not attempt to
touch the heating bars or surrounding areas while hot.

TIME TEMPERATURE
(minutes) (°C)
0 141
2 89
4 62
6 47
8 40
10 35
TABLE - 1
3.3 OPENING THE CONTROL BOX

The control box must be opened to perform certain maintenance procedures. This
procedure must always be followed in order to reduce the risk of injury to the service
technician.
1) Once the machine has been locked out in a de-energized state it is now safe to loosen off
the two bolts in the lower front corners of the control box as shown in Figure 10.
2) The front panel may now be lifted up to access the inside of the control box.
Socket Head Cap

Screws
FIGURE - 10

3.4 LOWERING THE IN-FEED RAILS

The in-feed rails containing the product conveying belts must be lowered to perform
certain maintenance procedures on the machine. This procedure must be followed in order
to prevent damage to the machine and injury to the service technician. The rails of the
MPS7000 may only be lowered while the machine is in a de-energized locked out state,
follow procedure 3.1.
1) Once the machine has been locked out in a de-energized state it is now safe to loosen off
the four thumb screws shown in Figure 11. There is a thumbscrew guard on the front
drive-side that must be removed with an allen key before proceeding.
2) Hold the rail in position with one hand while loosening the thumb screws with the other
hand.
3) Once both screws have been backed off completely, gently allow the rail to swing down
toward the stand.
Thumb Screws
Thumb FIGURE - 11
Screw Guard

3.5 RAISING THE IN-FEED RAILS

If the in-feed rails have been lowered to perform maintenance it will be necessary to
raise them once finished. Simply reverse the procedure shown in section 3.4 to raise the rails
back into position. If the drive pulleys or gears have rotated while the in-feed rails have been
lowered it will be necessary to rotate the toothed rail pulley using its drive pins to match the
floating coupling located directly underneath the rubberized drive pulley. If this fails, raise
the rails while the machine is running at a very low speed. This procedure presents exposure
to moving components and can cause injury if not careful.
CAUTION: Rotating and moving components are exposed. Use extreme caution to avoid
entanglement causing personal injury. Do not attempt if loose clothing, jewellery and/or hair
are present, they may become entangled.
1) If the rails fail to snap into place, the alignment of the drive pulleys has shifted out of
position.
2) To realign the pulleys you must reconnect the power to the machine and startup the
sealer.
3) Change the heat zone temperatures close to room temperature.
4) Adjust the speed to a very low value.
5) As the machine runs, very carefully ease the in-feed rails back into position, some
force may be needed to snap the rail into place.
6) At this point, the rails should have snapped into place. Turn off machine and
continue.
7) While holding the rails in place, tighten the four thumb screws shown in Figure 11.

3.6 ADJUSTING THE SEALING AND COOLING BAR PRESSURE

To adjust the sealing and cooling bar pressure, please follow this procedure.
1) The machine must first be locked out, follow procedure 3.1

2) There is exposure to hot surfaces if the machine is not cooled down properly, please
follow procedure 3.2.
3) The rail must be lowered, follow section 3.4.
4) Once the rail is lowered, tighten or loosen the spring tension knobs to increase or
decrease the pressure of the bars. Refer to figure 12.
Spring Tension
Knobs
FIGURE - 12

4.0 MAINTENANCE
When performing maintenance procedures it is a good rule of thumb to inspect the
sealing bars for built up molten plastic which can eventually become a fire hazard. To
maintain consistent sealing inspect the bars for scratches or dents and if they are present
replace the sealing bars.
4.1 REPLACING TEFLON BANDS

Plexpack Teflon bands are available on a 24-hour turn-around basis. Contact your
dealer or the Plexpack service group at +1-416-291-8085
1) It is necessary to follow the lockout procedure 3.1, and be aware of section 3.2 which
states the cooling times of the sealing bars before continuing.
CAUTION: The sealing bars are extremely hot when machine is running—be sure to
allow bars to cool to avoid personal injury.
2) Next, you will need to lower the rails. Refer to section 3.4 for procedure.
3) After the rails have been lowered you must remove the tension on the Teflon bands by
turning both tension knobs shown in Figure 13 counterclockwise.
4) Once loosened, turn the quick-release handle towards the ground until it locks in place.
This will push the heating and cooling bars apart, allowing for easy removal of the
Teflon bands. See Figure 14 for handle location.
5) Pull the stainless steel pressure plate towards you, allowing the Teflon band to be
removed from the seal section.

Tension
Knobs
FIGURE - 13
6) The cooling and sealing bar pressure will also need to be released follow section 3.7 of
this manual and Figure 12 for details.
7) Remove the old bands and clear any band fragments that may be present. This is also an
ideal time to clean the seal bars, refer to section 3.1 for information.
8) Place the new bands between the heating and cooling bars. This is accomplished by
gently pulling up on the pressure plates shown in Figure 5, then sliding the Teflon band
between the front and the rear sealing/cooling bars.
9) Slide the bands up the pulleys on both ends and try to centre them on the pulleys and on
the sealing/cooling bars.
10) Raise the rails by following the procedure in section 3.5.
11) Tension the bands by turning the tension knobs clockwise. Do not over-tension.
Adjustment of the bands is critical—if the bands are too tight, they may break.

Pressure Plates
Quick-
Release
Handle
Cooling Bars Heating Bars

FIGURE - 14
4.2 REMOVING PRODUCT CONVEYING BELTS

1) It is necessary to follow the lockout procedure 3.1, and be aware of section 3.2 which
states the cooling times of the sealing bars before continuing.
2) If your sealer is equipped with a trimmer, embosser, or printer, you must remove these
units first. Please refer to the appropriate Addendum to this manual for instructions on
how to remove these units properly.
3) The entire in-feed rail must be removed from the head section in order to replace the
product conveying belts. It is recommended that two people aid in this procedure. As
one person supports the rail section, have the other person unscrew and remove the
thumb screws that allow the rails to swing down.

4) Next, as one person is supporting the rails in the original upright sealing position, the
other person needs to remove the two screws that are located in the rails’ hinges found
under the control box.
5) Completely remove the rails from the machine.
6) Remove the two bridges that join the rails together shown in Figure 15, by removing the
Phillips screws located on the opposite side. There are four screws for each bridge that
need to be removed.
7) With a Phillips screwdriver, remove all the protective covers.
8) Loosen, but do not remove, the tension pulley located in the bag entry guides at the end
of the in-feed rail as shown in Figure 15 (i.e. the pulley that rides in the slot) by loosening
its bolts located on the top face.
9) Remove the guide covers shown in Figure 15. A bag entry guide is removed in the
Figure to show the guide cover location. Do not remove the bag entry guides.
10) The belt can now be removed by unwinding it from the drive pulley section, and un-
wrapping it from both tension pulleys.

Bridges
Bag Entry
Tension Guide
Pulleys
FIGURE - 15
4.3 INSTALLING PRODUCT CONVEYING BELTS

1) At this point it is assumed that you have already completed the procedure in section 4.2.
2) Feed the conveying belts around the pulleys on both ends and thread it through the
driving pulleys.
3) Tighten the in-feed pulleys.
4) Attach the two bridges that join the rails together, by tightening the Phillips screws
located on the bottom of the rails.
5) Next, as one person is supporting the rails in the original upright sealing position, the
other person needs to insert & tighten the two screws that are located in the rails’ hinges
found under the control box.
6) Raise the in-feed rails as per section 3.5. Leave the machine on for the following step.

7) Apply food grade grease or an equivalent to the specifications shown in section 5.4 to
the notched side of the belt, using a brush, directly before entering the pressure bars
while the machine is running at a very low speed. About a pea size amount should be
sufficient. This will prevent the belts from flaking and will help extend the life of the
belt. This procedure presents exposure to moving components and can cause injury if
not careful.
CAUTION: Rotating and moving components are exposed. Use extreme caution to avoid
entanglement causing personal injury. Do not attempt if loose clothing, jewellery and/or hair
are present, they may become entangled.
8) The machine can now be turned off.

9) Once the in-feed rail has been securely re-attached it is now safe to reinstall the optional
printer, embosser and/or trimmer if equipped.
5.0 PREVENTATIVE MAINTENANCE

Routine cleaning, lubrication and care will improve the running and extend the
longevity of your machine. Frequency of cleaning is largely dependent upon your production
environment; highly corrosive environments require more frequent cleaning than non-
corrosive environments. The machine should be cleaned once every two weeks.
In the event that the machine must be cleaned, please ensure that the main power
switch has been turned to the off position and the main power cord has been disconnected
and locked out. Failure to comply may result in damage to the machine and /or personal
injury.
CAUTION: Cleaning the machine while it is energized and/or running can result in
entanglement and electric shock causing bodily harm. Do not attempt if loose clothing,
jewellery and/or hair are present, they may become entangled.

5.1 SURFACE CLEANING

If liquid has been spilled on the surface of the machine but has not entered the
internal areas of the machine proceed to wipe the area dry with a cloth or paper towel.
Stubborn materials may be scrubbed off the surface of the machine with a damp cloth and a
light cleaning solution if needed. Do not allow moisture from the cloth or the cleaning
solution itself to enter the internal area of the machine as this can damage the electrical and
mechanical components contained within. Gently spraying compressed air is another means
of eliminating dirt from the machine’s interior.
CAUTION: All spills located on the floor directly in the operators foot print must also be
immediately cleaned to prevent people from slipping and falling while operating the
machine.
5.2 INTERNAL CLEANING

Never use corrosive solvents when cleaning the MPS. Water and light liquid detergents,
along with a clean cloth are all that is needed to clean the interior of the machine.
CAUTION: Never subject this machine to a “wash-down” procedure or expose the internals
of the machine to liquids of any kind. This will damage the electrical and mechanical
components of the machine.

5.3 MICRO BIOLOGICAL MATERIALS

In the event that the environment around the machine or the product being sealed in
the bags is a biohazard and has leaked, spilled or exploded on the machine do not attempt to
clean. Please refer to plant safety protocol for handling such materials and section 5.1 and
5.2 for cleaning the surface and internal areas of the machine once the materials have been
removed.
5.4 GREASING IN-FEED BELTS AND GEAR BOX

The MPS7000 comes from the factory containing specific lubricants on two separate parts of
the machine the gear box and the product conveying belts contained within the in-feed rail
assembly. Please use lubricants which meet or exceed the specifications of the factory
installed lubricants shown in table 3 below.
CAUTION: Only qualified service personnel should attempt replacing the lubricants on this
machine, please refer to the maintenance manual for procedures.

LOCATION TYPE/SPECIFICATION
 Multipurpose Lithium Soap Based grease

GEAR BOX
 NLGI Grade 2 Lubricating grease
 Food Grade Non-Toxic Clear Grease
CONVEYING BELTS  Broad operating temperature, with a high
dropping point
TABLE - 3
Lubrication of the product conveying belts should be done once a week or every 40
hours to extend the life of the belt. If they are not lubricated the belts will normally last no
longer than 3 months.

6.0 TROUBLE SHOOTING GUIDE
Probable Cause Cure Reference

Fault
1. Machine will not 1.1 Power is not getting to 1.1.1 Make sure machine is plugged Operators Manual
turn on the machine in Section 4.1
1.2 Blown Fuse 1.2.1 Check / change fuse in control Contact Plexpack
box Technical Support
Group
1.2.2 Check the main breaker panel Contact Plexpack
to see if breaker switch has Technical Support
been tripped Group
2. Machine HMI 2.1 Faulty speed control 2.1.1 Check for loose wiring Contact Plexpack
screen is on and board Technical Support
START button Group
pressed but 2.1.2 Check the voltage across the Contact Plexpack
machine does not motor. It should be 130 VDC Technical Support
operate at full load. If readings are Group
under 10 VDC, you may have
to replace your controller.
2.2 Faulty motor 2.2.1 If the voltage and fuses are Contact Plexpack
okay, then you will need to Technical Support
replace the motor. Group
2.3 E-stop on 2.3.1 Disengage E-stop Operators Manual
Section 3.0
3. Motor is running, 3.1 Loose product 3.1.1 Adjust product conveying belt Maintenance Manual
but the bags are conveying belt tension Section 4.2
not feeding 3.2 Broken product 3.2.1 Replace product conveying belt Maintenance Manual
through the conveying belt Section 4.2
machine 3.3 Broken motor timing 3.3.1 Replace timing belt Contact Plexpack
belt Technical Support
Group
4. Bags are not 4.1 Improper temperature 4.1.1 Adjust the temperature and/or Maintenance Manual
sealing properly setting and/or speed speed setting Section 1.2
4.2 Improper sealing bar 4.2.1 The sealing bars need to be Contact Plexpack
setting reset Technical Support
Group
5. Bags are melting or 5.1 Temperature is set too 5.1.1 Reduce the temperature Maintenance Manual
burning high Section 1.2
5.2 Bags weight dragging 5.2.1 Ensure product weight is no Operators Manual
band down more than 0.9 kilograms for Section 4.5
those models without a
conveyor
5.3 Heating bar surface is 5.3.1 Make sure Teflon bands are Maintenance Manual
exposed tracking properly Section 4.1

7.0 ALARM INDEX

Alarm Description Solution

High/low deviation of a. Ensure speed of sealer within deviation limit
High/Low deviation alarm speed b. If alarm persists increase deviation limit
a.Ensure bus module is installed and not damaged

X20BR9300 not found Bus module not found b. Contact Plexpack Support for help
a. Ensure I/O module is installed in the correct
X20CM8281 in slot 2 not Mixed I/O module not slot and not damaged
found found in slot 2 b. Contact Plexpack Support for help
a. Ensure TRIAC module is installed in the
X20DO2633 in slot 6 not TRIAC module not correct slot and not damaged
a. Ensure thermocouple module is installed and
Thermocouple module not damaged
X20AT2402 not found not found b. Contact Plexpack Support for help
a. Ensure TRIAC module is installed in the
X20DO2633 in slot 7 not TRIAC module not correct slot and not damaged
a. Disengage e-stop by pulling and turning
clockwise simaltaneously
E-STOP E-stop has been engaged b. Press the "Start" icon to resume operation
a. Ensure transmitter module is installed and not
Transmitter module not damaged
X20BT9400 not found found b. Contact Plexpack Support for help
a. Ensure TRIAC module is installed and not
TRIAC module not damaged
X20DO2633 not found found b. Contact Plexpack Support for help
X20AT2402 T/C channel1- Zone 1 below lower temp
below lower limit lower limit a. Allow sealer to heat up zone 1 to set value
X20AT2402 T/C channel1- Zone 1 below above
above upper limit temp upper limit a. Allow sealer to cool down zone 1 to set value
X20AT2402 T/C channel1- Zone 1 thermocouple
wire break wire broken a. Replace thermocouple in zone 1
X20AT2402 T/C channel2- Zone 2 below lower temp
below lower limit lower limit a. Allow sealer to heat up zone 2 to set value

X20AT2402 T/C channel2- Zone 2 below above

above upper limit temp upper limit a. Allow sealer to cool down zone 2 to set value
X20AT2402 T/C channel2- Zone 2 thermocouple
wire break wire broken a. Replace thermocouple in zone 2
X20AT6402 T/C channel1- Zone 1 back bar below a. Allow sealer to heat up zone 1 back bar to set
below lower limit lower temp lower limit value
X20AT6402 T/C channel1- Zone 1 back bar below a. Allow sealer to cool down zone 1 back bar to
above upper limit above temp upper limit set value
Zone 1 back bar
X20AT6402 T/C channel1- thermocouple wire
wire break broken a. Replace thermocouple in zone 1 back bar
X20AT6402 T/C channel2- Zone 1 front bar below a. Allow sealer to heat up zone 1 front bar to set
X20AT6402 T/C channel2- Zone 1 front bar below a. Allow sealer to cool down zone 1 front bar to
Zone 1 front bar
wire break broken a. Replace thermocouple in zone 1 front bar
X20AT6402 T/C channel3- Zone 2 back bar below a. Allow sealer to heat up zone 2 back bar to set
X20AT6402 T/C channel3- Zone 2 back bar below a. Allow sealer to cool down zone 2 back bar to
Zone 2 back bar
wire break broken a. Replace thermocouple in zone 2 back bar
X20AT6402 T/C channel4- Zone 2 front bar below a. Allow sealer to heat up zone 2 front bar to set
X20AT6402 T/C channel4- Zone 2 front bar below a. Allow sealer to cool down zone 2 front bar to
Zone 2 front bar
wire break broken a. Replace thermocouple in zone 2 front bar
Zone 1 Pressure Sensor - Zone 1 pressure below
lower value exceeded lower limit a. Allow sealer to increase pressure in zone 1
Zone 1 Pressure Sensor - Zone 1 pressure above
upper value exceeded upper limit a. Allow sealer to decrease pressure in zone 1
a. Investigate plumbing of zone 1 pneumatics
Zone 1 Pressure Sensor - Open pneumatic line on from back control box fitting to seal section
open line zone 1 plumbing cylinders
a. Replace front telfon band
Broken Teflon Band Front Front teflon band broken b. See section 4.1 for procedure


MPS7000 SPARE PARTS LIST

MPS6100 RECOMMENDED SPARE PARTS LIST
Part Number Description Recommend Qty.
1P0951 RELAY, 24VDC 4PDT 5A 250V 1

1P0950 SOCKET, MY4 RELAY 0
1P0960 RELAY SOCKET, G2R-2 0
1P0961 RELAY, G2R-2, DPDT 250V 5A 24VDC 1
1P5301 SOCKET, LY2 RELAY 0
1P5307 RELAY, 24VDC DPDT 10A 250V 1
1P1250 TEFLON BAND 35” X 1” X 6 MIL 10
1Q2227 TEFLON BELT DRIVE ROLLER 2
2Q0016 TEFLON BELT TENSION PULLEY 0
1Q0271 FLOAT FOR TEFLON BELT DRIVE ROLLER 4
1P5053 SHOULDER BOLTS FOR FLOAT 8
1P0021 HEATER CARTRIDGE 120V 260W 1/4"X5" 2
1P1268 HEATER CARTRIDGE 220V 260W 1/4"X5"
2Q0331M HEATER BAR 1/8” SEAL 5.0” 0
2Q0003 HEATER BAR 3/8” SEAL 5.0” 0
1P0023 THERMOCOUPLE J TYPE 1
PEB4001 HMI/PLC CONTROLLER 5.7” SCREEN 0
PET1033 POWER SUPPLY, 24VDC 30W 0
PEB4010 MODULE, X20 2X2 BUS RX 0
PEB4011 MODULE, X2X TRANSMITTER, X20 0
PEB4020 MODULE, X20 MIXED I/O 0
PEB4022 MODULE, X20 2CH THERMOCOUPLE 0
PEB4030 MODULE, X20 240V 2CH TRIAC 0
PEB0073 SPEED BOARD RESISTOR, PLUG-IN, 0.250 OHM 1
PEB0087 SPEED CONTROLLER DC 1
1P0165 BELT TIMING 885H037 2
1P0204 BELT TIMING 150L050 2
1Q0134 MOLDED PRESSURE BAR 2
1P0044 BEARING SR6 2
1P0045 BEARING SR8 2
PEF0007 FUSE 3A 250V T/D GLASS 1
PEF0009 FUSE 5A 250V T/D CERAMIC 1
ORIGINAL Page xiv

MPS7000 SPARE PARTS LIST

PEF0014 FUSE 15A 250V 1
1P1072 MOTOR DC 90/130V 1/4HP 123RPM W/ENC 0
1P1074 MOTOR BRUSH 2
1P0180 MOTOR BRUSH SPRING 2
PES1213 SWITCH E-STOP 16MM 1NC 0
PES1212 SWITCH PB GREEN SOLID FLUSH 22MM 0
Optional Bag Top Trimmer Parts

1P0096 TRIMMER BLADE 1
1Q0399M TRIMMER BLADE LEFT HAND THREAD SCREW 1
1Q0483 TRIMMER BACK-UP ROLLER 1
1P0196 TRIMMER BELT 140XL037 1
Option Emboss Coder Parts

2E0009M EMBOSSER BACK-UP ROLLER 0
1P0036 EMBOSSER- PRINTER CLUTCH 110V 0
1P1441 EMBOSSER- PRINTER CLUTCH 240V 0
1P0150 EMBOSSER POWER CORD NORTH AMERICA ONLY 0
1P0037 EMBOSSER-PRINTER MICRO SWITCH COVER 0
EMBOSSER TYPE STD. (USE TYPE 'A' AS PART NUMBER, 0
FOR EXAMPLE)
EMBOSSER TYPE THIN (USE TYPE 'A' AS PART NUMBER, 0
FOR EXAMPLE)
1P0038 EMBOSSER-PRINTER MICRO SWITCH 0
Optional Dry Ink Printer Parts

1P0846 PRINTER POWER CORD 0
1P0037 EMBOSSER-PRINTER MICRO SWITCH COVER 0
1P0038 EMBOSSER-PRINTER MICRO SWITCH 0
PRINTER TYPE (USE TYPE 'A' AS PART NUMBER, FOR 0
EXAMPLE)
For Spare Parts and Service Inquiries:

Inside Sales &
Customer Advocate: Julie Gastis
Toll Free: 800-265-1775 x 228
Email: julieg@plexpack.com
Fax Number: 416-298-4328
Website: www.plexpack.com
General Info: info@plexpack.com
ORIGINAL Page xv

4 3 2 1
ITEM PART NUMBER TITLE QTY
1 1QA453M STAND KIT - MPS6000 1
2 1QA640M TENSIONER ASSEMBLY 1
3 1QA641M DRIVE KIT - MPS 1
4 1QA642M SEALING SECTION KIT - MPS6000 1
5 1QA652M INFEED RAILS KIT - MPS6000 1
6 6 1QA800 CONTROL BOX KIT, MPS6000 1
B B
2
A
UNLESS OTHERWISE SPECIFIED DIMENSIONS
ARE IN INCHES TOLERANCES:
X/X
X
+/- .015
+/- .015
PLEXPACK www.plexpack.com
A
X.X +/- .015
X.XX +/- .010 TITLE
.XXX +/- .005
ANGLES 5 MPS6000 VER. / HOR. SEALER W/ STAND
DEBURR & BREAK SHARP EDGES
THIRD ANGLE MODEL : MPS6000

PROJECTION MATERIAL : STAINLESS STEEL / ALUMINUM
DATE BY MAT'L P/N : LENGTH :
CHECKED 11/18/2015 C.D. FINISH : 180 GRIT/ ANODIZE
DESIGNED 11/18/2015 F.Z. DWG SIZE SCALE PART NUMBER REV.
ENGINEER 11/18/2015 A.M. B SHEET 1 OF 3 MPS6100 007

4 3 2 1
4 3 2 1
13 1/4 in / 333mm 15 1/4 in / 384mm

B 44 in / 1118mm MAX B
55 1/2 in / 1412mm
55 1/2 in / 1412mm
30 1/2 in / 773mm MIN
21 in / 531mm
31 3/4 in / 804mm
48 1/4 in / 1222mm
13 1/4 in / 333mm 15 1/4 in / 384mm
A
X/X
X
+/- .015
+/- .015
PLEXPACKwww.plexpack.com
A
X.X +/- .015
X.XX +/- .010 TITLE
.XXX +/- .005
ANGLES 5 MPS6000 VER. / HOR. SEALER W/ STAND

PROJECTION MATERIAL : STAINLESS STEEL / ALUMINUM
CHECKED 11/18/2015 C.D. FINISH : 180 GRIT/ ANODIZE
ENGINEER 11/18/2015 A.M. B SHEET 2 OF 3 MPS6100 007

4 3 2 1
STYLE A - VERTICAL R-L STYLE B - VERTICAL L-R
D W
STYLE C - HORIZONTAL R-L STYLE D - HORIZONAL L-R
H
1QA453M
4 3 2 1
ITEM PART NO. TITLE QTY
1 1F9508 CRANK SUPPORT SPACER 2
2 1P0112 FOOT LEVELING M16 4
3 1P0205 BELT TIMING 187L050 2
7 4 1Q1034 MPS6000-CE CRANK ASSEMBLY 2
17 4.1 1F9001 PLASTIC DRIVE PLATE BUSHING 1
16 4.2 1F9032 WASHER 1
4.3 1P0326 THRUST BEARING 1
4.4 1Q1035 INTERNAL SIDE PLATE 2
8 4.5 1Q1036 STAND ACME THREAD SCREW ROD 1
3
B 4.6 1Q1037 SIDE PLATE GUIDE 1 B
4.7 1Q1038 SIDE PLATE GUIDE 1
12 15 4.8 1Q1055 THRUST BEARING BLOCK 1
1 5 1Q1039 STAND TOP PLATE 1
DETAIL A
6 1Q1040 HANDLE BEARING MOUNT 1
11
13 7 1Q1041 CRANK HANDLE SHAFT 1
6 8 1Q1042 TOP COVER 1
5
9 1Q1044 TOP FRAME WELDMENT - MPS6000 1
A 10 1Q1045 BOTTOM FRAME WELDMENT 1
11 1Q1050 TIMING PULLEY 2
9
12 1Q1051 SEALER SUPPORT PLATE 2
13 1Q1052 SPACER 4
14 1Q1053 SLIDING SPACER 4
17 15 2Q0026M TIMING PULLEY 14L050 2
10 16 M009134 INFEED CONVEYOR ADJ. WHEEL 1
9 4.5 17 PBB0045 FLANGE BUSHING 1/2" x 3/4" x 1/2" 4
4.6 14
4.4
10 4.8 4.7
REV DESCRIPTION DATE APPROVED
002 DRIVE PULLEYS FLIPPED 07/05/2015 CD
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
A
X
TOLERANCES:
X/X
X.X
+/- .015
+/- .015
+/- .015
A
X.XX +/- .010

X.XXX +/- .005
ANGLES 5 TITLE
DEBURR & BREAK SHARP EDGES STAND KIT - MPS6000
THIRD ANGLE MODEL MPS6000

2 PROJECTION MATERIAL
DATE BY MAT'L P/N LENGTH:
DRAFTER 07/05/2015 CD FINISH
CHECKER MM DWG SIZE SCALE PART NUMBER: REV
DESIGN'R 07/05/2015 MM B SHEET 1 1QA453M 002
4 3 2 1
1QA453M
4 3 2 1
151 2 in / 395 mm
B B
551 2 in / 1412 mm
221 2 in / 569 mm
21 in / 531 mm
3 in / 79 mm
A
X
TOLERANCES:
X/X
X.X
+/- .015
+/- .015
+/- .015
A
X.XX +/- .010

301 2 in / 775 mm X.XXX
ANGLES
+/- .005
5 TITLE
DEBURR & BREAK SHARP EDGES STAND KIT - MPS6000

PROJECTION MATERIAL
CHECKER MM DWG SIZE SCALE PART NUMBER: REV
DESIGN'R 07/05/2015 MM B SHEET 2 1QA453M 002
4 3 2 1
4 3 2 1
1 1P0489 COMPRESSION SPRING, HEATING BAR 2
2 1P1082 RETRACTABLE SCREW FASTENER 2
3 1P5032 SHOULDER BOLT 5/16 DIA X 5/16" LONG 2
4 1P5060 DOWEL PIN 2
14
5 1Q0506 3/8 WASHER 2
6 1Q0507 3/8 WASHER 2
10 7 1Q2186 ADJUSTMENT TENSION SHAFT 2
6 8 1Q2187 RAIL GUARD 1
B 9 1Q2195 GUSSET ANGLE 1 B
10 1Q2203 ADJUSTING KNOB 2
13 11 1Q2204 TENSION THREAD 2
12 1Q2205 PIVOT BLOCK 2
13 1Q2206 TENSION HOUSING 1
14 4Q0018M TENSION PULLEY MOUNTING PLATE 1
5 15 4QS018 TEFLON BELT PULLEY ASSEMBLY 2
11
12
8
7
A
TOLERANCES:
X/X
X
+/- .015
+/- .015
A
X.X +/- .015
4 X.XX
X.XXX
+/- .010
+/- .005 TITLE
ANGLES 5
DEBURR & BREAK SHARP EDGES TENSIONER ASSEMBLY
THIRD ANGLE MODEL MPS6100-M

PROJECTION MATERIAL
15 DATE BY MAT'L P/N LENGTH:
CHECKER M.M. DWG SIZE SCALE PART NUMBER: REV
DESIGN'R 10/04/2015 AM B SHEET 1 1QA640M 001
4 3 2 1
4 3 2 1
113 4
51 4
B 11 4 B
7
11 4
63 4
51 4
9

A
TOLERANCES:
X/X
X
+/- .015
+/- .015
A
X.X +/- .015
X.XX +/- .010
X.XXX +/- .005 TITLE
ANGLES 5
DEBURR & BREAK SHARP EDGES TENSIONER ASSEMBLY
THIRD ANGLE MODEL MPS6100-M

PROJECTION MATERIAL
DESIGN'R 10/04/2015 AM B SHEET 2 1QA640M 001
4 3 2 1
4 3 2 1
ITEM PART NO. TITLE QTY
1 1P0045 RADIAL BALL BEARING, SR8 6
5 1Q0030M TIMING BELT COVER SPACER 2
6 1Q1241 RAIL SAFETY BLOCK 1
7 1Q2100 GEAR HOUSING 1
8 1Q2188 DRIVE PULLEY SHAFT 2
9 1Q2195 GUSSET ANGLE 1
B B
10 1Q2260 EXTENDED MOUNT ANGLE 2
8 11 1Q2261 TIMING BELT COVER RL 1
13 12 2Q0020M SPUR GEAR (IP1053 MODIFIED) 2
1
2 13 2Q0025M TIMING PULLEY 1
14 2Q0026M TIMING PULLEY 14L050 1
5
15 2Q0356M EXTENDED BEARING PLATE 2
16 4Q0028M MOTOR MOUNTING PLATE, R-L & L-R 1
17 4QS021 GEARMOTOR ASSEMBLY, MPS SEALER DC 1
18 4QS113M TEFLON BELT DRIVE PULLEY ASS'Y 2
11 12
18
16
15
3
10
6
NOTE: LEADS NEED TO BE 6 FEET LONG

9
A
X/X +/- .015
PLEXPACK A
X +/- .015 WWW.PLEXPACK.COM
X.X +/- .015
X.XX +/- .010 TITLE
14 .XXX +/- .005
ANGLES 5 DRIVE KIT - MPS
7 THIRD ANGLE MODEL : MPS6000

PROJECTION MATERIAL :
CHECKED 24/11/2015 C.D. FINISH :
DWG SIZE SCALE PART NUMBER REV.
17 DESIGNED 10/04/2015 F.Z.
ENGINEER 10/04/2015 A.M. B SHEET 1 OF 3 1QA641M 001
4 3 2 1
4 3 2 1
11/16
11 1/8
B B
6
11 3/4
1/8
VIEW A-A
3/8
1 1/2
11 1/2
14
A
X/X +/- .015
PLEXPACK A
6 3/4
X +/- .015 WWW.PLEXPACK.COM

X.X +/- .015
X.XX +/- .010 TITLE
.XXX +/- .005

A A CHECKED 24/11/2015 C.D. FINISH :

4 3 2 1
4 3 2 1
1 1P0045 RADIAL BALL BEARING, SR8 6 11
9
5 1Q0030M TIMING BELT COVER SPACER 2
10
6 1Q1241 RAIL SAFETY BLOCK 1
7 1Q2100 GEAR HOUSING 1
8 1Q2188 DRIVE PULLEY SHAFT 2
9 1Q2195 GUSSET ANGLE 1
B B
10 1Q2260 EXTENDED MOUNT ANGLE 2
11 1Q2261 TIMING BELT COVER RL 1
12 2Q0020M SPUR GEAR (IP1053 MODIFIED) 2 5
13 2Q0025M TIMING PULLEY 1
14 2Q0026M TIMING PULLEY 14L050 1 13 2
15 2Q0356M EXTENDED BEARING PLATE 2
16 4Q0028M MOTOR MOUNTING PLATE, R-L & L-R 1
17 4QS021 GEARMOTOR ASSEMBLY, MPS SEALER DC 1
18 4QS113M TEFLON BELT DRIVE PULLEY ASS'Y 2 18
1
8
15
12 14
16
4
3
A UNLESS OTHERWISE SPECIFIED DIMENSIONS

X/X
X
+/- .015
+/- .015
PLEXPACK WWW.PLEXPACK.COM
A
X.X +/- .015

X.XX
.XXX
+/- .010
+/- .005
TITLE
6 MODEL : MPS6000
17 THIRD ANGLE
7 PROJECTION MATERIAL :
CHECKED 24/11/2015 C.D. FINISH :

4 3 2 1
4 3 2 1
9
1 1P0021 HEATER CARTRIDGE 120V 260W 1/4"X5" 2
2 1P0023 DUAL THERMOCOUPLE, J-TYPE 1
27 4 1P0356 FIBRE WASHER 18
5 1P0388 NYLON SHOULDER BUSHING 4
11 6 1P0489 COMPRESSION SPRING, HEATING BAR 4
7 1P0624 SLOTTED SPRING TENSION SPRING 6
8 1P1061 THUMBSCREW_KNOB 4
9 1P1276 FAN COVER 1
B 10 1Q0754 COOLING BAR 1 B
11 1Q0850 SEALING SECTION BAR 1
12 1Q0880 COOLING BAR 1
17 21
13 1Q1018 FIXED HEATING BAR SPACER 0.222 LG 2
23 14 1Q1019 FIXED HEATING BAR SPACER 0.238 LG 2
15 1Q1020 COOLING BAR SPACER, 0.551 LONG 2
18
16 16 1Q1580 CAM SHAFT 1
17 1Q1581 HANDLE 2
18 1Q1582 CAM 2
14 1 19 1Q1583 MOUNTING BLOCK 2
25 20 1Q2189 BAG GUIDE, BACK 1
19
26 21 1Q2190 HEATING/COOLING BAR MTG PLT, BACK 1
6 24
22 1Q2191 BASE MOUNTING PLATE 1
20 23 1Q2225 BAG GUIDE, FRONT 1
7 24 1Q2235 COOLING BAR MTG. PLATE, FRONT 2
25 1QS773 ROLLER ASSY SS 1
26 2Q0135M HEATING BAR 1/4" x 5" LG 2
10 24 27 PHF0001 FAN DC 80MM X 32MM 12-24VDC IP68 1
12
A
22
15
TOLERANCES:
X/X
X
+/- .015
+/- .015
A
X.X +/- .015
X.XX +/- .010
ANGLES 5
DEBURR & BREAK SHARP EDGES SEALING SECTION KIT - MPS6000
2
PROJECTION MATERIAL
5
4 DATE BY MAT'L P/N LENGTH:
DESIGN'R 29/06/2015 CD B SHEET 1 1QA642M 001
4 3 2 1
4 3 2 1
175 8
B B
57 8
5
2 8
1
2
41 8

A 1
4
TOLERANCES:
X/X
X
+/- .015
+/- .015
A
X.X +/- .015
X.XX +/- .010
ANGLES 5
DEBURR & BREAK SHARP EDGES SEALING SECTION KIT - MPS6000

PROJECTION MATERIAL
4 3 2 1
4 3 2 1
1 1P0435 PINCH LABEL 1
2 1P0436 BURN CAUTION LABEL 1
1 20 3 1P1071 ADJUSTABLE COMPRESSION HINGE 2
4 1P1104 TREADED SPACER 8
5 1Q0039 HINGE SPACER 2
16 6 1Q0053 FLEX GUARD MOUNTING SPACER 3
15
7 1Q0134 PRESSURE BAR 18
13
18 8 1Q0761 SUPPORT BRACKET 2
B 21 9 1Q0768 EXIT GUIDE PLATE, BACK 1 B
10 1Q0769 EXIT GUIDE PLATE, BACK 1
5 11 1Q2174 SIDE SHIELD 1
12 1Q2182 INFEED RAIL BRIDGE, BACK 1
3
13 1Q2183 INFEED RAIL BRIDGE, FRONT 1
14 1Q2201 BAG ENTRY GUIDE , FRONT 1
26
8 15 1Q2207 ENTRY GUIDE PLATE, BACK 1
14 4 16 1Q2208 ENTRY GUIDE PLATE, FRONT 1
17 1Q2209 BAG ENTRY GUIDE, BACK 1
12 18 1Q2210 INFEED RAIL, BACK 1
2 19 1Q2211 INFEED RAIL, FRONT 1
20 2Q0066M BAG ENTRY GUIDE, BACK 1
21 2Q0067M BAG ENTRY GUIDE, FRONT 1
9
11 22 2Q0078M EXIT GAURD 2
23 2Q0079 GUIDE BLOCK 6
23
24 4QS002M DISCHARGE BELT GUIDE PULLEY ASSY 2
25 4QS004 TENSION PULLEY ASSY 4
7 26 4QS005M INFEED GUIDE PULLEY ASSEMBLY 2
28 4QS111 FLOATING COUPLING DRIVE ASSEMBLY 2
28
25
6
10
A
22 24
19
TOLERANCES:
X/X
X
+/- .015
+/- .015
A
X.X +/- .015
X.XX +/- .010
ANGLES 5
DEBURR & BREAK SHARP EDGES INFEED RAIL ASSEMBLY

PROJECTION MATERIAL
4 3 2 1
4 3 2 1
481 4
B B
51 4
3
8
A A
13 20 151 4 5
53 4
11 2
VIEW A-A
63 4

A
TOLERANCES:
X/X
X
+/- .015
+/- .015
A
X.X +/- .015
X.XX +/- .010
ANGLES 5
DEBURR & BREAK SHARP EDGES INFEED RAIL ASSEMBLY

PROJECTION MATERIAL
4 3 2 1
4 3 2 1
1 1P0132 FILTER RFI LINE 15A 250V INLET 1
24.1
2 1P0149 DETACHABLE POWER CORD 1
3 3 1P1070 HINGE ADJUSTABLE 2
16
4 1P1078 SELF-CLINCHING STUD 1
5 1P1265 SNAP IN PLUG 7/8" 1
12 6 1P5346 SQUARE FLANGE RECEPTACLE, RS, 11-4 2
D D
7 1P5410 SQUARE FLANGE RECEPTACLE, SS, 11-4 2
22.4 8 1P5421 RECEPTACLE, M8 FEMALE 4P 2
14 9 1Q2224 SPACER, MPS6000 C-BOX HINGE 1
10 1Q2312 SPACER, MPS6000 C-BOX FRONT 1
11 1Q2652 COVER, MPS6000 C-BOX REAR 1
25.7 12 1Q2654 SIDE PLATE, MPS C-BOX LEFT 1
15
13 1Q2655 SIDE PLATE, MPS C-BOX RIGHT 1
14 1Q2656 COVER, MPS6000 C-BOX FRONT 1
15 1Q2665 LABEL, MPS6000 C-BOX FRONT 1
28
19 16 1Q2696 SPACER, MPS6000 C-BOX MAIN 3
17 1Q2697 LABEL, MPS C-BOX REAR 1
18 1Q2699 NAMEPLATE, MPS SEALER 1
19 1QS800 PANEL ASSEMBLY, MPS INTERNAL ELEC. 1
22.1
20 1QS810 UPGRADE KIT, MPS STAGE ONE OPTION 1
33 20.1 PEB4020 MODULE, X20 MIXED I/O 1
21 1QS811 UPGRADE KIT, MPS STAGE TWO OPTION 1
21.1 PEB4020 MODULE, X20 MIXED I/O 1
22 1QS812 UPGRADE KIT, MPS STAGE THREE OPTION 1
31
C 22.1 1P5420 RECEPTACLE, M12 M-F PSTH 5P B-CODED 1 C
2 22.2 1P5421 RECEPTACLE, M8 FEMALE 4P 1
22.3 1P5422 3/8" - 16UNC SS HEX NUT 1
22.3
22.4 PEB4013 MODULE, SINGLE X20 I/O BASE 1
22.5 PEB4011 MODULE, X20 X2X BUS TX 1
25.1
22.6 PEB4016 TERMINAL, X20 12PIN 24VDC 1
5 22.7 PEB4102 CABLE, X2X M12 TO FLYING LEAD, 1M 1
23 1QS814 OPTION KIT, MPS CONVEYOR DC DRIVE 1
22.7
23.1 PEB0087 SPEED CONTROLLER DC KBWS-22D 1
23.2 PEF0009 FUSE - 5A/250V 1
23.1
10 24 1QS816 OPTION KIT, MPS AUDIBLE ALARM 1
8 24.1 1P0517 BUZZER, 24VDC 80DB 2.4KHZ 1
26 9 11 25 1QS817 OPTION KIT, MPS PRESSURE VALIDATION 1
25.1 PPF0640 CONNECTOR PUSH IN BLK HEAD, QSS-4-F 1
25.5 25.2 PPV0015 VALVE, ELEC. PRESSURE REGULATOR 1
25.2 25.6 25.3 PPM0010 2307 U-1/8 1
18
25.4 PPF0021 CONNECTOR-PUSH IN QS-G1/8-4 1
25.5 PPF0023 CONNECTOR-PUSH IN QSL-G1/8-4 1
25.6 1P1076 FITTING, 4MM INLINE VALVED POLYTUBE 1
B 25.7 PEO0027 CABLE M12 5PIN 5 WIRE 2M RA 1 B
26 4Q0044 COVER, MPS6000 C-BOX BOTTOM 1
27 PEB0087 SPEED CONTROLLER DC KBWS-22D 1
28 PEB4001 CONTROLLER, 5.7IN HMI/PLC 1
17 29 PEF0007 FUSE, 3A 250V TIME DELAY GLASS 1
30 PEF0014 FUSE, 15A 250V CERAMIC 1
22.1 31 PES1212 SWITCH, E-STOP 16MM 1NC 1
13
32 PES1213 SWITCH, PUSH BUTTON BLK SPDT 16MM 1
33 PES1241 LEGEND PLATE, E-STOP 45MM SNAP IN 1
34 PEG0106 FUSE HOLDER, PNL MOUNT 250V 20A 3
22.2
25.1

X
TOLERANCES:
X/X +/- .015
+/- .015
X.X +/- .015
34 X.XX +/- .010
A X.XXX
ANGLES
+/- .005
5
TITLE A
29 DEBURR & BREAK SHARP EDGES CONTROL BOX KIT, MPS6000
1
2
6 THIRD ANGLE MODEL MPS6000
23.2 PROJECTION MATERIAL
7
30
CHECKER A.M. DWG SIZE SCALE PART NUMBER: REV
DESIGN'R 30/06/2015 MM C SHEET 1 1QA800 000
4 3 2 1
4 3 2 1
83 4
D D
153 8
C C
14
B B

X
TOLERANCES:
X/X +/- .015
+/- .015
X.X +/- .015
X.XX +/- .010
A X.XXX
ANGLES
+/- .005
5
TITLE A
DEBURR & BREAK SHARP EDGES CONTROL BOX KIT, MPS6000

PROJECTION MATERIAL
CHECKER A.M. DWG SIZE SCALE PART NUMBER: REV
DESIGN'R 30/06/2015 MM C SHEET 2 1QA800 000
4 3 2 1
4 3 2 1
8
1 1P0023 DUAL THERMOCOUPLE, J-TYPE 1
2 1P0356 FIBRE WASHER 18
26 3 1P0388 NYLON SHOULDER BUSHING 4
4 1P0489 COMPRESSION SPRING, HEATING BAR 4
10 5 1P0624 SPRING PIN 1/8" DIA X 3/4" 6
6 1P1061 THUMBSCREW_KNOB 4
7 1P1268 CARTRIDGE HEATER - 5", 260W/220V 2
8 1P1276 FAN COVER 1
B 9 1Q0754 COOLING BAR 1 B
10 1Q0850 SEALING SECTION BAR 1
11 1Q0880 COOLING BAR 1
16 20
12 1Q1018 FIXED HEATING BAR SPACER 0.222 LG 2
22 13 1Q1019 FIXED HEATING BAR SPACER 0.238 LG 2
14 1Q1020 COOLING BAR SPACER, 0.551 LONG 2
17
15 15 1Q1580 CAM SHAFT 1
16 1Q1581 HANDLE 2
17 1Q1582 CAM 2
7
13 18 1Q1583 MOUNTING BLOCK 2
24 19 1Q2189 BAG GUIDE, BACK 1
18
25 20 1Q2190 HEATING/COOLING BAR MTG PLT, BACK 1
4 23
21 1Q2191 BASE MOUNTING PLATE 1
19 22 1Q2225 BAG GUIDE, FRONT 1
5 23 1Q2235 COOLING BAR MTG. PLATE, FRONT 2
24 1QS773 ROLLER ASSY SS 1
25 2Q0135M HEATING BAR 1/4" x 5" LG 2
9 23 26 PHF0001 FAN DC 80MM X 32MM 12-24VDC IP68 1
11
A
21
X/X +/- .015
PLEXPACKwww.plexpack.com
A
14 X +/- .015
X.X +/- .015
X.XX +/- .010 TITLE
.XXX +/- .005
ANGLES 5° SEALING SECTION KIT - MPS6000-220V
1
3
2 DATE BY MAT'L P/N : LENGTH : 17-5/8"
CHECKED 05/02/2016 C.D. FINISH : NONE
DESIGNED 05/02/2016 T.V. DWG SIZE SCALE PART NUMBER REV.
ENGINEER 05/02/2016 A.M. B SHEET 1 OF 2 1QA642M-220V 001

4 3 2 1
4 3 2 1
175 8
B B
57 8
5
2 8
1
2
5
41 8
1
4
A
X/X
X
+/- .015
+/- .015
PLEXPACK
www.plexpack.com
A
X.X +/- .015
X.XX +/- .010 TITLE
.XXX +/- .005
ANGLES 5° SEALING SECTION KIT - MPS6000-220V

DATE BY MAT'L P/N : LENGTH : 17-5/8"
CHECKED 05/02/2016 C.D. FINISH : NONE
DESIGNED 05/02/2016 T.V. DWG SIZE SCALE PART NUMBER REV.
ENGINEER 05/02/2016 A.M. B SHEET 2 OF 2 1QA642M-220V 001

4 3 2 1

Mps6100 Manual Rev007

Cargado por

Información del documento

Descripción original:

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Mps6100 Manual Rev007

Cargado por

Copyright:

Formatos disponibles

MPS6100

 Safety Information iii

 Operator Manual vii

 Spare Parts List xi

Appendix A - MPS6100-M Electrical Schematic

Appendix B – MPS6100 Assemblies

Appendix C – MPS6100-220V Assemblies

ISO SAFETY SYMBOLS – DEFINED

Caution – Pinch Hazard

Caution – Moving Parts

ORIGINAL Page vi

Caution – Stability Hazard

Caution – Slip Hazard

Danger – Hot Surfaces

Danger – Rotating Blade

ORIGINAL Page vii

ORIGINAL Page viii

ISO SAFETY SYMBOLS – LOCATION

ORIGINAL Page viii

This document has been produced by:

ORIGINAL INSTRUCTIONS Page 1

VOLTAGE 120/240 VAC

HEATING WATTAGE 1040 W

MAXIMUM SPEED 2540 cm/min (1000 in/min)

TEMPERATURE RANGE 120 - 232°C (248 - 450ºF)

WEIGHT 98 kg (215 lbs)

SEAL WIDTH RANGE 3 – 19 mm (.125-.750 in)

VERTICAL ADJUSTMENT 750 – 1100 mm (29.5 – 43 in)

SEALING ORIENTATION 0° or 90°

ORIGINAL INSTRUCTIONS Page 2

1.3 MACHINE PARTS DIAGRAM

Stand Sealing Section

ORIGINAL INSTRUCTIONS Page 3

1.4 CONTROL BOX FEATURES

Accessory Power On FIGURE – 2-1

ORIGINAL INSTRUCTIONS Page 4

Sealer Fuse X2X Bus

Conveyor X2X Power

Main Fuse Air Supply

Conveyer Conveyer Main Power Sealer Sealer

1.5 STAND FEATURES

ORIGINAL INSTRUCTIONS Page 5

1.6 DIMENSIONAL DIAGRAM

2.0 UNPACKING AND ASSEMBLY

Tools Required Number of Persons Needed

1. Philips Head Screwdriver

ORIGINAL INSTRUCTIONS Page 6

2.1 UNCRATING THE MPS6100 SERIES

2.2 ASSEMBLING THE MPS6100 SERIES

ORIGINAL INSTRUCTIONS Page 7

3.0 HMI FEATURES

ORIGINAL INSTRUCTIONS Page 8

ORIGINAL INSTRUCTIONS Page 9

9) HOME: takes the user to the home screen as shown in Figure 6.

ORIGINAL INSTRUCTIONS Page 10

4.1 GETTING STARTED

ORIGINAL INSTRUCTIONS Page 11

ORIGINAL INSTRUCTIONS Page 12

4.2 ADJUSTING THE HEAD ORIENTATION

ORIGINAL INSTRUCTIONS Page 13

4.3 ADJUSTING THE HEAD HEIGHT

4.4 LOADING AND SAVING RECIPES

ORIGINAL INSTRUCTIONS Page 14