INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1800 / 1500 CUSTOMER PART NO.: RE-19981* MODEL NO.: DM4627-4364
GOV. REGULATION: 3-5 % CUSTOMER NAME & ADDRESS: SUPERSEDES:
ENGINE: 6359TF JOHN DEERE SARAN EDITION NO. 12
APPLICATION: GENERATOR * (SEE NOTE 13) DATED: 09-13-93
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION 1.9660" ± .0015"
.063" ( 1.6mm) ID X 25" (635 mm) LONG. (49.94 mm ± 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95).
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334):2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ-OUT DEVICE: #23745. a.CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-019 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 1800 RPM (WOT): SUPPLY SET PER TEST STAND NOTE 3B.
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A a. SET TRANSFER PUMP PRESSURE FOR 80-85 PSI,
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) N/A (552-566 kPa).
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
TIMING MARK 120.5° S.O. (∠ F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-10 PSI. (28-69 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 6. 525 RPM (WOT): SET ADVANCE TRIMMER SCREW 2.0°.
7. 1800 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
PUMP OPERATING SPEED...HALF...ENGINE SPEED 90.5-91.5 mm³/STROKE.
MECHANICALLY TIMED TO CAM (S.B. 177) 8. 1890 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
10-15 mm³/STROKE.
PUMP ACCESSORIES: 9. CHECK POINTS:
1. SPEED ADVANCE
2. E.S.O. (12V E.T.R.) THROTTLE T.P.
3. SPEED DROOP RPM POSITION mm³/STROKE ADVANCE PRESSURE
4. CLOSE FLOW a. 150 WOT 42 MIN. --- **10 MIN.
5. GOVERNOR DASH POT b. 400 WOT* 4 MAX. --- ---
c. 525 WOT --- 1.0°-3.0° ---
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE d. 700 WOT --- 2.5°-3.5° ---
(REF. SL-222)(REF. SPEED DROOP S.B. 97R) e. 1800 WOT 90.5-91.5 --- ***80-85
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO f. 1800 WOT* 4 MAX. --- ---
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. g. 1890 WOT 10-15 --- ---
2. TURN SPEED DROOP TO MINIMUM POSITION (C'C DIRECTION). h. 1940 WOT 5 MAX. --- ---
3. 1890 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN 10-15
mm³/STROKE, IF NAME PLATE IS STAMPED 1500 RPM. * E.S.O. DE-ENERGIZED ** (69 kPa) *** (552-566 kPa)
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)
10. RESET HIGH IDLE SCREW TO OBTAIN 10-15 mm³/STROKE AT THE HIGH
THROTTLE IDLE SPEED CORRESPONDING TO THE FULL LOAD SPEED STAMPED ON THE
RPM POSITION mm³/STROKE ADVANCE NAMEPLATE.
a. 150 WOT 41 MIN. --- 11. FULL LOAD HIGH IDLE GOV. CUT-OFF
b. 400 WOT* 4 MAX. --- 1500 1575 1625
c. 525 WOT --- 1.0°-3.0° 1800 1890 1940
d. 700 WOT --- 2.5°-3.5°
e. 1800 WOT 89-93 --- 12. SPECIAL NOTES:
f. 1800 WOT* 4 MAX. --- a. TORQUE ALL FASTENERS PER S.B. 106.
g. 1890 WOT 10-15** --- b. ASSEMBLE THROTTLE LEVER IN B4-L POSITION PER S.B. 164.
h. 1940 WOT 5 MAX. --- c. CHECK ELECTRIC SHUT-OFF PER S.B. 108.
d. ADJUST SPEED DROOP PER S.B. 97R.
* E.S.O. DE-ENERGIZED e. SEAL FASTENER PER S.B. 134R.
** RESET HIGH IDLE SCREW IF NECESSARY 13. BEFORE REMOVING PUMP FROM STAND, TURN SPEED ADJUSTING CAP
IN 2 FULL TURNS CLOCKWISE.
14. PUMP MAY BE CONVERTED TO 24 VOLT E.T.R. WITH P/N 26387
SOLENOID FRAME AND ARM ASSEMBLY, REIDENTIFYING CUSTOMER
PART NUMBER TO RE 31768, AND STAMPING THE NAMEPLATE 24V.

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DM4627-4364 EDITION 12 DATED 9/13/93 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60456)
20213 1 KEY, SQUARE
WASHER, DRIVE SHAFT 1 20212 20273 1 RING, RETAINING

NUT, DRIVE SHAFT 1 20211 20407 1 SHAFT, DRIVE

RING, RETAINING 1 19843

WASHER, SPRING 1 19850

BEARING, BALL 1 20274 21660 1 SCREW ASSY-VENT

SEAL, RECT SECTION 1 19840 OR 21661-21665

SEAL, VITON LIP 2 20289 12259 1 SCREW, PAN HEAD

10464 1 WASHER, SEALING
11331 2 SCREW, HEAD LOCKING

GASKET, TIMING COVER 1 27604

COVER, TIMING 1 23058 22554 1 HOUSING ASSY, PUMP

SCREW,HEX WASH HD M 2 21194

10394 1 NAME PLATE

24419 2 SCREW, NAME PLATE

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60434)
32226 1 HYD HD & ROTOR ASSY
SCREW, LEAF SPRING 2 15619
11046 2 PLUNGER, BASIC
USE 11047-11050 (STD)
SHOE, CAM ROLLER -15 4 20120 OR 11052-11055 (O/S)
OR 20119 (-.010) OR
20118 (-.020) AS REQ’D
PER S.B.332 20250 2 PLUNGER, BASIC
USE 20251-20254 (STD)
OR 11052-11055 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
SPRING, LEAF 2 29363 11438 1 SCREW, SOCKET SET

ROLLER, CAM 4 11141 19861 6 CONNECTOR, FUEL LINE

CAM RING 1 21686

27601 1 SEAL, O-RING
29710 1 SCREW, TX DR SOC HD
29384 1 PLATE-LOCK
21217 1 VALVE, DELIVERY 25MM
SEAL, O-RING 1 27245 OR 21218 (O/S) AS REQ’D
REF S.B. 143B

SPRING, DLVY VALVE 1 20129 20127 1 SCREW, RETAINING

STOP, DELIVERY VALVE 1 20128

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60126)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANS. PUMP
20511 4 BLADE, TRANS PUMP
OR 20512 REF. S.B. 304
20528 1 RING, LINER LOCATING

28987 1 REG. ASSY, TRANS.PUMP

SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATOR 1 19895

PLUG ASSY, TP REG 1 15228

FILTER, INLET 1 28986 28980 1 CAP, TRANS. PUMP END

NOTES: REF. S.B. 444

INDENTED ITEMS INCLUDED

DM4627-4364 EDITION 12 DATED 9/13/93 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60435)
SPRING, SPEED DROOP 1 13560 20240 1 ROD ASSY-CONTROL
RED
ARM ASSY, GOVERNOR 1 29060 13554 1 PIN, CONTROL SPRING

SHAFT, GOV ARM 1 12214 27606 1 WASHER, SEALING

SEAL, O-RING 2 31332 12966 1 SEAL, O-RING

NUT, PIVOT SHAFT RET. 2 12288 20243 1 CAP ASSY, ADJUSTING

SPRING, DAMPER 1 20475 20355 1 CAP, DROOP CONT. LOCK

PISTON ASSY, DAMPER 1 16572

27599 1 GUIDE, CONTROL ROD
16568 1 BARREL ASSY, DAMPER
22134 1 ARM ASSY-MET.VALVE
SLEEVE, GOV. THRUST 1 21709 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MET.VALVE SPRG
WASHER, THRUST 1 19860 20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, WEIGHT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, WEIGHT RET.
NOTES: * O.S. METERING VALVE AND ARM ASSY 22248 REF. S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60436)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 16251 16279 1 SHAFT, SHUT-OFF

SCREW, LEVER ADJUST 1 12167

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK
15306 1 SPACER, GOV SPRING
12972 1 SCREW, LEVER ADJUST
SPACER, THR.LEVER ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 17605 1 HOOK ASSY-GOV.LINKAGE
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
SPRING, THROT. LEVER 1 13003 17604 1 HOOK, GOV LINK

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK
SCREW, SOCKET HD CAP 1 15668
RETAINER, TH.LEV.SPRG 1 13010

NOTES: THROTTLE LEVER BUSHING IN

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60060)
SCREW, REED VALVE 2 19834
SEAL, O-RING 1 26126 21361 1 PLUG, PISTON HOLE
SEAL, O-RING 1 29280
RING, PISTON SEAL 1 18967 22773 1 VALVE, REED
SEAL, PISTON RING 1 29281

29280 1 SEAL, O-RING

12690 1 SPRING, ADVANCE
PISTON, ADVANCE 1 20471 BLACK
0-3 DEG. ADVANCE 12683 1 SPRING, INNER ADVANCE
SEAL, O-RING 1 29282 YELLOW
PLUG, PISTON HOLE 1 15744 14940 1 GUIDE, ADV.ADJ.SPRING

SCREW, ADVANCE 1 14544

SEAL, O-RING 1 17438 27602 1 SEAL, O-RING

NUT, LOCK 1 13807 26787 1 SCREW,HEAD LOCATING

PIN, CAM ADVANCE 1 21147

SEAL, O-RING 1 27610
PLUG, ADV. SCREW HOLE 1 23056

NOTES:

INDENTED ITEMS INCLUDED

DM4627-4364 EDITION 12 DATED 9/13/93 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60082)

14760 2 NUT, LOCK

SCREW, BUTTON HD CAP 3 22351
20951 1 STRAP, TERM GROUNDING
LOCK WASHER, TOOTH 1 18493 12049 1 LOCK WASHER, TOOTH

WASHER, PLAIN 2 18501 12519 2 NUT, HEX

WASHER, TERM INSUL 2 12500 22109 1 REG ASSY, HSG PRESS
30789 1 CAP, COVER SCREW

30788 1 CUP, COVER SCREW

27607 1 SEAL, O-RING

SEAL, RECT SECTION 1 27244

21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 08/09/84 1
GASKET KIT 24372 08/27/84 16380 2
ESO MOUNTING AND GROUNDING KIT 26431 09/13/84 16404 3
11/29/84 16610 4
08/28/85 17198 5
10/24/85 17313 6
02/17/86 17590 7
08/20/86 17936 8
05/23/89 19533 9
10/15/91 20792 10
10/21/92 19651 11
09/13/93 22698 12

INDENTED ITEMS INCLUDED