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MANUFACTURING PRACTICES
3.
4.
5.
6.
2.
ITEM PAGE
1. OBJECTIVES
3
2. INTRODUCTION
3
3. THEORY
3
4. SAFETY EQUIPMENT
4-5
5. TOOL USED
6-7
6. PROCEDURE
8-9
8. CONCLUSION
10
9. REFERENCES
11
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1.0 OBJECTIVES
2.0 INTRODUCTION
Welding is a common process for joining metals using a large variety of applications. The
metals are heated to their melting point while being shielded from the air, and then a filler metal
is added to the heated area to produce a single piece of metal. There are several types of welding
that are used today. Gas Metal Arc Welding (GMAW) or MIG, Gas Tungsten Arc Welding
(GTAW) or TIG, Flux Core Arc Welding, and Stick Welding are the most common found types
in industrial environments.
3.0 THEORY
Arc welding is a welding process that is used to join metal to metal by using electricity
to create enough heat to melt metal, and the melted metals when cool result in a binding of the
metals. It is a type of welding that uses a welding power supply to create an electric arc between
a metal stick ("electrode") and the base material to melt the metals at the point of contact. Arc
welders can use either direct (DC) or alternating (AC) current, and consumable or non-
consumable electrodes.
The welding area is usually protected by some type of shielding gas, vapor, or slag.
Arc welding processes may be manual, semi-automatic, or fully automated. First developed in
the late part of the 19th century, arc welding became commercially important in shipbuilding
during the Second World War. Today it remains an important process for the fabrication of
steel structures and vehicles.
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4.0 SAFETY EQUIPMENTS
EQUIPMENTS FUNCTION
Page 4 of 14
2. Jacket
- To protect the body like a piece
personal protective equipment (PPE).
3. Apron
4. Glove
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5.0 TOOL USED
Page 6 of 14
4. Brush
- A wire brush is used for cleaning the
welding surface, removal of slag, rust
etc. The brush has stainless steel
bristles.
5. Hammer
- A chipping hammer is a tool used to
remove welding slag from a weld and
welding spatter from alongside welds.
6. Electro Holder
7. Playar
- It used for clamp the piece plate to hold
it.
- To prevent lifting by hand during wait
the hot plate.
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Fig 2 shielded Metal Arc Welding Equipment
6.0 PROCEDURES
6.2 Make sure you have put on all necessary PPEs before switching ON the welding set.
6.4 Try start to weld and familiarize with the right welding position, direction and distance.
6.5 Perform either butt joint using provided electrode (refer Fig 6.1).
6.6 Complete the final welding bead which is the one to be evaluated.
6.7 Clean work piece after finish and submit your welding project.
Fig 6.1
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Task 1: joint the two plate
7.0 RESULT
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8.0 DISCUSSION
- MS is Malaysia standard.
- 80 V
- Steel
- China clay
- Rotile
- Constant the slow movement and make a correct handle the electrode holder with 60°
from surface of metal.
9.0 CONCLUSION
At these practical, we learn about how to joining the plat iron use the Arc and Gas
Welding. Other than that we also have been teach by our lecturer how to adjust the volume of
the electric. Besides that, Our lecture always remain us to stay alert in safety while doing a
work before and after finish the pratcice. Conclusion is, I want to thanks to lecturer and my
friend during learning of arc and gas welding. However,these practical i will never ever
forget because these talent is bring us to learn a new thing’s in my studying at these
workshop.
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10.0 REFERENCES
1.http://www.google.com/search?newwindow=welding+gas+arc workshop & oq = welding +
gas + workshop.
2. J Hu, HL Tsai - International Journal of Heat and Mass Transfer, 2007 - Elsevier
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LAB 3: ARC WELDING (REPORT RUBRIC)
Student 1: .Muhammad Ismanajmi Bin Rozi Matrix No.: B091810258
Correct measurement to 2
A. Product decimal places (15%)
Dimension
(20%) Work piece picture attached
(5%)
Comprehensive Discussion.
C. Discussion
Includes safety
(15%)
precautions/PPE (15%)
Student 1 Student 2
Ability to operate machine and
E. General
equipment’s (10%)
Conducts
…………………………………………… ………………………..
Name:
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