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APPRENTICESHIP TRAINING REPORT

ON

ULTRATECH CEMENT(WBCW)
BANSKOPA,DURGAPUR

SESSION – JUNE 2018 TO JUNE 2019

SUBMITTED BY KIRITY GHOSH.


DEPARTMENT OF MECHANICAL ENGINEERING.
AKNOWLEDGEMENT

We express our deepest gratitude to MR. RAJESH BHARDIA (Unit Head), MR VINOY
MISHRA(HOD H.R),MR.DEBABRTA GHOSH(HR Dept.) for providing me the opportunity to
training in UTCL.

I would like to thanks MR.SANJOY SHARMA(Technical Head), PAPULAL VISHNOI (HOD


Mechanical Dept.) and his staff for cooperative guidance & helping me to learn a lot about
different aspect of his department and under whose guidance I complete my training program.

I also put my special thanks to my training guide MR.KOUSHIK ROY,MR.TAPAS


SARDAR,MR.DILIP SAHOO and MR.NIRAJ KUMAR. who cared to give out an ample amount of
time to me, regardless of being extremely busy in their work.

I would like to put forth my regardful thanks to all those who have and are making it a
remarkable attempt in guiding me and making me learn the most during my period of my
training at UTCL(WBCW).
OVERVIEW

About Company-

UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and
white cement in India. It is also one of the leading cement producers globally. UltraTech as a brand
embodies 'strength', 'reliability' and 'innovation'. Together, these attributes inspire engineers to stretch the
limits of their imagination to create homes, buildings and structures that define the new India.

The company has an installed capacity of 93 million tonnes per annum (MTPA) of grey cement.
UltraTech Cement has 18 integrated plants, 1 clinkerisation plant, 25 grinding units and 7 bulk
terminals. Its operations span across India, UAE, Bahrain, Bangladesh and Sri Lanka. UltraTech Cement
is also India's largest exporter of cement reaching out to meet the demand in countries around the Indian
Ocean and the Middle East.

About Plant-

UltraTech Cement was incorporated in 2000 as Larsen & Toubro. Later it was demerged and acquired by
Grasim and was renamed as UltraTech Cement in 2004. Today Ultratech cement a part of Aditya Birla
group. It is a largest exporter of cement clinker. UltrTech Cement Limited has an annual capacity of 52
million tonnes. It manufactures and markets Ordinary Portland Cement, Portland Blast Furnace Slag
Cement and Portland Pozzalana Cement. It also manufactures ready mix concrete (RMC). All the plants
have received ISO 9001 certification.
WAGON TIPPLER
Type- HI-LIFT-XL,Platform Length-17300 MM,Tripling angle- 150 Degree,Motor rating-
45 KW,(RPM 1500 x 2),Hyd. power pack for clamping drive- 18.5 KW(1500 RPM),Gear
box- SDH400F,Ratio-125:1,Gear coupling-BZWG 5600(ELECON), Rake segments-
Pitch 334.22mm(404nos),Pinion- pitch 334.22mm(15 nos),Clamping cylinder- Dual
acting cylinder(160 mm bore, Stock 380mm),Hyd Pressure-250 Bar.

SIDE ARM CHARGER


Hyd Power Pack For Side Arm Charger motor- MS83 45KW(RPM-1500),Cooling Fan-
0.55KW(1500 RPM),Hyd Capacity-29 loaded wagons,return Speed- 15m/min,Arm
cylinder- 1559 mm stock(1535 mm effective) & Hyd pressure 250 bar,Uncoupling
cylinder- 300 mm stock & Hyd pressure 250 bar,Detach cylinder- 70 mm stock & Hyd
pressure 250 bar.

APRON CONVEYOR
Type-T20/2000/13000,Length-13M,Width-2000mm,Power-55KW,Gear box-
BCH315F(Ratio-63:1),Capacity-960 TPH,Center Distance-13000mm,Pan Width-
2000mm,Max speed-13.51MPM.

DRIBBLE CONVEYOR
Belt width-2200mm,,Belt Speed-2.0M/Sec,Motor-220KW,Fluid
Coupling(Input)SDFC,580(Output)FC1000,Brake for RBC 0.37KW,Speed of Shaft
47.62 RPM,Gear Box SCH400F,Ratio-31:5.

BELT CONVEYOR(U1U02)
Belt Grade-HR-T2,Belt Strength 1400/4,Thickness-14mm,Max temp-150 Degree,Top
ply thickness-5mm,Endless Length-670.5M,Belt width-1000mm.

BELT CONVEYOR(U1U08)