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CHAPTER 9
SURVEILLANCE / AUDIT OF APPROVED ORGANIZATION

1. Introduction

1.1 DGCA has approved a number of organizations under various categories under Rule 133B. These
organizations are engaged in design, manufacture, maintenance, Continuing airworthiness Management,
testing, fuel storage and distribution, and training. It is DGCA’s responsibility that these organizations, once
approved, continue to function in compliance with the approval standards and are not allowed to degrade
from their initial level of approval. To fulfil this responsibility, surveillance/audit of approved organizations
is required to be carried out by RAO/SROs at least once in a year to assure that aviation licence, certificate,
authorisation and/or approval holders continue to meet the established requirements.

a) Surveillance is a planned inspection of an approved facility or part thereof, carried out at regular intervals
by the Airworthiness offices, to ensure adherence to the laid down requirements by approved
organizations for continued approval of DGCA. All the area of approved CAR 145/ CARM / CAR 147
organisations shall be covered with in a period of two years. By definition, Surveillance is the monitoring of
behaviour. Systems surveillance is the process of monitoring the behaviour of people, objects or processes
within systems, for conformity to expected or desired norms. Although the word surveillance in French
literally means "watching over", the term is often used for all forms of observation or monitoring. The word
surveillance is commonly used to describe observation from a distance. It is the examination and testing of
systems including sampling of products, and gathering of evidence, data, information and intelligence. The
planned inspections should include station facility, base facility and operator’s manuals. The various
checklists to be used by the officers while carrying out the surveillance of operators are available in
Appendix A.

b) Surveillance of Foreign Repair Organisation including Line Stations is a planned inspection of an approved
foreign maintenance facility/ line stations, carried out at regular intervals of 3 years by the Airworthiness
representatives, to ensure adherence to the laid down requirements by approved foreign maintenance
repair organizations / line stations for continued approval of DGCA. DAW, Hqrs shall prepare the plan for
such inspection and nominate Airworthiness representatives to carry out the inspection, subsequently duly
filled checklist (CAR-145) along with recommendation report on CA Form-6 to be submitted to DGCA Hqrs
for renewal of AMO. Surveillance of accepted foreign AMOs /line stations shall be carried out once in two
years.

c) Spot Checks : Apart from scheduled Surveillance checks & Regulatory Audits, it is also decided to carry out
the spot checks. Spot checks are unplanned checks and will be carried out to verify the effectivity of internal
audit system of any organisation and ensuring the continued compliance of previous DGCA audit/
surveillance findings. Spot Checks are product inspections carried out through random checks to observe
processes, and/or inspect aircraft, documents, and records. Spot Checks are designed to gather information
on particular facets of the aviation industry and are usually carried out independently of an audit. If a spot
check is likely to take more than half a day, then a special audit may be more appropriate. Compliance of
surveillance finding may be verified during spot checks.

d) Ramp Checks : Ramp checks are planned product inspections carried out to inspect aircraft at ramp during
schedule operation to verify the compliance of laid down regulation during operation of schedule airlines.
At least one ramp inspection per type of aircraft per operator shall be carried out quarterly. This
inspection may be carried out jointly with FSD representatives. In case, only an airworthiness
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representative is inspecting the aircraft, then only items related to airworthiness shall be checked
and remaining may be crossed.

e) Aircraft Continued Airworthiness Monitoring (ACAM): An ACAM in-depth Survey is a sample inspection of
the key risk elements (KREs) and should be performed during scheduled/extensive maintenance of an
aircraft. Chapter-3E of this manual provides guidance on KREs that can be used for planning and/or analysis
of the inspections. Check list for physical survey of aircraft may be supplemented along with ACAM
Checklist, if considered necessary.

1.2. Regulatory Audits

Besides the surveillance, regulatory audits will be carried out during the year wi th an aim to
ascertain the internal control of any organization in its activities and to ensure compliance of
regulatory requirements. DGCA has issued manual of regulatory audit which provides comprehensive
instruction and procedures for the conduct of regulatory audit by the officers and is made available in
DGCA website.

1.3 SOFA Inspection

Under Article 16 of the Convention on International Civil Aviation, States are entitled to search
aircraft from other States on landing and departure and to inspect the certificates and other
documents. Further, paragraph 4.2.2.2 of ICAO Annex 6 (Operation of Aircraft, Part I —
International Commercial Air Transport — Aeroplanes) also requires that States shall establish a
programme with procedures for the surveillance of operations in their territory by a foreign
operator and for taking appropriate action when necessary to preserve safety . The SOFA
inspections will be carried out jointly by the Airworthiness officers and FSD representatives. The
procedure for inspection and post inspection activities are to be followed as per the detailed in
CAP 8500.

1.4 Night Surveillance Checks

The purpose of Night Surveillance is to ensure that operators do not compromise to any
procedures, deployment of necessary manpower, release of aircraft without proper defect
rectification, extend MELs due to absence of managerial supervision at night or any other reason.
The random inspections shall include station facility, base facility and operator’s manuals. A
standard checklist as per Surveillance procedure Manual for the night surveillance may be used as
a guideline by Airworthiness Officers while carrying out night surveillance. The various checklists to
be used by the officers while carrying out the surveillance of operators are available in Appendix A.

1.5 Surveillance of OJT and procedure for issuance of recommendation of AME licence shall be carried out as
per the prescribed check lists.

2. Procedure

The process of surveillance will consist of the following elements:


- Planning
- Preparation
- Conduct
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- Reporting
- Finalization
- Follow-up Monitoring and improvement

2.1 Planning
(i) It is desired that all the aviation activities of the approved organization are subjected to surveillance
inspection at least once a year. A comprehensive surveillance programme has been prepared with inputs
from all RO/SROs. It has been attempted that all areas of a manufacture, maintenance, continuing
airworthiness Management, fuel storage and distribution, and training organization CAR 145 approved
maintenance organization are covered by surveillance. Officers Airworthiness Directorate are required to
keep a note of their assignments and ensure that the assignments are fully discharged.

(ii) Regional/Sub-regional offices shall prepare an organization-wise calendar of surveillance activity and
provide the same to DGCA Headquarters well before end of the year for preparation of DGCA annual
surveillance program for the forthcoming year. The annual surveillance program will be published in the
DGCA website. The objective of surveillance program should be providing more thrust in the risk areas of
the operators identified through root cause analysis of previous surveillance findings. Areas like compliance
of all requirements for continuation of EDTO approvals by operators and ACAM should also be covered in
the surveillance program. The surveillance programme of the entire year may be intimated to the
respective organizations with the proposed dates advising them to carry out their internal audits of the
respective areas, prior to the proposed surveillance inspections.

2.2 Preparation
It is imperative that the surveillance is carried out by teams consisting of at least two members, the senior
being the team leader as per the annual surveillance plan. Due to certain exigency, deviation from the
annual surveillance program may be permitted by head of the office and the reason to be reflected in the
monthly surveillance report. The teams may comprise of DDAW and ADAW/ AWO or ADAW and AWO.
Contracted consultants may be used as member of Audit team in place of regular officer.

(i) The team should start preparing for the surveillance activity a few days in advance. The following should
be studied:
- Internal audit report of the concerned activity;
- Relevant regulation or other applicable standards;
- Company Expositions and other departmental manuals;
- Approved documents like Maintenance Programme, MEL, Technical log etc. as required;
- All maintenance data
- Previous surveillance findings and action taken information. This maybe in the form of
completed/closed audit finding forms or file correspondence.
- Customized checklist etc.

(ii) The QCM/QM/Post holders or one representative of the approved organisation familiar with the area
being surveyed be associated with the inspection. This is done to enable the organization to provide
any clarifications on the spot and to ensure that the findings are immediately known to the
organization.

(iii) During the preparation stage, the Lead Auditor and the Auditors should determine the depth of
sampling required to verify each system. For example where history indicates that an Organization has
adequate systems, a small sampling may be sufficient to confirm that the situation has not changed.
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Where history indicates recurring problems with a system, a greater level of sampling would be
appropriate.

2.3 Conduct of Surveillance

(i). The surveillance should be objective, without any bias, with a view to detect any weakness and
deficiency in the practice and procedure followed by the organisation in the light of the requirements
laid down by DGCA/ manufacturer and should be used as a tool for enhancing airworthiness/ safety
standards.

(ii). Prior to commencement of the surveillance, a briefing meeting beheld, explaining the purpose and
scope of the surveillance. Open issues of the previous audits, organization’s internal audit findings
and corrective actions may also be discussed during the briefing.

(iii). Inspections will sample the organization’s activities. Investigation should be to a depth that will
enable a judgment to be made on the ability of the organization’s systems to deliver a safe and
compliant outcome. The method to follow is to determine how well the organisation accomplishes
the process being assessed. To do this, the team should seek to ascertain whether or not the
organization’s processes are:
- Managed by a suitable and qualified person and department;
- Supported by policies and procedures (written or informal) that are sufficiently detailed, and are
understood;
- Supported by adequate infrastructure;
- Compliant with legislation;
- Put into practice and achieve their objectives;
- Controlled;
- Measured, reviewed and improved;
- Interfaced effectively with other persons and departments.

(iv) As the officers are always in the public eye, they are expected to exercise good judgment and
professional behaviour at all times while on and off duty. It is imperative that all the officers be
sensitive to the responsibilities and demands of their positions and be objective and impartial while
performing their duties. Officers must conduct themselves while on-duty or off-duty in a manner that
will not cause the public to question their reliability and trustworthiness in carrying out their
responsibilities.

(v) To facilitate comprehensive surveillance / audit, a compilation of checklists covering most of the
engineering related aspects/areas of Organizations approved/ seeking approval in different Categories
by DGCA have been supplied to all officers of Airworthiness Directorate. This checklist shall be used
while carrying out surveillance / audit, as per the program drawn out so that the surveillance is
comprehensive and meaningful. The contents of checklists are to be treated as general guidance of
DGCA requiring adherence by approved organizations. The officer may use relevant regulations,
approved organization policy (ies), maintenance data etc. for reference whenever check lists are found
not adequate to cover activities of the organization.

(vi) Surveillance in the areas of ETOPS/EDTO should be two fold in nature


a. Continuing surveillance in the all elements of reliability control of the Aircraft and engine
combination performing the ETOPS/EDTO operation so as to ensure that the fleet wise approval
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granted to the operator is always upheld. Detailed guidance regarding the above are available in
chapter 24B and 29.
b. Annual Surveillance with the dedicated checklist with an aim to ensure the effectiveness of
continuing surveillance programme as mentioned in Para (a) above.

2.4 Collecting Evidence

Evidence is collected during the conduct of an audit with relevant information recorded in the Audit
Worksheet to support the final audit findings. It should be obtained with the knowledge of the Auditee and
verified for correctness and completeness. Evidence includes:

• Oral evidence – record date, time, details of conversation on Audit Worksheet;


• Notes taken during an audit;
• Documents sighted during the audit – reference the document and page numbers;
• Copies of documents and records – verified where necessary for correctness and completeness.
• Photographs (record time, date, place and photographer on worksheet);
• Video recordings (record time, date, place and video operator on worksheet); and
• Physical evidence such as original document, records or defective parts.

2.5 Discontinuing an Audit / Surveillance

The decision to discontinue an audit must be made by the relevant Head of the Office. However, in
threatening situations, an individual Auditor may discontinue an audit. In such an event, the Lead Auditor
and Head of the Office must be informed at the earliest opportunity. Events that may prevent an audit
continuing include:
• The safety of the audit team is at risk;
• The objective of the audit becomes unattainable due to access limitations;
• Hindrance, harassment or aggressive behaviour of the Auditee;
• Non-availability of Auditee’s key staff; or
• Enforcement action is assessed as being more appropriate to discontinuing an audit, Airworthiness
officers must draw the Auditee’s attention to the delegation of powers under Aircraft Rules 1937 read
with the Government of India then Ministry of Civil Aviation and Tourism Notification No.: S.O. 727(E)
dated the 4th October 1994.

2.6 Report Finalization

While pointing out the deficiencies, it is important to note that the relevant Regulations /
Standards/Requirements /Expositions/Procedure manual/circulars should be clearly spelt out. Where
deficiencies are not covered by these documents, the same may be treated as suggestion for improvement.
If such deficiencies are serious in nature affecting safety/airworthiness it should be brought to the notice
of Headquarters immediately for laying down the standards /requirements if necessary. However, they
should be firm in their decision for upholding rules & regulations/ requirements. Surveillance records must
be kept in a clear manner and provide a chronological history of surveillance activities and events.

2.7. Reporting

On completion of the surveillance, the deficiencies observed by the inspecting officers should be listed and
discussed in a debriefing meeting with Accountable Manager and/or relevant Post holder(s). After final
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discussion, deficiencies noticed shall be listed on Deficiency Reporting Form, which will have a unique
number. For example:

[DRF/ WR/yyyy/Name of the Org. /Issue No. dated dd/mm/yy].

2.8 Deficiency Reporting Form (Form CA-2001)

For every deficiency observed, a deficiency reporting forms (DRF) will be made. If the organisation has
already taken necessary rectification action to the satisfaction of Airworthiness Office before the de-
briefing meeting the same need not be listed in the DRF. The findings may be classified as Level l and Level
2. For categorization of level of findings guideline given in AAC no. 2 of 2011 shall be followed.

Resolution of deficiencies observed during surveillance shall be dealt in line with guidelines as given in
Enforcement Circular No. 1/2009. To ensure continued airworthiness of an operator's fleet during a strike
or labour dispute or called by the personnel of an approved organization, special emphasis shall be placed
on the activities of the organization. A copy of CA- 2001 is placed as Appendix- A.

2.9 Monitoring

(i) All deficiencies observed during surveillance / inspection shall be followed up and monitored for on
time receipt of compliance report with root cause analysis.

(ii) The audit team leader will review the compliance action and if satisfied may close the DRF for level-
2 findings. However for level-1 findings the DRF to be closed by Head of the office after discussing the
compliance action with audit team leader.
(iii) At Headquarters, a review of surveillance activities of various RO/SROs is taken by the Director
General every month. In the review meeting, the surveillance activities of various offices for the
previous month are discussed.

3. General

3.1 Authorization Cards for Airworthiness Officers: Authorization cards have been provided to all
officers who need to have access to any place for carrying out any functions of inspection of aircraft
or documents under rule 156 of the Indian Aircraft Rules 1937. Officers are advised to carry the
updated and valid card for carrying out any inspection.

3.2 In case the activities of the organization are being performed continuously round the clock due to
shortage of personnel, our officers should be deployed on shift duties for effective surveillance, as
deemed necessary. It will be the responsibility of the Regional/sub-Regional office to determine
the extent and locations, where additional surveillance is needed and to make necessary
arrangements to depute his officers accordingly.

3.3 Under no Circumstances Airworthiness Officers shall not express opinions on strike or labour
dispute and issues involved, nor shall any such opinions be expressed in public or press.
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3.4 A report shall be forwarded to Headquarters giving the extent of the operator's plan of action to
comply the regulations during such contingencies. Headquarters should also be kept informed of
any serious deficiencies noticed along with the details of action taken by the Regional Offices.

4 Surveillance of Leased Aircraft

4.1 Civil Aviation Requirements, Section 3, Series ‘C’ part-I lays down the criteria for leasing of aircraft
by Indian Operators.

4.2 Indian operator takes a foreign registered aircraft on lease, charter or any similar arrangement
from a person holding AOC issued by another contracting State;

4.3 Indian operator gives an Indian registered aircraft on lease to an operator outside India;

4.4 Indian operator borrows an aircraft on lease from another Indian operator, (for domestic or
international operations).

4.5 While the administrative permissions, including process for permission from Ministry of Civil
Aviation, for leasing of the aircraft is handled by the Air Transport Directorate, the Airworthiness
Directorate shall carryout the surveillance of leased aircraft as long as the aircraft is operated under
AOP issued by DGCA.

4.6 For leased aircraft as per para 4.1.1 and 4.1.2, the surveillance will cover airworthiness aspects in
accordance with the ramp inspection check list. The bilateral agreement under Article 83 bis of
ICAO convention, if signed between the DGCA and State of Operator may also be examined to
define the scope of inspection in each case.

4.7 For aircraft on leased operations as per para 4.1.2, Airworthiness officers will be deputed, at least
once in six month, for carrying out inspections of maintenance facilities where the aircraft will
normally be based in the State of Operator. The CAA of the State of Operator shall be kept informed
of such inspections and local CAA may also be co-opted to participate in such inspections.

5 The surveillance check lists are as follows in Appendix A.

6 Record Keeping:

All RAO/ SRAO should maintain the yearly Surveillance inspection records operator wise. This will facilitate
assessment of weak operator in a particular year and to further enhance the number of Surveillance
accordingly in the next year programme. All the records for any Surveillance carried out such as completed
checklist, DRF (CA- 2001) and any other supporting documents in support of closure of findings etc. should
be kept together for easy reference. Yearly record for root cause analysis should be maintained identifying
the weak operator and the weak areas. Surveillance and Enforcement Division (SED) of DGCA (Hqrs) should
maintain Surveillance record yearly for all the Directorates of DGCA including root cause analysis.

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Appendix- A

Part – 1

Sr. Page No
CHECK LISTS FOR SURVEILLANCE
No.
1.
Checklist for approval/ renewal of 145 AMO 11

2.
Checklist for Continuing Airworthiness Management Organisation 68
3.
Checklist for Approval/ Renewal Of CAR- 147 ATO 98
4
Checklist for Approval/ Renewal of 147 (Basic) Organisation 109
5
Surveillance Checklist for CAR 21 Production Organisation 139
6
RVSM/ PBN/ Cat-II & Cat-III Surveillance Checklist: Airworthiness 162
Aspect
7
Surveillance Checklist: Line Station facility 174

8
EDTO Operation Surveillance Checklist- Airworthiness Aspect 178
9
Surveillance Checklist-Physical Survey of aircraft including wet 183
lease aircraft
10
Surveillance checklist for On the job training and issue of 190
recommendations for issue of AME license
11
Form CA 2001 199
12
Ramp Inspection - Checklist 202
13
Part II DGCA Standard DOC 205
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Part – 2

DGCA STANDARD DOC

AIRWORTHINESS
SURVEILLANCE CHECK LIST

S/N DGCA STANDARD DOC No. SUBJECT

1. DGCA STD.DOC/CL/01(Rev 1) AME Training Institute

2. DGCA STD.DOC./CL/02 Load & Trim Sheet

3. DGCA STD.DOC/CL/3 Fuel Vendor:

DGCA STD.DOC/CL/3 A A. AFS

DGCA STD.DOC/CL/3 B B. Refueller/ Dispenser

DGCA STD.DOC/CL/3 C C. Hydrant System

DGCA STD.DOC/CL/3 D D. Fuel Test Laboratory

4. DGCA STD.DOC/CL/4 Eddy Current Inspection

DGCA STD.DOC/CL/4A Liquid Penetrant Inspection

DGCA STD.DOC/CL/4B Magnetic Particle Inspection

DGCA STD.DOC/CL/4C Radiography Inspection

DGCA STD.DOC/CL/4D Ultrasonic Inspection


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Part I - SURVEILLANCE CHECK LIST


CAR 145 ORGANISATION SURVEILLANCE / AUDIT

DGCA CHECKLIST
ORGANISATION – Name / address / email id

Approval details / Class / Rating / Limitation

Place / Date of surveillance / Audit

Name of DGCA Team Leader

Names of Post Holders


present during Surveillance /
Audit

Names of Team Members


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AUDIT AREA

CAR 145.1 GENERAL, CAR 145.3 EFFECTIVITY, CAR 145.10 APPLICABILITY


CAR 145.15 ISSUE OF APPROVAL, CAR 145.20 EXTENTION AND APPROVAL

CAR Ref CHECKLIST ITEMS Yes No N/A Note No

CAR Are the activities of organization within the scope of


145.1 approval and capability List?

CAR Ref CHECKLIST ITEMS Yes No N/A Note No

Is Certify for Release to Service (CRS) issued after


carrying out maintenance on aircraft, systems or
components?

If any work sub-contracted to 145 approved or


unapproved organisations, verify the MOE
procedures and list of such firms.

Major work (e.g., O/H of engine) done by any


CAR 145 organisation in India or Abroad? If so, Are the
.10 organizations are under CAR 145 approval?

CAR Check for Approval issued to the Main Base location,


145.10(b) where the Accountable Manager located

Check for correct procedures, while applying for


issue / renewal of approval (submission of FORM -2,
MOE rev, Fees, etc.)

CAR Check the” Certificate of Approval”. Verify whether


145.20 the Certificate enlisted all Line stations / Bases
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CAR Ref CHECKLIST ITEMS Yes No N/A Note No

Check the Classes, Rating and Scope of Approval


CAR
given in the Certificate. Verify the capability List for
145.20
the extent of work.

Is the maintenance organisation approval displayed in a


prominent place, generally accessible to the public at
such holder’s principle place of business?
Does the Manual of Procedure (or equivalent document
for a foreign approval) contain a commitment
statement signed by the accountable manager on
behalf of the organisation to

Does the manual state the names of the key


management personnel and their positions?

Does the manual contain a current chart showing lines


of responsibility?
Does the manual contain a statement of the current
duties and responsibilities of the key management
positions?
Is there full and efficient co-ordination between
department and within departments in respect of
airworthiness matters?

S U R V E I L L A N C E / A U D IT A R E A : C A R 1 4 5 . 2 5 FA C I L I T Y

CAR 145.25 (a), (b), (c) HANGER FACILITY / OFFICE ACCOMODATION

CAR Check for availability of suitable hanger to


accommodate the aircraft. Alternately, Check for
145.25(a) evidence supporting hanger space will be allotted
by other organisation.

Check for the protection of hanger - free from dust,


noise, wind pollution and rain, adequate lighting. Is
the hangar maintained neat and clean?

Aircraft docking in position and locked all safety


barriers available and serviceable.
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Environmental control- separate waste containers


(for solid and liquid) provided, maintained and used
correctly.

Fire extinguishers- correct type/ quantity/condition and


located in designated area with valid test/service date.

Pneumatic supply-reliable and tapping points


conveniently located and with oil/water ways and
lubrication container maintained.

Waste oil, fuel, hydraulic oil and soiled rags properly


disposed into waste containers provided.

Hanger is provided with proper earthing points.


They are marked properly and the resistance check
is carried out at regular intervals. Resistance value
and due date of inspection are painted on the
points. Check records.

Check that necessary blankings are provided at


proper blanking points on the aircraft.

Check for centre line marking on the hanger floor.

Check the electrical wiring in the hanger for the


followings:
a) Condition;
b) Loose/improper connection;
c) Insulation;

Check whether the electrical main switch is located in


easy accessible place in the hanger.

Check that Electrostatic Sensitive Devices (ESD) are kept


properly and are not kept on the floor.

Check for arrangement for hanger facility at Line Station


for minor scheduled work or lengthy defect rectification.

Is the controlling Manual available and accessible by every


person who needs access?
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Are the personnel operating within their approval?


(Check some personal authorizations)

Is the maintenance documentation (inspection sheets)


available at the work station and in use? (filled in as work
progresses?)

Is the appropriate airworthiness data (Maintenance


manuals, ADs, SBs or other approved data) available at
workstation?
(Check revision status against library holding)

Is the method of controlling copied documents


acceptable?

Is measuring equipment within calibration? (Check


some of equipment in hangar)
Are items removed from aircraft properly identified
with respect to source and status?

Are items removed from aircraft properly stored?


Have replacement spares been inspected and are
these traceable to source?

Are tools properly controlled? (Check company tools


and personal tools)
In respect of specialised equipment: Are operating
instructions available? Are personnel trained to use
this equipment?

CAR 145.25 (a), (b), (c) LINE FACILITY / OFFICE ACCOMODATION

Check previous inspection findings and all


ensure discrepancies have been rectified.
Check availability of appropriately licenced AME,
their licence coverage with respect to aircraft
being maintained.

Check availability of adequate skilled technician/


staff.
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Check availability of the following updated


documents for reference and use:

Maintenance Manual;
Trouble Shooting Charts;
List of Circulars issued by QC department of the operator;
Set of approved schedules including Special inspection
schedules;
Working copy of log books;
Copy of Minimum Equipment List;
Quality Control Manual;
Set of Civil Aviation Requirements

Check availability of wheel change equipment


including spare wheels, T.P. gauge, and wheel
charging facility.
Check that the Nitrogen cylinders used for
obtained fromare
maintenance approved source.

Check whether the tools/ equipments which


requires calibration are periodically calibrated.

Check availability of Ground power Unit/ Jet


Starter/ including Battery
cart

Battery Charger.
Check the condition of batteries in the Battery Cart.

Check for suitable arrangement made by the


operator in case they are not having the items given
in point 10 above.

Check availability of appropriate trestles, ladders


etc.
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Check availability of appropriate aircraft spares


commensurate with the checks/ schedules being carried out.

Check that the spares are stored properly and having proper
release note/ serviceable tags etc. as applicable.

Check whether the spare items which required to be


stored in environmentally controlled condition are kept
properly.

CAR 145.25 (a), (b), (c) WORKSHOP:


Is the controlling Manual available and accessible by every
person who needs access?

Is the workshop kept neat and clean, dust free and


adequate lighting available?
Are the personnel operating within their approval?

Is the maintenance documentation (inspection sheets)

Is the appropriate airworthiness data, where applicable

Is the method of controlling copied documents acceptable?

Is measuring equipment within calibration? (Check some

Is the inspection status of the work piece properly


identified?

Have replacement spares been inspected and are these

Are tools properly controlled? (Check company tools and

Is calibration valid for all Test Benches? (Where applicable)

Are operating instructions available?


Are personnel trained to use this equipment?
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Is the system for maintenance of workshop equipment in


operation and effective? Check the following where
applicable:

CAR 145.25 (a), (b), (c) SPECIAL PROCESS (Use Separate checklist for different process)

Does the organisation do any of the following special


processes:
x NDT
x Welding
x Heat Treatment
x Plating

IF YES:
Are the procedures for applying specialized activities
documented in the manual of procedures?

Are the quality control requirements for the specialised

Are the quality control requirements implemented? (i.e


periodic

CAR 145.25 (d) STORES

CAR
Check the suitability of stores in terms of size, Environment
145.25
control, Racks and Bins, adequate lighting etc.
(d)
Does the organisation purchase only from reputable
suppliers? (Check purchasing records)

The organisation comply with own procedures?


Does incoming inspection take place in accordance with own
procedures?

Is evidence of incoming inspection recorded?

Is a trace-ability number allocated and recorded?

Is access to the stores controlled?


Are parts in the store correctly identified? (Check match
between part no, bin identification, store’s inventory)
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Can trace-ability be established for all items stored?


(Check trace-ability numbers availability, different batches
being separated.) (Trace some items in stores to their
delivery documentation)

Are all “lifed” items controlled by expiry date and on a first


in first out system?

Is the storage of rubber products acceptable? (Check


packaging, environment control, rotation of tires)

If items are returned to the store, is the control system


adequate?

Is the control of U/S and repairable items acceptable?

Is the storage of flammable goods acceptable?

SURVEILLANCE/AUDIT AREA: CAR 145.30. MANAGEMENT

145.30 Position of the Accountable Manager in the organization


(a)(1) and his financial authority.

CAR Ensure that Accountable Manager in the organization


145.30 make available all necessary resources to accomplish
(a)(1) maintenance financial authority.

CAR
145.30 Check the policy in the MOE regarding safety and quality
(a)(2) system

AMC
145.30 MOE statement of Accountable Manager signed by both
CEO and nominated Accountable Manager, if
(a)
applicable.

AMC
145.30 MOE statement of Accountable Manager signed by both
(a) CEO and nominated Accountable Manager, if applicable.
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CAR
145.30 A letter of acceptance of individual post holder or the
(a) Group, including the Accountable Manger obtained?

CAR
145.30 Aviation background of Accountable Manager or
(a)(3) exposure on CAR 145 requirements.

CAR
145.30 MOE description of duties and responsibility of
(b) Accountable Manager.

CAR
145.30 Are all indicated Post Holders appointed? Verify Form 4
(b) for acceptance from DGCA.

CAR
Accountable Manager issuing Terms of references (Duties
145.30
& Responsibilities) to all Post Holders.
(b)(1)

CAR
MOE policy on qualification, experience and training
145.30
requirements for all post holders. Verify compliance.
(b)(3)

CAR
145.30 MOE procedures on overseeing of functions when the
(b)(4) respective post holder is on long leave.

AMC MOE description of Base Maintenance Manager ’s


145.30 responsibility.
(b)(3)

AMC
MOE description of Line Maintenance Manager’s
145.30
responsibility.
(b) (4)
AMC
MOE description of Workshop Manager’s responsibility. Note:
145.30
It is required even in the absence of the post holder.
(b)(5)
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AMC
145.30 MOE description of Quality Manager’s responsibility.
(b)(6)

AMC MOE provision for company designation and the


145.30 corresponding post holder function, if followed. [Eg., General
(b)(7) Manager (Quality) – Quality Manager]

MOE organization chart and the hierarchy of Accountable


Manager and Post Holders acceptable to DGCA and
AMC procedures for reporting
145.30 Note: 1.All Post Holders shall report to the Accountable
(b)(8) Manager.
2.All manager, if appointed, should report to accountable
manager through their respective post holder

MOE procedure for identifying gap in the Quality System and


CAR
associated feedback of compliance and involvement of
145.30
Accountable Manager. Verify compliance and documentary
(c)
evidence.

CAR
Are all Post holders reporting to the Accountable Manger to
145.30
inform/ discuss the quality and compliance matter?
(c)
B (b) AUDIT AREA: CAR 145.30.

PERSONNEL REQUIREMENT
MOE procedure of maintenance man hour estimation
CAR
taking in to account various functions – planning, production,
145.30
inspection in accordance with the approval. Three monthly
(d)
review and readjustment. Verify Compliance with evidence.

CAR MOE procedure of maintenance man hour supervising,


145.30 quality monitoring, documentation etc. as per scope of
(d) approval. Verify Compliance with evidence

AMC
MOE procedure of maintenance man hour estimation taking
145.30
in to account of planned absentee ( training, vacations ,etc)
(d) 2
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AMC
145.30 MOE procedure for review and reporting the shortfall of man
(d)( 8) power to accountable manager .Verify?

AMC Check the MOE procedure related to maintenance man-hour


145.30 planning , that should exclude all maintenance activities
(d) (2) carried out outside the scope of the CAR-145 approval.
Verify?

AMC
Company employee and contract employee ratio (less than
145.30
50%). Verify?
(d)(1)

AMC
Check base maintenance man hour plan during the Aircraft
145.30
Hangar visit plan.
(d)(4)

AMC
Review man hour availability allotted for quality functions and
145.30
adequacy of man power in quality department.
(d) 6
AMC
Practice of reviewing man hour plan every 3 months, and
145.30
action for deviation of planned man hours viz -a-viz actual
(d)7
man hour.

CAR MOE procedure for competency assessment of personnel


145.30 involved in any maintenance, development of maintenance
(e) programme, airworthiness review , management and/or
quality audits etc

MOE procedure for understanding of application of human


CAR factors and human performance issues appropriate to that
. Verify Compliance.
145.30 person's function in the organisation in addition of
(e) competency assessment.
Verify Compliance.
MOE procedure for competency of personnel on human
CAR
factors and human performance related to aeronautical
145.30
design, certification, training, operations and maintenance
(e)
etc.
Verify Compliance.
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MOE procedure for competency assessment, approval and


qualification and standards of NDT specialist. Are they
appropriately qualified for the particular non-destructive test
CAR in accordance with DGCA specified standard or equivalent
145.30(f) Standard recognized by DGCA.
Verify Compliance.

MOE procedure for competency assessment ,approval and


qualification standards of personnel engaged in following
specialised task shall be appropriately qualified in
CAR
accordance with officially regre
145.30(f)
accordance with officially recognized Standards.

specialized services:

Recognized standard s
1. Structural repair specialist
2. Battery Charging
3. Boroscope Inspection
4. Engine condition monitoring
5. Aircraft performance monitoring
6. Shop activities – Calibration and Bench Check,
oxygen charging
Verify Compliance by documentary evidence.
7. wheel and brake assembly
8. Other activities.
MOE policy and procedure on qualification, training,
AMC
examination and approval of NDT specialists for particular
145.30(f)
NDT. Verify Compliance.
MOE procedure for competency assessment, training,
AMC
approval for NDT new method such as thermography and
145.30
shearography, if applicable. Verify compliance
(f)6

MOE
Verify procedure
Compliance.for competency assessment, approval,
AMC training etc for other technique of NDT non-destructive
145.30 inspection such as delamination coin tapping. Verify
(f)8 Compliance.
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MOE policy for task trained certifying staff to carry out


CAR minor scheduled line maintenance and simple defect
145.30 rectification. Verify compliance and records
(g) Note: Minor schedules and simple defects required to be
defined in the MOE.

MOE policy for qualification and experience


CAR requirement, assessment of certifying staff in line
145.30 maintenance and certification. Verify compliance and
(e) records
Verify Compliance.

CAR Check the MOE procedure for assessment of


145.30 competency and method of evaluation for all personnel
(e) engaged in maintenance includes planners, mechanics,
AMC1 specialised services staff, supervisors, certifying staff and
145.30 support staff, whether employed or contracted,
(e) Verify the compliance and records

Check the MOE procedure for assessment of


AMC1 competency of personnel as per job function, adequate
145.30 training, and organisation maintenance procedure as
(e) per GM 2 of this para.
Verify the compliance and records

CAR
Check the MOE procedure for assessment of
145.30
competency and method of evaluation of specialised
(e)
services personnel such as store keeper, welders,
AMC1
structural repair etc, whether employed or contracted,
145.30
Verify the compliance and records
(e)

CAR Check the MOE procedure for records keeping of


145.30 competency assessment, experience, qualification,
(e) training, licence, authorisation etc of all the personnel
AMC1 assessed,
145.30 Verify the compliance and records
(e)
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AMC1 MOE procedure for adequate initial and recurrent training to


145.30 be provided as per the job function of all staff and records
(e)1 to ensure continued competence

AMC1 MOE procedure to release the staff after duly assessment of


145.30 knowledge, competency and related maintenance
(e)2 organisation procedures, as applicable to their duties.

MOE procedure for compliance that All staff have been


AMC1
trained and demonstrated for understanding of human
145.30
factors and human performance issues in relation with their
(e)3
job function
Check the MOE procedure and criteria to assist in the
AMC1 assessment of competence and to establish the training
145.30 needs analysis, job descriptions are recommended for each
(e) 4 job function.
Verify the compliance and records
Check the MOE procedure for the criteria of assessment to
AMC1 manager, supervisors, mechanics specialised services,
145.30 certifying staff, support staff etc.
(e) 4
Verify the compliance and records

Check the MOE procedure for keeping the records the


GM3.145 competency assessments as all personnel
.A.30 (e).
Verify the compliance and records
MOE procedure for initial and recurring training of post
AMC2 holders, certifying staff and all other personnel employed on
145.30 human factors and human performance issues.
(e)1
Verify the compliance and records
Check the syllabus & criteria of initial training on human
AMC2 factors in MOE for all personnel and for new employee and
145.30 feedback to quality department for planning recurring
(e) 2 training.
Verify the compliance and records
AMC2 Check the MOE procedure for human factors training and
145.30 by whom it should be imparted.
(e)3, 4 Verify the compliance
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AMC3 MOE procedure for training on fuel tank safety for technical
145.30 personnel of organisation.
(e) Verify the compliance and records

MOE procedure for Competence assessment that should


AMC4
include the verification for the need of additional EWIS
145.30
training when relevant.
(e)
Verify the compliance and records
MOE procedure for minor scheduled line maintenance up
AMC to and including a weekly check specified in AMP and
145.30 requirements for its certifications
(g)(1)
Verify Compliance.
MOE procedure for certification of minor inspection
AMC where weekly check not specified in AMP , such check
145.30 to be considered equivalent to weekly
(g)(1)
Verify Compliance.

MOE procedure describing the scope of simple defect


rectification listed in this Para, and issuing CRS for these
AMC
tasks after appropriate task training.
145.30
Periodicity of updating the simple defect lists.
(g)(2)
Verify Compliance.

MOE procedure for requirements of certifying staff (B1,


B2, as appropriate) at out station for line maintenance
AMC
certification/ defect rectification Periodicity of updating
145.30
the simple defect lists.
(g)(3)
Verify Compliance.

MOE procedure for limited scope of scheduled and non-


scheduled line maintenance (defect rectification) to only
AMC
those tasks that can be certified by the available certifying
145.30
staff category.
(g)(4)
Verify Compliance.
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MOE procedure for ensuring experience, qualification and


assessing competency of certifying staff, Category C for
CAR issuing CRS of complex motor powered aircraft. in base
145.30 maintenance
(h)1
Verify Compliance.

MOE procedure for competency assessments, experience of


appropriate aircraft type rated support staff for certification
CAR of task/ inspection performed in the base maintenance of
145.30 complex motor powered aircraft before issue of CRS
(h)1(i)& Check the register for support staff
(ii)
Verify Compliance./ records

Duties and responsibilities in MOE for Category C certifying


CAR staff before issue of CRS after base maintenance of complex
145.30(h motor powered aircraft
)1(iii)
Verify Compliance/ completed schedule.

MOE procedure for competency assessments, experience of


certifying staff qualified Category C and assisted by support
CAR staff (category B1, B2) for issuing CRS after base maintenance
145.30 of other than complex motor powered aircraft.
(h)2
Verify Compliance.

MOE procedure for Component certifying staff comply rule


CAR 61 and as per CAR-66 Subpart C for issue of CRS.
145.30(i)
Verify Compliance.
CAR
MOE procedures for certifying to outsource base
145.30(j)
maintenance activity outside India. Verify compliance
(1)
CAR
MOE procedures to outsource line maintenance activity
145.30(j)
outside India. Verify compliance.
(2)
CAR
MOE procedures to authorize commander / flight engineer to
145.30(j)
carry out repetitive pre-flight AD. Verify compliance
(3)
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MOE Procedures to issue limited certification authorization


CAR to commander / flight engineers to carry out specific tasks,
145.30(j) while away from the main base.
(4)
Verifyprocedure
MOE compliancefor issue one off certification authorization
to Its employees holding equivalent type authorizations on
CAR
aircraft of similar technology, construction and systems to
145.30(j)
certify at stations away from base.
(5)(1)
Verify compliance
MOE Procedure to issue one off certification authorization to
CAR
the other company employees.
145.30(j)
(5)(2)
Verify compliance

MOE Procedure regarding reporting to DGCA for


CAR maintenance of aircraft in the above circumstances.
145.30(j)
Verify compliance

MOE procedure explaining the role of independent qualify


AMC auditing staff to identify non-compliance and giving feed back
145.30 to the Accountable Manager.
(d)(7)
Verify Compliance.

B (c) AUDIT AREA: CAR 145.30.


TRAINING AND COMPETENCY

MOE procedure on training contract employees about the


AMC
company policies and procedures.
145.30(d)
(1)
Verify Compliance.

MOE procedure on training need analysis for their staff and


AMC1 imparting required training to perform their duties
145.30(e) independently.
(4)
Verify Compliance
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AMC2.14 MOE policy on imparting initial and continuation Human


5.A.30 Factor Training to the following technical personnel.
(e) a. Post Holders, Managers, Supervisors
b. Certifying staff, technicians and mechanics
c. Quality Control / Quality Assurance Staff.
d. Specialised Service Staff.
e. Human Factor Staff / Trainers.
f. Stores staff and purchase department staff.
g. Ground equipment operator.
h. Contract staff.
j. Technical support personnel such as planners,
engineers, technical record staff

Verify Compliance.

AMC2.14
Training records of the above mentioned staff.
5.A.30
(e)
MOE Procedure for the syllabus Initial Human Factor
AMC2 Training/ Human factor continuation training as per in GM1
145.30 145.A.30( e) and by whom it will be imparted to all related
(e)(1) personnel organisation
Verify Compliance

MOE policies and procedures for imparting initial/


recurring training as per their job function to various
AMC1
technical personnel – planner, post holders, specialized
145.30
service staff, certifying staff, support, ground handling and
(e)1
other.
Verify Compliance evidence or discussion.
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AMC2 MOE procedure & Record for initial and recurring training for
145.30 all staff within 6 months of recruitment and for contract
(e) (1) employees immediately after joining.

SURVEILLANCE/AUDIT AREA: CAR 145.35.


CERTIFYING AND SUPPORT STAFF

MOE procedures regarding ensuring competency


assessment and other requirements before the issue or
CAR
re-issue of authorization to certifying staff to issue CRS
145.35(a)
at base maintenance
.Verify compliance.

MOE procedures regarding ensuring competency


CAR assessment and other requirements for support staff
145.35(a) holding Category B1/ B2 licence with appropriate type
(i) rating at base maintenance
.Verify compliance.

Personal files of certifying and support staff containing


the minimum following documents. Verify compliance.
AMC a. Approved Examination results.
145.35 b. DGCA endorsement
(a)(2) c. Evidence for Company examination.
d. Copy of Certification Authorisation
e. Evidence of recent experience.

CAR Issue of Certification authorization to certifying staff and


145.35 conditions of validity–validity of authorization
(b) including validity of continuation training.

Company policy on validating the certification privilege to


CAR
certifying staff and support staff must have certified at
145.35
least 6 months in the last two years.
(c)
Verify compliance.
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Currency of continuation training to the certifying staff


and support staff be maintained in each two years.
CAR Training coverage on three elements (aircraft
145.35(d)technology, company procedures and human
performance).
Verify compliance.

MOE procedure for issue of certification authorisation.


CAR
One off authorisation (145.A.30(j)(5)) to prospective
145.35(f)
certifying staff after assessing their competency,
&
qualification and capability in line with AMCs 1,2,3&4 of
AMC.35(f
145.A.30( e) etc
)
Verify compliance

CAR MOE procedure for issue of certification


145.35(i authorisation to certifying staff by QM.
) Verify compliance

The records to be maintained by organisation of the


certifying staff/ support staff should be mentioned
in the MOE and the preservation period of
minimum 3 yr
1.details of any aircraft maintenance licence held under
CAR
CAR 66 and
145.35(j
2. all relevant training completed.
)
3. the scope of the certification authorisations issued,
where relevant,
4. particulars of staff with limited or one-off certification
authorisations.
Verify compliance & Records

MOE procedure related to certifying staff/ support


staff should have access of their records on request
CAR
A copy of certification authorisation to be provided
145.35(j
them .They should produce the authorisation to
)(k)(l)(m
authorise person within 24 Hrs. and There age should
)
not be less than 21 years.
Verify compliance & Records
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MOE procedure for eligibility for other criteria for


CAR
category A licence holder to exercise the certification
145.35
privileges on specific task
(n)
Verify compliance

MOE procedure to ensure that certifying staff and


support staff have an adequate understanding of the
AMC 145 relevant aircraft and/or components to be maintained
.A.35(a) together with organisation procedures have received
training and successfully assessed to issue authorization.
Verify compliance

MOE procedure for Audit Group identifying personal


AMC deficiency or special training needs and the
145.35 involvement of Quality Department deciding training
(d)(1) needs.
Verify compliance.

AMC
Focus of human factor training on incident, mistakes and
145.35.
other issues of not following the procedures.
(d)(2)

AMC MOE policies liked to functional areas, training periods


145.35. and audit deficiencies. Review of training needs at
(d)(3) least once in two years. Check evidence.

MOE policy on continuation training emphasizing on


aircraft technology and organization procedures and
human performance, training coverage and duration.
AMC
Verify compliance
145.35.
(d)(4)
MOE policy of conducting such training by the
organization or contracted training organization or
approved personnel.

List of certifying staff and support staff for various


AMC training conducted. Records of conducting training as per
145.35. the schedule. e.g., attendance sheets, hand outs,
(e) instructor evaluation sheets, etc,. Verify personal files for
evidence of attending the training.
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CAR MOE procedure for reassessment of certifying staff prior


145.35 (f) to revalidate Certification Authorization. Verify evidence.

AMC Evidence of obtaining assessment sheets from other


145.35 organizations, if certifying personnel are hired - Eg.,
(f)(2) Structural work, NDT, maintenance contracts, etc,.

Format of Certification Authorisation including


CAR the scope, limitations, validity and other
145.35(g) conditions of para AMC 145.35 (a) (b) and (d).
& (k) Certification Authorisation in the form of Hard Copy or
Electronic form.

CAR Definition and expansion for various abbreviations given


145.35 in the Certification Authorisation Form for better
(h) understanding.

MOE policies on the circumstances which requires


CAR
showing or submitting of Certification
145.35.
Authorization to the authorities including
(l)
DGCA.
CAR
MOE policies on age limitations for certifying
145.35
personnel. Verify compliance.
(m)
MOE procedure for retention, details of record of
CAR Airworthiness Review Staff and their current list
145.A.36 with their scope of approval
Verify compliance

The details of record of Airworthiness Review Staff


AMC.145 should be listed in the MOE
.A.36
Verify compliance

UTILISING EXPAT LICENCE HOLDERS


The MOE policy on conducting familiarization training to
AIC 2/07 the foreign licence holders and issue of certificates.
Verify compliance.
Policies on conducting oral checks to the foreign licence
AIC 2/07
holders prior to assigning jobs. Verify compliance.

Procedure for foreign licence holder exercising the


AIC 2/07
privileges after meeting the requirements.
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VALIDATION FOREIGN LICENCES

CAR
Minimum one year experience in
Sec.2Sr.
Maintenance after endorsement, out of which six
L Pt. XVI
months should be recent experience in the
Para
preceding 12 months. MOE policy and compliance.
2(iv)

Para5 Evidence of Quality Managers organizing training to


the foreign licence holders.

Para 6 Avionics Engineers / B2 Engineers holding RTR


licence or familiar with Indian Air Traffic Control
Procedures.

Foreign engineers licence and experience should


Para7
cover major maintenance for allowing them to do
such Maintenance.

Para8 Procedure for policy on checking the


proficiency communication in English Language.
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CAR
CHECKLIST ITEMS Yes No N/A Note No
Ref

MOE procedures for tracking the validity of Visa, Passports


Para 9 and Security Clearance of Certifying Staff (foreign license
holders)

System of checking medical fitness of foreign licence


Para 10
holders.

Procedure for conducting examination under AAC 2 of


Para 12
2007.

Requirements of foreign AMEs passing Paper-I for


Para 13
continuing service after 12 months of contract.

Signature of Auditing Officers Comment by DAW


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S U R V E I L LA N C E/ A UD I T A R E A
CAR 145.40 TOOLS AND EQUIPMENT

CHECKLIST ITEMS
CAR Ref Yes No N/A Note No
CAR 145.40 EQUIPMENT, TOOLS AND MATERIALS

Are the List of special tools and Equipment


maintained as per the Scope of approval?

Check the list of Special Tool / equipment inspection


and calibration periodicity. periodic maintenance

Is calibration label pasted on the special tool and


equipment? Next inspection due date is printed?

Is there a system of Control Register or electronic


CAR database available to track calibration periodicity,
145.40(a) Calibration Standards inspection due date?

Is the Firm uses Alternate tool in the absence of


manufacturer specified tools? Verify the evidence
DGCA accepted procedures (in MOE)

Is the system of maintaining / calibration of Ground


Equipment satisfactory?

Is the Tool Crib Control issue / receipt of Tools


properly?

Are the special tools / Electronic Equipment kept with


operating instructions?

Are the Certification Authorisation holders


familiar with application of tools and equipment?
Observe during maintenance.
Are Special tools borrowed from other
organisation? Verify the system described in
MOE.
Are any Special tools locally fabricated? Are the
procedures given in the MOE satisfactory?
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Is the system of planning of Spare Parts /


Materials / Consumables satisfactory? Check
stock position of sample critical item (engine oil
filter / fuel filter)

Carry out sample check to verify availability of


Special tool/ Spares / Consumables – sample
must be covered entire scope of approval.

Are the minimum required tools, consumables


kept at Line Station? Verify records.

Does the manual describe or make reference to


the equipment necessary to perform all
functions appropriate to the ratings required?

Does the manual describe or refer to procedures


for the method in which special tools and
equipment are used?

Does the organisation have the necessary


equipment to support its ratings (capability)?

Is an up-to-date inventory of tools and equipment


available?

Are the tools and equipment marked to identify


ownership?

Is the system for the control of tools and equipment


satisfactory?
Has a procedure been established to control and,
where necessary, calibrate tools and other
equipment at a frequency and to a standard to
ensure serviceability, accuracy and traceability and
is this documented on MOE?

Are calibration records and verification standards


kept for at least five years? Check MOE policy.
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Is the method of controlling hand tools (whether


personally owned or issued by the organization)
acceptable?

CAR 145.42 ACCEPTANCE OF COMPONENTS

CAR Check policy for acceptance of components, part and


1 4 5 . A . 4 2 ( a ) raw material in MOE

Check the procedure for ensuring the eligibility of


CAR components for fitment on aircraft when different
145.A.42(b modifications and /or airworthiness standard may be
applicable

Check the procedure for local fabrication of parts the


CAR
procedure for acceptance of locally manufactured
145.A.42( c)
components modifications

Check the policy for classification of unsalvageable


CAR parts and the procedure followed to ensure that part
1 4 5 . A . 4 2 ( d ) is not re-entered in the components supply system.
Verify compliance.

CAR Check the procedure for control of unserviceable


1 4 5 . A . 4 2 ( d ) components. Verify compliance.

Check the procedure for control of unsalvageable


CAR components and method used to make it
1 4 5 . A . 4 2 ( d ) permanently unusable. (Refer AMC M.A.504 (d)(2).
Verify compliance.

S U R V E I L L A N C E/ A UD I T A R E A

CAR 145.45 MAINTENANCE DATA

CAR 145.45 MAINTENANCE DATA

Is the Firm holds all required Maintenance Data (MD) (MPD,


AMM, Repair Manual, SSID, SB, SI, Modification leaflets, NDI
CAR
Manual, IPC, Type certificate data sheet and any other
145.45(a)
document required for maintenance of airframe. Verify
samples
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Are all such manuals available to maintain engine? Verify


samples
Are the regulatory documents such as CAR/ Aircraft Rules /
AAC etc available?
Is the document including CDs updating system followed in
the organization satisfactory? Verify
Are AMM & IPC are kept at all Line Stations? Check the
system of updation.

CAR Is there a system to notify, intimate or correct manufacturer


145.45(c) MD errors, i.e., Error in any of the manufacturer literatures?

Is there a system of Proposed Modified Maintenance


CAR Instruction (PMMI)? Is the system of PMMI satisfactory? Are
145.45(d) the QC personnel verify and approve modified Inspection
Schedules?

CAR
Are Major & Minor Modifications defined in MOE?
145.45(e)

Is there an approved procedure of Modification or


repair described in MOE, if the Firm is not approved
under CAR 21 sub-part M?
Is the system of generating task cards from Computers
CAR appropriate?
145.45(f) Is back up taken immediately after updating the task card
Database.
Verify evidence.
Is the MOE contain separate procedures for Base
Maintenance, Line Maintenance, Shop, NDT etc,.

Carry out sample check on completed Inspection Schedules



supplementary work cards are required if an individual carry
out series of tasks or tasks that are the part of the AMM

Is there a system or person who could provide any


CAR
Maintenance related data required by the maintenance
145.45(g)
personnel. Verify

In case of Maintenance data are given by operator under


MRO system (Not directly by the manufacturer), is there a
system to verify updation status of the data?
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Is there a system to intimate all Maintenance engineers


whenever revisions to the inspection schedules introduced?
Check for register containing signature / acknowledgement

Are all documents positioned nearer to the work spot?

Are the documents stored in proper racks?

CAR 145.A.47 PRODUCTION PLANNING

Check the production planning has system appropriate to


CAR the amount and complexity of the work to plan the
145.A.47 availability of all necessary personnel , tools, equipment ,
(a) material, maintenance data and facilities to ensure the safe
completion of maintenance task

CAR Check the procedure to ensure that organisation take into


145.A.47
account of human factor limitation while planning shift.
(b)

CAR Check the procedure for communication of information


145.A.47 between outgoing and incoming of shift personnel
(c) regarding completion of maintenance task.
CAR 145.A.48 Performance of Maintenance

CAR
Check the procedure for clearing of tools and any other
145.A.48
material from aircraft after completion of maintenance.
(a)
CAR
Check the MOE procedure for error capturing method after
145.A.48
performing any critical maintenance task
(a)
CAR
Is the list of critical maintenance task listed/ documented
145.A.48
in MOE/ other documents
(b)
CAR Is understanding of error capturing is well defined in MOE to
145.A.48 detect maintenance error made when performing
(b) maintenance?

CAR MOE procedure to identify the Possible errors occurring in


145.A.48 different area such as maintenance activity, tools , store,
(b) hanger, night shifts etc
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CAR
Is procedure in MOE for identifying possible error capturing
145.A.48
methods during/ after performing maintenance task?
(b)

AMC1 Is procedure in MOE for assessing the training and


145.A.48 qualification need to their staff for identifying possible
(b) error capturing methods?

AMC1 Is there any feedback procedure in MOE to ensure staff is


145.A.48 familiar with critical maintenance task and error capturing
(b) method?

AMC2 Is there any feedback procedure in MOE to ensure staffs


145.A.48 are trained for reviewing the critical maintenance task for
(b) their impact on flight safety?

AMC3 Is a feedback system to ensure the applicable error


145.A.48 capturing methods applied for detecting error while
(b) performing maintenance task are adequate.

AMC4 Is MOE procedure defines the independent inspection


145.A.48 on the maintenance carried out by authorised person
(b) and who can carry out such inspection and how?

AMC4
Is the MOE procedure defines that who can carry out
145.A.48
the independent inspection and how?
(b)
AMC4 Is the MOE procedure defines re-inspection in case of
145.A.48 only one authorised person is available& performed
(b)(c) the task, if applicable?
CAR
Is a procedure in MOE for detecting multiple errors
145.A.48
during maintenance and there risk?
(c)
CAR
Is Procedure for minimising the risk of repeated errors
145.A.48
in identical maintenance documented?
(c)
CAR Is procedure documented for assessing of repair and
modification on aircraft and possible care should be
145.A.48
taken to avoid risk, while performing maintenance on
(d)
CDCCL items

AMC145. Is Procedure documented in MOE that how to


minimise/ capture the multiple error while performing
A.48(c)
maintenance task?
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CAR 14 5 .5 0 CERTI FI C AT I ON OF MA IN T EN ANCE

CAR.A.14 Check the procedure for issue of certificate of release to


service before flight/ after completion of
5.50(a)(b
any maintenance by appropriately authorised
) Certifying staff.

Check the procedure for reporting to owner / operator


CAR.A.14 regarding any defects or incomplete maintenance work
orders identified during the Maintenance. Of aircraft
5.50(c)
declines to have such maintenance carried out under this
paragraph, paragraph (e)

Check the procedure for authorised release Certificate or


CAR.A.14 airworthiness approval tag identified as CA Form 1 after
5.50(d) completion of any maintenance on a component.

Check the procedure when an aircraft is grounded at a


CAR.A.14 location other than the main line station or main
5.50(f) maintenance base due to the non-availability of a
component with the appropriate release certificate
AMC
Check the format of CRS as per CAR -145
A145.50
(b)

AMC 2 Check the procedure for issue of CRS for used components
A.145.50 removed from aircraft which have been withdrawn from
(d)(2.7) service from the Indian registered aircraft.

AMC 2 Check the procedure for issue of CRS which has been
A.145.50 removed from aircraft involved in abnormal occurrences
(d)(2.9) such accident / incident/ lighting strike / heavy landing etc.

AMC 2
Check the procedure for issue of CRS for components not
A.145.50
maintained by CAR 145 approved organisation
(d)(2.8)

AMC 2 Check the procedure for issue of CRS for new unused
A.145.50 components in storage without CA Form -1 manufactured by
(d)(2.5) organisation acceptable to DGCA.

AMC 2 Check the procedure for issue of CRS for aircraft


A.145.50 components removed from serviceable registered Indian
(d)(2.6) aircraft.
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AMC 2
Check the procedure for issue of CRS for aircraft
A.145.50
components removed from serviceable non-Indian aircraft.
(d)(2.6.2)

CAR 1 4 5 .5 5 M AINTENANCE and A IRWORTHINESS REVIEW RECORD

Are Completed Inspection Schedules/ airworthiness review


/ Task Cards and CRS preserved properly? – indexed and
kept in a safe manner.

Are History cards up-to-date? Carry out Sample Check

CAR Is the Computer based TBO monitoring method


145.55(a) satisfactory? Verify through samples. How often
component swapping / replaced details reaches Quality
Dept.

Is the Total time tracked for engine modules OK? Verify


through sample check.

CAR If the work is sub contracted, are concerned completed


145.55(a) released documents preserved?

CAR Is all necessary records are retained to prove that all


145.55(a) necessary requirements fulfilled for issue of CRS

Is there any procedure to reconstruct record in the event of


accidental loss / damage?

Are other organisation utilizes the maintenance service?


CAR
If yes, do you supply / retain the records of work carried
145.55(b)
out for operator or other company

Is the place and racks of records are protected from rain,


fire, flood, insect, damage, theft etc,?

Are Periodic back up taken for Computerized Maintenance


data and its storage at other location. Check evidence
CAR Are the maintenance records including maintenance data
145.55( C) and all the records related to issue/ recommendation of
ARC preserved for at least three years? Verify MOE

procedures
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MOE procedure for handing of maintenance records to


owner/ operator in case of withdrawal of CAR 145 approval

SURVEILLANCE / AUDIT AREA: CAR 145.60

OCCURRENCE REPORTING SYSTEM


CAR Ref CHECKLIST ITEMS Yes No N/A Note
No
CAR
145.A.60 Check MOE or associated procedure manual to identify
(a) unsafe and safety hazards conditions. Verify procedures for
AMC hazard management.
145.A.60
(b)
CAR
Check MOE procedures for collecting information on
145.A.60
occurrences (internal, serious and reportable)
(b)

CAR
Check MOE or associated manual procedures for analyzing,
145.A.60
evaluating and assessing the data on occurrences.
(b)

CAR
Check procedures for identifying adverse trend and
145.A.60
method of reversing the trend.
(b)

CAR
Check the method of informing adverse safety trends to all
145.A.60
concerned within and outside the organization.
(b)
AMC Check the records for proper procedures for correcting
145.A.60 adverse trend.
(b)
AMC
Verify the system followed by the company for free and
145.A.60
frank reporting culture (penalizing or encouraging).
(b)
Check whether the internal occurrence reporting
AMC system is close- loop, i.e., the originator should get the
145.A.60 feedback on corrections, (Ex a AME who identify the
(b) mistake in the task card should get feedback on
correction)
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Note
CAR Ref CHECKLIST ITEMS Yes No N/A
No

Verify the internal occurrence reporting forms available


AMC combined or separately for incident reporting, accident
145.A.65 reporting, defect reporting and manufacturer intimation –
(c) verify whether minimum required information are included
in the forms.

AMC Check the policy on intimating internal occurrence within


145.A.65 the organization (operation / engineering / ground
(d) support) and outside ( DGCA /manufacturer)

Sec 2 CAR
Sr. C Check MOE procedure to identify and record all defects
PartI Para (major, minor, deferred and cabin defects)
4.1

Sec 2 CAR
Sr. C Check for procedures in MOE or associated procedure
Part I Para manual to investigate defects.
4.1
Sec 2 CAR Check whether rectification actions indicated or cross
Sr. C referred against the defects mentioned in the Tech Log /
Part I Para Flight Report Book.
4.2
Sec 2 CAR
Sr. C Verify the policy on handling group I and group II
Part I Para defects. Check the associated manual procedures.
4.3
Sec 2 CAR Check the procedures of inter-organization co-ordinations
Sr. C on defect identification and rectification, if the AMO and
Part I Para operators are different.
4.4
Sec 2 CAR
Sr. C Check MOE procedures for giving initial information to
Part I Para the DGCA and operator.
4.5
CAR Ref CHECKLIST ITEMS Yes No N/A Note
No
Sec 2 CAR
Verify whether all defects (major and minor) are taken
Sr. C into account while preparing monthly statistics / reliability
Part I Para index.
4.6
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Sec 2 CAR Verify compliance of daily review meeting (Scheduled


Sr. C Airlines); whether qualified (specific aircraft knowledge)
Part I Para team members review / investigate the defect.
4.7
Sec 2 CAR
Sr. C Check the procedure of involving DGCA in the defect
Part I Para investigation system.
4.7.3
Sec 2 CAR
Sr. C Check the definition of mechanical delay; and procedures
Part I Para for delay reporting system.
4.8.1
Sec 2 CAR Check whether the Head of the investigating committee is
Sr. C approved by the Regional Airworthiness Office. Check
Part I Para the size of the investigation committee (minimum two
4.8.2 members).
Sec2 CAR Check for the system of giving (DGCA) interim monthly
Sr.C report if the investigations are kept open. Check the policy
Part I Para that the maximum period for investigation is three
4.8.4 months.
Sec 2 CAR Check MOE procedures mentioning circumstances
Sr. C which require submission of defective component and
Part I Para associated documents to DGCA.
4.8.5
Sec 2 CAR
Sr. C Check the final investigation report (sample) an verify all
Part I Para necessary information is furnished as per CAR.
4.8.6

Sec 2 CAR Check the company policies for conducting three monthly
Sr. C Part
review meeting on all defects encountered, analysed and
I
investigated including remedial actions.
Para 5.5

Sec 2 CAR Check the policies on intimating serious service difficulties


Sr. C
or problem of continuing airworthiness to the operator. Is
Part I Para
there time stipulation? Verify the format.
5.5
Sec 2 CAR
Sr. C Verify the system of disposing defective component and
Part I Para involvement of DGCA in the process.
5.7
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Sec 2 CAR Verify whether the Monthly Fleet Performance /


Sr. C
Engineering Statistics and Analysis Report prepared as per
Part I Para
AAC 5 of 2001
6
Sec 2 CAR
Sr. C Check MOE for preservation period of records associated
Part I Para with defect, rectification actions and reliability trend.
7.1
Sec 2 CAR
Sr. C Check MOE for retaining period of defective components
Part I Para and DGCA involvement in disposing the components.
7.2
Sec 2
CAR Sr. B Verify whether operations department involve in
Pt.I Para preparation of MEL.
3.1
Sec 2
CAR Sr. B Check MEL preamble / maintenance system manual as to
Pt. I Para when or where an inoperative item requires replacement.
4.1

Sec 2 CAR Check MOE policy to ensure not to fly aircraft with multiple
Sr. B Pt. I In operative system and involving flight crew concurrence
Para 4.2 for operating such a flight.
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Note No
CAR Ref CHECKLIST ITEMS Yes No N/A

Sec 2 CAR Carryout sample check on tech log page containing MEL.
Sr. B Pt. I Verify whether limitations are mentioned in the flight report
Para 4.4 book.

Sec 2 CAR
Sr. B Check MOE for MEL release policy at base, terminal and
Pt. I Para main stations.
4.5
Check whether MEL is up-to-date as per the latest MMEL.
Sec 2 CAR
Check whether MEL includes operating conditions for
Sr. B Pt. I
Defective RVSM related equipment, CAT II Operation
Para 5.1
Equipment and R-NAV related equipment.

Sec 2 CAR Check whether MEL release reports including rectification


Sr. B Pt. I action are sent to Regional Airworthiness Office on monthly
Para 6 basis.

Signature of Auditing Officers Comment by DAW


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S U R V E I L LA N C E/ A UD I T A R E A

CAR 14 5 .6 5 MAI N TENA N C E PROC EDURES AN D QUALIT Y SYST EM

CAR CHECKLIST ITEMS Yes No N/A Note No


Ref
CAR 145.65 MAINTENANCE PROCEDURES AND QUALITY SYSTEM

Is the Quality policies include the minimum six points


stipulated in CAR145.65 (a) - safety, safety management
CAR
system, human factors application, error reporting
145.65(a)
system, compliance monitoring and cooperation for
quality audits.
Check the procedure that organisation has established a
CAR
safety and quality policy, maintenance procedures and
145.65(a)
quality system in MOE
Is there any standards established for aircraft
maintenance works (e.g., Bureau of Veritas, ISO
9000.
Are qualification skills and procedures specified in
MOE for specialised service people (NDT & NDI)?
Are there procedures and systems explained in
MOE to prevent multiple errors? Verify methods
Are there procedures to carry out multiple
specialized inspections, where one engineer carry out
different tasks, and separate procedure sheets used?
Carry out sample checks on PDR and verify that the
defects are properly identified and rectified.
Check how the system tracks the repetitive inspection of
deferred structural defect / snag.
Check the procedure for safety , quality policy has made
CAR taking in to account of human factors and human
performance to ensure good maintenance practices and
145.65 (b )
compliance with the applicable requirements established
in 145.A.25 to 145.A.95

GM Check the procedure that organisation taking in to


consideration for term and condition of maintenance
145.A.65
contract of CAMO before providing maintenance
(b)(1)
services.’

CAR Ref CHECKLIST ITEMS Yes No N/A Note No

CAR Carry out sample checks on task cards - task must be


145.65 (c ) signed by CA holders after completion of tasks
Check whether all critical steps are identified in this
schedule.
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Check whether all the completed inspection schedules are


approved.
IS there any system / folder maintained for internal
occurrence reports (e.g., Document errors, missing
inspection, inspection overdue for inspection case,
expired License etc).
Check for availability of auditing team, which is separate
from functional team (For small organisation the audit
team may be hired from other organisations).
Check whether MOE explains audit procedures and
constituent of audit team.
Check for the feedback system established in the Quality
system. Verify that the actions are completed and
confirmed in the document.

Check whether the audit team identified all lapses and


inform the same to the Accountable Manager.

CAR Ref CHECKLIST ITEMS Yes No N/A Note No

Check whether Accountable Manager holds periodic


meeting with functional heads to assess the efficacy of
quality system.

Check whether all audit records are preserved for at least


3 years.

Can the organisation show evidence of an internal audit


plan and of internal audits conducted as per the plans?

Is there a corrective and preventive action procedure?

Is every non-compliance corrected and are actions


taken to prevent recurrence of such non-compliance?
Have corrective action been taken on previous DGCA
audits/ inspections conducted and are actions taken to
prevent recurrence of such noncompliance?
Is there a procedure for management review and
overview?
Are appropriate actions decided at management reviews
documented and implemented to maintain an adequate
level of conformance to airworthiness requirements?
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Are the auditors suitably qualified?

Check display of approval certificate in QC office.

Check whether regular approved Quality Manger /


Dy QM are available. Are these persons qualified?

Are the cells manned adequately by trained persons. Is an


office order existing for allocation of duties?

Check MOE, its updation and system of control of copies


and their up dation.

Check master set of approved schedules. Check lists of


tools, equipment and consumables required for each
schedule.
Check for record of MEL releases continued beyond
period. - placarding of MEL releases Quality Dept action on
repetitive MEL defects

Check availability of flight report books, PDRs for the last


3 months for correct format, signatures, DMRs.

Check procedure for rectification of repetitive defects


for aircraft based away from base.

Check records of delay meetings, where applicable.

Check whether monthly statistical reports


are being
submitted.
Check mechanical delays summaries are being checked
by QM. Whether MTBUR/ MTBUFs are being monitored
/ compared?

Check reliability control of engines - trend-


monitoring analysis by trained persons.

Check TBO/COSL for availability and system of monitoring

Whether investigation reports for failed components are


being received.
Check availability of list of engineers, their licence/
approval validity and specimen signatures in the Quality
dept.
Check whether completed schedules are audited by QC
before preservation. Check preservation periods.
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Check the procedure of referring to maintenance manual


As required.

Check whether Quality checks of fuel is being followed.

Check availability of aquatic capsules, draining kit etc.


Check records for Microbiological tests Calibration of fuel
quantity indicator

Whether necessary precautions are being taken during


fuelling?

Check the availability of: Mandatory mod. Lists SBs,


ADs, SILs, CPCP and SSID documents

System of monitoring the compliance of SBs and Mods.


CARs, Airworthiness advisory circulars
Check FTD records of avionics eqpt. or availability of
Ramp tester.
Check availability of history cards and data entered
therein.
Check the system of certification of first aid and physician
kits and availability of spare kits.
Check the system of random testing fire blocking material
after every dry wash.
Whether approved persons available for taxiing the
aircraft
Whether all pitot covers, pins etc. have red flags?

Whether checklists of staff notices/ technical circulars is


being issued?

What is the system of recording cabin equipment defects


and their rectification?

Whether oil QC checks (SOAP test) as required, are being


done and records maintained and monitored?

Whether gages and precession equipment are being


calibrated as required?
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CAR CHECKLIST ITEMS Yes No N/A Note


Ref No
Whether major defects intimation is being sent to regional
offices within 24 hours?
Whether CVR and FDR readout records are maintained for
each serviceable sl. no. of the unit installed on the
Whether battery shop is approved?
aircraft?
Whether battery check procedure sheet is approved by the
QM?
Whether record of maintenance of each serial no. of
battery is being maintained?
Whether proper system exists for dissemination of
technical information to AMEs and other technical staff?
Whether the Quality Manager is inspecting transit
stations / other bases and keeping a record of
observations?
Whether trouble shooting manual is available at each
outstation or is on-board?
Whether tow-bars are available at all transit stations
Whether trestles, maintenance stands and ground
equipment have rubber pads to avoid damage to aircraft?
Whether scheduled operators have stands etc. for engine
change?
Whether marshallers are trained? Do they wear yellow
jackets and have been provided torches?
CAR Check the procedure that organisation has established the
145.A.65 safety management system (SMS), if applicable.
(d)
Check the SMS Manual that should contain at least
following.
(i) Identifies safety hazards;
(ii) Assesses the impact of these safety hazards and
CAR mitigates risks;
145.A.65 (iii) Ensures that remedial action necessary to maintain an
(d) acceptable level of safety is implemented;
(iv) Provides for continuous monitoring and regular
assessment of the safety level achieved; and
(v) Aims to make continuous improvement to the overall
level of safety.

Signature of Auditing Officers Comment by DAW


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SURVEILLANCE/AUDIT AREA

C H E C KL I S T F O R M O E

CAR Ref CHECKLIST ITEMS Yes No N/A Note No

Part 0 : GENERAL

• Title Page

• Table of Contents

• Record of Revisions

• Description of Revisions

• Temporary Revisions Highlights

• List of Effective Pages

• List of Effective Temporary Revisions

• Holders of Manuals

• Abbreviations and Definitions

• MOE – Structure and Associated Manuals

Part 1 : MANAGEMENT

1.0. Table of Contents

1.1.0. Corporate commitment by the Accountable Manager

1.1.1 Acceptability

1.1.2. Accountable Manager’s Exposition Statement

1.1.3. Delegated Accountable Manager

1.2. Safety and Quality Policy

1.3. Management personnel

1.3.1. Overview of Management Personnel at Base


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1.3.2. Overview of Management Personnel at Line stations

1.4. Duties and responsibilities of the management personnel

1.4.1. Accountable Manager

1.4.2. Manager Quality & Technical Service

1.4.3. Dy. Manager Quality & Inspection

1.4.4. Manager Maintenance Planning Department

1.4.5. Manager Base Maintenance Center

1.4.6. Manager Line Maintenance Center

1.4.7. Manager Modifications

1.4.8. Manager Engineering & Certification

1.4.9. Manager Purchasing & Logistics

1.4.10. Quality Control Inspectors

1.4.11. Manager NDT

1.4.12. Manager Training Department

1.4.13. Manager Aircraft

1.4.14. Supervisor

1.4.15. Manager Engine & Wheel / Wheel Shop

1.4.16. Manager Electric Services

1.4.17. Manager Avionics Services

1.4.18. Manager Instrument, Equipment & Calibration

1.4.19. Manager Instrument, Equipment & Calibration with respect to


Component Repair Shop

1.4.20. Group Leader Component Repair Shop


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1.4.21. Manager Sheet Metal Shop

1.4.22. Manager of Paint Division

1.4.23. Manager Cabinet Shop

1.4.24. Manager Upholstery Shop

1.4.25. Officer Emergency Equipment Shop

1.4.26. Officer Machine Shop

1.4.27. Officer Aircraft Cleaning

1.4.28. Manager Composite Shop

1.4.29. Manager Ground Support Equipment

1.4.30. Manager Receiving/Shipping/Freight

1.4.31. Manager Stores

1.4.32. Manager Purchasing

1.4.33. Manager Parts Management & Support

1.4.34. Supervisor Aircraft Tool Store

1.4.35. Quality Assurance Auditor

1.4.36. Manager Electro Outfitting

1.4.37. Supervisor Cabin Mechanics

1.4.38. Supervisor Technical Library

1.5. Management Organization Charts

1.6. List of certifying staff

1.6.1. Maintenance Bases

1.6.2. Line Stations

1.6.3. License and training state overview of production personnel


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1.6.4. List of Certifying Staff not belonging to company

1.6.5 List of support staff

1.6.6 List of Airworthiness Review staff

1.7. Manpower resources

1.7.1. General description

1.7.2. Contracted personnel

1.7.3. Assessment for competence of personnel

1.8. General Description of the facilities at Base

1.8.1. General description of facility at Line stations

1.8.2. Plans of facility at Base

1 .8.3. Plans of facility at Line stations

1.9. Organisations Intended Scope of Work


1.10. Notification procedure to DGCA regarding changes to activities
/approval / location / personnel
1.11. Exposition Amendment Procedures Including, if Applicable,
Delegated Procedures

1.11.1. Amendment of MOE and all its supplements

1.11.2. Amendment of Capability Manual

1.11.3. Filing of superseded amendments

1 .11.4. Amendment of Process Specifications

1.11.5. Amendment of Forms

Part 2 : MAINTENANCE PROCEDURES

2.0. Table of Contents

2.1. Supplier Evaluation & Subcontract Control Procedure

2.1.1. Purpose
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2.1.2. Definitions

2.1.3. Responsibilities

2.1.4. List of suppliers and subcontractors

2.1.5. Selection of suppliers and subcontractors

2.1.6. Evaluation of suppliers and subcontractors

2.1.7. Approval of suppliers and subcontractors

2.1.8. Subcontractor on-site evaluation (audit)

2.2. Acceptance/Inspection of Aircraft Components and Material


from Outside Contractors

2.2.1. Purpose

2.2.2. Definitions

2.2.3. Responsibilities

2.2.4. Receiving of parts and material

2.2.5. Parts and material, passing receiving inspection

2.2.6. Parts and material, not passing receiving

2.3. Storage, Tagging and Release of Aircraft Components and


Material to Aircraft Maintenance

2.3.1. Responsibility

2.3.2. Storage facilities

2.3.3. Storage procedures

2.3.4. Control of stored shelf life items

2.3.5. Identification of stored products

2.3.6. Products issued to Production

2.3.7. Unsalvageable Products


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2.4. Acceptance of tools and equipment

2.4.1. Standards

2.4.2. Purchasing of tools

2.4.3. Storage of tools

2.4.4. Inventory control

2.4.5. Leased equipment

2.5. Calibration of tools and equipment

2.6. Use of tooling and equipment by staff (including alternate tools)

2.6.1. General tooling

2.6.2. Ground equipment maintenance

2.6.3. Control and audit of tools

2.6.4. Report of Missing or Defective Tools / Equipment

2.7. Cleanliness standards of maintenance facilities

2.8. Maintenance instructions and relationship to aircraft / aircraft


component manufacturers' instructions including updating and
availability to staff

2.8.1. Handling of Maintenance Instructions within the company

2.8.1 .1. Ordering publications

2.8.1.2. Revision of publications

2.8.1.3. Status checks on publications

2.8.1.4. Publications in daily business

2.8.1.5. Manufacturer’s instructions and Maintenance Programs

2.9. Repair procedures

2.10. Aircraft maintenance program compliance


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2.10.1. Preliminary inspection

2.10.2. Hidden damage inspection

2.10.3. Inspection after major repairs or alterations

2.10.4. Pre-flight inspection

2.11. Airworthiness directives procedure

2.12. Optional modification procedure

2.12.1. General

2.12.2. References

2.12.3. Classification of modifications

2.12.4. Classification documentation

2.12.5. Reporting to the Competent Authority

2.12.6. Approval of minor modifications

2.12.7. Performance and certification of minor modifications

2.12.8. Approval of major modifications

2.12.9. Performance and certification of major modifications

2.12.10. Scope of work

2.12.11. Manufacturing of parts

2.12.12. Previous approved modifications

2.13. Maintenance documentation in use and completion of the


same

2.13.1. Record keeping system

2.13.2. Work package

2.13.3. Maintenance documentation review


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2.13.4. Carried forward items

2.13.5. Certificate of Release to Service

2.13.6. Computerized maintenance programs

2.13.7. Documentation to be provided to the owner/operator

2.13.8. Retaining of maintenance documentation

2.14. Technical record control

2.14.1. General

2.14.2. Scope of the technical documents

2.14.2.1. Structure

2.14.2.2. Contents

2.14.3. Note

2.15. Rectification of defects arising during base maintenance

2.16. Release to service procedure

2.16.1. General

2.16.2. Responsibilities

2.16.2.1. Responsibilities regarding maintenance on aircraft

2.16.2.2. Responsibilities regarding maintenance on aircraft


components
2.16.3. References

2.16.4. Release to service

2.16.4.1. General release to service procedure

2.16.4.2. Release to service for check flight / test flight

2.16.4.3. Release to service statement

2.17. Records for the Operator


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2.18. Reporting of defects to the DGCA / Operator / Manufacturer

2.18.1. Purpose of reporting

2.18.2. Responsibility

2.18.3. Items to be reported

2.18.4. Reporting

2.18.5. Reporting procedure

2.19. Return of defective aircraft components to store

2.20. Return of defective components to outside contractors

2.21. Control of computer maintenance record systems

2.21.1. Computerized Maintenance Programs

2.21.2. SAP R/3

2.22. Control of man-hour planning versus scheduled maintenance


work

2.22.1. Daily workload planning

2.22.2. Monthly workload planning

2.22.3. Manpower planning

2.22.4. Hangar space planning

2.23. Control of Critical maintenance task and error capturing methods

2.23.1. Definitions

2.23.1List of Error capturing methods

2.23.1List of critical maintenance task and their review procedure

2.23.1List of critical maintenance task

2.23.1 procedure for error capturing

2.23.2. Duplicate/ re inspection


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2.24. Reference to specific maintenance procedures

2.24.1. Engine running procedure

2.24.2. Aircraft pressurization run procedure

2.24.3. Aircraft towing procedure

2.24.4. Aircraft taxiing procedure

2.24.5. NDT procedure

2.24.6. Fabrication of Parts

2.25. Procedures to detect and rectify Maintenance errors

2.25.1. Reason

2.25.2. Definitions

2.25.3. Applicability

2.25.4. Process to Detect and Rectify Maintenance Errors

2.26. Shift / Task Handover Procedure

2.26.1. Reason

2.26.2. Definitions

2.26.3. Applicability

2.26.4. Responsibilities

2.26.5. Process

2.27. Procedures for Notification of Maintenance Data Inaccuracies


and Ambiguities to the Type Certificate Holder

2.27.1. Reason

2.27.2. Definitions

2.27.3. Applicability

2.27.4. Process
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2.28. Production Planning Procedures

2.28.1. Purpose & Scope

2.28.2. General Issues

2.28.3. Aircraft Incoming Meeting

2.28.4. Special Maintenance Projects

2.28.5. Status Meeting

2.28.6. Material Planning

2.28.7. Subcontracting of Work

Part L2: ADDITIONAL LINE MAINTENANCE PROCEDURES

L 2.1 Line maintenance control of aircraft components, tools,


equipment etc.,
L 2.2 Line maintenance procedures related to servicing/fuelling/ de-
icing etc.,

L 2.3 Line maintenance control of defects and repetitive defects.

L 2.4 Line procedure for completion of technical log.

L 2.5 Line procedure for pooled parts and loan parts.

L 2.6 Line procedure for the return of defective parts removed


from aircraft.

L 2.7 Line procedure for control of critical tasks as per AMC 145.65 (b)
(4).

Part 3 : QUALITY SYSTEM PROCEDURES

3.0. Table of Contents

3.1. Quality Audit of organisation procedures

3.1.1. Quality Audit

3.1.2. Categories of non-compliances / deficiencies

3.2. Quality Audit of aircraft


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3.3. Quality Audit remedial action procedures

3.4. Certifying staff and category B1 & B2 support staff qualification


and training procedures
3.4.1. Purpose

3.4.2. Responsibilities

3.4.3. Qualification Requirements

3.4.4. Qualifying Certifying Staff

3.4.4.1. General

3.4.4.2. Training Organization

3.4.4.3. Basic Course

3.4.4.4. Language Courses

3.4.4.5. Personnel Categories

3.4.5. Continuation Training

3.4.6. Qualification and Training Records

3.4.6.1. Engineering Training Manual

3.4.6.2. Training Record Book

3.4.7. Flow chart: training

3.5. Certifying staff and category (Mechanical & Avionics) support staff
records

3.6. Quality audit personnel

3.7. Qualifying inspectors

3.8. Qualifying mechanics

3.9. Aircraft or aircraft component maintenance tasks exemption


process control

3.10. Concession control of deviation from organisation's procedures


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3.11. Qualification procedure for specialised activities such as NDT,


welding, etc.

3.12. Control of manufacturers’ and other maintenance working teams

3.13. Human Factors Training Procedure

3.13.1. Reason

3.13.2. Applicability

3.13.3. Purpose & Scope

3.13.4. Definition

3.13.5. Human Factors Training at Base

3.13.5.1. Training Syllabus

3.13.5.2. Instructors

3.13.5.3. Data Collection & Material

3.13.5.4. Training Performed by Previous Employer

3.14. Competence Assessment of Personnel

3.14.1. Purpose & Scope

3.14.2. Applicability

3.14.3. Responsibility

3.14.4. Procedure

3.14.5. Example
3.15 Training procedures for on-the job training as per Section 6 of
Appendix III to CAR 66

3.15.1. Purpose & Scope


3.15.2. Applicability
3.15.3. Responsibility
3.15.4. Procedure
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3.15. 5. Example
3.16 Procedure for the issue of the recommendation to DGCA for the
issues of a CAR 66 licence in accordance with 66.B.105.
3.16.1. Purpose & Scope
3.16.2. Applicability
3.16.3. Responsibility
3.16.4. Procedure
3.16. 5. Example
Part 4 : OPERATORS

4.0. Table of Contents

4.1. Contracted operators

4.2. Operator procedures and paperwork

4.3. Operator record completion

Part 5 : APPENDICES

5.0. Table of Contents

5.1. Samples of documents

5.2. List of sub-contractors

5.3. List of line maintenance locations

5.4. List of contracted EASE-145 / FAR 145 organisations

5.5. List of company Process Specifications

5.6. List of company Forms, Tags & Stickers

Part 6 : OPERATOR MAINTENANCE PROCEDURES

RESER VED

Part 7: OTHER COUNTRY SUPPLEMENTARY PROCEDURES FOR PART-


145 REPAIR

STATION 145 Supplement Reference No.


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Part 8: DGCA SUPPLEMENTARY PROCEDURES

Comments on MOE

Signature of verifying Officer:

Date:
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Surveillance Checklist

CONTINUING AIRWORTHINESS MANAGEMENT ORGANISATION

Name & Address of CAMO


Tel/ Fax/ e-mail address

AOC Reference (If applicable)

Approval Status of CAMO CAMO CAMO without 145 CAMO with Subpart ’F’
with 145 approval approval
approval
Scope of Approval

Scope of Maintenance Approval


(if applicable)

Whether the CAMO having


Subpart ‘I’ privileges (Issue/
Extension of ARC)?

Name & Contact Details of


Accountable Manager

Name & Contact Details of Post


Holders

1.CAM
2.QM
3.Others
Personnel present during the
surveillance/ audit

Name & Designation of Officers Date of


carried out surveillance/ audit Surveillance/
Audit
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SUBPART B- ACCOUNTABILITY

CAR Ref S/N Items of Audit CAMO Remarks


Doc Ref Sat/
Unsat/
NA/ NR
1. Whether satisfactory policy & procedure exists to ensure
that no flight takes place unless:
a) the aircraft is maintained in an airworthy condition,
and;
b) any operational and emergency equipment fitted is
PART- 0
correctly installed and serviceable or clearly identified
as unserviceable, and;
c) the airworthiness certificate remains valid, and;
d) the maintenance of the aircraft is performed in
accordance with the approved maintenance
programme as specified in M.A.302.
2. Whether satisfactory policy & procedure exists for
PART– 1
accomplishment of pre-flight inspection?
Para–
1.11

3. Whether the Owner/ CAMO has contracted CAM tasks in


whole or in part to another approved CAMO/
PART-3
organization(s)/ Person in order to satisfy the
Ch-
M.A.201 responsibilities of point (1) above?
3.2(b)
(a) In case of “YES”, whether CAM contract exists
Copy of
Responsibilit between the CAMO and the contracted organization/
contrac
ies person? and
t
(b) The said contract is in accordance with Appendix-II to
Enclose
AMC M.A.711 (a)(3) ? and
d
(c) the said contract has been accepted by DGCA?

4. Whether the Owner/ CAMO have made suitable contract PART –


for maintenance of the aircraft managed to appropriately 0
approved Maintenance organization? Para –
(a) in case of “YES”, whether Maintenance contract exists 0.2.2
between the Owner/ CAMO and the AMO? and &
(b) the said contract is in accordance with Appendix-XI PART-3
AMC to M.A.708(c) ? and Para -
(c) the said contract has been accepted by DGCA? 3.2(a)
Copy of
(With the exception of engines and auxiliary power units contrac
contracts would normally be limited to one organisation t
per aircraft type for any combination of the activities Enclose
described in Appendix II. Where arrangements are made d
with more than one organization the operator should
demonstrate adequate coordination controls are in place
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and that the individual responsibilities are clearly defined


in related contracts.)

5. Whether satisfactory policy/ procedure exist in respect of


what maintenance is required, when it has to be performed PART-3
and by whom and to what standard, in order to ensure the Para -
continued airworthiness of the aircraft being operated? 3.1
6. Whether the operator have adequate knowledge of the PART -0
design status type specification, customer options, para –
airworthiness directives (AD), modifications, operational 0.3.7
equipment and required and performed maintenance?
7. Whether the status of aircraft design and maintenance are PART -0
adequately documented to support the performance of the para –
quality system? 0.3.6.3
& 0.3.8
8. Whether the operator has established adequate co-
ordination between flight operations and maintenance to PART –
ensure that both will receive all information on the 0
condition of the aircraft necessary to enable both to Para
perform their tasks? 0.9.1
9. Whether the operator is appropriately approved in N/A
accordance with CAR-145/ Subpart ”F” (as applicable)?
10. In case the operator is not appropriately approved for PART-3
maintenance of its aircraft, whether the operator provides Para 3.1
a clear work order to the maintenance contractor? (X-C) &
para-
3.2(a)

11. Whether the Operator is appropriately approved as part of Part of


the air operator certificate/permit issued by DGCA, DGCA
pursuant to M.A. Subpart G for the aircraft it operates?
Approv
Check AOC and CAMO Approval 3. Certificate and validity.
(An operator only needs to be approved for the al
management of the continuing airworthiness of the Process
aircraft listed on its AOC.)
12. (a) Whether proper policy/ procedure exist with respect to PART-1
M.A.202 “Occurrence reporting”? Para
Occurrence 1.8.1
Reporting 13. (b) Whether the owner/ operator is regularly reporting to PART-1
DGCA, the organisation responsible for the type design or Para
supplemental type design and, if applicable, by 1.8.9 (a)
Airworthiness Authority of the State of Registry, any
identified condition of an aircraft or component which
endangers flight safety?
14. (c) Whether the approved continuing airworthiness PART- 1
management or maintenance organisation has assigned Para -
responsibility for coordinating action on airworthiness 1.8.9 C
occurrences and for initiating any necessary further (3)
investigation and follow-up activity to a suitably qualified &
person with clearly defined authority and status? PART- 1
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Para -
(In respect of maintenance, reporting a condition that 1.8.9.
could seriously hazard the aircraft is normally limited to: (c)
serious cracks, permanent deformation, burning or
serious corrosion of structure found during scheduled
maintenance of the aircraft or component. failure of any
emergency system during scheduled testing)

15. (d) Whether the occurrence is being reported in a manner PART- 1


established by the DGCA and contains all pertinent Para -
information about the condition known to the person or 1.8.9.
organization, as given below? (C)
-Reporter or organisations name and approval reference if Note
applicable,
-Information necessary to identify the subject aircraft and
or component,
-date and time relative to any life or overhaul limitation in
terms of flying hours/cycles/landings etc. as appropriate,
-details of the occurrence.

16. (e) Where the person or organisation maintaining the PART- 1


aircraft is contracted by an owner or an operator to carry Ch-
out maintenance, the person or the organisation 1.8.9 C
maintaining the aircraft shall also report to the owner, the (3)
operator or the continuing airworthiness management
organisation any such condition affecting the owner's or
the operator's aircraft or component.
17. (f) Reports shall be made as soon as practicable, but in any PART- 1
case within 72 hours of the person or organisation Ch-
identifying the condition to which the report relates. 1.8.9.
(c)

SUBPART C- CONTINUING AIRWORTHINESS

CAR Ref S/N Items of Audit CAMO Remarks


Doc Ref Sat/
Unsat/
NA/ NR
1. Whether satisfactory policy/ procedure is documented in PART -1
respect of accomplishment of pre-flight inspections to Para -
ensure aircraft continuing airworthiness and the 1.11
M.A.301 serviceability of both operational and emergency
Continuing equipment?
Airworthiness
Tasks Tasks such as oil and hydraulic fluid uplift and tyre
inflation may be considered as part of the pre-flight
inspection.
The related pre-flight inspection instructions should
address the procedures to determine where the necessary
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uplift or inflation results from an abnormal consumption


and possibly requires additional maintenance action by
the approved maintenance organisation or certifying staff
as appropriate.
2. Whether the Continuing airworthiness management PART -1
organization (in the case of air operator certified in Para-
accordance with Schedule XI of Aircraft rule 1937) has 1.11.5
published guidance to maintenance and flight personnel
and any other personnel performing pre-flight inspection
tasks, as appropriate, defining responsibilities for these
actions and, where tasks are contracted to other
organisations, how their accomplishment is subject to the
quality system of M.A.712?
3. Whether training standard for personnel performing the PART -1
pre-flight inspection is described in the operator’s CAME? Para-
1.11.5
4. Whether it has been demonstrated to DGCA that pre-flight PART -1
inspection personnel have received appropriate training Para-
for the relevant pre-flight inspection tasks? 1.11.4 &
5
4A Whether the operator or contracted CAMO (as applicable)
has established a system for the rectification in accordance
with the data specified in point M.A. 304 and/or point M.A.
401, as applicable, of any defect and damage affecting safe
operation taking into account, the minimum equipment list
and configuration deviation list when applicable;
5. Whether the operator (engaged in commercial air PART-1
transport) has established a system to ensure that all Para-
defects affecting the safe operation of the aircraft are 1.1.5.1,
rectified within the limits prescribed by the approved MEL point- C
or CDL or maintenance data as appropriate? (i)

Also that such defect rectification cannot be postponed


unless agreed by the operator and in accordance with a
procedure approved by DGCA.
6. In the case of, aircraft used by air operator certified in PART-1
accordance with Schedule XI of Aircraft rule 1937 and of Para-1.8
complex motor-powered aircraft, whether a system of
assessment is in operation to support the continuing
airworthiness of an aircraft and to provide a continuous
analysis of the effectiveness of the CAMO’s defect control
system in use? Check policy/ procedure.
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Whether the defect control system provides the following PART-1


aspects: (Check evidence) Para-
a) significant incidents and defects: monitor incidents and 1.8.4
defects that have occurred in flight and defects found
during maintenance and overhaul, highlighting any that
appear significant in their own right.
b) repetitive incidents and defects: monitor on a
continuous basis defects occurring in flight and defects
found during maintenance and overhaul, highlighting any
that are repetitive.
c) deferred and carried forward defects: Monitor on a
continuous basis deferred and carried forward defects.
Deferred defects are defined as those defects reported in
operational service which is deferred for later rectification.
Carried forward defects are defined as those defects
arising during maintenance which are carried forward for
rectification at a later maintenance input.
d) unscheduled removals and system performance: analyse
unscheduled component removals and the performance of
aircraft systems for use as part of the maintenance
programme efficiency.
(When deferring or carrying forward a defect the
cumulative effect of a number of deferred or carried
forward defects occurring on the same aircraft and any
restrictions contained in the MEL should be considered.
Whenever possible, deferred defects should be made
known to the pilot/flight crew prior to their arrival at the
aircraft.)
7. Whether accomplishment of all maintenance, in PART-1
accordance with the M.A.302 approved aircraft Para-
maintenance programme? 1.2.3 (2)
8. Whether satisfactory system exist to ensure that all aircraft PART-1
maintenance checks are performed within the limits Para-
prescribed by the approved aircraft maintenance 1.2.6 &
programme and that, whenever a maintenance check 7
cannot be performed within the required time limit, its
postponement is allowed in accordance with a procedure
agreed by DGCA?
9. Whether the operator or the contracted CAMO (as PART-1
applicable) has established a system to analyse the Para -
effectiveness of the maintenance programme, with regard 1.5
to spares, established defects, malfunctions and damage,
and to amend the maintenance programme accordingly?
9A Whether the operator or contracted CAMO (as applicable)
has established a system for accomplishment of any
applicable:
i. airworthiness directive,
ii. operational directive with a continuing airworthiness
impact,
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iii. continued airworthiness requirement established by


DGCA,
iv. measures mandated by DGCA in immediate reaction to
a safety problem;

Operational directive with a continuing airworthiness


impact include operating rules such as extended twin
engine operations(ETOPS)/long range
operations(LROPS),reduced vertical separation
minimum(RVSM),MNPS,all weather operations(AWOPS),
RNAV, etc. Any other continued airworthiness
requirement made mandatory by DGCA includes TC
related requirements such as: certification maintenance
requirements (CMR), certification life limited parts,
airworthiness limitations, fuel tank system airworthiness
limitations including Critical Design Configuration Control
Limitations (CDCCL), etc.
10. Whether the operator or contracted CAMO (as applicable) PART-1
has established and work to a policy, which assesses non- Para -
mandatory information related to the airworthiness of the 1.6
aircraft. Non mandatory information such as service
bulletins, service letters and other information is that
produced for the aircraft and its components by an
approved design organisation, the manufacturer, DGCA?
11. Whether maintenance of each aircraft is organised in PART-1
accordance with an aircraft maintenance programme? Para -
(The aircraft should only be maintained to one approved 1.2.3
maintenance programme at a given point in time. Where (5&7)
an owner or operator wishes to change from one
approved programme to other, a transfer check or
inspection may need to be performed in order to
implement the change.)
12. Whether the contents of the maintenance programme(s) is PART-1
as per the requirements of Appendix 1 to AMC M.A.302? Para -
1.2.3 (2)
M.A.302
Repetitive maintenance tasks derived from modifications
Aircraft
and repairs should be incorporated into the approved
Maintenance maintenance programme.
Programme The aircraft maintenance programme shall contain
details, including frequency, of all maintenance to be
carried out, including any specific tasks linked to the type
and the specificity of operations
13. Whether the maintenance programme is reviewed at least PART-1
annually? Check CAME policy and associated procedure. Para -
Check evidence. 1.2.5
NOTE
14. Whether the aircraft maintenance programme and any PART-1
subsequent amendments are approved by DGCA? Para -
1.2.5
(e,f)
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15. Whether the CAMO is approved to carry out amendments Part – 1


in maintenance programme through indirect approval? Para -
Check CAME. 1.2.3
(12)

16. If YES, whether the amendments are submitted to DGCA PART-1


local office at least 15 days before their affectivity and the Para -
procedure is documented? 1.2.5
NOTE
16A Check the procedure for compliance of Maintenance
. Program.

16B. Check the procedure for compliance of In the case of


Category 1 light aircraft not involved in commercial
operations. ( If applicable )

17. Reliability Programme? Check the approval of the PART-1


program by DGCA. Para-
1.10
For complex motor-powered, when the maintenance
programme is based on maintenance steering group logic
or on condition monitoring, the aircraft maintenance
programme shall include a reliability programme.
17A Review/Check the reliability program is implemented in
. the organization. Check the personnel qualification and
training engaged in the reliability monitoring/trend.
monitoring
17B. Check the procedure for establishment of Alert Value.
17C. Check the procedure for initiating corrective actions on the
basis of exceedance of alert level.
17D Check the reliability report is prepared monthly and
. submitted to DGCA.
17E. Check that the policy for conduction of reliability meeting.

18. Whether satisfactory policy/ procedure exist for PART -1


monitoring and controlling of Airworthiness Directive? Para -
1.4.1
M.A.303
19. Whether all applicable airworthiness directives are be PART -1
Airworthiness
carried out within the requirements of that airworthiness Para -
directives
directive, unless otherwise specified by DGCA? 1.4.3
(b,c,f)
19A Check the procedure for compliance of Mandatory
. Continuing Airworthiness Information received from
TC/STC holder
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20. Whether satisfactory policy/ procedure exist for PART-1


M.A.304 Data modifications and repairs? Para-1.7
for
modifications (Damage shall be assessed and modifications and repairs
and repairs carried out using data approved by DGCA or by an
approved CAR -21/ EASA Part 21/ FAA Part 21 design
organization, as appropriate.)
21. Whether satisfactory policy/ procedure exist in respect of PART-1
At the completion of any maintenance, the associated Para-
M.A.801 certificate of release to service shall be entered in 1.3.4 (1)
the aircraft continuing airworthiness records. Each entry Point (a
shall be made as soon as practicable but in no event more & b)
than 30 days after the day of maintenance action.

(The aircraft continuing airworthiness records shall


consist of:
an aircraft logbook, engine logbook(s) or engine module
log cards, propeller logbook(s) and log cards for any
service life limited component as appropriate, and,
when required in point M.A.306 for commercial air
transport or by DGCA for commercial operations other
than commercial air transport, the operator’s technical
log.)
22. Whether the aircraft type and registration mark, the date, PART 1
together with total flight time and/or flight cycles and/or para1.3.
landings, as appropriate, are entered in the aircraft 4 (1)
M.A.305 logbooks?
Aircraft
continuing
23. Whether the aircraft continuing airworthiness records PART 1
airworthiness
contains the following current status of: para1.3.
record system a) Ads and measures mandated by the DGCA in 4
immediate reaction to a safety problem; (1)
b) modifications and repairs;
c) compliance with maintenance programme;
d) service life limited components;
e) mass and balance report;
f) list of deferred maintenance?
24. In addition to the authorised release document, CA Form PART-1
1/ EASA Form1/ FAA 8130 or equivalent, whether the Para-
following information relevant to any component installed 1.2.8 (C)
is entered in the appropriate engine or propeller logbook,
engine module or service life limited component log card
in respect of identification of the component, and;
the type, serial number and registration of the aircraft to
which the particular component has been fitted, along with
the reference to the installation and removal of the
component, and;
the particular component accumulated total flight time
and/or flight cycles and/or landings and/or calendar time,
as appropriate, and;
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the current paragraph (d) information applicable to the


component?
25. Whether the person responsible for the management of PART-1
continuing airworthiness tasks pursuant to M.A. Subpart B,Para -
controls the records? As detailed in this paragraph and 1.3.4
present the records to DGCA upon request. (k) &
1.3.5
26. Whether all entries made in the aircraft continuing PART-1
airworthiness records are clear and accurate? Para-
1.3.3
(When it is necessary to correct an entry, the correction (2)
shall be made in a manner that clearly shows the original
entry.)

27. Whether the owner or operator has ensured that a system PART-1
has been established to keep the following records for the Para-
periods specified? 1.3.4

a) all detailed maintenance records in respect of the


aircraft and any life-limited component fitted
thereto, at least 24 months after the aircraft or
component was permanently withdrawn from
service, and;
b) the total time and flight cycles as appropriate, of
the aircraft and all life-limited components, at least
12 months after the aircraft or component has
been permanently withdrawn from service, and;
c) the time and flight cycles as appropriate, since last
scheduled maintenance of the component
subjected to a service life limit, at least until the
component scheduled maintenance has been
superseded by another scheduled maintenance of
equivalent work scope and detail, and;
d) the current status of compliance with maintenance
programme such that compliance with the
approved aircraft maintenance programme can be
established, at least until the aircraft or
component scheduled maintenance has been
superseded by other scheduled maintenance of
equivalent work scope and detail, and;
e) the current status of airworthiness directives
applicable to the aircraft and components, at least
12 months after the aircraft or component has
been permanently withdrawn from service, and;
f) details of current modifications and repairs to
the aircraft, engine(s), propeller(s) and any
other component vital to flight safety, at least
12 months after they have been
permanently withdrawn from service.
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28. Whether an operator (engaged in commercial operation ) PART-1


has established a system of using an aircraft technical log Para-
system containing the following information for each 1.1.1
aircraft:

a) information about each flight, necessary to ensure


continued flight safety, and;
b) the current aircraft certificate of release to service,
and;
c) the current maintenance statement giving the
M.A.306 aircraft maintenance status of what scheduled and
Aircraft out of phase maintenance is next due. The
Technical Log maintenance statement may be kept at the
System operators engineering office: and;
d) all outstanding deferred defects rectifications that
affect the operation of the aircraft, and;
e) any necessary guidance instructions on
maintenance support arrangements.

29. Whether the aircraft technical log system and any Part – 1
subsequent amendment has been approved by DGCA? Part -1
1.1.3(2)
30. Whether the operator is ensuring that the aircraft technical Part – 1
log is retained for 36 months after the date of the last Part -
entry? 1.1.1 (3)
31. Whether policy exist in case when an aircraft is PART-1
permanently transferred from one owner or operator to Para-
another that the M.A.305 continuing airworthiness records 1.3.6
M.A.307
and, if applicable, M.A.306 operator's technical log is also
Transfer of
transferred? Check CAME.
aircraft
continuing
32. Whether policy exist in case when the owner/ operator PART-1
airworthiness
contracts the continuing airworthiness management tasks Para-
records
to a continuing airworthiness management organisation, 1.3.6
that the M.A.305 continuing airworthiness records are
transferred to the organization? Check CAME.

SUBPART G
CONTINUING AIRWORTHINESS MANAGEMENT ORGANISATION

CAR Ref S/N Items of Audit CAMO Remarks


Doc Ref Sat/Unsat
/ NA/ NR
1. Whether the aircraft managed by the CAMO is approved Part of
M.A.703
and is indicated on a certificate included in Appendix VI DGCA
Extent of
issued by DGCA? approval
approval
process
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2. Whether the aircraft managed/ operated that are Part of


indicated on the air operator certificate/ permit issued by DGCA
DGCA? approval
process
(Applicable for air operator certified in accordance with
Schedule XI)

3. Whether the scope of work deemed to constitute the PART-0


approval is specified in the CAME in accordance with Para-
point M.A.704? 0.2.3

4. Whether the CAME and its amendments is approved by PART-0


DGCA? Check LEP and approval letter. Para-
0.6.3
5. Whether the operator is approved to carryout minor PART-0
amendments in the CAME through indirect approval Para-
procedure? Check CAME. 0.6.4

The indirect approval procedure shall define the minor


amendment eligible, be established by the continuing
airworthiness management organisation as part of the
exposition and be approved by DGCA responsible for
that continuing airworthiness management
organization.

6. If, the operator is approved to carryout minor PART-0


M.A.704 amendments in the CAME through indirect approval Para-
Continuing procedure, whether such amendments are submitted to 0.6.4
DGCA local office at least 15 days before their affectivity
airworthiness
and the procedure is documented?
management
exposition
7. Part 0 ‘General organisation’ of the continuing
airworthiness management exposition should include a
corporate commitment by the continuing airworthiness
management organisation, signed by the accountable
manager, confirming that the continuing airworthiness
management exposition and any associated manuals
define the organisation’s compliance with CAR-M and
will be complied with at all times.

Whenever the accountable manager is changed, it is


important to ensure that the new accountable manager
signs the paragraph 2 statement at the earliest
opportunity as part of the acceptance by the DGCA.
Failure to carry out this action invalidates the
continuing airworthiness management organisation
approval or the air operator certificate.
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7. Whether the CAMO has provided suitable office PART-0


accommodation at appropriate locations for the Para-0.7
personnel specified in M.A.706.

(Office accommodation should be such that the


incumbents, whether they are continuing airworthiness
management, planning, technical records or quality
M.A.705
staff, can carry out their designated tasks in a manner
Facilities
that contributes to good standards. In the smaller M.A.
Subpart G organisations, DGCA may agree to these
tasks being conducted from one office subject to being
satisfied that there is sufficient space and that each task
can be carried out without undue disturbance. Office
accommodation should also include an adequate
technical library and room for document consultation)

8. Whether the organisation has appointed an accountable PART-0


manager, who has corporate authority for ensuring that Para –
all continuing airworthiness management activities can 0.3.1
be financed and carried out in accordance with this CAR?

The accountable manager may be the accountable


manager for more than one organisation and is not
required to be knowledgeable on technical matters.
When the accountable manager is not the chief
executive officer, DGCA will need to be assured that
such an accountable manager has direct access to the
chief executive officer and has a sufficiency of
continuing airworthiness funding allocation.

9. Whether a person or group of persons entrusted with the PART- 0


M.A.706 responsibility of ensuring that the organisation is always Para-
Personnel in compliance with Subpart G of CAR M is available? 0.3.3
requirements Whether they are ultimately responsible to the
accountable manager?

However, if a quality system is in place it should be


independent from the other functions.
10. Whether the accountable manager has designated a PART- 0
nominated post holder continuing airworthiness Para-
activity? Check form -4? 0.3.3

11. Whether the organisation has sufficient appropriately PART-0


qualified staff for the expected work? Para-
0.3.8
The actual number of persons to be employed and their
necessary qualifications is dependent upon the tasks to
be performed and thus dependent on the size and
complexity of the organisation (general aviation
aircraft, corporate aircraft, number of aircraft and the
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aircraft types, complexity of the aircraft and their age


and for commercial air transport, route network, line
or charter, EDTO) and the amount and complexity of
maintenance contracting. Consequently, the number of
persons needed, and their qualifications may differ
greatly from one organisation to another and a simple
formula covering the whole range of possibilities is not
feasible.

Additional training in fuel tank safety as well as


associated inspection standards and maintenance
procedures should be required of continuing
airworthiness management organizations’ technical
personnel, especially the staff involved with the
management of CDCCL, Service Bulletin assessment,
work planning and maintenance programme
management. DGCA guidance is provided for training
to Continuing Airworthiness Management
Organizations’ continuing airworthiness personnel in
Appendix XII to AMC to M.A.706 (f) and M.B.102(c)
12. Whether the organization maintains the records of PART-0
qualification of all personnel involved in continuing Para-
airworthiness management? 0.3.7

13. Whether the organization is approved for issue of N/A


recommendation or extending airworthiness review
certificates in accordance with points M.A.711 (a)4, 711
(b) and M.A.901(f)?

Whether the organisation has nominated persons


(Airworthiness Review Staff) authorised to do so and are
approved by DGCA?
14. Check whether the organisation has defined and keep
updated in the CAME the title(s) and name(s) of person(s)
referred to in points M.A.706(a), M.A.706(c), M.A.706(d)
and M.A.706(i)?

To enable DGCA to accept the number of persons and


their qualifications, an organisation should make an
analysis of the tasks to be performed, the way in which
it intends to divide and/or combine these tasks, indicate
how it intends to assign responsibilities and establish
the number of man/hours and the qualifications needed
to perform the tasks. With significant changes in the
aspects relevant to the number and qualifications of
persons needed, this analysis should be updated
15. Whether the CAMO is approved to carry out
M.A.707
airworthiness reviews?
Airworthiness
review staff
16. Whether the CAMO has appropriate airworthiness
review staff to issue airworthiness review certificates or
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recommendations referred to in Subpart I, Section A of


CAR-M?

(To hold a position with appropriate responsibilities


means the airworthiness review staff should have a
position in the organisation independent from the
airworthiness management process or with overall
authority on the airworthiness management process of
complete aircraft).
17. Whether the Airworthiness review staffs have been
issued an authorisation by the approved CAMO?
18. Whether the Airworthiness Review Staffs have been
formally accepted by the DGCA?

19. Whether satisfactory policy/ procedure exists in respect


of ensuring that aircraft airworthiness review staff can
demonstrate appropriate recent continuing
airworthiness management experience?
20. Whether the Airworthiness review staff have been
identified by listing each person in the CAME together
with their airworthiness review authorisation reference?
21. Whether the CAMO maintains a record of all
airworthiness review staff, which includes the followings:
a) Details of any appropriate qualification held
together with a summary of relevant continuing
airworthiness management experience;
b) Training
c) Copy of the authorization?

(This record shall be retained until two years after the


airworthiness review staff have left the organisation.)
22. Whether all continuing airworthiness management is
being carried out according to the prescriptions of M.A
Subpart G?

(Please refer the checklist on Subpart G )


22A Check the procedure for management of following
continuing Airworthiness of Aircraft defined in CAME –
(1) Development and control of maintenance program
M.A.708 for the aircraft managed including reliability program.
C.A. (2) Compliance of Maintenance Program.
Management (3) Approval of Modification and Repairs.
(4) Compliance of MCAI.
(5) Defect Rectification
(6) Procedure for maintenance contract
(7) procedure for Maintaining Continuing Airworthiness
Record
Contracted Maintenance:
23

(a) Contracted Maintenance Procedures- MA 708 (C)


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Whether the procedures for contracting the


maintenance of the aircraft to an approved organization
(i)
is included in the CAME and is in accordance with CAR
M , M.A 201 (e),(f),(g), (h), (i) as applicable.
Whether the organization has established Maintenance
contract with CAR 145/Subpart F organization for all its
(ii)
aircraft as per AMC M.A 708 C , appendix XI to AMC 708
(c)
Whether the maintenance contract of large aircraft
(iii) and/or aircraft used for commercial air transport is
made with approved CAR 145 organization.
Check if a list of the contracted maintenance
(iv) organizations are included in the CAME

Check whether procedures for carrying out unscheduled


(v)
maintenance are included in the CAME
Whether the selection procedure and criteria for
selection of the maintenance contractor is given in the
(vi)
CAME , check if the same is followed

(b) Maintenance contract


Whether the specification of work and assignment of
responsibilities are clear unambiguous and sufficiently
(i)
detailed to ensure that no misunderstanding.

Check clear procedures have been devised for ensuring


maintenance work is performed, service bulletins are
analysed and decisions taken on accomplishment,
airworthiness directives are completed on time and that
(ii)
all work, including non-mandatory modifications is
carried out to approved data and to the latest
standards.

Check Appendix XI to AMC of M.A. 708 (c) to CAR M


(iii) point wise for required compliance.

Performance of Maintenance and Maintenance


(c) standards

Check procedures of how the organization ensures that


the contracted maintenance organization is having
(i)
access to all necessary Maintenance data.

Whether any work card system is established, check


(ii) how the maintenance data is converted into work card.

Whether the organization has ensured the following


(iii)
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All maintenance are performed by qualified personnel


(iv)
All maintenance is performed with the help of tools and
(v) equipment specified in the maintenance data.

Area of maintenance is organized and clean.


(vi)
Whether suitable hangar facilities are used for Base
(vii) maintenance or if required.

(viii) After completion of all maintenance a general


verification is carried out to ensure the aircraft or
component is clear of all tools, equipment and any other
extraneous parts and material, and that all access panels
removed have been refitted.

(ix) Check procedures of Independent inspections

(d) Quality Audit of the contracted maintenance

(i) Whether the Maintenance organization has been


audited and the same is included in the audit plan

(ii) Check if any non-compliance has been raised and how


the same was closed.

(iii) Check completed work orders and procedures sheets for


completeness and proper sign off.

23. Whether the approved CAMO holds and use applicable


current maintenance data in accordance with point
M.A.401 for the performance of continuing
M.A.709 airworthiness tasks referred to in point M.A.708?
Documentatio (This data may be provided by the owner or the
n operator, subject to an appropriate contract being
established with such an owner or operator. In such
case, the CAMO only needs to keep such data for the
duration of the contract, except when required by point
M.A.714.)
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24. In case the CAMO is approved to carry out airworthiness


review of an aircraft, whether a full documented review
of the aircraft records is carried out by the CAMO in order
to satisfy that:

a) airframe, engine and propeller flying hours and


associated flight cycles have been properly
recorded, and;

b) the flight manual is applicable to the aircraft


configuration and reflects the latest revision
status, and;

c) all the maintenance due on the aircraft according


to the approved maintenance programme has
been carried out, and;

d) all known defects have been corrected or, when


applicable, carried forward in a controlled
M.A.710
manner, and;
Airworthiness
review
e) all applicable airworthiness directives have been
applied and properly registered,

f) all modifications and repairs applied to the


aircraft have been registered and are approved
according to CAR 21 or equipment, and;

g) all service life limited components installed on


the aircraft are properly identified, registered
and have not exceeded their approved service
life limit, and;

h) all maintenance has been released in accordance


with this Part of CAR , and;

i) the current mass and balance statement reflects


the configuration of the aircraft and is valid, and;

j) the aircraft complies with the latest revision of


its type design approved/ accepted by the DGCA.
Check AMC
25. Whether the CAMO has developed procedures for the
airworthiness review staff to produce a compliance
M.A.710 report that confirms the above have been reviewed and
Airworthiness found in compliance with CAR-M?
review
26. Whether the CAMO’s airworthiness review carries out a
physical survey of the aircraft?

27. Whether satisfactory policy/ procedure exists in case of


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the airworthiness review staff not appropriately qualified


to the licensing requirements is assisted by such qualified
personnel?

28. The physical survey could require actions categorised as


maintenance (e.g. operational tests, tests of emergency
equipment, visual inspections requiring panel opening
etc.). In this case, after the airworthiness review a release
to service should be issued in accordance with CAR.
Whether satisfactory policy/ procedure exist in this
regard?
(The physical survey may include verifications to be
carried out during flight.)

29. Whether the CAMO has developed procedures for the


airworthiness review staff to produce a compliance
report that confirms the physical survey has been carried
out and found satisfactory?
(To ensure compliance the physical survey may include
relevant sample checks of items.)

30. Whether the airworthiness review staff ensures at least


the followings through physical survey of the aircraft?

a) all required markings and placards are properly


installed, and;
b) the aircraft complies with its approved flight
manual, and;
c) the aircraft configuration complies with the
approved documentation, and;
d) no evident defect can be found that has not been
addressed according to M.A.403, and;
e) no inconsistencies can be found between the
aircraft and the documented review of records.

31. Whether a copy of both physical survey and document


review compliance reports stated above are sent to
DGCA together with any recommendation issued within
stipulated time (10 days)?
32. Whether any airworthiness review tasks is sub-
contracted?

33. Whether at any time the outcome of the airworthiness


review found inconclusive and this has been informed to
the DGCA?
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34. Whether the CAMO manages the aircraft as per the


extent of approval granted to it by DGCA?
(A continuing airworthiness management organisation
approved in accordance with Section A, Subpart G of
CAR-M may:
1 manage the continuing airworthiness of non-
commercial air transport aircraft as listed on the
approval certificate;
M.A.711 2 manage the continuing airworthiness of
Privileges of commercial air transport aircraft when listed both on its
the approval certificate and on its Air Operator Certificate
organization (AOC);
3 arrange to carry out limited continuing
airworthiness tasks with any contracted organisation,
working under its quality system, as listed on the
approval certificate;
4 extend, under the conditions of point
M.A.901(f), an airworthiness review certificate that has
been issued by DGCA or by another continuing
airworthiness management organisation approved in
accordance with Section A, Subpart G of CAR-M;)

35. Whether the CAMO has established a quality system to


ensure that it continues to meet the requirements of this
Subpart?

36. Whether the CAMO has designated a quality manager to


monitor compliance with, and the adequacy of,
procedures required ensuring airworthy aircraft?

37. Whether the compliance monitoring includes a feedback


system to the accountable manager to ensure corrective
action as necessary?

M.A.712 (The feedback part of the system should address who is


Quality system required to rectify any noncompliance in each particular
case and the procedure to be followed if rectification is
not completed within appropriate timescales. The
procedure should lead to the accountable manager
specified in M.A.706.)

38. Whether procedures are held current such that they


reflect best practice within the organization?

39. Whether the CAMO has established a procedure


regarding all employees reports any difficulties with the
procedures via their organisation’s internal occurrence
reporting mechanisms?
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40. Whether all procedures, and changes to the procedures,


are verified and validated before use where practicable?
Check CAME procedure?
41. Whether the independent quality audit reports
referenced in AMC M.A.712 (b) are sent to the relevant
department for rectification action giving target
rectification dates?

(Rectification dates should be discussed with such


department before the quality department or
nominated quality auditor confirms such dates in the
report. The relevant department is required to rectify
findings and inform the quality manager or the quality
auditor of such rectification.)

42. Whether the accountable manager holds regular


meetings with staff to check progress on rectification?

(In the large organisations such meetings may be


delegated on a day to day basis to the quality manager
subject to the accountable manager meeting at least
twice per year with the senior staff involved to review
the overall performance and receiving at least a half
yearly summary report on findings of non-compliance.)
43. Whether the quality system satisfactorily monitors
CAMO activities? Whether it includes at least the
following functions:

a) monitoring that all M.A. Subpart G activities are


being performed in accordance with the
approved procedures, and;
b) monitoring that all contracted maintenance is
carried out in accordance with the contract, and;
c) monitoring the continued compliance with the
requirements of this Part of CAR.
44. Whether an independent audit is established within
quality system? Whether satisfactory policy/ procedure
exist in this regard.

45. Whether the independent audits ensure all aspects of


the CAMO compliance and are checked annually,
including all the sub-contracted activities? Verify
compliance.

(The audit may be carried out as a complete single


exercise or subdivided over the year period in
accordance with a scheduled plan. The independent
audit does not require each procedure to be checked
against each product line when it can be shown that the
particular procedure is common to more than one
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product line and the procedure has been checked every


year without resultant findings.

Where findings have been identified, the particular


procedure should be rechecked against other product
lines until the findings have been rectified after which
the independent audit procedure may revert back to
year for the particular procedure. Provided that there
are no safety related findings, the audit time periods
specified in this AMC may be increased by up to 100%
subject to agreement by DGCA.

Where the organisation has more than one location


approved the quality system should describe how these
are integrated into the system and include a plan to
audit each location every year.

The independence of the audit should be established by


always ensuring that audits are carried out by personnel
not responsible for the function, procedure or products
being checked.

Where the approved continuing airworthiness


management organisation is approved in accordance
with another CAR, the quality system may be combined
with that required by the other CAR.

In case of commercial air transport the M.A. Subpart G


quality system shall be an integrated part of the
operator's quality system.)

46. Whether organisation has established a quality plan


acceptable to DGCA to show when and how often the
activities as required by M.A. Subpart G will be audited?
Check CAME.
47. Whether a report is raised each time an audit is carried
out describing what was checked and the resulting
findings against applicable requirements, procedures
and products?
48. Whether the records of these activities are stored for at
M.A.712
least two years?
Quality system

49. Whether the operator is approved to carry out


organizational reviews?
(In the case of a small organisation not managing the
continuing airworthiness of aircraft used in commercial
air transport, the quality system may be replaced by
regular organisational reviews subject to the approval
of DGCA, except when the organisation issues
airworthiness review certificates for aircraft above 2730
kg MTOM other than balloons. In the case where there
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is no quality system, the organization shall not contract


continuing airworthiness management tasks to other
parties.
A small organisation is an organisation managing less
than 10 aircraft. This number should be decreased by
50% in the case of large aircraft. The combination of
aircraft and aircraft types, the utilisation of the aircraft
and the number of approved locations of the
organisations should also be considered before
replacing the quality system by an organizational
review.)
50. Is there any change in the CAMO with respect to the
followings?

a) the name of the organisation.


b) the location of the organisation.
c) additional locations of the organisation.
d) the accountable manager.
e) any of the persons specified in M.A.706(c).
f) the facilities, procedures, work scope and staff
that could affect the approval.
M.A.713
Changes to the (The primary purpose of this point is to enable the
approved CAMO to remain approved if agreed by the DGCA during
CAMO negotiations about any of the specified changes.
Without this paragraph the approval would
automatically be suspended in all cases.)

51. Whether the CAMO has notified it of any proposal to


carry out any of the above changes, before such changes
taken place?

(In the case of proposed changes in personnel not


known to the management beforehand, these changes
shall be notified at the earliest opportunity.)
52. Whether the system to keep the continuing
airworthiness records should be described in the
organisation continuing airworthiness management
exposition?

53. The continuing airworthiness management organisation


M.A.714
shall record all details of work carried out. The records
Record-
required by M.A.305 and if applicable M.A.306 shall be
keeping
retained.

54. If the continuing airworthiness management


organisation has the privilege referred to in point
M.A.711 (b), it shall retain a copy of each airworthiness
review certificate and recommendation issued or, as
applicable, extended, together with all supporting
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documents. In addition, the organisation shall retain a


copy of any airworthiness review certificate that it has
extended under the privilege referred to in point
M.A.711 (a) 4.

The continuing airworthiness management organisation


shall retain a copy of all records listed in paragraph (b)
until two years after the aircraft has been permanently
withdrawn from service.

55. The records shall be stored in a manner that ensures


protection from damage, alteration and theft.
56. All computer hardware used to ensure backup shall be
stored in a different location from that containing the
working data in an environment that ensures they
remain in good condition.

57. Where continuing airworthiness management of an


aircraft is transferred to another organisation or person,
all retained records shall be transferred to the said
organisation or person. The time periods prescribed for
the retention of records shall continue to apply to the
said organisation or person.

58. Where a continuing airworthiness management


organisation terminates its operation, all retained
records shall be transferred to the owner of the aircraft.

59. Whether the CAMO ensures that it always receives a


complete CRS from the approved maintenance
organisation such that the required records can be
retained?

(When an organisation arranges for the relevant


maintenance organisation to retain copies of the
M.A.714
continuing airworthiness records on its behalf, it will
Record-
nevertheless continue to be responsible for the records
keeping
under M.A.714 relating to the preservation of records.
If it ceases to be the organisation of the aircraft, it also
remains responsible for transferring the records to any
other person or organisation managing continuing
airworthiness of the aircraft.)
60. Whether the CAMO keeping continuing airworthiness
records in a form acceptable to DGCA?
(It means in paper form or on a computer database or a
combination of both methods. Records stored in
microfilm or optical disc form are also acceptable. The
record should remain legible throughout the required
retention period. Paper systems should use robust
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material which can withstand normal handling and


filing).

61. If the CAMO keeping continuing airworthiness records,


whether the computer systems have at least one backup
system?

62. Whether the computer backup systems are being


updated within 24 hours of any new entry?

63. Whether microfilming or optical storage of continuing


airworthiness records are as legible as the original record
and remain so for the required retention period?
60. Whether approval granted to the CAMO is valid?

(Approval is issued for a maximum period of one year


unless otherwise specified. It shall remain valid subject
M.A.715 to:
1. The organisation remaining in compliance with this
Continued
CAR, in accordance with the provisions related to
validity of
the handling of findings as specified under M.B.705
approval
and;
2. The DGCA being granted access to the organisation to
determine continued compliance with this Part of
CAR, and;
3. The approval not being surrendered or revoked.)

SUBPART I
AIRWORTHINESS REVIEW CERTIFICATE

CAR Ref S/N Items of Audit CAMO Remarks


Doc Ref Sat/
Unsat/
NA/ NR
1. Whether all aircraft are issued with valid Airworthiness
Review Certificate?
(CA Form 15a (Appendix-III) is issued by DGCA while CA
Form 15b (Appendix-III) is issued by a M.A. Subpart G
organisation.)
M.A.901 2. Whether all aircraft that have been managed by the
Aircraft CAMO are within controlled environment?
Airworthiness
Review (An aircraft in a controlled environment is an aircraft (i)
continuously managed during the previous 12 months
by a unique continuing airworthiness management
organisation approved in accordance with Section A,
Subpart G, of CAR-M, and (ii) which has been
maintained for the previous 12 months by maintenance
organisations approved in accordance with Section A,
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Subpart F of CAR - M, or with CAR 145. This includes


maintenance tasks referred to in point M.A.803(b)
carried out and released to service in accordance with
point M.A.801(b)2 or point M.A.801(b)(3)

If the continuing airworthiness of the aircraft is not


managed according to a CAR M appendix I arrangement
between the owner and the M.A. Subpart G
organisation, the aircraft should be considered to be
outside a controlled environment.

The fact that limited pilot-owner maintenance as


defined in M.A.803 (b) is not carried out and released by
an approved maintenance organisation does not
change the status of an aircraft in a controlled
environment providing the M.A. Subpart G organisation
under contract has been informed of any such
maintenance carried out.)
3. Whether the CAMO is appropriately approved to issue/
extend Airworthiness Review Certificate?

(For all aircraft used air operator certified in accordance


with Schedule XI of aircraft rule 1937 in commercial air
transport, and aircraft above 2 730 kg MTOM, except
balloons, that are in a controlled environment, the
organisation referred to in M.A. 901(b) managing the
continuing airworthiness of the aircraft may, if
appropriately approved, and subject to compliance
with paragraph M.A. 901(k):

1 issue an airworthiness review certificate in


accordance with point M.A.710, and;
2 for the airworthiness review certificates it has
issued, when the aircraft has remained within a
controlled environment, extend twice the
validity of the airworthiness review certificate
for a period of one year each time;

AMC M.A.901 (c)2, e(2) and (f) Aircraft airworthiness


review:
When the aircraft has remained within a controlled
environment, the extension of the validity of the
airworthiness review certificate does not require an
airworthiness review but only a verification of the
continuous compliance with M.A.901 (b).

For all aircraft used air operator certified in accordance


with Schedule XI of aircraft rule 1937 and aircraft above
2 730 kg MTOM, except balloons, that
(i) are not in a controlled environment, or
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(ii) which continuing airworthiness is managed


by a continuing airworthiness management
organisation that does not hold the
privilege to carry out airworthiness reviews,
the airworthiness review certificate shall be
issued by DGCA upon satisfactory
assessment based on a recommendation
made by a continuing airworthiness
management organisation appropriately
approved in accordance with Section A,
Subpart G of CAR-M sent together with the
application from the owner or operator.
This recommendation shall be based on an
airworthiness review carried out in
accordance with point M.A.710;

For aircraft not used by air operator certified in


accordance with Schedule XI of aircraft rule 1937 of 2
730 kg MTOM and below, and balloons, continuing
airworthiness management organisation approved in
accordance with Section A, Subpart G of CAR-M and
appointed by the owner or operator may, if
appropriately approved and subject to paragraph M.A.
901 (k):

1 issue the airworthiness review certificate in


accordance with point M.A.710, and;
2 for airworthiness review certificates it has
issued, when the aircraft has remained within a
controlled environment under its management,
extend twice the validity of the airworthiness
review certificate for a period of one year each
time)

4. Whether suitable accommodation is provided for


airworthiness review activities?

(Suitable accommodation should include:


a) an office with normal office equipment such as desks,
telephones, photocopying machines etc. whereby
the continuing airworthiness records can be
reviewed.
b) a hangar when needed for the physical survey. The
support of personnel appropriately qualified in
accordance with CAR 66 is necessary when DGCA’s
airworthiness review staff is not appropriately
qualified.)

5. Whether the certifying staff is approved to carry out


airworthiness review?
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By derogation from points M.A.901(e) and M.A.901(i)2,


for Category 1 Light aircraft not used in commercial air
transport or not used in commercial specialised
operations or not used in commercial ATO operations,
the airworthiness review certificate may also be issued
by DGCA upon satisfactory assessment, based on a
recommendation made by certifying staff formally
approved by DGCA and complying with CAR 66 as well
as requirements laid down in point M.A.707(a)2(a),
sent together with the application from the owner or
operator. This recommendation shall be based on an
airworthiness review carried out in accordance with
point M.A.710 and shall not be issued for more than
two consecutive years.

The words “certifying staff” mean that the personnel


meet at the time of the airworthiness review all the
CAR-66 requirements to be certifying staff for the
aircraft subject to review (including also continuing
experience requirements) The formal acceptance of the
certifying staff by the DGCA should only be granted
after verification of the qualifications and after the
satisfactory performance of an airworthiness review
under supervision of the DGCA. The sentence “shall not
be issued for more than two consecutive years” means
that every three years the airworthiness review has to
be performed by the DGCA.
6. Whether the policy exists in respect of circumstances
that invalidate ARC?

(An airworthiness review certificate becomes invalid if:


a) suspended or revoked; or
M.A.902 b) the airworthiness certificate is suspended or
Validity of the revoked; or
ARC c) the aircraft is not on the aircraft register of
DGCA; or certificate of registration is not
valid or
d) the type certificate under which the
airworthiness certificate was issued is
suspended or revoked.)
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7. Is there any evidence that any aircraft had flown with


invalid ARC?

(An aircraft must not fly if the airworthiness certificate


is invalid or if:

1 the continuing airworthiness of the aircraft or


any component fitted to the aircraft does
not meet the requirements of this CAR, or;
2 the aircraft does not remain in conformity with
the type design approved/accepted by the
DGCA; or
3 the aircraft has been operated beyond the
limitations of the approved flight manual
or the airworthiness certificate, without
appropriate action being taken; or
4 the aircraft has been involved in an accident or
incident that affects the airworthiness of the
aircraft, without subsequent appropriate action to
restore airworthiness; or
5 a modification or repair has not been approved
in accordance with M.A.304.)

In case of leased aircraft, the period of validity of


airworthiness review certificate shall be restricted to
the date of validity of certificate of registration.
8. Whether policy exists regarding surrender or revocation
airworthiness review certificate and returning to DGCA?

9. Whether policy and procedure exists in respect of


transferring an aircraft registration within India?
(When transferring an aircraft registration within India,
the applicant shall:
1 inform DGCA;
2 apply to DGCA for the amendment of the
M.A.903 Certificate of Registration in accordance with
Transfer of CAR Section-2, Series “F”, Part I.
Aircraft The applicant should notify to DGCA so as to allow the
registration proper transfer of information during the aircraft
within India transfer process.

Notwithstanding Transfer of aircraft registration within


India, the former airworthiness review certificate shall
remain valid until its expiry date. In case of transfer of
aircraft registration within India, the aircraft owner/
operator should verify that DGCA has entered the new
aircraft registration, if any, on the existing
airworthiness review certificate and validated the
change.)
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10. Whether policy and procedure exists in respect of


airworthiness review of aircraft imported into India?

When importing an aircraft into India, the applicant


shall:

1 apply to DGCA for the issuance of a new


M.A.904 airworthiness certificate in accordance with
Airworthiness CAR Section-2, Series “F”, Part III and
review of 2 for aircraft other than new, have an
aircraft airworthiness review carried out satisfactorily in
imported into accordance with point M.A.901; and
India 3 have all maintenance carried out to comply
with the approved maintenance programme in
accordance with point M.A.302.

In order to allow for possible participation, the


applicant should inform DGCA at least 10 working days
in advance of the time and location of the airworthiness
review.)

FINDING SUMMARY

S/N CAR –M CAME/ FINDING DETAILS


REF Procedure REF

Date: -
(Signature of Office)
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CAR 147 Surveillance Check list

DIRECTORATE GENERAL OF CIVIL AVIATION, INDIA

CAR 147 ORGANISATION SURVEILLANCE / AUDIT CHECKLIST

Organisation Name / address / email id Scope of approval

Place / Date of surveillance / Audit MTOE Ref Date


MTOE rev no. Date

Name & signature


DGCA Team Leader
Team Member 1
Team Member 2

Names
Names of Post Holders 1 (present)
Names of Post Holders 2 (present)
Names of Post Holders 3 (present)
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CAR Ref: Checklist Items Sat Unsat Remarks/Note

CAR 147.A.10 & 100 General & Facility Requirements

147. A.10 Check the registration of the Aircraft


Maintenance Training Organisation (AMTO)

147. A.100 Check for the size and structure of facilities to


ensure:

147. A.100 (a) Suitable accommodation for Instructors and post


holders

147.A.100 Classrooms and Practical labs are Air


(a)&(c) Conditioned, well lit and equipped with
comfortable chair tables.

147. A.100 (a) The number of classrooms and labs are in


commensurate with the scope of approval.

147. A.100 (b) Check that the accommodation is separate from


other facilities (e.g., CAR 145) shall be provided
for the instruction of theory and the conduct of
knowledge examinations.

147. A.100 The maximum number of students is not to


(b)(1) exceed 28.

147.A.100 (b)(2) Suitable accommodation for conducting theory


examination with no scope for discussion or
copying the answers.
The size of examination rooms are such that no
student can read the paperwork or computer
screen of any other student from his/her position
during examinations.

147. A.100 (e) Check for an aircraft type and task training
course have provision to access appropriate
maintenance facilities as per the scope of
approval

Check for an aircraft type and task training


course have provisions for accessing synthetic
training system to support the above mentioned
training
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147. A.100 (f) Check that the maximum number of students in


practical course is 15 per supervisor/assessor.

147. A.100 (g) Check that suitable and separate office


accommodations are provided for instructors,
knowledge examiners and practical assessors.

147. A.100 (h) Check for the secured storage facilities for
(i) Examination papers
(ii) Student training records.
(iii) Instructors/Examiners records
The record storage racks & environment shall be
such that documents remain in good condition
for the retention period and for withstanding
natural calamities.

147. A.100 (i) Check that the technical library is containing all
relevant technical materials to cover the scope
and level of training approval.

CAR 147. A.105 Personnel Requirements

147. A.105 (a) Check that the Accountable Manager has


corporate & financial authority for ensuring
compliance of training requirements.

AMC Check for appointment of separate Training


147.A.105(1) Manager (TM);
Note: Accountable Manager may also additionally
look after TM position if eligible & DGCA accepted.
Check Form-4

AMC Check for appointment of separate Training


147.A.105(1) Quality Manager (TQM); Check Form-4

AMC Check for appointment of separate Examination


147.A.105(1) manager (EM); Check Form-4

AMC Verify that examiners are not the instructors for


147.A.105(1) the respective course.

AMC Verify that if one person is looking after more than


147.A.105(2) one posts, specific DGCA approval.
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AMC Check that Quality manager / auditor independent


147.A.105(2) from the other functions
(instructor/examiner/practical assessor)

3. When the organization is also approved against


other CARs which contain some similar functions
then such functions may be combined.

GM to Verify that the large organisation appointed


147.A.105 (b) Deputy Training Manager and Deputy Quality
Manager

147. A.105(b) Check that MTOE has description of nominating


post holders – Form 4, Bio-data, Certificates, and
recommended by accountable Manager.

147. A.105 (c) Check that the organization appointed sufficient


number of Instructors, examiners and practical
assessors and supporting staff as per the scope.

147. A.105 Check that the MTOE describes the policy on


(f)(g) Qualification, Competency, skill and Experience as
per CAR 147 for Post holders /Instructors/
Practical assessors.

GM to Carry out sample check on the personal records /


147.A.105 (f) files of Instructors for qualification, experience,
initial and refresher training, assessment and
training authorisation.

AMC 147. Check whether any person is continuing with pre-


A.105 (f) CAR 147 Qualification criteria. If so, check whether
they comply with the CAR 147 requirement within
one year or the next Course from the date of
approval.

147. A.105(h) Check evidences for Instructors and knowledge


AMC examiners undergone updating training at least
147.A.105 (h) every 24 months to cover current technology,
practical skills, human factors and the latest
training techniques. Minimum of 35 hours

AMC Check for the detailed procedures described in


147.A.105 (h) MTOE for Course content, syllabus, training
materials in respect of initial and updating training
to the instructors.
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CAR 147. A.110 Records of Instructors, Examiners and Assessors

147. A.110 (a) Check the records of Post holder - Training


manager, knowledge examiners and practical
assessors – to ensure compliance of CAR. For
example the below items:
(a) Name; (b) Date of Birth
(c) Personnel Number
(d) Experience; (e) Qualifications
(f) Training history (before entry)
(g) Subsequent Training
(h) Scope of activity
(i) Entry date /contract

147. A.110 (b) Check whether Terms of reference (TOR) /


letter of Duties and Responsibilities issued to
the Training manager, instructors, knowledge
examiners and practical assessors.
Check whether all individual possess TOR.

AMC Check whether the records are under control of


147.A.110 the Training Quality Manager.
Or, TQM approved person with a letter of
authorisation to protect the records and
prevent unauthorised access.

CAR 147. A.115 Instructional Equipment

147. A.115 (a) Check that each classroom is equipped with


Projector and writing board and other training
aids like charts, drawings, diagrams, sample
components, cockpit layout and figures.

147. A.115 Check for synthetic training devices that are


(b),(c) required as a part of training equipment (e.g.,
Component location & access, system
adjustments, application of tools, installation,
etc.)

147. A.115 d) Check whether the trainees have access to the


and (e) appropriate aircraft types covered in the scope.
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Or copy of an agreement, records and evidences


for getting practical from the contracted
approved MRO.

GM to Verify that the serviceability of synthetic


147.A.115(1) training devices or working models or
components and computer simulations.
Note: Synthetic devices shall facilitate access to
cockpit-initiated BITE, virtual test equipment,
active schematics, LRUs and a suite of
malfunctions and component locations. This is
applicable to the organisations relying on
synthetic devices and Line maintenance
practical.

GM to Check whether the organisation has any system


147.A.115(2) to impart training on fault diagnostic and to
explain more complex systems.

CAR 147. A.120 Maintenance Training Material

147. A.120 a) Verify that the trainees are provided with


course materials as stipulated in CAR 66 syllabus
for the license category / subcategory of specific
aircraft type.

AMC Carryout sample check on training course


147.A.120 (a) materials for accuracy and amendments.

147. A.120 (b) Check whether students have access to the


current applicable maintenance data, as given in
CAR 145.A.45.

CAR 147. A. 125 Records

147. A. 125 Check the students’ assessment records such as


phase-wise exam results, practical assessment
sheets and certificate of completion.
Note: Records preserved for unlimited period.

CAR 147. A.130 Training Procedures and Quality System

147. A.130 a) Check whether the MTOE and Training


Procedure Manuals (TPM) are covering all the
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relevant training policies, standards and


requirements of the CAR to ensure compliance.

147. A.130 b) Check that the Training Quality Manager is


independent and directly reporting to the
Accountable Manager; auditors are not
performing training activities.

147. A.130 b) Verify that the Question bank for knowledge


examinations and practical assessments are
controlled by authorised person only.

147. A.130 b) Check that the authorised person who handles


the Question bank for knowledge examinations
and practical assessments is not on teaching
role.

147. A.130 b); Check that the organisation has customised


AMC internal audit checklists covering all activities;
147.A.130 (b) audit covers all areas in 12 months.
Check for Non-compliance reports and action
reports for proper closure.

147. A.130 (b) Check there is a well-defined system of feedback


of deficiencies; check the evidence for post
holders and the Accountable Manager’s
involvement in resolving the discrepancies.

AMC 147. Check that the auditors are adequate and


A.130( b) appropriately trained if CAR 145 auditors carry
out audits on CAR 147 Firms.

GM to Check that the Deficiency Reporting Form has all


147.A.130 (b) necessary information such as MTOE ref, CAR
Ref, detail discrepancies, rectification action,
responsibility, root cause analysis, preventive
action, etc.

GM to Check that the discrepancies are rectified within


147.A.130 (b) the targeted time and inform the quality
department of such rectification.

GM to Check that there are periodic meeting of Post


147.A.130 (b) holders and the Accountable Manager
conducted to monitor training progress and to
resolve any pending deficiencies.
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Note: For large organisation, the Accountable


manager shall hold meeting with post holders at
least once in a year.

CAR 147. A.135 Examinations

147. A.135 (a) Check the authorisation and duties and


responsibility of examination staffs for ensuring
the security of question bank.

147. A.135 (b) Check the MTOE policy related to student’s


malpractices during exam, investigation
process, preventive actions and information to
the DGCA.

147. A.135 (c) Check the MTOE policy related to Instructors


/examiners /post holder’s malpractice during
exams, investigation process, preventive actions
and information to the DGCA.

AMC Check that if the exams are On-line based, the


147.A.135 system shall be supported with pass word
security, data back-up and power back, etc.

AMC Check that if the exams are hard copy based, the
147.A.135 system shall be controlled with security for
printing, storing and accessing, etc.

AMC Check the evidences (like register) for examiners


147.A.135 / authorised personnel involved in choosing the
questions from the question bank for any
exams.

AMC Check that question papers coverage (level &


147.A.135 number) is as per CAR 66 syllabus. Knowledge
and Practical Examiners are qualified and
approved.

AMC Check that the Question bank contains


147.A.135 adequate number of questions, ATA chapter
wise indicating the levels in the database.

AMC Carry sample check to ensure that the question


147.A.135 banks are updated on a regular basis and details
are maintained.
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AMC Check that the questions are selected by auto


147.A.135 random method and number of questions and
toughness level for each ATA chapter
predetermined and approved by the DGCA.

AMC Verify system by checking the records that the


147.A.135 question papers are not repeated.

CAR 147. A.140 Maintenance Training Organization Exposition

147. A.140 Check that the MTOE format and all chapters
and numbering are as per the CAR 147.

147. A.140 Check the “Statement signed by the


Accountable manager” which shall reflect all
conditions given in the CAR 147 statement.

147. A.140 The post holders title(s) and name(s) of the


person(s) nominated.

147. A.140 Check descriptions in MTOE on duties and


responsibilities of various post holders.
Check in MTOE that who will liaise with DGCA.

147. A.140 Verify that the organisation chart given in MTOE


is as per CAR 147 reporting system.
Note: TQM is directly reporting to the
Accountable manager.

147. A.140 Verify that MTOE indicated post holders,


training instructors, knowledge examiners and
practical assessors are appointed. Verify the list.

147. A.140 Check whether the MTOE describe the facility


standards.
For example, classroom facility and equipping
standards, Office accommodation for post
holders, instructors and examiners; Library
facility, examination hall, simulator facilities,
etc.

147. A.140 Check that the maintenance training courses


conducted are as per the approval.
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147. A.140 Verify the MTOE amendment procedure; check


the involvement of Accountable Manager in
MTOE revisions.

147. A.140 Check that MTOE training policies are


supplemented by comprehensive procedures
described within the MTOE or in separate
Training Procedure Manuals.

147. A.140 Check that the MTOE contains training


procedures of different locations, if applicable,
as per the scope approved for that location.
Verify that procedures are laid down for
outsourcing / using other organisation’s facility
or aircraft or system.

147. A.140 Check the list of the training locations, if


applicable for approvals.

147. A.140(b) Check that the MTOE and subsequent revisions


are approved by the DGCA.

147. A.140(c) Check whether the organisation is approved (in


MTOE) for indirect approval of any revisions, if
the TQM approve revisions.

CAR 147. A.150 Changes to the Maintenance Training Organization

147. A.150 Verify that all major changes, as indicated in the


CAR, are intimated to the DGCA before any such
change takes place.

CAR 147. A.155 Continued Validity

147.A.155 Check whether the organization involved in any


lapses leading the suspension or disciplinary
actions for serious non-compliances.
If so, verify that all pending issues are set right
and preventive measures are in place.
Check any part of training or scope of approval
147.A.155
discontinued on any reasons. If so, check that
scope of approval is revised / certificate is
surrendered.
147. A.160 Findings
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147. A.160 Check whether all DGCA notified findings are


rectified satisfactorily within the time limit
pertaining to the level of findings.

CAR 147. A. 300 Aircraft Type/Task Training

147. A. 300 Check whether the maintenance training


organization approved to carry out task training;
if so, check the task lists approved, training
materials, tools and equipment for the tasks.

AMC 147. A. Check whether the maintenance training


300 organisation approved to conduct part-course
(e.g., only CFM 56 Engine or APU), if so
the MTOE shall clearly indicate the extend of the
course (Theory/practical/interface) and
letter/certificate indicates the coverage of
specific elements.

CAR 147. A.305 Aircraft Type Examinations and Task Assessment

147. A.305 a) Check that the aircraft type examinations or


aircraft task assessments are conducted as
specified in CAR-66; MTOE or procedure
manuals most indicate number of question,
exam duration, pass percentage, and intimation
to DGCA, issuing of certificate, etc.

147. A.305 a) Check Knowledge examination is carried out as


per the standard specified in CAR-66.
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Surveillance/ Audit Checklist


Training Organization approved under CAR 147 (Basic)

Organisation Name / address / email id Scope of approval

Place / Date of surveillance / Audit MTOE Ref Date


MTOE rev no. Date

Name, Designation & signature

DGCA Team Leader

Team Member 1

Team Member 2

Names & Designation

Names of Post Holders 1


(present)
Names of Post Holders 2
(present)
Names of Post Holders 3
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(present)

Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable

Facility Requirements

1. Whether the institute has its own premises, or premises


AAC 2

2018
of

taken on long term lease (five years)?

2. Whether the institute is established in areas permitted by


AAC 2 of 2018

the local administrative authorities?


For this purpose, an NOC from local administration authority
is required or documentary evidence in this case is also
acceptable.
Whether adequate number of class rooms for theoretical
3.
AAC 2 of 2018

classes are available?

For initial approval, at least three class rooms, each properly


equipped with training aids/ instructional equipment in
accordance with 147.A.115 (a) must be available.

Whether the class rooms are properly lighted, well


of 2018

4.
AAC 2

ventilated, furnished and free from noise?

Whether the size of the class rooms is appropriate to


5.
AAC 2 of

accommodate 30 numbers of students at a time?


2018

As a guideline, each room should be at least of 33 sq. mts.


area.
Whether the size and structure of facilities ensures
6.
147. A.100

protection from the prevailing weather elements and


(a)

proper operation of all planned training and examination on


any particular day?

Whether fully enclosed appropriate accommodation


7.
147. A.100

separate from other facilities are provided for the


(b)

instruction of theory, and the conduct of knowledge


examinations?
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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable
Whether the number of students commensurate with the
8.
approved facility?
147. A.100 (b) (1)

The maximum number of students undergoing knowledge


training during any training course shall not exceed 30.

Institute may induct maximum two batches of students per


category in a year.

Whether the size of accommodation for examination


9.
147. A.100

purposes are such that no student can read the paperwork


(b) (2)

or computer screen of any other student from his/ her


position during examinations?

Whether the accommodation environment is maintained


10.
147. A.100 (c)

such that students are able to concentrate on their studies


or examination as appropriate, without undue distraction or
discomfort?

Whether the basic training workshops and/ or maintenance


A.100 (d)

11.
facilities separate from training classrooms are provided for
147.

practical instruction appropriate to the planned training


course?
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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable
(a) In case the organization is unable to provide above
12.
facilities, whether viable arrangements is be made with
another organization located conveniently to provide such
workshops and / or approved maintenance facilities under
long term written agreement and technical arrangements
specifying the conditions of access to all relevant areas and
use thereof?

(b) Whether:

(i). the above agreement includes provision for


issuance of airport entry passes if any?
(ii). the legal agreement and technical arrangement
147. A.100 (d)

specifies the DGCA access to any such contracted


organisation?
(iii). the organization developed an interface manual /
SOP with control procedures to manage and
administer the course agreeable to both the
primary training organization approval holder and
the maintenance organisation accepted DGCA?
(iv). Whether the arrangements made for imparting
practical training with approved aircraft
maintenance organisation are documented in the
organisation exposition?

An approved AMO may have contract with only one institute


at particular location.
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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable

13. Whether the contract executed by the organization with


approved maintenance organization (AMO) for providing
practical training, address at least the following?
(i) Scope of contract indicating details of the facilities
proposed to be provided by the contracted
organization;
(ii) Maximum number of students that will be permitted for
the practical;
AAC 2 of 2018

(iii) Responsibilities of both the organizations;


(iv) Nodal person of both the organization and their
responsibilities;
(v) Condition of access to relevant areas of the facility
including issue of Airport Entry Passes to the students
(as applicable)
(vi) Validity of the contract including conditions for renewal
of contract;
Maximum number of students in a session should to be
limited as per the number of students permitted by the AMO
for practical training.

Whether maximum number of students undergoing


14.
A.100 (f)

practical training during any training course exceeds 15 per


147.

supervisor or assessor?

15. Whether the institute has facilities commensurate with the


AAC 2 of

scope of approval for imparting practical training on each


2018

element of the training syllabus to be covered during the


course?

16. Whether the basic training workshops and/or aircraft


AAC 2 of 2018

maintenance facilities separate from training classrooms for


practical instruction appropriate to the course, have all
tools and equipment necessary to perform the approved
scope of training?
Refer Appendix II, III or IV of AAC 2 of 2018, as relevant.
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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable

17. Whether the institute has hangar/adequate covered area to


AAC 2 of 2018

park the Aircraft/ Helicopter for demonstration and for


performing practical exercises on the aircraft?
A general guideline/ recommended facilities, tools and
equipment required to accomplish the maintenance skills
are given in Appendix II, III & IV.
Whether office accommodation is provided for instructors,
147. A.100

18.
knowledge examiners and practical assessors of a standard
to ensure that they can prepare for their duties without
undue distraction or discomfort?
(g)

Whether secure storage facilities are provided for


19.
examination papers and training records?

Whether the storage environment is such that documents


remain in good condition for the retention period as
147. A.100 (h)

specified in 147.A.125?

The storage facilities and office accommodation may be


combined, subject to adequate security.
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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable
Whether a library is provided containing all technical
20.
material commensurate to the scope and level of training
under-taken?

AMC 147.A.100 (i) (1) : For approved basic maintenance


training courses this means holding and ensuring
reasonable access to copies of all CARs and other DGCA
regulations examples of typical aircraft maintenance
manuals and service bulletins, Airworthiness Directives,
aircraft and component records, release documentation,
procedures manuals and aircraft maintenance programme.
147. A.100 (i)

AMC 147.A.100 (i) (2) : Except for the CARs and DGCA
regulations, the remainder of the documentation should
represent typical examples for both large and small aircraft
and cover both aeroplane and helicopters as appropriate.
Avionic documentation should cover a representative range
of available equipment. All documentation should be
reviewed and updated on a regular basis.

GM to147.A.100 (i): Where the organization has an existing


library of regulations, manuals and documentation required
by another CAR, it is not necessary to duplicate such a facility
subject to student access being under controlled supervision.
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21. Whether the institute maintains a dedicated web portal


accessible to the public providing information such as
a) course structure,
b) duration,
c) course fees with break up,
d) syllabus,
e) infrastructure,
AAC 2 of 2018

f) DGCA approval,
g) practical training details,
h) training facilities owned and contracted,
i) details of instructors employed and contracted,
j) details of students admitted,
k) terms and conditions,
l) feedback mechanism,
m) contact details of person responsible for providing
information, clarification and
n) any other relevant information to the public.

Personnel Requirements

Whether Accountable manager is available and has


22.
147. A.105

corporate authority for ensuring that all training


(a)

commitments can be financed and carried out to the


standard required by this CAR?
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Whether the following post holders are available? Check CA
23.
Form 04s

a) Training Manager (possibly his deputy in a large


organization)
b) Quality Manager (possibly his deputy in a large
organization)
AMC 147.A.105 (b)

c) Examination Manager
147. A.105 (b)

The senior person or one person from the group of persons


may also be the Accountable manager subject to meeting
the requirements for the Accountable manager as defined in
147. A.105 (a).

GM to 147.A.105 (b): The number of post holders for CAR


147 approved organization may depend upon its size and
complexity and acceptable to DGCA. DGCA may consider
need for a specific person to be nominated as post holder
depending upon the responsibility shared.

Whether the organization has sufficient staff to plan /


24.
perform knowledge and practical training, conduct
knowledge examination and practical assessments in
accordance with the approval?
147. A.105 (c)

GM to 147.A.105 (c): The maintenance training organization


should have a nucleus of permanently employed staff to
undertake the minimum amount of maintenance training
proposed but may contract, on a part-time basis, instructors
for subjects which are only taught on an occasional basis.

Whether another organisation is used to provide practical


25.
147. A.105

training and assessments? If yes, whether such other


(d)

organisation's staff is nominated to carry out practical


training and assessments? Check CA Form 4.

Whether any person carry out any combination of the roles


26.
147. A.105 (e)

of instructor, examiner and assessor and whether such


person meets the requirements in terms of experience and
qualifications of instructors, knowledge examiners and
practical assessors, as relevant?
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Whether the experience and qualifications of instructors,
27.
knowledge examiners and practical assessors have been
established in accordance with criteria published or in
accordance with a procedure and to a standard agreed by
147. A.105 (f)

the DGCA?

AMC 147.A.105 (f) : Any person currently accepted by the


DGCA in accordance with the regulations prior to CAR 147
coming into force may continue to be accepted in
accordance with 147.A.105 (f).

Whether the instructors, Knowledge Examiners and


28.
Practical Assessors are being assessed for qualifications,
skills, competency and the revalidation of CAR-147?
147. A.105 (f)

Appendix-V to AMC 147.A.105 (f) provides Guidance for


assessing the Instructors, Knowledge Examiners and
Practical Assessors.

GM to 147.A.105 (f): It is recommended that potential


instructors be trained in instructional techniques.

Whether the knowledge examiners and practical assessors


29.
are specified in the MTOE for the acceptance of such staff?
147. A.105 (g)

GM to 147.A.105 (g): Examiners should demonstrate a clear


understanding of the examination standard required by
CAR-66 and have a responsible attitude to the conduct of
examinations such that the highest integrity is ensured.
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Whether the instructors and knowledge examiners have
30.
undergone updating training at least every 24 months,
appropriate to the knowledge being trained or examined
relevant to:

a) current technology,
147. A.105 (h)

b) practical skills,
c) human factors and
d) latest training techniques?

AMC 147.A.105 (h) : Updating training should normally be


of 35 hours duration but may be adjusted to the scope of
training of the organization and particular
instructor/examiner.

Whether the records show for each instructor/examiner


31.
GM to 147.A.105 (h)

when the updating training was scheduled and when it took


place?

The updating training may be subdivided during the 24


months into more than one element and may include
such activities as attendance at relevant lectures and
symposiums.

32. Whether the details of personnel necessary to administrate


the following training/ examination activities are reflected
in the MTOE?
a) Planning of training/ examinations,
AAC 2 of 2018

b) Management of the library and of the training


materials,
c) Update and maintenance of the training devices,
d) Administration of trainees applications and the
issuance/ retention of Certificates of Recognitions,
e) Management of contractors and
f) Quality Monitoring of the approval holder’s training/
examination activities.
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The declared staff shall cover all sites present on the


Approval Certificate and the MTOE related section.
Staff not belonging to the approved Maintenance Training
Organization but involved into the CAR 147 training and
examination/ assessment activities must be declared (i.e.
instructors of a CAR 145 aircraft maintenance organization)

Records of Instructors, Examiners and Assessors


Whether the organization maintains records of instructors,
33.
A.110 (a)

knowledge examiners, and practical assessor


147.

Whether the following minimum information relevant to


34.
the scope of activity are kept on record in respect of each
instructor, knowledge examiner and practical assessor:
(a) Name
(b) Date of Birth
(c) Personnel Number
(d) Experience
(e) Qualifications
(f) Training history (before entry)
(g) Subsequent Training
(h) Scope of activity
AMC 147.A.110

(i) Starting date of employment/contract


(j) If appropriate – ending date of employment/contract.

The record may be kept in any format but should be under


the control of the organizations quality system.

Persons authorized to access the system should be


maintained at a minimum to ensure that records cannot be
altered in an unauthorized manner or that such confidential
records become accessible to unauthorized persons.

GM to 147.A.110 Records of instructors, examiners and


assessors Instructors, knowledge Examiners and practical
assessors should be provided with a copy of their terms of
reference.

Whether terms of reference are drawn up for instructors,


147.A.11

35.
knowledge examiners, and practical assessors?
0 (b)
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Instructional Equipment
Whether each classroom has appropriate presentation /
36.
instructional equipment of a standard that ensures students
can easily read presentation text/ drawings/ diagrams and
147. A.115 (a)

figures from any position in the classroom?

Presentation equipment shall include representative


synthetic training devices to assist students in their under-
standing of the particular subject matter where such devices
are considered beneficial for such purposes.

Whether the basic training workshops and/or maintenance


37.
147. A.115

facilities as specified in point 147.A.100 (d) have all tools


(b)

and equipment necessary to perform the approved scope of


training?
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Whether the basic training workshops and/or basic
38.
maintenance facilities as specified in point 147.A.100 (d)
have an appropriate selection of aircraft, engines, aircraft
parts / equipment and avionics equipment?

AMC 147.A.115(c)

1. An appropriate selection of aircraft parts means


appropriate in relation to the particular subject module or
sub module of CAR-66 being instructed. For example, the
turbine engine module should require the provision of
sufficient parts from different types of turbine engine to
show what such parts look like, what the critical areas are
from a maintenance viewpoint and to enable
147. A.115 (c)

disassembly/assembly exercises to be completed.

2. Appropriate aircraft, engines, aircraft parts and avionics


equipment means appropriate in relation to the particular
subject module or sub module of CAR-66 being instructed.
For example, category B2 avionic training should require,
amongst other equipment, access to at least one type of
installed autopilot and flight director system such that
maintenance and system functioning can be observed and
therefore more fully understood by the student in the
working environment.

3. “Access” may be interpreted to mean, in conjunction with


the facilities requirement of 147.A. 100 (d), that there may
be agreement with a maintenance organisation approved
under CAR-145 to access such parts, etc.

GM to 147.A.115

1. Synthetic training devices are working models of a


particular system or component and include computer
simulations.
2. A synthetic training device is considered beneficial for
complex systems and fault diagnostic purposes.
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Whether the training organization has a long-term viable
39.
contract with documented technical agreement and
procedures with aircraft maintenance organization with
regard to facility, instructors, assessors, examiners etc.?
147. A.115 (e)

Above is applicable, if the training organisation desirous of


utilizing the facility for practical training so as to have the
uninterrupted availability of the facility for the entire length
of the course for students to become eligible to acquire
license.

Maintenance Training Material

Whether the maintenance training course material are


147. A.120

40.
provided to the student and cover (as applicable) the basic
knowledge syllabus specified in CAR-66 for the relevant
aircraft maintenance licence category or subcategory.
(a)

Whether the training course notes, diagrams and any other


AMC 147.A.120

41.
instructional material are accurate?

Where an amendment service is not provided a written


warning to this effect should be given.
(a)

Whether the students have access to examples of


147.A.120

42.
maintenance documentation and technical information of
the library as specified in 147.A.100 (i)?
(b)

Whether .maintenance training material relevant to the


43.
course are prepared and provided to the students?
147.A.120 (b)

Training course material includes the trainee’s notes and the


instructor’s material (slides etc.); in effect it is important for
DGCA to assess the information delivered by instructors and
to ensure an acceptable ratio with student self-study notes.

Records
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Whether the organization keeps all student training,
44.
examination and assessment records for a period of ten
147.A. 125

years?

In case the institute having privilege for conduction of


examination on behalf of DGCA, the above records shall be
kept for unlimited period.
45. Whether the following records are maintained by the
organization for a period of ten years after the completion
of course?
a) The records of the employment of the instructor
subject wise;
AAC 2 of 2018

b) Question papers and answer sheets of each student;


c) List of the computer numbers allotted to the students
by CEO batch wise;
d) List of organizations having tie up with the institute to
provide some elements of practical training as
permitted by CAR;
e) Module wise performance of the students in DGCA
license examination.

Training Procedures and Quality System


Whether the organization has established procedures
46.
A.130 (a)

acceptable to the DGCA to ensure proper training standards


147.

and compliance with all relevant requirements in this CAR?

Whether the organization has established a quality system


47.
including:

a) an independent audit function to monitor training


147. A.130 (b)

standards, the integrity of knowledge examinations and


practical assessments, compliance with and adequacy of
the procedures?
b) a feedback system of audit findings to the person(s) and
ultimately to the accountable manager to ensure, as
necessary, corrective action?
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1. Whether the independent audit procedure ensures that
48.
all aspects of CAR-147 compliance are checked at least once
in every 12 months?

The audit may be carried out as one complete single exercise


or subdivided over a 12-month period in accordance with a
scheduled plan.
AMC 147.A.130 (b)

In a small maintenance training organisation the


independent audit function may be contracted to another
maintenance training organization approved under CAR-
147 or a competent person acceptable to the DGCA.

Where the small training organisation chooses to contract


the audit function, it is conditional on the audit being carried
out twice in every 12- month period with one such audit
being unannounced.

Where the maintenance training organisation is also


approved to another CAR requiring a quality system, then
such quality systems may be combined.
In case the training or examination is carried out under the
49.
sub-contract control system, whether

a) a pre audit procedure has been established whereby


the CAR 147 approved basic training organisation
should audit a prospective sub-contractor to
determine whether the services of the sub-contractor
AMC 147.A.130 (b)

meet the intent of CAR 147?


b) a renewal audit of the subcontractor is performed at
least once every 12 months to ensure continuous
compliance with the CAR 147 standard?
c) the sub-contract control procedure records audits of
the subcontractor and to have a corrective action
follow-up plan?

The independence of audit system should be established by


always ensuring that audits are carried out by personnel not
responsible for the function or procedure being checked.

Internal Audits of the Organization


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50. Whether the Quality Manager of the approved organization
AAC 2 of

developed procedure to carry out periodical planned and


2018

unplanned audits to ensure proper compliance of the


documented procedures for conduction of training?

51. Whether a report raised against each time an audit is carried


GM to 147.A.130 (b) and AAC 2

out describing what was checked and the resulting findings


against applicable requirements, procedures and products?

The report should be sent to the affected department(s) for


of 2018

rectification action giving target rectification dates. Possible


rectification dates may be discussed with the affected
department(s) before the quality department confirms such
dates on the report. The affected department(s) should
rectify any findings and inform the quality department of
such rectification.

52. If any finding of serious nature (Level-1) is detected during


the audits, whether the same is intimated to the concerned
AAC 2 of 2018

RAO/ SRAO immediately?

The responsible manager should take appropriate action to


mitigate the finding. The root cause analysis along with the
measures taken to prevent such finding in future should be
intimated in writing by Quality Manager to RAO/ SRAO

53. In case there is any violation of the approved procedures,


AAC 2 of

whether the Quality Manager investigates the same and


2018

takes necessary action under intimation to RAO/ SRAO?


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54. In case of large training organization (an organization with
the capacity to provide training for 50 students or more),
whether the organisation has a dedicated quality audit
group?

The sole function of such audit group is to conduct audits,


GM to 147.A.130 (b)

raise finding reports and follow up to ensure that findings


are being rectified.

For the small training organisation (an organisation with the


capacity to provide training for less than 50 students) it is
acceptable to use competent personnel from one
section/department not responsible for the function or
procedure to check the section/department that is
responsible subject to the overall planning and
implementation being under the control of the quality
manager.

55. Whether all findings resulting from the independent audit


GM to 147.A.130 (b)

are corrected in a timely manner and to enable the


Accountable Manager to remain properly informed of the
state of compliance?

The management control and follow up system should not


be contracted to outside persons.

56. Apart from rectification of findings whether the


Accountable Manager holds routine meetings to check
GM to 147.A.130 (b)

progress on rectification?

In the large training organization such meetings may be


delegated on a day to day basis to the quality manager as
long as the accountable manager meets at least once per
year with the senior staff involved to review the overall
performance.

Examinations
57. Check the authorization and duties and responsibility of
A.135 (a)
147.

examination staffs for ensuring the security of question


bank.
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58. Check the MTOE policy related to student’s malpractices


during exam, investigation process, preventive actions and
information to the DGCA.
Any student found during a knowledge examination to be
147. A.135 (b)

cheating or in possession of material pertaining to the


examination subject other than examination papers and
associated authorized documentation shall be disqualified
from taking the examination and may not take any
examination for at least 12 months after the date of the
incident. The DGCA shall be informed of any such incident
together with the details of any enquiry within one calendar
month.

59. Check the MTOE policy related to Instructors /examiners


AMC 147.A.135

/post holder’s malpractice during exams, investigation


process, preventive actions and information to the DGCA.

GM to 147.A.135 : DGCA will determine when or if the


disqualified examiner may be reinstated.

60. Check that if the exams are On-line based, the system shall
be supported with pass word security, data back-up and
AMC 147.A.135

power back-up, etc.


Examinations may be computer or hard copy based or a
combination of both.

The actual questions to be used in a particular examination


should be determined by the Examiners.
147.A.13

61. Check that if the exams are hard copy based, the system
AMC

shall be controlled with security for printing, storing and


5

accessing, etc.
147.A.13

62. Check the evidences (like register) for examiners /


AMC

authorized personnel involved in choosing the questions


5

from the question bank for any exams.


147.A.135

63. Check that question papers coverage (level & number) is as


AMC

per CAR 66 syllabus. Knowledge and Practical Examiners are


qualified and approved.
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147.A.135

64. Check that the Question bank contains adequate number of


AMC

questions, ATA chapter wise indicating the levels in the


database.
147.A.135

65. Carry sample check to ensure that the question banks are
AMC

updated on a regular basis and details are maintained.

66. Check that the questions are selected by auto random


147.A.135

method and number of questions and toughness level for


AMC

each ATA chapter predetermined and approved by the


DGCA.

67. Verify system by checking the records that the question


147.A.1
AMC

35

papers are not repeated.

Maintenance Training Organization Exposition

68. Check that the MTOE format and all chapters and
AAC 2

2018
of

numbering are as per the CAR 147.


A.140 (a)

69. Check the “Statement signed by the Accountable manager”


147.

which shall reflect all conditions given in the CAR 147


statement.

70. The post holders title(s) and name(s) of the person(s)


A.140
147.

(a)

nominated.
A.140 (a)

71. Check descriptions in MTOE on duties and responsibilities of


147.

various post holders and that who will liaise with DGCA in
case of absence of any post holder.

72. Verify that the organization chart given in MTOE is as per


A.140 (a)
147.

CAR 147 reporting system.


Note: QM is directly reporting to the Accountable manager.
A.140 (a)

73. Verify that MTOE indicated post holders, training


147.

instructors, knowledge examiners and practical assessors


are appointed. Verify the list.
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74. Check whether the MTOE describe the facility standards.


147. A.140 (a)

For example, classroom facility and equipping standards,


Office accommodation for post holders, instructors and
examiners; Library facility, examination hall, simulator
facilities, etc.
A.140

75. Check that the maintenance training courses conducted are


147.

(a)

as per the approval.

76. Verify the MTOE amendment procedure; check the


A.140
147.

(a)

involvement of Accountable Manager in MTOE revisions.


A.140 (a)

77. Check that MTOE training policies are supplemented by


147.

comprehensive procedures described within the MTOE or in


separate Training Procedure Manuals.

78. Check that the MTOE contains training procedures of


147. A.140 (a)

different locations, if applicable, as per the scope approved


for that location.
Verify that procedures are laid down for outsourcing / using
other organization’s facility or aircraft or system.

79. Check the list of the training locations, if applicable for


A.140
147.

(a)

approvals.

80. Check that the MTOE and subsequent revisions are


A.140
147.

(a)

approved by the DGCA.

81. Check whether the organisation is approved (in MTOE) for


A.140 (a)
147.

indirect approval of any revisions, if the TQM approve


revisions.

Whether the MTOE and any subsequent amendments are


82.
approved by the DGCA?
147. A.140 (b)

147. A.140 (c): Notwithstanding the above, minor


amendments to the exposition may be approved through an
exposition procedure (hereinafter called indirect approval),
if such procedure is approved by DGCA.
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Privileges of the Maintenance Training Organization

Whether the maintenance training organization carry out


83.
the activities as permitted by DGCA and in accordance with
the MTOE?

Basic training courses to the CAR-66 syllabus, or part


147. A.145 (a)

thereof.

The examinations on behalf of the DGCA (when permitted).

The issue of certificates in accordance with Appendix III


following successful completion of the approved basic
aircraft maintenance training courses and examination
specified in sub paragraph (a)(1) as applicable.

Whether the training, knowledge examinations, and


84.
147. A.145

practical assessments, are carried out only at the locations


(b)

identified in the approval certificate and/ or at any location


specified in the MTOE?

Changes to the Maintenance Training Organization

Is there any change taken place to the organisation which


85.
A.150 (a)

affects the approval of the organisation?


147.
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If there is any change whether the maintenance training
86.
organization notified such change to DGCA?

 Any proposed changes to the organization that affect


the approval before any such change takes place, in
order to enable the DGCA to determine continued
compliance with this CAR and to amend if necessary the
maintenance training organization approval certificate.
147. A.150 (a)

 147. A.150 (b): The DGCA may prescribe the conditions


under which the maintenance training organization may
operate during such changes unless the DGCA
determines that the maintenance training organization
approval must be suspended.

 147. A.150 (c): Failure to inform the DGCA of such


changes may result in suspension or revocation of the
maintenance training organization approval certificate
backdated to the actual date of the changes.

Continued Validity
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Check the validity of approval granted to the organisation.
87.
An approval shall be issued for a period not exceeding five
years and shall be limited to the validity of the contractual
agreement with the maintenance organisation (if
applicable). It shall remain valid subject to:

a. the organization remaining in compliance with this


CAR, in accordance with the provisions related to the
handling of findings as specified under 147.A.160;
and

b. the DGCA officials being granted access to the


147. A.155 (a)

organization including contracted organisation to


determine continued compliance with this CAR and

c. The certificate not being surrendered or revoked.

d. Contracted organizations shall remain in compliance


with the organisation approval requirements of DGCA
and terms and conditions of the contract

e. The approval of the organization may be withdrawn /


limited if the organization has not inducted any batch
of student consecutive for two years.

147. A.155 (b): Upon surrender or revocation, the approval


shall be returned to the DGCA.

The Approved Basic Training Course

Whether the approved basic training course consists of


147.A . 200 (a)

88.
a) basic knowledge training,
b) Knowledge examination,
c) practical training and a practical assessment?
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Whether the knowledge training element covers the subject
89.
matter for a category or subcategory aircraft maintenance
licence as specified in CAR-66?
147.A . 200 (b)

AMC 147.A.200(b): Each licence category or subcategory


basic training course may be subdivided into modules or sub
modules of knowledge and may be intermixed with the
practical training elements subject to the required time
elements of 147.A.200 (f) and (g) being satisfied.

Whether the knowledge examination element covers a


90.
147.A . 200

representative cross section of subject matter from the


(c)

training element?

Whether the practical training element covers the practical


91.
use of common tooling/equipment, the
disassembly/assembly of a representative selection of
aircraft parts and the participation in representative
maintenance activities being carried out relevant to the
particular CAR-66 complete module?

AMC 147. A. 200 (d)

Where the maintenance training organisation approved


under CAR 147 contracts the practical training element
147.A . 200 (d)

either totally or in part under long term contract and


technical arrangement with another organisation in
accordance with 147.A.100 (d), the organisation in question
should ensure that the practical training elements are
properly carried out. Practical training facility shall be as per
the scope of approval of the training organization.

At least 30% of the practical training element should be


carried out in an actual maintenance working environment.

The list of such practical training element required to be


documented in the organisation MTOE. The practical task
should cover cross representative sections of the aircraft
systems and listed ATA chapter wise.
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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable
147.A . 200 (e)

92.
Whether the practical assessment element covers the
practical training and determines whether the student is
competent at using tools and equipment and working in
accordance with maintenance manuals?

Whether the duration of basic training courses is in


93.
accordance with Appendix I of this CAR?

AMC 147.A.200 (f)


1. In order to follow pedagogical and human factors
principles, the maximum number of training hours per day
for the theoretical training should not be more than 6 hours.

A training hour means 60 minutes of tuition excluding any


147.A . 200 (f)

breaks, examination, revision, preparation and aircraft visit.


In exceptional cases, the DGCA may allow deviation from
this standard when it is properly justified that the proposed
number of hours follows pedagogical and human factors
principles. These principles are especially important in those
cases where:

 Theoretical and practical training are performed at the


same time;

 Training and normal maintenance duty/apprenticeship


is performed at the same time.

Whether the minimum participation time for the trainee to


94.
147.A .
200 (f)

meet the objectives of the course should not be less than 90


% of the tuition hours?

In case a student’s attendance is less than 90%, whether the


95.
147.A .
200 (f)

student is provided with additional training in order to meet


the minimum participation time?

Whether any student is issued with a certificate of


96.
147.A .
200 (f)

recognition without meeting the minimum participation


time?

Basic Knowledge Examinations


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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable
Whether the organisation is approved to conduct Basic
97.
205 (a)
147. A.

Knowledge Examinations on behalf of DGCA?

98.
147. A. 205 (a)

Whether the Basic knowledge examinations are in


accordance with the standard defined in CAR-66?

99.
147. A. 205 (b)

Whether the Basic knowledge examinations are conducted


without the use of training notes?

100.
147. A. 205 (c)

Whether the Basic knowledge examinations covers a


representative cross section of subjects from the particular
module of training completed in accordance with CAR-66?

Basic Practical Assessment

101.
Whether the Basic practical assessments are carried out
during the basic maintenance training course by the
nominated practical assessors at the completion of each
visit period to the practical workshops/ maintenance
facility?
147. A.210 (a)

AMC 147. A. 210 (a): Where the maintenance training


organisation approved under CAR147 contracts the practical
training element either totally or in part to another
organisation in accordance with 147.A.100 (d) and chooses
to nominate practical assessors from the other organisation,
the organisation in question should ensure that the basic
practical assessments are carried out.
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Sl. CAR/ Checklist Items Observation Remarks, if


AAC Unsat/Not
No. Sat/Unsat/Not
Applicable
Ref Applicable
Whether following points are ensured and recorded before
102.
the students are assessed ad declared pass in the practical
element of the training?

a) Demonstrate the capability to use relevant tools/


equipment/ test equipment as specified by the tool/
equipment/ test equipment manufacturer; and
147. A. 210 (b) & AMC 147.A.210 (b)

b) Use of maintenance manuals in that the student can


carry out the required inspection/ testing without
missing any defects; and
c) Readily identify the location of components and is
capable of correct removal/ fitment/ adjustment of such
components; and
d) Show an appreciation of the need to ensure clean
working conditions; and
e) Observance of safety precautions for the student and
the product; and
f) Demonstrate a responsible attitude in respect to flight
safety and airworthiness of the aircraft.
The student is only required to carry out enough inspection/
testing and component removal/ fitment/ adjustments to
prove capability.
Appendix III to AMC to CAR-66 provides criteria for the
competence assessment performed by the designated
assessors (and their qualifications).
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FINDING SUMMARY
(Attach Separate Sheet, if space is inadequate)

S/N CAR/ AAC Ref Details of Finding(s) Level of


Findings

Signature of Team Member Signature of Team Member


Name & Designation: Name & Designation:
Date: Date:
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CAR 21 Surveillance Check list

DIRECTORATE GENERAL OF CIVIL AVIATION, INDIA

CAR 21 ORGANISATION SURVEILLANCE / AUDIT CHECKLIST

ORGANISATION – Name / address / email id

Approval details / Class / Rating / Limitation

Place / Date of surveillance / Audit

Name of DGCA Team Leader

Names of Post Holders present


during Surveillance / Audit

Names of Team Members

CAR Ref Checklist Items Items


Remarks(Sat/Unsat/NR)
SUBPART A, CAR 21.3A(a), (b), (c)Failures, malfunctions and defects
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AMC No. 1 to Check whether there are effective means to


21.3A(a) ensure collection of FRM reliability data. The
same are implemented in design, component
failures, aircraft schedule, SB/SI etc.

CAR 21.3A(a) Check for the system for collecting, investigating


and analysing reports of and information related
to failures, malfunctions, defects or other
occurrences which cause or might cause adverse
effects on the continuing airworthiness of the
product, part or appliance covered by the type-
certificate, restricted type-certificate,
supplemental type-certificate, ITSO authorization,
major repair design approval or any other
relevant approval deemed to have been issued
under this Regulation. Information about this
system shall be made available to all known
operators of the product, part or appliance and,
on request, to any person authorized under other
associated implementing Regulations.

CAR 21.3A(b) Check for the system of reporting to DGCA any


reportable failure, malfunction, defect or other
occurrence of which it is related to a product,
part, or appliance covered by the type-certificate,
restricted type-certificate, supplemental type-
certificate, ITSO authorization, major repair
design approval or any other relevant approval
deemed to have been issue under this Regulation,
and which has resulted in or may result in an
unsafe condition.

These reports shall be made in a form and manner


established by DGCA, as soon as practicable and
in any case dispatched not later than 72 hours
after the identification of the possible unsafe
condition, unless exceptional circumstances
prevent this.

CAR When an occurrence reported results from a


21.3A(c) deficiency in the design, or a manufacturing
deficiency, the holder of the type-certificate,
restricted type-certificate, supplemental type-
certificate, major repair design approval, ITSO
authorization, or any other relevant approval
deemed to have been issued under this
Regulation, or the manufacturer as appropriate,
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shall investigate the reason for the deficiency and


report to DGCA the results of its investigation and
any action it is taking or proposes to take to
correct that deficiency.

AMC No. 1 to Unless alternative reporting procedures are


21.3A(a) approved by DGCA, report should be provided to
the DGCA every six months for the first five years
after service introduction. After that period,
continued reporting every six months may be
replaced with other reliability tracking methods
found acceptable to the DGCA or eliminated if it is
established that the reliability of the FRM meets,
and will continue to meet.

AMC No. 1 to Develop service instructions or revise the


21.3A(a) applicable aeroplane manual, according to a
schedule approved by the DGCA, to correct any
failures of the FRM that occur in service that could
increase any fuel tank’s Fleet Average
Flammability Exposure to more than that
specified by paragraph M25.1 of appendix M to
CS25.

AMC No 2to Appropriate coordination should exist between


21.3A(a) Engine TC holder, propeller TC holder and APU
ITSO approval holder with the aircraft TC holder
to ensure compliance with the ETOPS reliability
objectives.
AMC 21.3A(b)(2) Within the overall limit of 72 hours the degree of
urgency for submission of a report should be
determined by the level of hazard judged to have
resulted from the occurrence.

AMC 21.3A(b)(2) Where the occurrence is judged to have resulted


in a less immediate and less significant hazard,
report submission may be delayed up to the
maximum of three days in order to provide more
details.

CAR 21.3B Airworthiness directives

CAR 21.3B(c) When an airworthiness directive is issued by DGCA


to correct the unsafe condition, or to require the
performance of an inspection, the holder of the
type-certificate, restricted type-certificate,
supplemental type-certificate, major repair design
approval, ITSO authorization or any other relevant
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approval deemed to have been issued under this


Regulation, shall:
Propose the appropriate corrective action or
required inspections, or both, and submit details of
these proposals to DGCA for approval.
Following the approval by DGCA, make available to
all known operators or owners of the product, part
or appliance and, on request, to any person
required to comply with the airworthiness
directive, appropriate descriptive data and
accomplishment instructions.

AMC 21.3B(b) Wheather an un unsafe condition exists due to


machine or human factor issues,
(a) An event may occur that would result in
fatalities, usually with the loss of the aircraft, or
reduce the capability of the aircraft or the ability of
the crew to cope with adverse operating conditions
to the extent that there would be:
(i) A large reduction in safety margins or functional
capabilities, or
(ii) Physical distress or excessive workload such that
the flight crew cannot be relied upon to perform
their tasks accurately or completely, or
(iii) Serious or fatal injury to one or more occupants
unless it is shown that the probability of such an
event is within the limit defined by the applicable
airworthiness requirements

AMC 21.3B(b) Design features, intended to minimise the effects


of survivable accidents are not performing their
intended function.

CAR 21.4 Coordination between design and production

Each holder of a type-certificate, restricted type-


certificate, supplemental type-certificate, ITSO
authorization, approval of a change to type
design/type certificate or approval of a repair
design, shall collaborate with the production
organization as necessary to ensure:
The satisfactory coordination of design and
production.
The proper support of the continued airworthiness
of the product, part or appliance.

AMC 21.4 Where there is a need to provide (normally outside


,Coordination the design organisation) a visible statement of
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between design and approved design data or airworthiness or


production. environmental protection data associated with the
approved design data, the following minimum
information must be provided. The procedures
related to the use of forms or other electronic
means to provide this information must be agreed
with DGCA.
Information to be provided: Company Name, Date,
Eligibility, Identification, Description, Purpose of
data, Limitations/Remarks, Approval, Authorised
signature.

CAR 21.35 Flight Tests

Flight testing for the purpose of obtaining a type-


certificate shall be conducted in accordance with
conditions for such flight testing specified by
DGCA.

The applicant shall make all flight tests that DGCA


finds necessary:
To determine compliance with the applicable type-
certification basis and environmental protection
requirements.
For aircraft to be certificated under this Section,
except sailplanes and powered sailplanes to
determine whether there is reasonable assurance
that the aircraft, its parts and appliances are
reliable and function properly.

SUBPART F,production without production organisation approval

CAR 21.122 Eligibility

Any natural or legal person may apply to show


conformity of individual products, parts or
appliances under this Subpart, check whether the
orgn is under this category.

21.127 Tests: aircraft

Each manufacturer of an aircraft manufactured


under this Subpart shall establish an approved
production ground and flight test procedure and
check-off forms, and in accordance with those
forms, test each aircraft produced, as a means of
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establishing relevant aspects of compliance with


CAR 21.125A(a).

SUBPART G,POA for products, parts and appliances.

CAR 21.133 (a),(b),(c),(d) Eligibility

CAR 21.133 Any natural or legal person (‘organization’) shall be


eligible as an applicant for an approval under this
Subpart. The applicant shall:
(a) justify that, for a defined scope of work, an
approval under this Subpart is appropriate for the
purpose of showing conformity with a specific
design; and
(b) hold or have applied for an approval of that
specific design; or
(c) Have ensured, through an appropriate
arrangement with the applicant for, or holder of,
an approval of that specific design, satisfactory
coordination between production and design.
(d) Possess design data for parts and appliances
obtained through a licence agreement.

AMC No. 1 to To achieve satisfactory coordination the


21.133(b) and (c) documented arrangements must at least define
the following aspects irrespective of whether the
two organisations are separate legal entities or
not:

The responsibilities of a design organisation which


assure correct and timely transfer of up to-date
airworthiness data (e.g., drawings, material
specifications, dimensional data, processes,
surface treatments, shipping conditions, quality
requirements, etc.)
The responsibilities and procedures of a POA
holder/applicant for developing, where applicable,
its own manufacturing data in compliance with the
airworthiness data package;

The responsibilities of a POA holder/applicant to


assist the design organisation in dealing with
continuing airworthiness matters and for required
actions (e.g., traceability of parts in case of direct
delivery to users, retrofitting of modifications,
traceability of processes’ outputs and approved
deviations for individual parts as applicable,
technical information and assistance, etc.);
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The responsibilities of a POA holder/applicant, in


case of products prior to type certification to assist
a design organisation in showing compliance with
CS/FAR (access and suitability of production and
test facilities for manufacturing and testing of
prototype models and test specimen);

The procedures and associated responsibilities to


achieve adequate configuration control of
manufactured parts, to enable the production
organisation to make the final determination and
identification for conformity or airworthiness
release and eligibility status;

The procedures to deal adequately with


production deviations and non-conforming parts;

AMC No. 1 to The identification of the responsible


21.133(b) and (c) persons/offices who control the above;

The acknowledgment by the holder of the


TC/STC/repair or change approval/ITSO
authorisation that the approved design data
provided, controlled and modified in accordance
with the arrangement are recognised as approved.

When the design and production organisations are


two separate legal entities a Direct Delivery
Authorisation must be available for direct delivery
to end users in order to guarantee continued
airworthiness control of the released parts and
appliances.
AMC No. 2 to The POA holder must demonstrate to DGCA that it
21.133(b) and (c) has entered into an arrangement with the design
organisation. The arrangement must be
documented irrespective of whether the two
organisations are separate legal entities or not.
In the case where the design organisation and POA
holder are part of the same legal entity, these
interfaces may be demonstrated by company
procedures accepted by DGCA.

AMC 21.133 (d) Manufacturers of replacement parts may establish


that they have required design data and are being
managed by appropriately approved design
organization. Further, establish that the design
data was obtained through proper licence
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agreement with the principle Type Certificate


holder and are in a position to assure continued
airworthiness of the aircraft and parts
manufactured by them. The prospective aircraft
and parts manufacturer may provide a copy of the
licence agreement as evidence to the DGCA.

CAR 21.139 Quality System

The production organization shall demonstrate


that it has established and is able to maintain a
quality system. The quality system shall be
documented. This quality system shall be such as
to enable the organization to ensure that each
product, part or appliance produced by the
organization or by its partners, or supplied from or
subcontracted to outside parties, conforms to the
applicable design data and is in condition for safe
operation.

The quality system shall contain:


As applicable within the scope of approval, control
procedures for:
(i) Document issue, approval, or change.
(ii) Vendor and subcontractor assessment audit
and control.
(iii)Verification that incoming products, parts,
materials, and equipment, including items
supplied new or used by buyers of products, are as
specified in the applicable design data.
(iv) Identification and traceability.
(v) Manufacturing processes.
(vi) Inspection and testing, including production
flight tests.
(vii) Calibration of tools, jigs, and test equipment.
(viii) Non-conforming item control.
(ix) Airworthiness coordination with the applicant
for, or holder of, the design approval.
(x) Records completion and retention.
(xi) Personnel competence and qualification.
(xii) Issue of airworthiness release documents.
(xiii) Handling, storage and packing.
(xiv) Internal quality audits and resulting
corrective actions.
(xv) Work within the terms of approval performed
at any location other than the approved facilities.
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(xvi) Work carried out after completion of


production but prior to delivery, to maintain the
aircraft in a condition for safe operation.
(xvii) ‘Permit to fly’ operation and evaluation of
associated flight conditions under this operation,
as per the procedures agreed with DGCA.
An independent quality assurance function to
monitor compliance with, and adequacy of, the
documented procedures of the quality system.
This monitoring shall include a feedback system to
the person or group of persons and ultimately to
the manager to ensure, as necessary, corrective
actions.

AMC No. 1 to CAR The production organisation is required by CAR-21


21.139(b)(1)(ii) to demonstrate that it has established and
maintains a quality system that enables the
organisation to ensure that each item conforms to
the applicable design data and is in a condition for
safe operation. To discharge this responsibility,
the quality system should have, among other
requirements, procedures to adequately carry out
the assessment and surveillance of suppliers.

The POA holder should include the use of OP


(Other Parties) for supplier assessment and
surveillance in the POA holders’ quality system to
demonstrate compliance with the applicable
requirements of CAR-21.

Procedures required for use of supplier


certification for the supplier assessment and
surveillance should be consistent with other
procedures of the POA holders’ quality system.

Procedures of the POA holder that uses supplier


certification for the supplier assessment and
surveillance should include the following:

Listing of the OP that has certified or will certify


suppliers and will conduct supplier assessment
and surveillance or the scheme under which the
accreditation of the OP is controlled. This listing
should be maintained by the POA holder and made
available to the DGCA upon request.

A listing of the certified suppliers under


surveillance by the OP and used by the POA
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holder. This listing should be maintained by the


POA holder and made available to the DGCA upon
request.

The method used by the POA holder to:

AMC No. 1 to Verification that certification standards and


21.139(b)(1)(ii) checklists are acceptable and applied to the
applicable scope.

Verification that the OP is appropriately qualified


and has sufficient knowledge, experience and
training to perform its allocated tasks.

Verification that the OP surveillance frequency of


the suppliers is commensurate with the
complexity of the product and with the
surveillance frequency established by the POA
holder’s suppliers control programme.

Verification that the suppliers’ surveillance is


conducted on-site by the OP.

Verification that the surveillance report will be


made available to the DGCA upon request.

Verification that the OP continues to be


recognised or accredited.
Verification that the OP has access to applicable
proprietary data to the level of detail necessary to
survey suppliers functions.

AMC No. 1 to A definition to what scope the OP will conduct


21.139(b)(1)(ii) supplier’s surveillance on behalf of the POA
holder. If the OP replaces surveillance in part, the
POA holder should identify the functions that will
continue to be surveyed by the POA holder.

Procedures that ensure that the POA is aware of


the loss of an existing certification.

Procedures that ensure that the POA holder is


aware of nonconformities and has access to
detailed information of these non-conformities.
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Procedures to evaluate the consequences of


nonconformities and take appropriate actions.

CAR 21.140 Safety Management System(SMS)

The production organization shall have a safety


management system in accordance with CAR
Section 1 Series C Part 1.

CAR 21.143 Exposition

The organization shall submit to DGCA a


production organization exposition providing the
following information:

A statement signed by the accountable manager


confirming that the production organization
exposition and any associated manuals which
define the approved organization’s compliance
with this Subpart will be complied with at all times.

The title(s) and names of managers accepted by


DGCA.

The duties and responsibilities of the manager(s)


as required by 21.145(c) (2) including matters on
which they may deal directly with DGCA on behalf
of the organization.

An organizational chart showing associated chains


of responsibility of the managers

A list of certifying staff.

A general description of man-power resources.

A general description of the facilities located at


each address specified in the production
organization’s certificate of approval.

A general description of the production


organization’s scope of work relevant to the terms
of approval.

The procedure for the notification of


organizational changes to DGCA.
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The amendment procedure for the production


organization exposition.

A description of the quality system and the


procedures.

The procedure for safety management system is in


place as per CAR Section 1 Series C Part 1.
The production organization exposition shall be
amended as necessary to remain an up-to-date
description of the organization, and copies of any
amendments shall be supplied to DGCA.

CAR 21.145Approval requirements

The production organization shall demonstrate,


on the basis of the information submitted that :

With regard to general approval requirements,


facilities, working conditions, equipment and
tools, processes and associated materials, number
and competence of staff, and general organization
are adequate to discharge obligations.

With regard to all necessary airworthiness, noise,


fuel venting and exhaust emissions data:
1. The production organization is in receipt of such
data from DGCA, and from the holder of, or
applicant for, the type-certificate, restricted type-
certificate or design approval, to determine
conformity with the applicable design data.
2.The production organization has established a
procedure to ensure that airworthiness, noise,
fuel venting and exhaust emissions data are
correctly incorporated in its production data.
3. Such data are kept up to date and made
available to all personnel who need access to such
data to perform their duties.

With regard to management and staff:


1. A manager has been nominated by the
production organization, and is accountable to the
DGCA. His or her responsibility within the
organization shall consist of ensuring that all
production is performed to the required standards
and that the production organization is
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continuously in compliance with the data and


procedures approved.
2. A person or group of persons have been
nominated by the production organization to
ensure that the organization is in compliance with
the requirements of this Part, and are identified,
together with the extent of their authority. Such
person(s) shall act under the direct authority of
the accountable manager. The persons nominated
shall be able to show the appropriate knowledge,
background and experience to discharge their
responsibilities.
3. Staff at all levels have been given appropriate
authority to be able to discharge their allocated
responsibilities and that there is full and effective
coordination within the production organization
in respect of airworthiness, noise, fuel venting and
exhaust emission data matters.

(d) with regard to certifying staff, authorized by


the production organization to sign the
documents issued under 21.163 under the scope
or terms of approval:
1. The knowledge, background (including other
functions in the organization), and experience of
the certifying staff are appropriate to discharge
their allocated responsibilities.
2. The production organization maintains a record
of all certifying staff which shall include details of
the scope of their authorization.
3. Certifying staff are provided with evidence of
the scope of their authorization.

AMC 21.145(d)(1) Certifying Staff are nominated by the production


organisation to ensure that products, parts,
and/or appliances qualify for Statements of
Conformity or Release Certificates. Certifying Staff
positions and numbers are to be appropriate to
the complexity of the product and the production
rate.

The qualification of certifying staff is based on


their knowledge, background and experience and
a specific training (or testing) established by the
organisation to ensure that it is appropriate to the
product, part, or appliance to be released.
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Training must be given to develop a satisfactory


level of knowledge of organization procedures,
aviation legislation, and associated rules, CS/FAR
and GM/AC, relevant to the particular role.

In addition to general training policy, the


organisation must define its own standards for
training, including pre-qualification standards, for
personnel to be identified as certifying staff.

The training must be updated in response to


experience gained and changes in technology.

A feedback system to ascertain that the required


standards are being maintained; must be put in
place to ensure the continuing compliance of
personnel to authorisation requirements.

For release of products, parts or appliances, the


Approval responsibilities to issue statements of
Requirements conformity/release certificates (Form CA-1) or
Certifying staff carry out permit to fly operation including
evaluation of flight conditions as per the
procedures agreed by DGCA are allocated to the
certifying staff identified.

DGCA holds the right to reject those personnel,


appointed by the organisation, if found to have
inappropriate experience or not to otherwise
comply with its requirements.

The following is the minimum information to be


recorded in respect of each certifying person:
a Name
b Date of Birth
c Basic Training and standard attained
d Specific Training and standard attained
e If appropriate – Continuation Training
f Experience
g Scope of the authorisation
h Date of first issue of the authorisation
i If appropriate – expiry date of the authorization
j Identification Number of the authorization

AMC 21.145(d)(2) The record may be kept in any format and must be
Approval controlled by an internal procedure of the
Requirements – organisation. This procedure forms part of the
Records quality system.
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Persons authorised to access the system must be


maintained at a minimum to ensure that records
cannot be altered in an unauthorised manner and
that confidential records cannot become
accessible to unauthorised persons.

The certifying person must be given reasonable


access on request to his or her own records.

The organisation must keep the record for at least


two years after the certifying person has ceased
employment with the organisation or withdrawal
of the authorisation, whichever is the sooner.

AMC 21.145(d)(3) The authorisation document must be in a style


Evidence of that makes its scope clear to the certifying staff
authorization and any authorised person who may require
examining the authorisation. Where codes are
used to define scope, an interpretation document
should be readily available.

Certifying staff are not required to carry the


authorisation document at all times but should be
able to make it available within a reasonable time
of a request from an authorized person.
Authorised persons include concerned DGCA
officials.

21.147 Changes to the approved production organization

After the issue of a production organization


approval, each change to the approved
production organization that is significant to the
showing of conformity or to the airworthiness and
characteristics of noise, fuel venting and exhaust
emissions of the product, part or appliance,
particularly changes to the quality system, shall be
approved by DGCA. An application for approval
shall be submitted in writing to DGCA and the
organization shall demonstrate to DGCA before
implementation of the change that it will continue
to comply with this Subpart.

CAR 21.148 Changes of Location


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AMC 21.148 The relocation of any work, to an unapproved


Changes of location location, or a location with inappropriate scope of
– Management approval, constitutes a change of significance to
during change of the organisation and requires approval by DGCA as
location prescribed in 21.147. An unapproved relocation
will invalidate the production organisation
approval, and may necessitate re-application for
any similar approval required at the new location.
However, suitable transitional arrangements may
be agreed with DGCA, in advance of the relocation,
which can allow continuation of the approval.

When an organisation expands its facility to include


a new production location or moves parts of its
production to a new location the production
organisation approval may continue in force, but
the approval does not include the new location
until DGCA has indicated its satisfaction with the
arrangements.

For a change in location, taking an extended period


of time, suitable transitional arrangements would
require preparation of a co-ordination plan for the
removal. The plan must, at least, identify the
following:

A clearly identified person, or group of persons,


responsible for co-ordinating the removal and
acting as focal point for communication with all
parties, including DGCA.

The basis of the co-ordination plan, e.g., whether


by product or area.

Planned timing of each phase of relocation.

Arrangements for maintaining the standards of the


approval up to the point where the production
area is closed down.

Arrangements for verifying continued production


quality upon resumption of work at the new
location.

Arrangements for check and/or re-calibration of


inspection aids or production tools and jigs before
resuming production.
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Procedures which ensure that goods are not


released from the new location until their
associated production and quality systems have
been verified.

If an agreed co-ordination plan is in operation,


DGCA will normally allow the existing approval to
remain in force and will, where appropriate, grant
an additional approval to cover the new address for
the duration of the move.

CAR 21.153 Changes to the terms of approval

An application for a change to the terms of


approval shall be made in a form and manner
established by DGCA.

AMC 21.153 Form CA-51 must be obtained from DGCA/ DGCA


website and completed in accordance with the
procedures of the POE.
The information entered on the form is the
minimum required by DGCA to assess the need for
change of the production organization approval.
The completed form and an outline of the changed
production organization exposition and details of
the proposed change to POA terms of approval
must be forwarded to DGCA.

CAR 21.157 Investigations

A production organization shall make


arrangements that allow DGCA to make any
investigations, including investigations of partners
and subcontractors, necessary to determine
compliance and continued compliance with the
applicable requirements of this Subpart.

CAR 21.158 Findings

In case of a level one finding, the holder of the


production organization approval shall
demonstrate corrective action to the satisfaction
of DGCA within a period of 7 working days,
extendable up to maximum 21 working days
depending upon the complexity of the case after
written confirmation of the finding.
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In case of level two findings, the corrective action


period granted by DGCA shall be within three
months. In certain circumstances and subject to
the nature of the finding, DGCA may extend the
period from three months to six months, subject to
a satisfactory corrective action plan agreed by the
DGCA.

A level three finding shall not require immediate


action by the holder of the production organization
approval.

In case of level one or level two findings, the


production organization approval may be subject
to a partial or full limitation, suspension or
revocation. The holder of the production
organization approval shall provide confirmation of
receipt of the notice of limitation, suspension or
revocation of the production organization approval
in a timely manner.

21.159 Duration and continued validity

A production organization approval shall be issued


for a duration not exceeding five years. Check
wheather it meets the following,
The production organization fails to demonstrate
compliance with the applicable requirements of
this Subpart.
DGCA is prevented by the holder or any of its
partners or subcontractors to perform the
investigations in accordance with 21.157.
There is evidence that the production organization
cannot maintain satisfactory control of the
manufacture of products, parts or appliances
under the approval.
The production organization no longer meets the
requirements of 21.133.
The certificate has been surrendered or revoked.

CAR 21.163 Privileges

AMC No. 1 to Any POA holder/applicant intending to implement


21.163(c) electronic signature procedure to issue Form CA-1
and/or to exchange electronically such data
contained on the CA Form 1, should document it
and submit it to DGCA as part of the documents
attached with its exposition.
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AMC 21.163(d) The applicant may apply for terms of approval,


Maintenance which cover maintenance of a new aircraft that it
has manufactured, as necessary to keep it in an
airworthy condition, but not beyond the point at
which the applicable operational rules require
maintenance to be performed by an approved
maintenance organisation. If the production
organisation intends to maintain the aircraft
beyond that point, it would have to apply for and
obtain an appropriate maintenance approval.
When DGCA is satisfied that the procedures
required by 21.139 are satisfactory to control
maintenance activities so as to ensure that the
aircraft is airworthy, this capability will be stated in
the terms of approval.

AMC 21.163(e) This acceptable means of compliance provides


Procedure to carry means to develop a procedure for carrying out a
out a permit to fly permit to fly operation including evaluation of the
including evaluation flight conditions. Each POA applicant or holder
of the flightmust develop its own internal procedure following
conditions this AMC, in order to obtain the privilege of
21.163(e) for carrying out permit to fly operation
for an aircraft under procedures agreed with DGCA
for production, when the production organisation
itself is controlling under its POA the configuration
of the aircraft and is attesting conformity with the
design conditions approved for the flight.
CAR 21.165 Obligations of the holder

The holder of a production organization approval


shall:
Ensure that the production organization exposition
furnished in accordance with 21.143 and the
documents, to which it refers, are used as basic
working documents within the organization.
Maintain the production organization in
conformity with the data and procedures approved
for the production organization approval.

Determine that each completed aircraft is


airworthy prior to submitting Statements of
Conformity to the DGCA

Determine that other products, parts or appliances


are complete and conform to the approved design
data and are in a condition for safe operation
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before issuing Form CA-1 to certify conformity to


approved design data and condition for safe
operation

Additionally in case of engines, determine that


completed engine is in compliance with the
applicable emissions requirements on the date of
manufacture of the engine.

Establish and maintain an internal occurrence


reporting system in the interest of safety, to enable
the collection and assessment of occurrence
reports in order to identify adverse trends or to
address deficiencies, and to extract reportable
occurrences. This system shall include evaluation
of relevant information relating to occurrences and
the promulgation of related information.

Report to the holder of the type-certificate or


design approval, all cases where products, parts or
appliances have been released by the production
organization and subsequently identified to have
possible deviations from the applicable design
data, and investigate with the holder of the type-
certificate or design approval in order to identify
those deviations which could lead to an unsafe
condition.

Provide assistance to the holder of the type-


certificate or design approval in dealing with any
continuing airworthiness actions that are related to
the products parts or appliances that have been
produced.
Establish an archiving system incorporating
requirements imposed on its partners, suppliers
and subcontractors, ensuring conservation of the
data used to justify conformity of the products,
parts or appliances. Such data shall be held at the
disposal of DGCA and be retained in order to
provide the information necessary to ensure the
continuing airworthiness of the products, parts or
appliances.

Where, under its terms of approval, the holder


issues a certificate of release to service, determine
that each completed aircraft has been subjected to
necessary maintenance and is in condition for safe
operation, prior to issuing the certificate.
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The approved production organization should


implement a system for the compilation and
retention of records during all stages of
manufacture, covering short-term and long-term
records appropriate to the nature of the product
and its production processes.

CAR 21.174 Airworthiness Certificates, Restricted Certificate of Airworthiness and Export Certificate
of Airworthiness

CAR 21.174 An Application for an airworthiness certificate


Application shall be made in form CA-25.

Each application for a certificate of airworthiness


or restricted certificate of airworthiness shall
include the class of airworthiness certificate
applied for with regard to aircraft:

A statement of conformity; or, for an imported


aircraft, a statement signed by the exporting
Authority that the aircraft conforms to a design
approved by the Authority/ Export Certificate of
Airworthiness.

A weight and balance report with a loading


schedule.

The flight manual, when required by the


applicable airworthiness code for the particular
aircraft.

Unless otherwise agreed, the statements referred


to in subparagraphs (b)(1), shall be issued no more
than 60 days before presentation of the aircraft to
DGCA.
An application for airworthiness certificate shall
be submitted to DGCA along with the requisite
fees as applicable.

21.175 Language

Placards related to public information shall be


presented in bi-lingual, i.e Hindi and English.
Placards not related to public information,
manuals, listings, and instrument markings and
other necessary information required by
applicable certification specifications/
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airworthiness regulations shall be presented in


English only.

21.179 Transferability

Where ownership of an aircraft has changed the


certificate of airworthiness, or the restricted
certificate of airworthiness conforming to a
restricted type-certificate only, shall be
transferred together with the aircraft.
21.180 Inspections

The holder of the airworthiness certificate shall


provide access to the aircraft for which that
airworthiness certificate has been issued upon
request by DGCA.

21.181 Duration and continued validity

An airworthiness certificate shall be issued for the


period in accordance with the regulation laid
down in CAR Section 2 (Airworthiness), Series F,
Part III. It shall remain valid subject to:
compliance with the applicable type-design and
continuing airworthiness requirements;(refer CAR
Section 2 (Airworthiness), Series F, Part III ) and
the aircraft remaining on the Indian register; and
the type-certificate or restricted type-certificate
under which it is issued not being previously
invalidated under 21.51.
the certificate not being surrendered.

Upon surrender or revocation, the certificate shall


be returned to DGCA.

21.182 Aircraft identification

Each applicant for an airworthiness certificate


under this Subpart shall demonstrate that its
aircraft is identified in accordance with Subpart Q.

21.209 Transferability of Noise Certificate

Where ownership of an aircraft has changed, the


noise certificate shall be transferred together
with the aircraft.
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21.210 Inspections

The holder of the noise certificate shall provide


access to the aircraft for which that noise
certificate has been issued upon request by
DGCA.

21.303 Compliance with applicable requirements( Parts and Appliances)

The showing of compliance of parts and


appliances to be installed in a type-certificated
product shall be made:
(a) In conjunction with the type-certification
procedures of Subpart B, D or E for the product in
which it is to be installed; or
(b) Where applicable, under the ITSO
authorization procedures of Subpart O; or
(c) In the case of standard parts, in accordance
with officially recognized Standards.

21.305 Approval of parts and appliances

In all cases where the approval of a part or


appliance is explicitly required by DGCA, the part
or appliance shall comply with the applicable
ITSO or with the specifications recognized as
equivalent by DGCA in the particular case.

21.307 (Parts and Appliances)Release of parts and appliances for installation

No part or appliance (except a standard part),


shall be eligible for installation in a type-
certificated product unless it is:
(a) Accompanied by an authorized release
certificate (Form CA-1), certifying that the item is
airworthy; and
(b) Marked in accordance with Subpart Q.

Signature of Team Member Signature of Team Member


Name & Designation: Name & Designation:
Date: Date:
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Surveillance Checklist
RVSM (Airworthiness Aspects)

Part A: General Information

Registered Name of the Operator:

Trading Name (if different):

Address for communication:


Telephone No.
Fax No.
Email address:

Name & Contact Details of


1. CAM
2. QM

Air Operator Permit Number: Aeroplane Type /


Model No.

Aeroplane registration mark(s) and Aeroplane


Aeroplane Serial No(s) Manufacturer

Post holders present during the audit/


inspection

Name & Designation of Officer(s) Date(s) of audit/


carried out the audit/ inspection inspection

Part B: Checklist Items

S/N Items of Audit/ Inspection Observations

1. Whether any previous finding(s)/ observation(s) is pending for compliance?

2. Post Approval Modification: Whether there is any variation/ modification


from the initial installation that affects RVSM approval?
If yes, whether such information has been intimated to aircraft
manufacturer and is accepted by DGCA?
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3. Continued Airworthiness (Maintenance Procedures)

5.1 Whether the integrity of the design features necessary to ensure that
altimetry systems continue to meet RVSM approval criteria are verified by
scheduled tests and inspections in conjunction with an approved
maintenance program?

5.2 Whether the operator reviewed (if applicable) its maintenance procedures
and address all aspects of continued airworthiness that may be relevant?

5.3 Whether adequate maintenance facilities are available to enable


compliance with the RVSM maintenance procedures.

6. Whether the operator has established and amended (if applicable) in the
following documents:
(a) Ops specs in the AOC
(b) Maintenance documents,
(c) Maintenance programme
(d) CAME (as appropriate)
(e) Minimum Equipment List

7. Maintenance Programs

7.1 Whether the operator has reviewed RVSM maintenance and inspection
practices acceptable to DGCA that includes any required maintenance
specified in the amendments to data package?

7.3 Whether the following aspects are ensured by the operator?

a) All RVSM equipment are maintained in accordance with the aircraft and
component manufacturers' maintenance instructions and the
performance criteria of the RVSM approval data package.

c) Any repairs, not covered by approved maintenance documents, that may


affect the integrity of the continuing RVSM approval, e.g. those affecting
the alignment of pitot/ static probes, repairs to dents or deformation
around static plates, shall be subject to a design review acceptable to
DGCA.

d) Built-in Test Equipment (BITE) testing are not used for System calibration
unless it is shown to be acceptable by the aircraft manufacturer/ design
organization, and with the agreement of the DGCA.

e) An appropriate system leak check (or visual inspection where permitted)


are accomplished following reconnection of a quick disconnect static
line.
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f) Airframe and static systems are maintained in accordance with the


aircraft manufacturer's inspection standards and procedures.

g) To ensure the proper maintenance of airframe geometry for proper


surface contours and the mitigation of altimetry system error, surface
measurements or skin waviness checks will need to be made, as specified
by the aircraft manufacturer, to ensure adherence to RVSM tolerances.
These checks are be performed following repairs, or alterations having
an effect on airframe surface and airflow.

h) The maintenance and inspection program for the autopilot are ensured
continued accuracy and integrity of the automatic altitude control
system to meet the height keeping standards for RVSM operations.

i) Whenever the performance of the installed equipment has been


demonstrated to be satisfactory for RVSM approval, the associated
maintenance practices shall be consistent with continued RVSM
approval. Examples of equipment to be considered are
i) Altitude alerting
ii) Automatic Altitude Control System
iii) Secondary Surveillance Radar altitude reporting equipment
iv) Altimetry system.

8. Maintenance Documents
Whether the following manuals/ documents are reviewed, as appropriate:
a) Maintenance Manuals.
b) Structural Repair Manuals.
c) Standard Practices Manuals.
d) Illustrated Parts Catalogues.
e) Maintenance Schedule
f) MMEL/MEL

9. In case of RVSM non-compliant aircraft, whether those aircraft positively


identified as exhibiting height keeping performance errors that require
investigation, are not operated in RVSM airspace until the following actions
have been taken –

a) The failure or malfunction is confirmed and isolated; and


b) Corrective action is taken to comply with requirements for RVSM
approval.

10. Maintenance Training

Whether the operator has established training programme including


additional training of relevant maintenance personnel to support RVSM
approval?
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Whether following aspects are included for initial and recurrent training of
relevant personnel?

a) Aircraft geometric inspection technique.


b) Test equipment calibration and use of that equipment.
c) Any special instruction or procedures introduced for RVSM approval.

11. Test Equipment

Whether the test equipment meets the following aspects?

(a) Test equipment have the capability to demonstrate continuing


compliance with all the parameters established in the data package
for RVSM approval.

(b) Test equipment are calibrated using reference standards at


periodic intervals acceptable to DGCA. The approved maintenance
program includes an effective quality control program with the
attention to the following:

(i) Definition of required test equipment accuracy.


(ii) Regular calibrations of test equipment traceable to a master
standard. Determination of the calibration interval should be a
function of the stability of the test equipment. The calibration
interval should be established using historical data so that the
degradation is small in relation to the required accuracy.
(iii) Regular audits of calibration facilities both in-house and
outside.
(iv) Adherence to approved maintenance practices.
(v) Procedures for controlling operator errors and unusual
environmental conditions which may affect calibration
accuracy.
14. In case the operator contracted maintenance to another AMO, whether the
operator, in conjunction with the contracted maintenance organization
manages and reports height‐keeping errors including details of an
appropriate and discrete reliability‐monitoring programme?

15. Whether the operator has clearly described how the in‐house Engineering/
Flight Operations interface works with regard to the downgrading and
upgrading of the RVSM capability of individual airframes?

17. For non‐commercial air transport aircraft whether the owner/ operator,
how they addressed/organized the following:

(a) A maintenance programme/schedule amendment, which includes


the equipment‐installed iaw the manufacturer’s service bulletin to
enable the special operation, this may require an additional
reliability programme.
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(b) Either an Engineering Manual, CAME (if applicable) or a supplement


to the Operations Manual defining; General Organisation including
an accountable manager or nominated person for maintenance and
their responsibilities, RVSM Maintenance Procedures including
procedures for upgrading and downgrading the operating system,
Contracted Maintenance including the approved organisation
nominated to maintain the operating systems and recommend the
ARC/ C of A renewal. This should also consider training (initial and
recurrent) of personnel involved in RVSM maintenance.
(c) Contracts or agreements between the operator and the nominated
maintenance organisation.
(d) Ensure that the DGCA has access to the aircraft and contracted
maintenance provider for the initial and subsequent audit/surveys.

Signature of Team Member Signature of Team Member


Name & Designation: Name & Designation:
Date: Date:
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Surveillance Checklist
Continued Airworthiness- Performance Based Navigation (PBN)

Part A: General Information

Registered Name of the


Operator:

Trading Name (if different):

Address for communication:


Telephone No.
Fax No.
Email address:

Scope of Approval

Name & Contact Details of


1. CAM
2. QM

Air Operator Permit Number: Aeroplane Type


/ Model No.
Aeroplane registration Aeroplane
mark(s) and Manufacturer
Aeroplane Serial No(s)

Post holders present during


the audit/ inspection

Name & Designation of Date(s) of audit/


Officer(s) carried out the inspection
audit/ inspection

Part B: Checklist Items

S/N Items of Audit/ Inspection Observations

4. Whether any previous finding(s)/ observation(s) is pending for


compliance?
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5. Whether the Continued Airworthiness Procedures of operator


includes the following aspects:

a) Identification of maintenance organisation responsible for


maintaining the aircraft and operator oversight procedures of
the maintenance provider.

b) Maintenance schedule reference for the relevant systems

c) Aircraft configuration and management procedures

d) Aircraft Maintenance Manual reference for the relevant system

e) Parts Management

f) Test equipment required and management

g) Maintenance personnel training and competency

h) Details of dispatch requirements (navigation accuracy, MEL

6. Whether the operator of aircraft approved to perform specific PBN


operations, ensures the continuity of the technical capacity of them,
in order to meet technical requirements established?

7. Whether the following maintenance documents are revised, as


appropriate, to incorporate PBN aspects:

a) Continuing Airworthiness Management Exposition (CAME);


b) Illustrated parts catalogs (IPC);
c) Maintenance program.

8. Whether the maintenance program for the affected aircraft includes


maintenance practices listed in maintenance manuals of the aircraft
manufacturer and its components?

9. Whether the training programme of maintenance personnel includes


the following aspects, that are included in Operational
Specification(s) :

a) PBN concept;
b) Application of particular PBN operation;
c) equipment involved in a PBN operation;
d) MEL use and MEL considerations

10. Whether the MEL revisions necessary to address the provisions for
relevant PBN operations is approved?
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11. Whether the operators adjusts the MEL, or equivalent, and specify
the required dispatch conditions?

12. In case of any amendment or change of navigation system affecting


in any way initial approval, is forwarded to DGCA for reviewed by the
DGCA for its acceptance or approval of such changes prior to its
implementation?

13. In case of any repair that is not included in the approved/ accepted
maintenance documentation, and that could affect the integrity of
navigation performance, is forwarded to the DGCA for acceptance or
approval?

Signature of Team Member Signature of Team Member


Name & Designation: Name & Designation:
Date: Date:
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Surveillance Checklist
Continued Airworthiness- Cat-II/ III

Part A: General Information

Registered Name of the


Operator:

Trading Name (if


different):

Address for
communication:
Telephone No.
Fax No.
Email address:

Name & Contact Details


of
1. CAM
2. QM

Air Operator Permit Aeroplane Type /


Number: Model No.

Aeroplane registration Aeroplane


mark(s) and Manufacturer
Aeroplane Serial No(s)

Post holders present


during the audit/
inspection

Name & Designation of Date(s) of audit/


Officer(s) carried out inspection
the audit/ inspection

Part B: Checklist Items

S/N Items of Audit/ Inspection Observations

14. Whether any previous finding(s)/ observation(s) is pending for compliance?


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15. GENERAL REQUIREMENTS

16. Whether each aircraft intended to be operated for Cat II/Cat III operations
are identified by registration number, make and model of the aircraft and
are approved by DGCA for such operations.

17. Whether the Cat II/ Cat III manual is amended indicating tail number of each
aircraft and approved?

18. Whether the instruments and equipment required for Cat II/Cat III
operations for each type and model of the aircraft are listed in the manual?

19. Whether the manual contains a flight schedule for checking the
performance of the aircraft in case the aircraft has not performed Cat II/Cat
III operations for a period of thirty days? Verify.

20. APPROVAL OF INSTRUMENTS AND EQUIPMENT

21. General
Whether the instrument/ equipment that are required for Cat II/ Cat-III
operations maintained as per approved maintenance programme?

Ex: (i) ILS localizer and glide slope equipment,


(ii) The altimeters and the static pressure systems and
(iii) Radio Altimeter
(iii) All other instruments and items of equipment required for Cat II/Cat III
operations.

Note: The maintenance program shall ensure that the airborne equipment
is maintained at an acceptable level of performance, reliability, and
availability, consistent with the Maintenance planning documents /
Maintenance Review Board (MRB) or equivalent requirements.

22. Post approval Modification(s)

Whether any modifications has been carried out to systems and


components approved for Cat II/ Cat III?

NOTE: The operator shall ensure that any modification to systems and
components approved for Cat II&III operations are not affected when
incorporating software changes, service bulletins, etc. Any change to
system, components shall have been approved by the manufacturer and the
regulatory authority of the country of manufacture.

23. Whether maintenance of the aircraft is carried out by an approved


organisation holding required approval in accordance with the procedures,
instructions and limitations contained in the manual specifically prepared
by the operator for Cat II/ Cat III operations and approved by DGCA?
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24. Whether the operator ensures that tests, bench checks, overhaul, snag
rectification of instruments and equipment listed in the manual are carried
out by appropriate certifying staffs?

25. In case the work is carried out by contracted maintenance organisation,


whether the operator ensures that such maintenance organisation is also
approved by DGCA to undertake such work?

26. Whether the operator keeps a current copy of the Manual prepared for Cat
II or Cat III operations at its principal base of maintenance and night halt
stations?

27. Whether all such malfunctions which may affect the Cat-II/ Cat III are
analyzed and appropriate preventive action taken to avoid recurrence?

28. Whether the operator submits a monthly return to the regional office giving
required data of number of satisfactory /unsatisfactory approaches made
in each month and the total number of unscheduled removals of avionics
components required for Cat II&III operations?

Note: (i) Every operator shall establish a specific maintenance program in


order to be able to check and demonstrate the full capability of the
aircraft to perform Cat II/Cat III operations. A reliability program
shall be developed/ extended to monitor, track and control the
maintenance status of the aircraft to achieve successful Cat II/ Cat
III landings.

(ii) The reliability program shall establish a specific procedure to


govern maintenance capability of the operator to conduct Cat
II/Cat III operations in the following conditions:

(a) Confirmed defect with corrective action carried out.


(b) Unconfirmed defect but with corrective actions
(c) Aircraft dispatch under MEL conditions.
(d) Unable to correct defect and not under MEL conditions.
(e) Unable to perform the required test.

29. Whether the dispatch criteria and status of aircraft arer recorded in the
tech log/ flight report book with reference to MEL and any release of
aircraft under MEL is intimated to the flight dispatch so that the flight crew
is aware of the current aircraft status and its capability for CAT II/Cat III
operations while accepting the aircraft?

30. Test equipment and standards:


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(a) Whether the operators has established and follows a program for
maintenance/ calibrations of line (RAMP) test equipment, shop
(bench) test equipment and listing of all primary and secondary
standards utilised during maintenance / calibrations of such
equipment which relates to Cat II/ Cat III operations?

(b) Whether traceability to a national standard or the manufacturer’s


calibration standards is maintained at all times?

NOTE: This shall be submitted to DGCA for determination of its adequacy.


Emphasis be given to standards associated with ILS receivers, flight
directors, autopilot.

31. Training of Maintenance Personnel

(a) Whether the Operator has established and follow an initial and
recurrent training programme for personnel performing maintenance
work on Cat-II/ Cat-III airborne systems and equipment?

NOTE: Training programs to ensure each person, including contract


personnel, involved in CAT II /CAT III is adequately trained on operator's CAT
II / CAT III procedures and is competent to perform his/her duties (CAT
II/CAT III awareness training).

(b) Procedures for ensuring that maintenance personnel have completed


CAT II/CAT III awareness training and have satisfactorily performed CAT
II /CAT III A maintenance tasks under supervision, within the framework
of approved procedures for personnel Authorisation.

NOTE: Recurrent training shall be accomplished at least annually or when a


person has not been involved in the maintenance of aircraft approved fort
Cat-II/Cat-III operations. The training shall be classroom and hands on
aircraft training leading to a certification for Cat-II/Cat-III approval.

(c) Whether the operator is maintaining training records of maintenance


personnel and records are current?
32. Reliability Program

Whether the reliability program includes a specific procedure to govern


maintenance capability of the operator to conduct Cat II/Cat III operation
prevention of CAT II /CAT III problems?

Signature of Team Member Signature of Team Member


Name & Designation: Name & Designation:
Date: Date:
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Surveillance Checklist - Line Station Facility

Name of operator /
Organisation/ foreign AMO:

Location of Main Base:

Location of Line Station:

Scope of approval:

Name of the Auditee:

Name & Designation of Date of


Inspecting Officer(s): Surveillance

S/N Item of Inspection Sat/Unsat Remarks


Surveillance :

1. Check previous inspection findings and ensure all discrepancies have been
rectified within the stipulated time.

2. Check the station had been audited by internal auditor and compliance
status of such findings.

3. Check the action by the organisation is effective with respect to the


previous findings of the auditors (both internal and external audit
findings).

Facility:

4. Check for proper facilities including adequate lighting of maintenance


area are available for the engineering personnel and necessary
communication facilities are available.

5. Check appropriate facility for referring manufacturer’s literature is


available.

6. Are maintenance facilities and working accommodation appropriate to


the scale of work and undertakings of the station, including unscheduled
maintenance?
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Shift Management:

7. Check for a documented shift management system with respect to the


anticipate / unforeseen work load.

8. Check that the personnel are not stressed due shortage of manpower
[consider number of aircraft allocated and location of bay, available
transport facility etc.]

9. Check the shift log for any negative trend and shift handing over
procedure with respect to the documented procedure.

Ground Equipment:

10. Check for a documented system of ensuring maintenance of ground


equipment and personnel responsible have been identified. [In the case of
third party providing the facilities check that appropriate control is being
exercised by the operator in this regard following a documented
procedure.

11. Check availability of Ground power unit/ Jet starter/ Battery Cart/ AC
ground cart and their condition and calibration status of gauges fitted on
it.

12. Check the condition of compressor wash facility and associated


equipment.

13. Check that the nitrogen cylinders are properly mounted.

14. Check the condition of hoses and adopters used for charging the tyres.

15. Check availability of wheel change equipment including spare wheels, T.P.
gauge, and wheel charging facility.

16. Check the condition of jacks, hydraulic hand pump, compressor and their
inspection status.

17. Check the system of monitoring calibration and inspection status of


instruments and equipment.
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Stores:
18. Check aircraft spares storage conditions have been established/
documented and followed.

19. Check proper storage facility exists with respect to the nature of spares
being stored.

20. Check for stores/ station records are being maintained for all incoming and
outgoing spares/ tools/equipment as per documented procedure.

21. Check that the items maintained in the stores have appropriate
airworthiness document.
22. Items removed from the aircraft are being handled, stored properly and
necessary records are maintained.

Maintenance Data:

23. Check availability of relevant maintenance data as per the scope of


maintenance undertaken (maintenance manual, trouble shooting charts,
technical circulars, MOE/ Procedure manual etc.)

Maintenance and Certification:

24. Check the manner of receiving work order and commuting the completed/
deferred maintenance work.

Certifying Staff:

25. Check availability of appropriate certifying staff as per scope of


maintenance undertaken.
Additional items for foreign line station
26. Is ground support equipment appropriate, including equipment for
ground de-icing and anti-icing of aircraft as necessary? Are all
procedures related to facilities documented and available to those who
need to know?
a Where the operator anticipates operations outside Indian territory, are
procedures in place to ensure that all maintenance performed on the
aircraft outside Indian territory
b Will be carried out by persons specified in CARs?
c Will be carried out in accordance with the aircraft’s approved system of
maintenance or, if an approved SOM is not required for the aircraft, in
accordance with CAR?
d Will be certified in accordance with rules/CAR
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e That maintenance releases will be issued only by a person authorized by


DGCA
f Provisions for overseas maintenance are documented and available to
those who
need to know including flight crew
27. Company procedures and technical instruction appropriate to the aircraft
type?
a. Extracts from the maintenance instructions covering the maintenance to
be performed at each station
b. Access to deferred and repetitive defect information and trouble-shooting
information?
c. Details of any subcontracts for out-station support, fuel supply, loading
and ground handling?

Signature of Team Member Signature of Team Member


Name & Designation: Name & Designation:
Date: Date:
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EDTO SURVEILLANCE CHECKLIST- (AIRWORTHINESS ASPECT)


Name of the Operator:

Contact Person:

Address for communication:

Telephone No.

Fax No.

Email address:

Air Operator Permit Number:

Aeroplane registration mark(s) approved for EDTO


operation
Aeroplane Type / Model No.

Engine Type / Model No.

APU Manufacturer &


APU Type Designation

EDTO/ETOPS approval Details

CMP Document No.:

Revision number:

Revision date:

Name and Designation of Officers

Date of surveillance

Items Remarks

The EDTO type design approval is reflected


in:

The Aeroplane Flight Manual / Supplement shows following airworthiness approval for EDTO
System installation:

EDTO (in minutes):


Check the internal audit report to very the effectiveness of audit
to ensure compliance of ETOP requirements
Status of Previos audit / Surveillance inspection findings
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1 CMP Compliance Sat/Unsat Remarks

Check whether CMP compliance list established?


1.2

2 Check Operators Propulsion System Reliability (*)

2.1 Operator’s total number of airframe/engine hours and cycles with


specific airframe/engine combination:
2.2 Total airframe fleet hours

2.3 Total airframe fleet cycles

2.4 Total engine hours

2.5 Hours of operator’s high time engine

In-flight shutdown (IFSD) rate (all causes), including the 12-month


2.6 rolling average for both operator andthe world fleet (IFSD per 1’000
engine flight hours)
2.7 IFSD rate of operator’s fleet

2.8 IFSD rate of world fleet

2.9 Unscheduled engine removal rate (URR) for both operator and the
world fleet (URR rate per 1000engine flight hours)
2.10 URR of operator’s fleet

2.11 URR of world fleet

2.12 Records of mean time between failures (MTBF) for major


components available (unit flight hours/number of unit failure)
(YES/NO)
2.13 Records of APU start and run reliability available (if the APU is
required for EDTO)

2.14 Records of delays and cancellations due to technical issues relevant


to EDTO, with the causes, by specific aeroplane systems (if available)

2.15 Records of the following significant operator events where available:


(including the phase of flight where the event occurred)
2.16 Uncommanded power changes (surge or rollback)
2.17 Inability to control engine or obtain desired power
2.18 In-flight shutdown events
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3 Check Supplement to the Maintenance Program and Maintenance Procedures (*) for
compliance of following

3.1 The procedures described in(EDTO manual reference, chapter and sub-chapter; ):
3.2 Procedures to preclude simultaneous actions from being applied to
multiple similar elements in any EDTO system.

3.3 EDTO pre-departure service check for verifying the status of the
aeroplane and ensuring that certain critical items are acceptable.

3.4 Procedures for reviewing and documenting of log books to ensure


proper MEL procedures, deferred items and maintenance checks and
that system verification procedure have been properly performed.

4 Check EDTO Manual (*) approval status, contents and amendments of Manual.
4.1 Engine/APU Oil Consumption Monitoring Program
4.2 Procedures that monitor oil consumption rates for engines and APU
(if the APU is required for the EDTO) for EDTO and non-EDTO flights.
4.3 Procedures for calculating oil consumption rate prior to departure to
address any sudden shift in consumption.
4.4 Procedures for monitoring of long term data for increasing trends.

5 Check Engine Condition Monitoring Program for compliance of following

5.1 Procedures for detecting deterioration of engine at an early stage to


allow for corrective action before safe operation
are affected.
5.2 Parameters to be monitored, method of data collection and
corrective action process.
5.3 Procedures for engine limit margin monitoring to ensure that a
prolonged single-engine diversion may be conducted without
exceeding approved engine limits.
6 Check Verification Program after Maintenance for compliance of following

6.1 List of primary systems critical to EDTO.


6.2 Conditions that require verification flights.

6.3 Procedures for initiating verification actions.


6.4 Procedures that ensure corrective action is taken after engine shut
down and any other significant failure.
6.5 Procedures that identify and reverse adverse trends.
6.6 Procedures that preclude repeat items from occurring.
6.7 Procedures that monitor and evaluate corrective actions.
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6.8 Procedures that preclude simultaneous actions from being applied to


multiple similar elements in any EDTO significant system.
7 Check Reliability Program for the compliance of the following

7.1 Event-orientated program for EDTO, in addition to the normal


reliability program, to allow early identification and prevention of
EDTO problems.

7.2 Procedures to ensure reporting of significant individual events (in-


flight shutdowns, flight diversions or turn back, uncommanded
power changes or surges, inability to control the engine or obtain
desired power) problems with systems critical to EDTO and any other
event detrimental to EDTO.

7.3 Reporting criteria for the reporting to DGCA of events reportable


through this program.
7.4 Procedures for downgrade/upgrade criteria (diversion time).
7.5 Procedures for monitoring of APU high altitude in-flight start and run
capability.
8 Check Propulsion System Monitoring Program for compliance of the following

8.1 Procedures for the monitoring of propulsion system in-flight


shutdown (IFSD) rate, evaluation of sustained trends and corrective
actions.
8.2 Procedures for the monitoring of long term IFSD trends (12 month
moving average).
8.3 Reporting criteria for the assessment of propulsion system reliability
and reporting to DGCA of results of operator’s assessment.

9 Check Maintenance Training Program for compliance of the following

9.1 Training programs to ensure each person, including contract


personnel, involved in EDTO is adequately trained on operator’s
EDTO procedures and is competent to perform his/her duties
(EDTO awareness training).
9.2 Procedures for ensuring that maintenance personnel have completed
EDTO awareness training and have satisfactorily performed EDTO
maintenance tasks under supervision, within the framework of
approved procedures for personnel Authorisation.

9.3 Competence assessment procedure for Operator CAMO/AMO


personal involved in ETOPS maintenance.

10 Check Parts Control Program for compliance of the following 1


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10.1 Procedures that ensure that proper EDTO parts are used and EDTO
configuration is maintained.
10.2 Control procedures for parts pooling and borrowing.
11 Check Interface procedures to ensure effectiveness of
management.
11.1 Inclusion of all additional ETOPS management documented processes
in the relevant CAME and MOE
11.2 Interface procedures between CAMO and AMO for compliance ETOP
requirements
11.3 Operator Downgrade and Upgrade procedures

Name and Designation of Officer: Signature:

******************
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Checklist for Survey of aircraft (including Wet leased aircraft)

1. Date and Location of survey :


2. Name of Owner/Operator:
3. Registration No. _________ Type/Model: __________________ MSN: ____________
4. C of A Number: __________ C of Validity :_____________________
5. Validity of ARC ____________________
6. Type of operation: 【】 Aerial Work 【】 Public Transport (Passenger 【】 Cargo【】) Special 【】
7. Total Flying Hours: ________________ Flight Cycles: _________
8. Type of Engine: _______________________________ Number fitted: _______________
9. Airplane Flight Manual/Pilot Operating Handbook Reference : _______________
10. Latest Amendment reference: ____________________________
11. Details of responsible managers of CAMO:
12. Name of CAR-145 Maintenance Organization:
13. Aircraft status during Survey: Main Base  Line Station  Hangar  Ramp 
14. Physical Inspection
Item Sat/Unsat Remarks
Flight Deck Inspection:

1. Inspect the following


a. Instrument security and range markings
b. Windows (delamination, scratches, crazing, and general visibility)
c. Emergency equipment
d. Seal on medical kit (if located on flight deck)
e. Seat belts and shoulder harnesses (Technical Standard Order
making, metal to metal latching, and general condition)
f. Aircraft configuration conforms to approved documents
g. Dent and Buckle Chart is maintained and is on-board.
2. Check the following in the cockpit:
a. Interphone system – select Comm 1 and Comm2 to ensure systems
are working,
b. Test the ACAS-II (7.1 version) and EGPWS system on Test Mode,
c. Test the ELT for operation and recording of signal in the portable
tester for ELT 406 (self-test mode),
d. VHF communication/ VOR system for operation,
e. HF system for operation including SELCAL check,
f. WX Radar system for operation (TEST MODE ONLY),
g. Operational test of CVR including all the four channels,
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h. Crew seat including the jump seat, if installed, to ensure the seat
is serviceable and that seat belt and shoulder harnesses are
available.

3. Documents on board: (indicate N/A if not applicable)


Check condition and presence of:
Check condition and presence of:
C of R  Aircraft Station License  ARC 
C of A Flight Manual Tech. Log 
Certificate of Insurance Noise Certificate 
MEL A.O.C.  Wt. & Bal. Report 
CRS OPS. MANUAL  Cabin Crew Manual 
Cabin Inspection:

1
(a) Lavatory to ensure the following:
(b) Smoke detection system is installed
(c) “No Smoking” placards are posted
(d) Ashtrays are available outside the lavatory
2. Flight attendants seats, to include
(a) Pulling the jump seat down to ensure seats in the path of the exits
retract
(b) Inspecting seat belts for Technical standard Order marking, metal to
metal latching and general condition

3. Cabin emergency equipment, to include the following:


(a) Flight attendant flashlight holder
(b) Slide containers, to ensure containers are properly marked for
content. Check for last inspection date and pressure of slide inflation
bottle if visible.
(c) Medical kit (if not checked on flight deck).
(d) First aid kit (seal and security)
(e) Emergency oxygen for proper pressure and security.
(f) Megaphone(s), if installed, for security and general condition.
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(g) Fire extinguishers for security, pressure, seal, and date of last
inspection.
(h) Life raft storage markings (if raft is required)
(i) Emergency briefing cards (random sample)
(j) General conditions of emergency floor path lighting system
(k) Placement of all “Emergency Exit” signs
(l) Presence and legibility of “Emergency Exit” operation instructions
(m) Placarding for location of all emergency equipment
(n) Life preservers (vests)
4. Passenger seats, to ensure the following:
(a) Seats adjacent to emergency exits do not block exit path
(b) Seats are secure in seat track (random sample)
(c) “Fasten Seat Belt ” indications are in view from all seats
Seat belts have metal-to-metal latches and are in good condition
(random sample)
5. Galleys/service centers, to include:
(a) Trash bin lids for fit
(b) Storage compartment restraints
(c) Galley supply storage

6. Overhead baggage compartment for the following:


(a) Weight restriction placards, if applicable
(b) Proper latching of the doors, when applicable

Cargo Compartment:
1. Ensure the following:
(a) Cargo compartment fire protection is appropriate for its classification
(b) Cargo liner is free from tears and/or punctures. If these are noted,
inspect structure behind liner for damage, e.g. stringers,
circumferential, etc. Ensure sealing tape is proper type and in good
condition.
(c) Cargo door is free of fluid leaks and structural damage
(d) Fuselage door structure and sill are free of damage
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(e) Smoke detectors are in satisfactory condition


(f) Lighting is operable and protective grills are installed
(g) Cargo flooring is free from structural or other damage
(h) Pallet positions/compartments are placarded for position
identification and weight limitation.

2. Inspect pallet system, if applicable. Ensure the following -


(a) Ball mats are serviceable, e.g., no broken or missing balls
(b) Forward, aft, and side restraints are serviceable
(c) Roller assemblies are secure and have no missing or broken rollers
3. Ensure the 9G forward restraint net is serviceable, if applicable.

4. Ensure that cargo restraints for bulk loaded cargo are adequate

5. Inspect fire extinguishers for inspection due dates and pressure


EXTERIOR INSPECTION

1. Landing gear

a. Any indication of wear, chafing lines, chafing wires, cracks, dents,


or other damage

b. Structural integrity of gear and doors (cracks, dents, or other


damage)

c. Hydraulic leaks (gear struts, actuators, steering valves, etc)

d. Tire condition

e. Tire pressure (if pressure indicators are installed)

f. Wheel installation and safety locking devices

g. Wear, line security, leaks and installation of brakes

h. Corrosion

Fuselage and pylons,

Item Sat/Unsat Remarks


1. Structure for cracks, corrosion, dents, or other damage
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a. Fasteners (loose, improper, missing)

b. Radome for general condition

c. Pitot tubes for general condition

d. Static ports (cleanliness and obstructions)

e. Stall warning devices and other sensors

f. Antennas (security and indications of corrosion)

g. Lavatory servicing areas (evidence of fresh blue water


streaks)

h. Cargo compartments for integrity of fire-protective liners


(no holes or unapproved tape used for repairs)

i. Emergency exit identification/markings

j. Registration marking (legibility)

k. Installation of aircraft identification data plate and owners


name plate correspond to the identity of the aircraft

l. Confirmation from the operator that the identification


plates are made of fireproof metal or other fireproof
material of suitable physical properties and secured to the
aircraft in a prominent position near the main entrance.

m. All lights (general condition, broken lenses, etc.)

wings and pylons:


Item Sat/ Unsat
1. Structure for cracks, corrosion, dents or other damage
a. Leading edge (dents and/or damage in line with engine
inlets)

b. Registration marking (legibility)

c. Leading edge devices (when extended, check for


actuator leaks, general condition of lines, wires and
plumbing)

d. All lights (general condition, broken lenses etc.)

e. Flaps (cracks, corrosion, dents, and delamination)


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f. Flap wells (general condition of lines, wires and


plumbing)

g. Static Dischargers/wicks: Check for condition and


number missing

h. Ailerons and aileron tabs (cracks, corrosion, dents,


delamination)

i. Access door, inspection panels, and blowout panels


(missing, loose, or improperly secured)

Engines,
Item Sat/ Unsat Remarks
1. Intake for fan blade damage and oil leaks
a. Ring cowl for missing or loose fasteners
b. Cowling doors for security and proper fit
c. Lower cowling for evidence of fluid leaks
d. Exhaust for turbine and tailpipe damage, and evidence of
fluids
e. Reverser doors for stowage and security, and evidence of
leaks
f. Access doors for security
g. Installation of engines identification data plate correspond
to the identity of the engines.
Propellers, if installed,
Item Sat/ Unsat Remarks
1. Leading edge of propeller for cracks, dents, and other damage
a. De-icer boots for signs of deterioration and security

b. Spinners for security, cracks, and evidence of fluid leaks

c. Installation of propellers identification data plate


correspond to the identity of the propellers.

Empennage,
Item Sat/ Unsat Remarks
1. Leading edge for dents
2. All lights (general condition, broken lenses, etc.)
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3. Missing static discharge eliminators

4. Elevator, rudder, and tabs (cracks, corrosion, dents, and


delamination)

5. Elevator and rudder power unit for evidence of hydraulic leaks

Findings:

Item Findings

Comments:
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Surveillance Checklist- On The Job Training and Procedure for recommendation for Issue of Aircraft Maintenance
Engineers license

Name and Address of Maintenance Organization

Scope of Maintenance Approval

Scope of OJT Approval

Scope of Audit (Product/ Process)

Name and Contact Details of Accountable


Manager

Name and contact Details of Quality Manager

Name and contact details of OJT Supervisor/


Assessor/Nodal person:

Personnel Present during the Surveillance/ Audit

Name and Designation Date of


of Officers carried out Surveillance/
Surveillance/ audit Audit

Part A- Procedure for On the Job Training

S/No. Description Sat/ Unsat Remarks


1. Whether the qualifications and experience of OJT supervisor/
designated assessors including their duties and responsibilities are
reflected in the MOE?
*****
2. Check the organisation man hour plan for OJT (ref: CAR-145.A.30)
3. Whether the AMO has detailed the procedures in their MOE (Part-3,
Chapter 3.14 to 3.16), which addresses the following:-

a) procedures for on-the job training as per Section 6 of Appendix-III


to CAR 66;

a) competence assessment of personnel;


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S/No. Description Sat/ Unsat Remarks

b) procedure for the issue of the recommendation to DGCA for the


issue of a CAR 66 licence;

c) Qualification and experience requirement of OJT Supervisor and


Assessors;

d) Procedures for documentation of OJT.

4. Whether the above OJT procedure is approved by DGCA?

Note: The procedures for OJT should be included into the Exposition
Manual of the approved maintenance organisation (Chapter 3.15, as
indicated in AMC 145.A.70 (a)).

These procedures in the Exposition Manual are approved by the DGCA,


and providing training is not one of the privileges of a maintenance
organisation, they can only be used when the licencing authority is the
DGCA. In other cases, it is up to the licencing authority to decide
whether it accepts such procedures for the purpose of approving the
OJT (refer to AMC 66.B.115).

“A maintenance organisation appropriately approved for the


maintenance of the particular aircraft type” means a CAR-145 or M.A.
Subpart F approved maintenance organization holding an A rating for
such aircraft.

5. Whether the OJT supervisor and OJT assessor are designated by the
AMO and accepted by DGCA?

6. Whether the OJT Supervisor meets the following minimum


qualification and experience?

a) Type rated AME holding full scope authorization in applicable


category (B1/B2) on applicable aircraft.

b) Minimum 3 years of maintenance certification experience on


applicable family of aircraft.

c) Should be competent to perform the function.

7. Whether the OJT Assessors meets the following minimum


qualification and experience?
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S/No. Description Sat/ Unsat Remarks


a) Type rated AME holding full scope authorization in applicable
category (B1/B2) on applicable aircraft.

b) Minimum 5 years of maintenance certification experience on


applicable family of aircraft.

c) Should be competent to perform the function.

Note-1: The Practical Assessor and OJT Assessor may be same person
for assessment of Practical element as well as OJT elements for the
organization holding MTO as well as AMO approvals.

Note-2 Depending upon the size of the organization, the position of


OJT Supervisor and OJT assessor may be same person.

8. Whether any deviation from the documented and approved


procedures including functioning of accepted OJT Supervisor and OJT
Assessors?

9. Whether the AMO clearly identify a nodal post holder who will be
responsible for overall execution of the OJT Plan?

The nodal post holder may be training manager/ base maintenance


manager/ line maintenance manager or another person specifically
designated for such role.

The nodal post holder should make complete plan of OJT before the
start of same of trainee and assign the OJT Supervisor and Assessor.

The nodal officer should monitor the progress of the on job training.

10. Whether the OJT should include one-to-one supervision and is involve
actual work task performance on aircraft/ components, covering line
and/or base maintenance tasks?

Note: The use of simulators for OJT should not be allowed.

11. Whether the AMO has sub-contracted OJT programme? If Yes,


whether prior approval is obtained from DGCA?

In case of non-availability of adequately qualified OJT Supervisor /


Assessors the OJT programme may be sub contracted to another
appropriately approved maintenance organisation with prior approval
of DGCA.

12. In case the AMO has sub-contracted OJT programme, how it ensures
that OJT programme is implemented properly?
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S/No. Description Sat/ Unsat Remarks


13. Whether detail procedure in respect of sub-contracting is
documented in the MOE?

14. Whether the following data are addressed on the OJT


worksheets/logbook/ booklet?

1. Name of Trainee;
2. Date of Birth;
3. Approved Maintenance Organisation;
4. Location;
5. Name of supervisor(s) and assessor, (including licence number if
applicable);
6. Date of task completion;
7. Description of task and job card/work order/tech log, etc.;
8. Aircraft type and aircraft registration;
9. Aircraft rating applied for.

15. Whether the OJT booklet covers all representative tasks under ATA
chapters, as reflected in Appendix II to AMC to CAR 66 covering type
of aircraft such as Piston Engine/ Turbo Prop/ Turbofan/ Rotary wing
aircraft as relevant?

Note: For endorsement with type rating, the candidate is required to


complete at least 50% of the approved OJT syllabus for the applicable
aircraft.
16. Whether the log book is signed off by the student and countersigned
by a designated supervisor?

17. Whether the final assessment of the completed OJT is performed by a


designated assessor?
18. Whether the AMO provides trainees a schedule or plan indicating the
list of tasks to be performed under supervision?

19. Whether a record of the tasks completed is entered into a logbook


and is designed such that each task or group of tasks is countersigned
by the corresponding supervisor?

Note: The logbook format and its use should be clearly defined.

20. Whether a record of the tasks completed are entered into a logbook
which should be designed such that each task or group of tasks is
countersigned by the corresponding supervisor?

21. Whether the logbook format and its use are clearly defined?
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S/No. Description Sat/ Unsat Remarks


22. Whether the final assessment of the completed OJT is performed by a
designated assessor appropriately qualified?
REF: CAR 66 AME LIC. GUIDEBOOK for sample assessment sheet

23. Check completed work package/task card /work order.

Note: The tasks listed shall refer to an actual job card/work sheet, etc.

24. Whether the AMO ensures that every trainee maintains an OJT
booklet.

 A Sample format of OJT booklet is provided in Appendix-D of


Chapter -9 of AAC 4 of 2017.

 In order to facilitate the verification by the DGCA,


demonstration of the OJT shall consist of i) detailed
worksheets/logbook and (ii) a compliance report
demonstrating how the OJT meets the requirement of CAR-66.

 Each AMO should customize this OJT booklet applicable to the


scope of maintenance tasks on their fleet of aircraft.

 In case of first AME licence endorsement type rating within a


given category/ sub-category, this OJT booklet should serve as
a compact and portable reference document, which would
reflect the completion of the candidate’s on job training, as
applicable. This OJT booklet should be constructed in a way to
guide the candidate to gain minimum relevant basic practical
maintenance experience that represents a cross section of
maintenance activities in applicable ATA chapters.

 For endorsement of additional aircraft in same category the


requirement of OJT will depend on the training need analysis.
For endorsement of aircraft in additional category / sub
category requires completion of On Job Training.

25. After completion of OJT, whether the candidate submits the


completed OJT booklet to OJT Assessor?

26. Whether the OJT assessor scrutinizes to ensure the following:

a) The candidate has completed the applicable OJT tasks.

b) The tasks have been signed by the candidate as well as the OJT
supervisor.
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S/No. Description Sat/ Unsat Remarks


c) For the purpose of independent assessment, the trainee should
carry out at least two core task randomly selected by the assessor,
under the supervision of the assessor. The assessment may be carried
out for the trainees as per the following weightage.

i. Adherence to the Warning and Cautions (weightage-10%)


ii. Performance of the two selected core tasks (B1/ B2) proficiently
(weightage-70%)
iii. Use of Aircraft Maintenance Data, Documentation and completion
of records (weightage-20%)?

The OJT assessor will declare the candidate as pass, in case he/she has
scored minimum 75% marks. The result will be recorded in the
Assessment Sheet at the end of the OJT booklet.

In case the candidate has been declared as “Fail”, the OJT Assessor will
identify the additional OJT task that need to be completed by the
candidate before his re-assessment.

27. Sample check at least two candidates OJT records to verify the compliance.
Details of candidates checked--

28. Whether the responsibility for record keeping and maintenance of


AME log book is clearly documented?

29. Whether the Quality Manager of AMO has developed procedure to


carry out periodical planned and unplanned audit to ensure proper
implementation of the above procedures including sub-contracted
AMO?

30. Whether a report is raised each time an audit is carried out describing
what was checked and the resulting findings against applicable
requirements, procedures etc?

31. In case any finding of serious nature (Level-1) is detected during the
routine audits, whether the same is intimated to the concerned RAO
immediately?

32. Whether the responsible manager has taken appropriate action to


mitigate the finding?

33. Whether the root cause analysis along with the measures taken to
prevent such finding in future is intimated in writing by Quality
Manager to RAO?
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S/No. Description Sat/ Unsat Remarks


34. In case there is any violation of the approved procedures, whether the
Quality Manager has investigated the same and has taken necessary
action under intimation to RAO?

Part B- Procedure for issue of recommendation for issue of AME license (refer MOE par 3.16)

S/No. Description Sat/ Unsat Remarks


1. Whether the AMO has detailed the procedures in their MOE (Part-3,
para 3.16), which addresses the following:-

a) Procedure for issue of the recommendation to DGCA for the issue


of a CAR 66 licence;
b) Procedure for recommendation to DGCA for the extension of a
CAR 66 licence;
c) Procedure for recommendation to DGCA for the renewal of a CAR
66 licence;
d) Competence assessment (demonstration of Skill) of personnel for
issue/ extension of AME licence.
2. Whether the above procedures are approved by DGCA? Verify

3. Whether a satisfactory system exists to ensure that applicants meet


the required qualification, experience etc. before recommending to
DGCA for extension/ endorsement/ renewal of AME license? Verify
compliance.

4. Whether any deviation from the documented and approved


procedures? Verify randomly.

5. Whether the AMO clearly identify a nodal post holder who will be
responsible for overall execution of the OJT Plan?

The nodal post holder may be training manager/ base maintenance


manager/ line maintenance manager or another person specifically
designated for such role.

The nodal post holder should make complete plan of OJT before the
start of same of trainee and assign the OJT Supervisor and Assessor.

The nodal officer should monitor the progress of the on job training.

6. Whether the logbook format and its use are clearly defined?
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S/No. Description Sat/ Unsat Remarks


7. Whether the AMO ensures that every AME maintains a logbook and
is countersigned by the designated personnel.

8. Whether the AMO has established a system to ensure the following


before recommending to DGCA for Issue/ extension/renewal of AME
licence?

a) Required Application and fees.

b) Basic educational qualification of the candidate.

c) The candidate has passed all the modules (knowledge


examination) as required depending upon category/ sub-
category of licence.

d) Validity of knowledge exam credits.

e) The candidate has undergone and passed Type Training


(Theory & Practical elements)/ Difference training/ Type
Examination as required.

f) The candidate has completed the mandatory OJT tasks


(Applicable for first aircraft Type rating endorsement). Check
requirement of OJT for subsequent endorsement based on
TNA.

g) The candidate has demonstrated skill as required.

h) Gained required practical experience.

i) Experience records have been properly countersigned.

j) Any enforcement action is pending.

k) Medical certificates as per CA 19-06


9. Whether the Quality Manager of AMO has developed procedure to
carry out periodical planned and unplanned audit to ensure proper
implementation of the above procedures? Check implementation.

10. Whether a report is raised each time an audit is carried out describing
what was checked and the resulting findings against applicable
requirements, procedures etc.?

11. Whether the root cause analysis along with the measures taken to
prevent such finding in future is intimated in writing by Quality
Manager to RAO?
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S/No. Description Sat/ Unsat Remarks

FINDING SUMMARY

S/N Finding Details Checklist Ref Level of Finding


Item No. CAR/AAC/
MOE

_________________ _________________
Signature of Officer Signature of Officer
Name & Designation: Name & Designation:
(TEAM MEMBER)
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GOVERNMENT OF INDIA
DIRECTORATE GENERAL OF CIVIL AVIATION
OFFICE OF THE DIRECTOR OF AIRWORTHINESS
XXXXXXXXXXXXXXXXXX
DEFICIENCY REPORTING FORM (FORM-2001)
1. NAME OF
THE
2. REFERENCE NO. 3. ISSUE DATE
ORGANISATIO
N

4. AREA OF
SURVEILLANCE 5. NAME OF THE RESPONSIBLE MANAGER / QM 6. DATE OF AUDIT
:

7. NON-CONFORMITY / DEFICIENCY DETAILS :

8. LEVEL OF
9. CAR / DOC REFERENCE 10. ENCLOSURES
FINDING

11. NAMES OF
14.
THE AUDITOR
12. SIGNATURE OF THE TEAM LEADER 13. DATE TARGET
& TEAM
DATE
LEADER

RESPONSE OF THE ORGANISATION

15. ROOT CAUSE OF THE DEFICIENCY

16. CORRECTIVE ACTION DETAILS & NUMBER OF ATTACHMENT PAGES


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17. NAME OF
THE
18. SIGNATURE OF THE RESPONSIBLE MANAGER 19. DATE
RESPONSIBLE
MANAGER

20. NAME OF
21. SIGNATURE OF THE QCM 22. DATE
THE QCM

23. COMMENTS OF THE AUDITOR WITH REFERENCE TO THE ACTION TAKEN

24. FINAL REMARKS OF THE TEAM LEADER / HEAD OF THE OFFICE IN CASE OF LEVEL ONE FINDING

( Open / Closed )

26. SIGNATURE OF THE TEAM LEADER / HEAD OF THE


25. NAME 28. DATE
OFFICE IN CASE OF LEVEL ONE FINDING
Instructions:
14. Closure Due Date: Level I - 7 days , Level II – 30 days extendable to 45 days.
Extension of time limit is not automatic and specific approval of DGCA is required in each cas.e

15. Root cause for non-compliance: Select appropriate reason(s) 1. Lack of organisation's policy /
Requirements 2. Lack of documented system / procedure 3. Existing system / procedure ineffective
4.
Non-compliance to the Regulatory / organisation's requirement 5.Inadequate infrastructure
6.Inadequate
manpower, 7.Lack of training / Responsibility not defined, 8.Personnel non adherence to the
requirement

16. Action taken - Corrective action and preventive action should be separately described
1 If a documented policy/procedure/requirement of the organisation is already in place or a new
procedure
/ instruction had been issued, attach a copy of the same ( Relevant portion/section only)
2. Whenever a new procedure / instruction / circular is issued, a signed copy of read and sign form
should also be attached
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3. For personnel violations enclose the individuals explanation


4. For repeated non-conformance enclose the comments of Accountable Manager along with the
action taken
5. Action taken report should reach the Airworthiness office in advance so as to provide the
organisation reasonable time to complete the corrective and preventive action by the due date, in
case the initial action is not accepted by the auditor.
6. The action taken report need not be submitted with partial closure of a finding or futuristic
compliance action plan, as the same is not acceptable
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SURVEILLANCE OF OPERATIONS BY A FOREIGN OPERATOR


Government of India
Directorate General of Civil Aviation
Opp. Safdarjung Airport, New Delhi
Date: Time: Place:
Operator: State: AOC No:
Route from: Flight No: Route to: Flight No:
Flight Type: Aircraft Type: Aircraft Model:
Registration No: Construction No:
Flight Crew State of licensing: Acknowledgement of Receipt (*)
Name:……………………………
Signature:…………………..
Function:…………………………
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Check Remark Check Remark


Check Remark C Aircraft condition
Journey log book/ Technical log 1 General
or equivalent external
A Flight Deck
21 Journey log book or condition
1 General condition
equivalent 2 Doors and
2 Emergency exit
22 Maintenance release hatches
3 Equipment
23 Defect notification and 3 Flight controls
Documentation
rectification (incl. Tech 4 Wheels, tyres
4 Manuals
Log) and brakes
5 Checklists
24 Pre-flight Inspection 5 Undercarriage,
6 Radio navigation charts
7 Minimum equipment list skids/ floats
B Safety/Cabin 6 Wheel well
8 Certificate of registration
1 General internal 7 Powerplant and
Noise certificate (where
9 condition pylon
applicable)
2 Cabin attendants 8 Fan blades
10 AOC or equivalent
station and crew rest 9 Propellers,
11 Radio licence
area rotors (main/
Certificate of
12 3 First aid kit/ tail)
Airworthiness (C of A)
emergency medical kit 10 Obvious repairs
4 Hand fire 11 Obvious
Flight Data
extinguishers unrepaired
13 Flight preparation
5 Life jackets/ flotation damage
14 Weight and balance sheet
devices 12 Leakage
6 Seat belt and seat
Safety equipment
condition D Cargo
15 Hand fire extinguishers
7 Emergency exit, 1 General
Life jackets/ flotation
16 lighting and marking, condition of
devices
Torches cargo
17 Harness
8 Slides/ Life-Rafts (as compartment
18 Oxygen equipment required), ELT 2 Dangerous
19 Flash light 9 Oxygen Supply (Cabin goods
Flight Crew crew and passengers 3 Safety of cargo
20 Flight crew licence 10 Safety instructions on board
11 Cabin crew members
12 Access to emergency E General
exits 1 General
13 Safety or passenger
baggage
14 Seat Capacity
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Action taken Item Remarks


Aircraft grounded by
inspecting DGCA inspector
Corrective actions before
flight
Restrictions on the aircraft
operation
Information to the operator
and authority
Information to the Captain
No remarks

Inspector(s) signature

(*) Signature by any member of the crew or other representative of the inspected operator does in no way imply
acceptance of the listed findings but simply a confirmation that the aircraft has been inspected on the date and at
the place indicated on this document.
This report represents an indication of what was found on this occasion and must not be construed as a determination
that the aircraft is fit for the intended flight.
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Part II - SURVEILLANCE CHECK LIST


DGCA STD. DOC/CL/01 (Rev 1)
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DGCA/STD.DOC./CL/02
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LOAD & TRIM SHEET


Name of Organisation:
Type of Aircraft:
Passenger seating capacity:
Location of organisation:
Name & Designation of Inspecting Officer:
Date of Inspection:

S.No. ITEMS OF INSPECTION SAT/UNSAT REMARKS


1 Check availability of approved load & trim sheet for
the type of aircraft.
2 Check that the instructor(s) detailed for training
load & trim sheet staffs possess sufficient aviation
experience and knowledge of Air Safety Circulars,
AICs, CARs, Aircraft Rules and other instructions
issued by the DGCA from time to time.
3 Check whether training programme for the persons
engaged in preparation of load & trim sheet and
supervising loading meets the requirements of
CAR.
4 Check that staffs engaged in preparation of load &
trim sheet have undergone approved training
course.
5 Check availability of latest RTOW chart for the type
of aircraft being operated.
6 Check for proper contents of completed load &
trim sheet and passenger/cargo manifest.
7 Check whether staffs engaged in preparation of
load & trim sheet are periodically undergoing
refresher course and other courses as stipulated in
the CAR
S.No. ITEMS OF INSPECTION SAT/UNSAT REMARKS
8 Check whether standard weights are being
considered while computing load & trim sheet.
9 Check carriage of one copy of load & trim sheet on
board the aircraft after certification by PIC.
10 Check calibration of weighing scales by
commercial/ Q.C. department.
11 Check for proper preservation of load & trim sheet.

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DGCA STD.DOC/CL/3B
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DGCA STD.DOC/CL/3C
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SURVEILLANCE CHECK LIST


FUEL VENDOR
C. Area of Surveillance: HYDRANT SYSTEM

Name of organisation:

Name of QCM:

Place of Inspection:

Name & Designation of Inspecting Officer:

Date of Inspection:

S.No. ITEMS OF INSPECTION SAT\UNSAT REMARKS


1 Check previous inspection findings and ensure that all
deficiencies have been rectified.

2 Check source of supply for the hydrant System.

3 Check that adequate manpower commensurate with


4 the facility is available.
5 Check the facility for defuelled product.

6 Check condition and operation of pumping/ filtering


apparatus.
7 Check operation of control room of the hydrant
system for receipt, storage and delivery of products.
8 Check that adequate trained personnel are available
for manning the control room.
9 Check that the facility is provided with necessary
earthing points and inspected regularly. Check
records.
10 Check that the hydrant pits are grade marked, kept
clean and free of water.
11 Check that all visible pipe lines and valves are grade
marked and direction of flow are marked properly.
12 Ensure that pits are checked at least weekly and after
every rain/snow and any contaminants removed
13 Ensure that monthly checks are carried out to verify
the correct operation of the shut-off valves and grade
selection devices
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14 Ensure that all fittings are checked weekly for leaks


and necessary rectification actions are taken.
15 Check that drain point is inspected weekly for leaks
and rectification action is taken.

16 Check the record of daily pit usage.

17 Ensure that if any hydrant pit is not used for a period


of three months, the contents of the appropriate spur
line is flushed out and the fuel is tested as per Test D
(Re-certification Test).
18 Ensure that lowest points of hydrant is drained daily
and checked as per Test G (Water Detection Check).
19 Check existence of proper communication facility
between the personnel engaged in refuelling
operation the personnel at the source of supply.
20 Check that the hydrant system is provided with
necessary firefighting facilities at the location such as
fire hydrant system, foam system, portable fire
extinguishers, firefighting equipments.
21 Check the conditions of the firefighting system. Check
records pertaining to inspection carried out on
firefighting system/ extinguishers etc.
22 Check the following maintenance and test
records:
i. Daily Q.C. log sheet;

ii. Water check records;

iii. Fuel batch records;

iv. Copper/ silver corrosion test report;

v. Millipore test report;

vi. Microbiological test report;

vii. Full specification test report.

23 Check the calibration records of the following


equipment/ gauges:

i. Master thermometer;
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ii Hydrometer;

iii Master pressure gauge;

iv Flow meters.

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DGCA STD. DOC/CL 4

SURVEILLANCE CHECK LIST


MANUFACTURING ACTIVITIES

EDDY CURRENT INSPECTION


Name of Organisation:

Name of QCM:

Scope of approval:

Location:

Name & Designation of Inspecting Officer:


Date of Inspection:

S/N
ITEMS OF INSPECTION SAT/UNSAT REMARKS
1. Check that according to what standard eddy current
inspections are conducted.

Check whether the eddy current equipment is calibrated for


2.
each inspection of specified test pieces.

Check whether approved techniques and / or technical


3. instructions are followed.

Check that the test pieces and eddy current probes are
properly identified with respect to techniques or inspection
4. guidelines.

Check whether the parts/ components are cleaned properly


5. prior to the eddy current testing.

Check that the equipment used for eddy current inspection


is suitable for the purpose.
6.
Check the calibration status of the eddy current testing
equipments. Whether they are calibrated to the reference
standard or equipment manufacturer'’ specification by an
7.
approved calibration laboratory.
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DGCA STD. DOC/CL 4A

SURVEILLANCE CHECK LIST


MANUFACTURING ACTIVITIES

LIQUID PENETRANT INSPECTION


Name of Organisation:
Name of QCM:
Scope of approval:
Location:
Name & Designation of Inspecting Officer:
Date of Inspection:

S/N ITEMS OF INSPECTION SAT/UNSAT REMARKS


1. Check that according to what standard eddy current
inspections are carried out:
 MIL-1-6866;
 48-GP-12M; or
 other.

Check whether the pre-cleaning process adequately


2. prepare the surface for the application of the
penetrant.

3. Check whether the drying ovens are thermostatically


controlled at the recommended temperature.

Check whether the penetrant agents are applied at the


recommended temperature.
4.
Check whether precautions are taken to prevent the
5. over drying and overheating of parts.

Check whether the personnel observe “dark room


conditioning time” before conducting the inspection.
6.
Check whether the inspection is conducted at the
proper stage in the manufacturing process.

7. Check that the materials used in the inspection process


meet the approved specifications.

8. Check whether the materials are used in accordance


with the manufacturer’s recommendations.
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9. Check that what quality assurance tests are used to


verify the condition of the penetrant.

Check availability of records for the following tests:


 sensitivity of process; or
10.  fluorescent brightness.

11. Check whether the penetrant dwell time is controlled


in accordance with the manufacturer’s
recommendation.

Check that the penetrant tanks and materials are


protected against contamination.
12.
Check whether the parts are dried prior to the
application of dry or wet developers.
13.
Check that the dark inspection booth is adequate for its
intended use.
14.
Check whether the parts are properly cleaned
following the inspection process.

15.

16.

DGCA STD. DOC/CL 4B


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SURVEILLANCE CHECK LIST


MANUFACTURING ACTIVITIES
MAGNETIC PARTICLE INSPECTION
Name of Organisation:
Name of QCM:
Scope of approval:
Location:
Name & Designation of Inspecting Officer:
Date of Inspection:
S/N ITEMS OF INSPECTION SAT/UNSAT REMARKS
1. Check that according to what standard magnetic
particle inspections are carried out:
 MIL-1-6868;
 48-GP-11M; or
 other.

2. Check whether the inspection is conducted at the


proper stage in the manufacturing process.
3.
Check availability of approved specifications and
procedures and use of such specifications/
procedures by the NDT personnel.
4.
Check whether the inspection techniques provides
for the detection of all discontinuities.
5.
Check that the magnetising unit is capable of
producing its rated magnetising current. If not,
whether it is placarded to indicate its specific
limitations.
6.
Check availability of suitable equipment for cleaning
7. parts prior to and following the inspections.

Check what quality assurance tests are specified for


8. controlling the process.

Check availability of the following equipment and is


used to control the process:
 a calibrated field indicator;
 a calibrated light meter;
 a centrifuge tube;
 a suitable dark booth, when required;
 a calibrated ammeter; and
 black light.
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9. Check the records of the following tests :

 magnetic substance;
 concentration ( concentration and viscosity);
10.  black light intensity; and
 effectiveness of equipment and process.

Check whether the NDT personnel observe “dark


11. room conditioning” time before conducting the
inspection.

Check whether the parts are demagnetized after


inspection and prior to cleaning. How is
demagnetization carried out?

DGCA STD. DOC/CL 4C


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SURVEILLANCE CHECK LIST


MANUFACTURING ACTIVITIES
RADIOGRAPHIC INSPECTION
Name of Organisation:
Name of QCM:
Scope of approval:
Location:
Name & Designation of Inspecting Officer:
Date of Inspection:

S/N ITEMS OF INSPECTION SAT/UNSAT REMARKS


1. Check that according to what standard the
radiographic inspection is performed (Is it MIL-STD-
A53 ?).
2. Check availability of applicable radiographic standards
specifications and inspection techniques.

Check whether the inspection technique specifies the


3.
adequate coverage of parts.
4.
Check that the calibration curves available for each X-
ray generating device are current.

5. Check availability of appropriate penetrameters or


image quality indicators. Whether they are in use?

Check whether the radioactive sources are in use.


6.
Check availability of regulations governing the use of
7. radioactive sources and these are being followed by
the personnel engaged in Radiographic inspection.

Check availability and condition of the following


8. equipments :

 X-ray equipment;
 Radiation handling equipment;
 Radiation shielding equipment;
 Densitometers.

9.
Check whether the radiographs contain the following
informations:

 The date of exposure;


 The aircraft or part identification or serial number;
 The inspection technique number; and
 The film location and exposure identification.
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10.

11. Check that appropriately certified film interpretation


reports are available for each inspection.

Check availability of appropriate facilities and


12. equipments for film interpretation.

Check whether the film is handled, processed and


stored in accordance with manufacturer’s instruction/
13.
recommendations.

Check availability of qualified personnel and their


records are up-to-date.
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DGCA STD. DOC/CL 4D

SURVEILLANCE CHECK LIST


MANUFACTURING ACTIVITIES
ULTRASONIC INSPECTION
Name of Organisation:
Name of QCM:
Scope of approval:
Location:
Name & Designation of Inspecting Officer:
Date of Inspection:

S/N ITEMS OF INSPECTION SAT/UNSAT REMARKS


1. Check that according to what standard the
ultrasonic inspection is performed (Is it MIL-STD-
1875 or 2154?).
2.
Check how is the ultrasonic test equipment
calibrated for each inspection conducted on:
 A test piece; or
 A calibration standard?

3.
Check availability of a current distance-amplitude
curve (DAC) and a linearity chart available.

4.
Check whether all parameters are checked in
accordance with the technical manual or inspection
technique instructions before the inspection begins.

Check that the test pieces are properly identified and


used at each inspection.

Check whether the parts/ components are properly


cleaned prior to ultrasonic inspection.
5.
Check whether the equipment used for product
acceptance is calibrated to the reference standard or
6. the equipment manufacturer’s specification by an
approved calibration laboratory.

Check that adequate quantities of transducers are


7.
available and they are maintained in good condition.
PART II
Issue 2 Rev. 5 Chapter 09
AIRWORTHINESS PROCEDURES MANUAL
June, 2018 Page 256 of 256

8.

(TEAM LEADER)

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